30242
Operator’s Manual
Manual del Operario
Questions? Help is just a moment away!
Preguntas? La ayuda es justa un momento lejos!
Call: Generator Helpline
Llame: Línea Directa del Generador
1-800-743-4115 M-F 8-5 CT
web: BRIGGSandSTRATTON.COM
Before using this product, read this manual and follow
all Safety Rules and Operating Instructions.
WARNING
Antes de utilizar el producto, lea este manual y siga
todas las Reglas de Seguridad e Instrucciones de Uso.
ADVERTENCIA
030242
(6200W)
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.
Manual No. 197523GS
Revision B (07/18/2006)
6200W Portable Generator
2
TABLE OF CONTENTS
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
EQUIPMENT DESCRIPTION
Read this manual carefully and become
familiar with your generator. Know its
applications, its limitations and any hazards
involved.
The generator is an engine–driven, revolving field,
alternating current (AC) generator. It was designed to
supply electrical power for operating compatible
electrical lighting, appliances, tools and motor loads.
The generator’s revolving field is driven at about
3,600 rpm by a single-cylinder engine.
CAUTION! DO NOT exceed the generator’s
wattage/amperage capacity. See “Don’t Overload
Generator”.
Every effort has been made to ensure that information
in this manual is accurate and current. However, we
reserve the right to change, alter or otherwise improve
the product and this document at any time without
prior notice.
The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency and the California Air Resources
Board. For warranty information refer to the engine
owner’s manual.
SAFETY RULES
This is the safety alert symbol. It is used to
alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible injury
or death.
The safety alert symbol ( ) is used with a signal word
(DANGER, CAUTION, WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER
indicates a hazard which, if not avoided, will result in
death or serious injury. WARNING indicates a hazard
which, if not avoided, could result in death or serious
injury. CAUTION indicates a hazard which, if not
avoided, might result in minor or moderate injury.
CAUTION, when used without the alert symbol,
indicates a situation that could result in equipment
damage. Follow safety messages to avoid or reduce
the risk of injury or death.
Hazard Symbols and Meanings
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
WARNING
Copyright © 2006 Briggs & Stratton Power Products
Group, LLC. All rights reserved. No part of this
material may be reproduced or transmitted in any form
by any means without the express written permission
of Briggs & Stratton Power Products Group, LLC.
SAVE THESE INSTRUCTIONS
Fire
Explosion
Toxic Fumes
Hot Surface
Electrical Shock
Kickback
Operator’s Manual
Flying Objects
6200W Portable Generator
3
• This generator does not meet U. S. Coast Guard
Regulation 33CFR-183 and should not be used on
marine applications.
• Failure to use the appropriate U. S. Coast Guard
approved generator could result in death or serious injury
and/or property damage.
WARNING
• Operate generator ONLY outdoors.
• Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
• DO NOT operate generator inside any building or
enclosure (even if doors or windows are open), including
the generator compartment of a recreational vehicle (RV).
Running generator gives off carbon
monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide will cause
nausea, fainting or death.
WARNING
WHEN ADDING OR DRAINING FUEL
• Turn generator OFF and let it cool at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve
pressure in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights,
heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap and air cleaner are in
place.
• DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
• Do not tip engine or equipment at angle which causes
fuel to spill.
• This generator is not for use in mobile equipment or
marine applications.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFF.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN
TANK
• Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.
Fuel and its vapors are extremely flammable
and explosive.
Fire or explosion can cause severe burns or
death.
WARNING
• When starting engine, pull cord slowly until resistance is
felt and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices
plugged in and turned on.
Rapid retraction of starter cord (kickback)
will pull hand and arm toward engine faster
than you can let go.
Broken bones, fractures, bruises or sprains
could result.
WARNING
Using a generator indoors WILL KILL YOU
IN MINUTES.
Exhaust contains carbon monoxide, a
poison gas you cannot see or smell.
NEVER use in the home
or in partly enclosed
areas such as garages.
ONLY use outdoors and
far from open windows,
doors, and vents.
6200W Portable Generator
4
• DO NOT touch hot surfaces and avoid hot exhaust
gases.
• Allow equipment to cool before touching.
• Keep at least 5 ft. (152 cm) clearance on all sides of
generator including overhead.
• Code of Federal Regulation (CFR) Title 36 Parks,
Forests, and Public Property require equipment powered
by an internal combustion engine to have a spark
arrester, maintained in effective working order, complying
to USDA Forest service standard 5100-1C or later
revision. In the State of California a spark arrester is
required under section 4442 of the California Public
resources code. Other states may have similar laws.
Running engines produce heat. Temperature
of muffler and nearby areas can reach or
exceed 150°F (65°C).
Severe burns can occur on contact.
Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
WARNING
• When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
• Use a ground fault circuit interrupter (GFCI) in any damp
or highly conductive area, such as metal decking or steel
work.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are
worn, frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain or wet weather.
• DO NOT handle generator or electrical cords while
standing in water, while barefoot, or while hands or feet
are wet.
• DO NOT allow unqualified persons or children to operate
or service generator.
Generator produces powerful voltage.
Failure to isolate generator from power utility
can result in death or injury to electric utility
workers due to backfeed of electrical energy.
WARNING
6200W Portable Generator
5
• DO NOT tamper with governed speed. Generator
supplies correct rated frequency and voltage when
running at governed speed.
• DO NOT modify generator in any way.
Excessively high operating speeds increase risk of
injury and damage to generator.
Excessively low speeds impose a heavy load.
CAUTION
• See “Don’t Overload Generator”.
• Start generator and let engine stabilize before connecting
electrical loads.
• Connect electrical loads in OFF position, then turn ON
for operation.
• Turn electrical loads OFF and disconnect from generator
before stopping generator.
Exceeding generators wattage/amperage capacity
can damage generator and/or electrical devices
connected to it.
CAUTION
• Use generator only for intended uses.
• If you have questions about intended use, ask dealer or
call 1-800-743-4115.
• Operate generator only on level surfaces.
• DO NOT expose generator to excessive moisture, dust,
dirt, or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• If connected devices overheat, turn them off and
disconnect them from generator.
• Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
Improper treatment of generator can damage it and
shorten its life.
CAUTION
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
GENERATOR
• Disconnect the spark plug wire from the spark plug and
place the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
Unintentional sparking can result in fire or
electric shock.
WARNING
6200W Portable Generator
6
120 Volt AC, 20 Amp, Duplex Receptacle — May be
used to supply electrical power for the operation of
120 Volt AC, 20 Amp, single phase, 60 Hz electrical,
lighting, appliance, tool and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle — May
be used to supply electrical power for the operation of
120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz
electrical, lighting, appliance, tool and motor loads.
Air Cleaner — Protects engine by filtering dust and
debris out of intake air.
Battery Float Charger — Use battery float charger jack
to keep the starting battery charged and ready for use.
Choke Lever — Used when starting a cold engine.
Circuit Breakers (AC) — Push-to-reset circuit
breakers are provided to protect generator against
electrical overload.
Fuel Tank — Capacity of seven (7) U.S. gallons.
Grounding Fastener — Consult your local agency having
jurisdiction for grounding requirements in your area.
Oil Fill Cap/Dipstick — Add engine oil here.
Recoil starter — Used to start the engine manually.
Rocker Switch — Set this switch to "On" before using
recoil starter. Set switch to "Off" to switch off engine.
Spark Arrester Muffler — Exhaust muffler lowers engine
noise and is equipped with a spark arrester screen.
Start Button — Push to start the engine.
KNOW YOUR GENERATOR
Read this Operator’s Manual and safety rules before operating your generator.
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls
and adjustments. Save this manual for future reference.
Fuel Tank
Air
Cleaner
Rocker Switch
120/240 Volt AC, 30
Amp Receptacle
Circuit Breakers
Choke Lever
Recoil Starter
Grounding Fastener
Oil Fill Cap/Dipstick
120 Volt AC, 20 Amp
Duplex Receptacles
Start Button
Battery Float Charger
Spark Arrester Muffler
6200W Portable Generator
7
ASSEMBLY
Your generator requires some assembly and is ready
for use after it has been properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your
generator, please call the generator helpline at
1-800-743-4115. If calling for assistance, please have the
model, revision, and serial number from the data tag
available.
Remove Generator From Carton
1. Set the carton on a rigid flat surface.
2. Remove everything from carton except generator.
3. Open carton completely by cutting each corner
from top to bottom.
4. Leave generator on carton to install wheel kit.
Carton Contents
Check all contents. If any parts are missing or
damaged, call the generator helpline at
1–800–743–4115.
• Main unit
• Engine oil
• Operator’s manual
• Engine operator’s manual
• Battery float charger
• Wheel kit
ELECTRIC START
Your unit is equipped with electric start capability but
can be started manually. If you choose not to use the
electric start feature, you do not need to connect the
negative battery cable.
Check Battery / Attach Negative
Battery Wire
The sealed battery on the generator is fully charged
and pre–installed except for the negative (black)
battery cable.
To install:
1. Cut off tie wrap securing loose end of negative
(black) cable.
2. Remove screw, lock washer and flat washer on
negative battery terminal.
3. Slide lock washer, flat washer and negative battery
cable over screw (Figure 1).
4. Reattach screw to negative battery terminal and
tighten.
5. Verify that connections to battery and generator
are tight and secure.
Figure 1 — Negative Battery Connection
Positive battery cable
Screw
Negative
battery
cable
Flat Washer
Lock Washer
6200W Portable Generator
8
Install Wheel Kit
The wheel kit is designed to greatly improve the
portability of your generator.
NOTE: Wheel kit is not intended for over-the-road use.
You will need the following tools to install these
components:
• 13mm socket wrench
• 13mm open end wrench
• 7/16" socket wrench
• 7/16" open end wrench
• Pliers
• Safety glasses
Refer to Figure 2 and install the wheel kit as
follows:
1. Tip generator so that engine end is up.
2. Slide axle through both mounting brackets.
3. Slide a wheel over the axle.
4. Place a washer on axle and then place an e-ring
in axle groove.
5. Install e-ring with pliers, squeezing from top of ering to bottom of axle.
6. Repeat step 3 thru 5 to secure second wheel.
7. Tip generator so that engine side is down.
8. Attach the vibration mounts to the support leg with
1/4-20 x 1” capscrews and 1/4-20 lock nuts.
9. Remove existing locknut from left unit vibration
mount with 13mm wrench. Use same locknut to
attach support leg.
10. Attach other side of support leg with a M8 x 20
mm capscrew and M8 lock nut.
11. Return generator to normal operating position
(resting on wheels and support leg).
12. Check each fastener to ensure it is secure.
Support Leg
Hex Nut
Axle
Flat Washer
Wheel
E-Ring
Capscrew
Hex Nut
Capscrew
Vibration Mount
Use existing hardware
to attach left side of
support leg to unit
Figure 2 — Install Wheel Kit
• Always wear eye protection when installing/removing e-rings.
E-rings can cause eye injury.
E-rings can spring back and become
airborne when installing or removing.
CAUTION
6200W Portable Generator
9
BEFORE STARTING THE
ENGINE
Add Engine Oil
• Place generator on a level surface.
• Refer to engine operator’s manual and follow oil
recommendations and instructions.
NOTE: Check oil often during engine break–in. Refer
to engine owner’s manual for recommendations.
NOTE: The alternator assembly rotates on a
prelubricated and sealed ball bearing that requires no
additional lubrication for the life of the bearing.
Add Fuel
Fuel must meet these requirements:
• Clean, fresh, unleaded gasoline.
• A minimum of 87 octane/87 AKI (91 RON). High
altitude use, see below.
• Gasoline with up to 10% ethanol (gasohol) or up to
15% MTBE (methyl tertiary butyl ether) is
acceptable.
To protect the fuel system from gum formation, mix in
a fuel stabilizer when adding fuel. See Storage. All fuel
is not the same. If you experience starting or
performance problems after using fuel, switch to a
different fuel provider or change brands. This engine is
certified to operate on gasoline. The emission control
system for this engine is EM (Engine Modifications).
1. Clean area around fuel fill cap, remove cap.
2. Slowly add regular unleaded fuel to fuel tank. Be
careful not to overfill. Allow about 1.5" of tank
space for fuel expansion (Figure 3).
3. Install fuel cap and let any spilled fuel evaporate
before starting engine.
High Altitude
At higher altitudes (over 5,000 feet), 85 octane/85 AKI
(89 RON) gasoline is recommended. High-altitude use
may require a carburetor jet kit to improve performance
and decrease fuel consumption. See an Authorized
Briggs & Stratton Dealer for more information.
CAUTION
• Refer to engine operator’s manual for oil fill information.
• Damage to equipment resulting from failure to follow
this instruction will void warranty.
Any attempt to crank or start the engine before it has
been properly filled with the recommended oil will
result in equipment failure.
WHEN ADDING FUEL
• Turn generator OFF and let it cool at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve
pressure in tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights,
heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
Fuel and its vapors are extremely flammable
and explosive.
Fire or explosion can cause severe burns or
death.
WARNING
Fuel
Tank
1.5” Air Space
Figure 3 - Fuel Expansion
CAUTION
• DO NOT use unapproved gasoline such as E85.
• DO NOT mix oil in fuel.
• DO NOT modify engine to run on alternate fuels.
Avoid generator damage.
Failure to follow Operator’s Manual for fuel
reccomendations voids warranty.
6200W Portable Generator
10
USING THE GENERATOR
System Ground
The generator has a system ground that connects the
generator frame components to the ground terminals
on the AC output receptacles.The system ground is
connected to the AC neutral wire (see “Equipment
Description”, earlier in this manual).
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes, or
ordinances that apply to the intended use of the
generator. Please consult a qualified electrician, electrical
inspector, or the local agency having jurisdiction.
• In some areas, generators are required to be
registered with local utility companies.
• If the generator is used at a construction site, there
may be additional regulations which must be observed.
Connecting to a Building’s Electrical
System
Connections for standby power to a building’s electrical
system must be made by a qualified electrician. The
connection must isolate the generator power from
utility power, and must comply with all applicable laws
and electrical codes.
Generator Location
Generator Clearance
Place generator in a well ventilated area, which will
allow for removal of deadly exhaust gas. DO NOT place
generator where exhaust gas could accumulate and
enter inside or be drawn into a potentially occupied
building. Ensure exhaust gas is kept away from any
windows, doors, ventilation intakes or other openings
that can allow exhaust gas to collect in a confined area
(Figure 4). Prevailing winds and air currents should be
taken into consideration when positioning generator.
• When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
• Use a ground fault circuit interrupter (GFCI) in any damp
or highly conductive area, such as metal decking or steel
work.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are
worn, frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain or wet weather.
• DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate
or service generator.
Generator produces powerful voltage.
Failure to isolate generator from power utility
can result in death or injury to electric utility
workers due to backfeed of electrical energy.
WARNING
Figure 4 — Generator Clearance
Exhaust Port
Typical Generator Shown
• Keep at least 5 ft. (152 cm) clearance on all sides of
generator including overhead.
Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
WARNING
Using a generator indoors WILL KILL YOU
IN MINUTES.
Exhaust contains carbon monoxide, a
poison gas you cannot see or smell.
NEVER use in the home
or in partly enclosed
areas such as garages.
ONLY use outdoors and
far from open windows,
doors, and vents.
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