Briggs & Stratton 30239 User Manual

030239

(2000W)

Owner’s Manual

Manuel de l'utilisateur

Manual del Propietario

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON, WISCONSIN, U.S.A.

Questions? Help is just a moment away!

Vous avez des questions? Vous n'avez pas besoin d'aller

loin pour trouver de l'aide!

Preguntas? La ayuda es justa un momento lejos!

Call: Generator Helpline

Appelez: Ligne d'assistance de Générateur

Llame: Línea Directa del Generador

1-800-743-4115 M-F 8-5 CT

web: www.briggsandstratton.com

Before using this product, read this

manual and follow all Safety Rules and

Operating Instructions.

CAUTION

Antes de utilizar el producto, lea este

manual y siga todas las Reglas de

Seguridad e Instrucciones de Uso.

PRECAUCIÓN

Manual No. 197561GS

Revision 2 (06/27/2005)

15750102000

Avant d’utiliser ce produit, veuillez lire

le manuel et suivre toutes les directives

relatives à la sécurité et à l’utilisation.

ATTENTION

2000W Generator

TABLE OF CONTENTS

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-17

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

Emmision Control Warranty. . . . . . . . . . . . . . . . . . . . . . . 22

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.

This generator is an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. The generator’s revolving field is driven at about 3,600 rpm by a singlecylinder engine.

CAUTION! DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload the Generator”.

Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.

The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency.

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING

Copyright © 2005 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.

Fire

Explosion

Toxic Fumes

Kickback

Electrocution

Electrical Shock

Explosive Pressure

Chemical Burn

Hot Surface

2000W Generator

• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.

• Wear protective goggles, rubber apron, and rubber gloves.

Storage batteries give off explosive hydrogen gas during recharging.

Hydrogen gas stays near battery for a long time after battery has been charged.

Slightest spark will ignite hydrogen and cause explosion.

You can be blinded or severely injured. Battery electrolyte fluid contains acid and is

extremely caustic. Contact with battery fluid will cause severe

chemical burns.

DANGER

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

Generator produces powerful voltage. Failure to isolate generator from power utility

can result in death or injury to electric utility workers due to backfeed of electrical energy.

WARNING

• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved generator could result in bodily injury and/or property damage.

WARNING

WHEN ADDING OR DRAINING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

• If fuel spills, wait until it evaporates before starting engine.

WHEN OPERATING EQUIPMENT

• Do not tip engine or equipment at angle which causes fuel to spill.

• This generator is not for use in mobile equipment or marine applications.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WARNING

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea, fainting or death.

WARNING

2000W Generator

• DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed speed.

• DO NOT modify generator in any way.

Excessively high operating speeds increase risk of injury and damage to generator.

Excessively low speeds impose a heavy load.

CAUTION

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

CAUTION

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or call 1-800-743-4115.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Improper treatment of generator can damage it and shorten its life.

CAUTION

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Unintentional sparking can result in fire or electric shock.

WARNING

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.

• In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.

Running engines produce heat. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,

ect. can catch fire.

WARNING

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in and turned on.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

2000W Generator

12 Volt DC, 8.3 Amp Accessory Jacks — May be used

to power 12 Volt DC electrical devices or recharge 12 Volt DC batteries.

120 Volt AC, 15 Amp Receptacles — May be used to supply electrical power for the operation of 120 Volt AC, single phase, 60 Hz electrical lighting, appliance, tool and motor loads.

Air Cleaner — Protects engine by filtering dust and debris out of intake air.

Choke Lever — Used to manually provide proper starting mixture when engine is cold.

Circuit Breaker (AC) — Receptacles are provided with a push-to-reset circuit breaker to protect the generator against electrical overload.

Data Tag — Provides model, revision and serial number of generator. Please have these readily available if calling for assistance.

Engine ON/OFF Switch — Used to stop a running engine.

Fuel Shut-Off Valve — Use this valve to turn the fuel supply on and off.

Fuel Tank — Capacity of 1.32 U.S. gallons (5.0 liters) of fuel.

Grounding Lug — Use this connection to properly ground the generator. See ”System Ground” on page 8.

Oil Fill/Drain — Access to oil fill dipstick and engine oil drain plug.

Recoil Starter — Used for starting the engine. Spark Plug — Access to engine spark plug.

KNOW YOUR GENERATOR

Read this owner’s manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

120 Volt AC, 15 Amp

Receptacle

Recoil Starter

Circuit

Breaker (AC)

Oil Fill/Drain

Choke Lever

Spark Plug

Fuel Tank

Air Cleaner

Grounding Lug

12 Volt DC, 8.3 Amp

Accessory Jacks

Engine ON/OFF Switch

Fuel Shut-Off

Valve

Data Tag

2000W Generator

ASSEMBLY

Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel.

If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-743-4115.

Remove Generator From Carton

1. Set the carton on a rigid flat surface.

2. Carefully open the top flaps of the shipping carton.

3. Cut down corners at ends of carton from top to bottom and lay carton down flat.

4. Remove all packing material, carton fillers, etc.

5. Remove generator from shipping carton.

Carton Contents

Check all contents against those listed below:

• Main unit

• Engine oil

• Owner’s manual

• Battery charge cables

• Wheel kit

If any parts are missing or damaged, call the generator helpline at 1-800-743-4115.

Install Wheel Kit

NOTE: While the wheel kit is designed to greatly improve

the portability of your generator, it is not intended for over-the-road use.

You will need a needle-nose pliers to install this kit.

Refer to Figure 1 and install the wheel kit as follows:

1. Tip generator up onto handle end.

2. Slide axle through both axle mounting brackets on cradle frame.

3. Slide a flat washer and wheel over the axle (Figure 1).

4. Slide another flat washer over the axle.

5. Insert cotter pin through hole on axle. Bend the ends of the cotter pin over the axle with a needle-nose pliers to retain wheel.

6. Repeat step 3 thru 5 to secure second wheel.

7. Tip generator back down onto wheels.

BEFORE STARTING

ENGINE

Add Oil

IMPORTANT: Any attempt to crank or start the engine

before it has been properly serviced with the recommended oil may result in an engine failure.

NOTE: When adding oil to the engine crankcase, use only high quality detergent oil rated with API service classification SF, SG, SH, SJ or higher. DO NOT use special additives.

Figure 1 — Install Wheel Kit

Axle

Wheel

Flat Washer

Cotter Pin

1. Choose a viscosity according to the table below:

* The use of multi-viscosity oils (5W-30, 10W-30, etc.) in temperatures above 40°F (4°C) will result in higher than normal oil consumption. When using a multi-viscosity oil, check oil more frequently.

** If using SAE 30 oil in temperatures below 40°F (4°C), it will result in hard starting and possible engine bore damage due to inadequate lubrication.

NOTE: Synthetic oil meeting ILSAC GF-2, API certification mark and API service symbol with “SJ/CF ENERGY CONSERVING” or higher, is an acceptable oil at all temperatures. Use of synthetic oil does not alter required oil change intervals.

To Add Engine Oil:

2. Place the generator on a level surface.

3. Remove oil filler cap and wipe dipstick clean (Figure 2).

4. If the oil level is not at the point of overflowing from the oil filler neck, slowly fill engine with recommended oil.

5. Reinstall oil filler cap and tighten securely.

6. Check the engine oil level before starting each time thereafter.

Add Fuel

NOTE: This gasoline engine is certified to operate on

gasoline.

1. Use clean, fresh, regular UNLEADED fuel with a minimum of 85 octane with equipment. DO NOT use fuel which contains Methanol. DO NOT mix oil with fuel.

2. Clean area around fuel fill cap, remove cap.

3. Slowly add regular unleaded fuel to fuel tank. Be careful not to overfill. Allow about 1.5" of tank space for fuel expansion as shown in Figure 3.

NOTE: Occasionally clear the fuel strainer of any dirt, rust, or other particulate matter.

4. Install fuel cap and wipe up any spilled fuel.

Occasionally you may hear a light “spark knock” or “pinging” (metallic rapping noise) while operating under heavy loads. This is no cause for concern. If spark knock or pinging occurs at a steady engine speed under normal load, change brands of fuel or obtain a higher octane rated fuel. If pinging or spark knock persists, see your local Briggs & Stratton repair center.

2000W Generator

Oil Filler Neck

Figure 2 — Adding Engine Oil

Figure 3 — Fuel Level

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WARNING

Synthetic 5W-30, 10W-30

5W-30, 10W-30

°F -20 0 20 32 40 60 80 100 °C -30 -20 -10 0 10 20 30 40

STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

1.5” Airspace

2000W Generator

USING THE GENERATOR

System Ground

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is not connected to the AC neutral wire. If the generator is tested by a receptacle tester, it will not show the same ground circuit condition as for a home receptacle.

Special Requirements

There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.

• In some areas, generators are required to be registered with local utility companies.

• If the generator is used at a construction site, there may be additional regulations which must be observed.

Connecting to a Building’s Electrical

System

Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.

Generator Location

Generator Clearance

The generator must be at least 5 ft. (152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around generator including overhead, for adequate cooling, maintenance and servicing.

Place generator in a well ventilated area, which will allow for removal of deadly exhaust gas. DO NOT place generator where exhaust gas could accumulate and enter inside or be drawn into a potentially occupied building. Ensure exhaust gas is kept away from any windows, doors, ventilation intakes or other openings that can allow exhaust gas to collect in a confined area (Figure 4). Prevailing winds and air currents should be taken into consideration when positioning generator.

• When using generator for backup power, notify utility company. Use approved transfer equipment to isolate generator from electric utility.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

Generator produces powerful voltage. Failure to isolate generator from power utility

can result in death or injury to electric utility workers due to backfeed of electrical energy.

WARNING

Figure 4 — Generator Clearance

Exhaust Port

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea, fainting or death.

WARNING

OPERATING THE

GENERATOR

Starting the Engine

Disconnect all electrical loads from the generator. Use the following start instructions:

1. Make sure unit is on a level surface. IMPORTANT: Failure to start and operate unit on a level

surface will cause the unit not to start or shut down during operation.

2. Turn the fuel valve to the “Open” position (fully

clockwise) (Figure 5).

3. Slide the choke lever to the “Choke” position (all the

way to the right) (Figure 6).

4. Place the engine switch in the “On” position (Figure 7).

5. Grasp starter grip and slowly pull the rope until you feel some resistance, then pull the cord out with a rapid full arm stroke. Let rope return slowly. DO NOT let rope “snap back” against the unit.

NOTE: If engine starts after 3 pulls, but fails to run for more than 10 seconds, check for proper oil level in crankcase. This unit is equipped with a Oil Alert System (see page 10).

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.

Running engines produce heat. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,

ect. can catch fire.

WARNING

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in and turned on.

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go.

Broken bones, fractures, bruises or sprains could result.

WARNING

2000W Generator

Figure 6 — Choke Lever

Figure 5 — Fuel Valve in Open Position

Figure 7 — Engine Switch in On Position

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it.

CAUTION

2000W Generator

6. Slide the choke lever left to the “Run” position as the

engine warms up.

NOTE: Under no load conditions, the engine speed may vary slightly faster or slower until engine temperatures stabilize.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after starting.

• DO NOT connect 240 Volt loads to 120 Volt receptacles.

• DO NOT connect 3–phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

• Plug in and turn on the desired 120 Volt AC, single phase, 60 Hertz electrical loads.

• DO NOT OVERLOAD THE GENERATOR. See “Don’t Overload the Generator”.

Stopping the Engine

1. Turn OFF and unplug all electrical loads from the unit.

NEVER start or stop engine with electrical devices plugged in and turned on.

2. Let engine run at no–load for two minutes to stabilize

the internal temperatures.

3. Move engine switch to the “Off” position.

4. Turn the fuel valve to the “Close” position (fully

counterclockwise).

NOTE: In an emergency, stop the engine by moving the engine switch to the “Off” position.

Oil Alert System

The Oil Alert System is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert System will automatically shut down the engine (the engine switch will remain in the “On” position).

If the Oil Alert System shuts down the engine, add engine oil.

Charging a Battery

Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery. DO NOT use the unit to charge any 6 Volt batteries. DO NOT use the unit to crank an engine having a discharged battery.

To recharge 12 Volt batteries, proceed as follows:

1. If necessary, clean battery posts or terminals.

2. Check fluid level in all battery cells. If necessary, add ONLY distilled water to cover separators in battery cells. DO NOT use tap water.

3. If the battery is equipped with vent caps, make sure they are installed and are tight.

4. Connect battery charge cable connector plug to the 12 Volt DC panel receptacle.

5. Connect battery charge cable clamp with red handle to battery post or terminal indicated by Positive, POS or (+) (Figure 8).

Red Lead

To 12 Volt DC Panel Receptacle

Positive

Negative

Figure 8 — Battery Connections

• DO NOT allow any open flame, spark, heat, or lit cigarette during and for several minutes after charging a battery.

• Wear protective goggles, rubber apron, and rubber gloves.

Storage batteries give off explosive hydrogen gas during recharging.

Hydrogen gas stays near battery for a long time after battery has been charged.

Slightest spark will ignite hydrogen and cause explosion.

You can be blinded or severely injured. Battery electrolyte fluid contains acid and is

extremely caustic. Contact with battery fluid will cause severe

chemical burns.

DANGER

DO NOT stop engine by moving choke lever to “Choke” position. Backfire, fire or engine damage could occur.

CAUTION

2000W Generator

6. Connect battery charge cable clamp with black handle to battery post or terminal indicated by Negative, NEG, or (–) (Figure 8).

7. Start generator. Let the engine run while battery recharges.

8. When battery has charged, shut down engine (see “Stopping The Engine”)

NOTE: Use an automotive hydrometer to test battery state of charge and condition. Follow the hydrometer manufacturer’s instructions carefully. Generally, a battery is considered to be at 100% state of charge when specific gravity of its fluid (as measured by hydrometer) is 1.260 or higher.

RECEPTACLES

120 Volt AC, 15 Amp Receptacle

The duplex receptacle is protected against overload by a 15 Amp push-to-reset circuit breaker. Use each receptacle to operate 120 Volt AC, single phase, 60 Hz electrical loads (Figure 9).

12 Volt DC Accessory Jack

These receptacles allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cable provided. Camping-style air pumps, lanterns, fans, or other 12 Volt devices having a cigarette lighter-type plug may also be powered by these outlets (Figure 10).

These receptacles can not recharge 6 Volt batteries and can not be used to crank an engine having a discharged battery. See “Charging a Battery” (page 10) before attempting to recharge a battery.

EXTENSION CORDS

Use only high quality, well-insulated, extension cords with the generator’s 120 Volt electrical receptacles.

Check the ratings of all extension cords before you use them. Such cords should be rated for 125 Volt AC loads at 15 Amps (or greater) for most electrical devices. Some devices, however, may not require this type of extension cord. Check the owner’s manuals of those devices for their recommendations.

Keep extension cords as short as possible, preferably less than 15 feet long, to prevent voltage drop and possible overheating of wires.

COLD WEATHER

OPERATION

Under certain weather conditions (temperatures below 40°F [4°C] combined with high humidity), your generator may experience icing of the carburetor and/or the crankcase breather system. To reduce this problem, you need to perform the following:

1. Make sure generator has clean, fresh fuel.

2. Open fuel valve (turn valve to open position).

3. Use SAE 5W-30 oil (synthetic preferred, see page 7).

4. Check oil level daily or after every eight (8) hours of operation.

5. Maintain the generator following the “Maintenance Schedule” on page 15.

6. Shelter unit from elements.

Figure 9 — 120 Volt AC, 15 Amp Duplex Receptacle

Figure 10 — 12 Volt DC Accessory Jack

• NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.

• DO NOT overload the generator. See “Don’t Overload Generator”.

Receptacles may be marked with rating value greater than generator output capacity.

CAUTION

2000W Generator

In an emergency, use the original shipping carton as a temporary shelter:

7. Cut off all carton flaps.

8. Cut out one long side of carton to expose muffler side of unit as shown in Figure 11.

IMPORTANT: The generator must be at least 5 ft. (152 cm) from structures having combustible walls and/or other combustible materials. Leave at least 3 ft. (92 cm) all around generator including overhead, for adequate cooling, maintenance and servicing.

9. Cut appropriate slots to access receptacles of unit.

10. Start unit, then place carton over it.

NOTE: Remove shelter when temperatures are above 40°F [4°C].

For a more permanent shelter, build a structure that will enclose three sides and the top of the generator.

7. Make sure entire muffler-side of generator is exposed, as shown in Figure 11.

8. Face exposed end away from wind and elements.

9. Structure should hold enough heat created by the generator to prevent icing problem.

10. Start and run engine outdoors.

11. Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

12. DO NOT enclose generator any more than shown in Figure 11.

13. Remove shelter when temperatures are above 40°F [4°C].

14. Turn engine OFF and let cool two (2) minutes before refueling.

Figure 11 — Permanent Cold Weather Shelter

Wind

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The generator must be at least 5 feet from structures having combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of generator for adequate cooling, maintenance and servicing.

• Remove shelter when temperatures are above 40°F [4°C].

Running engines produce heat. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).

Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush,

ect. can catch fire.

WARNING

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or enclosure, including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea, fainting or death.

WARNING

2000W Generator

DON'T OVERLOAD

GENERATOR

Capacity

You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:

1. Select the items you will power at the same time.

2. Total the rated (running) watts of these items. This is the amount of power your generator must produce to keep your items running. See Figure 12.

3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.

Example:

Total Rated (Running) Watts = 1875 Highest Additional Surge Watts = 1600 Total Generator Output Required = 3475

Power Management

To prolong the life of your generator and attached devices, it is important to take care when adding electrical loads to your generator. There should be nothing connected to the generator outlets before starting it's engine. The correct and safe way to manage generator power is to sequentially add loads as follows:

1. With nothing connected to the generator, start the engine as described in this manual.

2. Plug in and turn on the first load, preferably the largest load you have.

3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly.

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

NEVER add more loads than the generator capacity. Take special care to consider surge loads in generator capacity, as described above.

*Wattages listed are approximate only. Check tool or appliance for actual wattage.

Tool or Appliance

Rated (Running) Watts

Additional Surge

(Starting) Watts Refrigerator 800 1600 Deep Freezer 500 500 Television 500 Light (75 Watts) 75 -

1875 Total Running Watts

1600 Highest Surge

Watts

Tool or Appliance

Rated*

(Running)

Watts

Additional

Surge

(Starting)

Watts

Essentials

Light Bulb - 75 watt

Deep Freezer

500

Sump Pump

800

1200

Refrigerator/Freezer - 18 Cu. Ft.

800

1600

Water Well Pump - 1/3 HP

1000

2000

Heating/Cooling

Window Fan

300

600

Furnace Fan Blower - 1/2 HP

800

1300

Kitchen

Microwave Oven - 1000 Watt

1000

Coffee Maker

1500

Electric Stove - Single Element

1500

Hot Plate

2500

Family Room

Stereo Receiver

450

Television - 27”

500

Personal Computer w/17” monitor

800

Other

AM/FM Clock Radio

300

Electric Water Heater - 40 Gallon

4000

Quartz Halogen Work Light

1000

Airless Sprayer - 1/3 HP

600

1200

Reciprocating Saw

960

Electric Drill - 1/2 HP

1000

Circular Saw - 7 1/4”

1500

Miter Saw - 10”

1800

Table Saw/Radial Arm Saw - 10”

2000

Air Compressor - 1-1/2 HP

2500

Figure 12 - Wattage Reference Chart

2000W Generator

ENGINE TECHNICAL

INFORMATION

This is a single cylinder, overhead valve(OHV), air cooled engine. It is a low emissions engine.

In the State of California, this type of engine is certified by the California Air Resources Board to meet emissions standards for 125 hours. Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine. The engine is warranted solely according to the product and emissions warranties stated elsewhere in this manual.

Power Ratings

The power ratings for an individual engine model are initially developed by starting with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure) (Revision 2002-05). Given both the wide array of products on which our engines are placed, and the variety of environmental issues applicable to operating the equipment, it may be that the engine you have purchased will not develop the rated horsepower when used in a piece of power equipment (actual “on-site” power). This difference is due to a variety of factors including, but not limited to, the following: differences in altitude, temperature, barometric pressure, humidity, fuel, engine lubrication, maximum governed engine speed, individual engine to engine variability, design of the particular piece of power equipment, the manner in which the engine is operated, engine run-in to reduce friction and clean out of combustion chambers, adjustments to the valves and carburetor, and other factors. The power ratings may also be adjusted based on comparisons to other similar engines utilized in similar applications, and will therefore not necessarily match the values derived using the foregoing codes.

PRODUCT

SPECIFICATIONS

Generator Specifications

Starting Wattage . . . . . . . . . . . . . . . . 3,000 Watts

Wattage . . . . . . . . . . . . . . . . . . . . . . . 2,000 Watts

Load Current

At 120 Volts AC . . . . . . . . . . . . . .16.6 Amps

At 12 Volts DC . . . . . . . . . . . . . . .8.3 Amps

Phase . . . . . . . . . . . . . . . . . . . . . . . .Single Phase

Frequency . . . . . . . . . . . . . . . . . . . . . .60 Hertz

Fuel Capacity . . . . . . . . . . . . . . . . . . .1.32 U.S. gallons (5.0 l)

Packaged Weight . . . . . . . . . . . . . . . .87 lbs. (39.5 kg.)

Engine Specifications

Model

. . . . . . . . . . . . . . . . . . . . . . . .

Mitsubishi GM132

Rated Horsepower . . . . . . . . . . . . . . 3.25 at 3600 rpm

Displacement . . . . . . . . . . . . . . . . . . . 126cc

Spark Plug Type: . . . . . . . . . . . . . . . . . NGK BPR6HS or

equivalent

Set Gap To: . . . . . . . . . . . . . . . . . . . . . 0.030inch (0.76mm)

NOTE: Should you have questions about replacing components on your Briggs & Stratton Power Products generator, please call 1-800-743-4115 for assistance.

GENERAL

RECOMMENDATIONS

Regular maintenance will improve the performance and extend the life of the generator. See any authorized Briggs and Stratton Power Products dealer for service.

The generator’s warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain generator as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your generator.

All service and adjustments should be made at least once each season. Follow the requirements in the “Maintenance Schedule” chart below in Figure 13.

NOTE: Once a year you should clean or replace the spark plug and replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer.

EMISSION CONTROL

Maintenance, replacement or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual.

GENERATOR

MAINTENANCE

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material.

Check the cleanliness of the generator frequently and clean when dust, dirt, oil, moisture or other foreign substances are visible on its exterior surface.

NOTE: DO NOT use a garden hose to clean generator. Water can enter the engine fuel system and cause problems. In addition, if water enters the generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.

Generator Cleaning

Daily or before use, clean accumulated debris from generator. Keep linkage, spring and controls clean. Keep area around and behind muffler free from any combustible debris.

Generator parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris.

2000W Generator

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU

COMPLETE REGULAR SERVICE

SERVICE DATES

MAINTENANCE TASK

Before

Each Use

Every 10 Hours

or 3 Months

Every 25 Hours

or Yearly

Every 50 Hours

or Yearly

Every 100

Hours or Yearly

Check oil level

Clean debris

Change engine oil

X¹

Service air cleaner

X²

Service spark plug

Service spark arrester

Clean cooling system

X²

Prepare for storage If unit is to remain idle for longer than 30 days.

¹ Change oil after the first (5) operating hours and every 50 hours or every year, whichever occurs first, thereafter.

Change sooner when operating under dirty or dusty conditions.

² Replace more often under dirty or dusty conditions.

Figure 13 – Maintenance Schedule

2000W Generator

• Use a damp cloth to wipe exterior surfaces clean.

• Use a soft bristle brush to loosen caked on dirt, oil, etc.

• Use a vacuum cleaner to pick up loose dirt and debris.

• Use low pressure air (not to exceed 25 psi) to blow away dirt. Inspect cooling air slots and openings on the generator. These openings must be kept clean and unobstructed.

ENGINE MAINTENANCE

Checking Oil Level

Oil level should be checked prior to each use or at least every 8 hours of operation. Keep oil level maintained.

Changing Engine Oil

Change the oil after the first 5 hours of operation. Change oil every 50 hours thereafter. If you are using your generator under extremely dirty or dusty conditions, or in extremely hot weather, change the oil more often.

Change the oil while the engine is still warm from running, as follows:

1. Make sure unit is on a level surface.

2. Disconnect the spark plug wire from the spark plug

and place the wire where it cannot contact spark plug.

3. Clean area around oil drain plug (Figure 14).

4. Remove oil drain plug and oil filler cap. Drain oil completely into a suitable container.

5. Install oil drain plug and tighten securely.

6. Refill with recommended oil and check the level. See page 6 for oil recommendations.

7. Install oil filler cap and tighten securely.

8. Wipe up any spilled oil.

9. Reconnect spark plug wire to spark plug.

KEEP OUT OF REACH OF CHILDREN. DON'T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.

Clean/Replace Spark Plug

Check and clean the spark plug every 100 hours of operation or yearly, whichever comes first. This will help your engine to start easier and run better.

1. Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

2. Clean the area around the spark plug.

3. Remove and inspect the spark plug.

4. Replace the spark plug if electrodes are pitted or burned or the porcelain is cracked. Use recommended plug for replacement.

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

Improper treatment of generator can damage it and shorten its life.

CAUTION

Figure 14 — Oil Drain Plug

Oil Drain Plug

• Used motor oil has been shown to cause skin cancer in certain laboratory animals.

• Thoroughly wash exposed areas with soap and water.

Avoid prolonged or repeated skin contact with used motor oil.

CAUTION

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Unintentional sparking can result in fire or electric shock.

WARNING

2000W Generator

5. Check electrode gap with wire feeler gauge and set spark plug gap to 0.030 inch (0.76 mm) if necessary (Figure 15).

6. Reinstall spark plug.

7. Reconnect spark plug wire to spark plug.

Service Air Cleaner

Your engine will not run properly and may be damaged if you run it using a dirty air cleaner.

Check the air cleaner every use and clean or replace the air cleaner every 25 hours of operation or yearly, whichever comes first. Clean or replace more often if operating under dusty or dirty conditions.

To clean or replace air cleaner:

1. Loosen air cleaner cover screws and remove cover.

2. Remove the foam air cleaner and retainer.

3. Wipe clean inside of air cleaner housing and cover thoroughly.

4. Wash air cleaner in a solution of household detergent and warm water, then rinse thoroughly. Squeeze dry in a clean cloth.

5. Saturate air cleaner in clean engine oil and squeeze in a clean, absorbent cloth to remove all excess oil. DO NOT twist.

IMPORTANT: The engine will smoke during initial startup if too much oil is left in the air cleaner.

NOTE: If you need to order a new air cleaner, please call 1-800-743-4115.

6. Reinstall the retainer, air cleaner and cover. Tighten the air cleaner cover screws.

Clean Spark Arrester Screen

The engine muffler is equipped with a removable spark arrester screen. Inspect and clean the screen every 10 hours of operation or every 3 months, whichever comes first, as shown in Figure 16:

1. Loosen screw on muffler tail pipe and remove spark arrester screen.

2. Use a brass or stiff-bristle brush to remove carbon deposits from spark arrester surface.

3. Inspect spark arrester for breaks or tears and replace if necessary.

NOTE: If you need to order a new spark arrester, please call 1-800-743-4115.

4. Install clean screen in reverse order of removal.

NOTE: If you use your generator on any forest-covered, brush-covered or grass-covered unimproved land, it must have a spark arrester installed. The spark arrester must be maintained in good condition by the owner/operator.

Air Cooling System

Over time debris may accumulate in cylinder cooling fins and cannot be observed without partial engine disassembly. For this reason, we recommend you have an authorized Briggs and Stratton Power Products service dealer clean the cooling system (Figure 17) per recommended intervals (see “Maintenance Schedule” on page 15). Equally important is to keep top of engine free from debris. See “Generator Cleaning”.

Figure 15 — Service Spark Plug

Spark Arrester

Screen

Muffler Tail Pipe

Spark Arrester

Attachment Screw

Figure 16 – Service Spark Arrester Screen

Figure 17 — Air Cooling System

2000W Generator

STORAGE INSTRUCTIONS

The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following guidelines to prepare it for storage.

Long Term Storage Instructions

It is important to prevent gum deposits from forming in essential fuel system parts, such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic fuel can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Follow these instructions:

Protect Fuel System

1. Remove all gasoline from fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine.

2. Run engine until engine stops from lack of fuel.

Change Oil

While engine is still warm, drain oil from crankcase. Refill with recommended grade.

Oil Cylinder Bore

• Remove spark plug and pour about 1/2 ounce (15ml) of clean engine oil into the cylinder.

• Install spark plug and crank slowly to distribute oil.

Generator

1. Clean generator as outlined in “Generator Cleaning”.

2. Check that cooling air slots and openings on generator

are open and unobstructed.

Other Storage Tips

1. DO NOT store fuel from one season to another.

2. Replace fuel can if it starts to rust. Contaminated fuel

will cause engine problems.

3. If possible, store unit indoors and cover it to give

protection from dust and dirt. BE SURE TO

EMPTY FUEL TANK.

4. Cover unit with a suitable protective cover that does

not retain moisture.

5. Store generator in clean, dry area.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.

WHEN DRAINING FUEL

• Turn generator OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Drain fuel tank outdoors.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• DO NOT light a cigarette or smoke.

Fuel and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

WARNING

• NEVER crank engine with spark plug removed.

Unintentional sparking can result in fire or electric shock.

WARNING

• DO NOT place a storage cover over a hot generator.

• Let equipment cool for a sufficient time before placing the cover on the equipment.

Storage covers can be flammable.

WARNING

2000W Generator

TROUBLESHOOTING

Problem Cause Correction

Engine is running, but no AC output is available.

1. One of the circuit breakers is open.

2. Fault in generator.

3. Poor connection or defective cord set.

4. Connected device is bad.

1. Reset circuit breaker.

2. Contact Briggs and Stratton Power Products service facility.

3. Check and repair.

4. Connect another device that is in good condition.

Engine runs good at noload but "bogs down" when loads are connected.

1. Short circuit in a connected load.

2. Engine speed is too slow.

3. Generator is overloaded.

4. Shorted generator circuit.

1. Disconnect shorted electrical load.

2. Contact Briggs and Stratton Power Products service facility.

3. See "Don't Overload Generator".

4. Contact Briggs and Stratton Power Products service facility.

Engine will not start; or starts and runs rough.

1. Engine switch set to "Off".

2. Fuel Valve is in "Off" position.

3. Dirty air cleaner.

4. Out of gasoline.

5. Stale gasoline.

6. Spark plug wire not connected to spark plug.

7. Bad spark plug.

8. Water in gasoline.

9. Flooded.

10. Excessively rich fuel mixture.

11. Intake valve stuck open or closed.

12. Engine has lost compression.

1. Set switch to "On".

2. Turn fuel valve to "Open" position.

3. Clean or replace air cleaner.

4. Fill fuel tank.

5. Drain gas tank and carburetor; fill with fresh fuel.

6. Connect wire to spark plug.

7. Replace spark plug.

8. Drain gas tank and carburetor; fill with fresh fuel.

9. Wait 5 minutes and re-crank engine.

10. Contact Briggs and Stratton Power Products service facility.

11. Contact Briggs and Stratton Power Products service facility.

12. Contact Briggs and Stratton Power Products service facility.

Engine shuts down when running.

1. Out of gasoline.

2. Low oil level.

1. Fill fuel tank.

2. Fill crankcase to proper level or place generator on level surface.

Engine lacks power.

1. Load is too high.

2. Dirty air filter.

1. See "Don't Overload Generator".

2. Replace air filter.

Engine "hunts" or falters.

Carburetor is running too rich or too lean.

Contact Briggs and Stratton Power Products service facility.

2000W Generator

NOTES

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