Manual No. 196415A Rev. B (04/19/2006)
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON,WISCONSIN, U.S.A.
PowerBOSS™ is a trademark of Briggs & Stratton Power Products.
PowerBOSS™ es una marca registrada de Briggs & Stratton Power Products.
Model / Modelo
030227
(6500W)
Illustrated Parts List
Questions? Help is just a moment away!
Preguntas? La ayuda es justa un momento lejos!
Call: Generator Helpline / Llamada: Generador Helpline
1-800-743-4115 M-F 8-5 CT
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PowerBOSS™ 6500W Portable Generator EXPLODED VIEW
EXPLODED VIEW - MAIN UNIT
Copyright © 2006 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be
reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power
Products Group, LLC.
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PARTS LIST 6500W Portable Generator PowerBOSS™
EXPLODED VIEW - PARTS LIST
Item Part # Description
1 B196096GS KIT, Cradle
2 194219GS KIT,Vibration Mount
3 B92531GS BRACKET, Support Engine
4 196869GS PLUG, Hole
5 NSP ASSY,Alternator (see page 4)
6 * NUT, M6 - 1.0
7 B92731GS BRACKET, Support Eng/Muffler
8 * HHCS, 5/16 - 18 x 3/4
9 B4260GS DISK, Rtr/Engine Air
10 * HHCS, 5/16-24 x 3/4"
11 189160GS NUT, 5/16 - 18, Flange Serrated
12 * HHCS, M8 - 1.25 x 16
13 * HHCS, 5/16-18 x 1-3/4
14 92532GS BRACKET, Muffler
15 90239GS GASKET,Exhaust
16 * HHCS, M6 - 1.0 x 12
17 A7433GS MUFFLER
18 * SHCS, M8 - 1.25 x 20
19 83083GS SCREEN, Spark Arrest
20 B4986GS DECAL, Ground
21 194218GS KIT,Vibration Mount
22 * WASHER, Shakeproof, Ext
23 87680GS NUT, M6 Wing
24 194390GS ASSY, Heat Shield Muffler
25 * WASHER, Shakeproof, Ext 5/16
26 * WASHER, 1/4 Lock
27 * NUT, 5/16 - 24
28 77395GS NUT,M6 Flange Lock
29 * HHCS, M6 - 1.0 x 25
30 * WASHER, Shakeproof, Ext. #10
31 196830GS DECAL, Exhaust Warning
33 * WASHER, M8 Lock
34 * NUT, 1/4 - 20
35 187049GS PLUG, Dome
36 * HHCS, 1/4 - 20 X 3/4
37 B2153GS SCREW, Self Driller, 12-14 x 7/8
38 56893GS CRIMPTITE, 10-24 x 1/2
39 188987GS BRACKET, Starter
40 194398GS KIT, Fuel Tank Hardware (Includes
Qty of 4)
41 192980GS VALVE, Fuel
42 195094GS SCREW, Self Drill 10-16 x .68
43 77282GS SWITCH, Starter
Item Part # Description
44 197443GS ASSY,Tank Fuel (Includes Items 41,
50, 51 & 52)
45 200095GS CAP,Tank Fuel
46 B4135GS PIN, Handle Release
48 19553621GS WIRE, Ground
50 188333GS DECAL, Instruction Fuel Level
51 194799GS DECAL, Danger
52 93826GS DECAL, Start Instructions
53 194034GS KIT, Folddown Handle Hardware
54 194498GS KIT, Insulation w/clip
55 197798GS DECAL, Fuel Shutoff
58 191757GS ASSY, Control Panel (see page 5)
59 189164GS PALNUT, 3/16
60 194389GS SHEILD, Heat
68 196543GS SHEILD, Heat,Battery
69 193463GS BATTERY
71 192531GS ASSY, Jack, Coax,DC
73 58359GS LUG, 5/16, #22/18
74 193347GS KIT, Hardware Battery
76 185939JGS ASSY,Wire, #55 Blk
78 189302NGS ASSY,Wire, #13 Red
81 189302BGS ASSY,Wire, #16, Red
85 B193200GS ASSY, Fold Down Handle (Includes
Item 86)
86 198669GS GRIP, Handle
900 § ENGINE
Parts Not Illustrated
196415GS MANUAL, Operator’s
A8927GS MANUAL, Engine
BB3061GS BOTTLE,Oil
B4177GS CHARGER, Battery
196569GS STRAP, Battery Hold Down
196127GS DECAL, Control Panel
189198GS DECAL, Electric Start
Optional Accessories
100031 STABILIZER, Fuel
* - Items without part numbers are common fasteners and
are available at your local hardware store.
§ - Contact Engine Manufacturer
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PowerBOSS™ 6500W Portable Generator EXPLODED VIEW
EXPLODED VIEW AND PARTS LIST - ALTERNATOR
Item Part # Description
1 198360GS SHIELD, Front
2 B4907GS GRID, Front
3 198361GS BOLT, Shaft Stay
4 B4909GS BOLT, Stay M8 x 30
5 197707GS HOUSING
6 187049GS PLUG, Domed
7 B4912GS GRID, End
8 198362GS COVER,Top Black
9 197708GS CAPACITOR
10 197709GS SPRING, Capacitor Block
11 B4916GS DIODE + Varistor + EMC Capacitor
12 198363GS ASSY, Rotor
13 49820GS NUT,Lock, M8 - 1.25
14 * SCREW, M6 - 1.0 x 10mm
15 * SCREW, M5 - 0.8 x 10mm
17 197705GS BEARING
18 197706GS FAN
* - Items without part numbers are common fasteners and
are available at your local hardware store.
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PowerBOSS™ 6500W Portable Generator EXPLODED VIEW & PARTS LIST
EXPLODED VIEW AND PARTS LIST - CONTROL PANEL
Item Part # Description
1 195112GS KIT, Control Panel Lid
2 191450GS CONTROL PANEL, Compact
6 68759GS OUTLET,120V, 20A, Duplex
7 * NUT, Palnut, 5/32
8 84198GS CAP, Breaker, Circuit
9 75207AGS BREAKER, Circuit, 30A
10 43437GS OUTLET,120/240V Locking, 30A
11 * NUT, Palnut, 3/16
12 * PPPHS, M3- 0.5 x 18
13 93857GS BAR, Retaining
14 188890GS COVER, Back, Control Panel
15 82308GS SCREW,Tapping, STC 3 x 18
16 22694GS HOUSING, Receptacle
17 192241GS SCREW,Tapping, 3.5 x 14
18 75207PGS BREAKER, Circuit, 25A
* - Items without part numbers are common fasteners and
are available at your local hardware store.
EXPLODED VIEW AND PARTS LIST - WHEEL KIT
Item Part # Description
1 * WASHER
2 B4966GS WHEEL
3 191267KGS AXLE, 5/8" x 24.80"
4 191265GS E-RING
5 * HHCS, M8 - 1.25 x 20 Lg.
6 200543GS BRACKET, Support, Unit
7 87841GS MOUNT,Vibe Donut Type
8 * HHCS, 1/4 - 20 x 3/4 Lg.
9 67989GS NUT,M8 Flange Serrated
10 194005GS NUT, 1/4 - 20 Flange Nylok
11 198669GS GRIP, Handle
12 B193200GS ASSY, Handle (Includes Item 11)
13 * HHCS, M8 - 1.25 x 45Lg
14 * WASHER, Flat, 5/16 - M8
15 * NUT, M8 Nylok
16 * WASHER, Nylon
17 B4135GS PIN, with Lanyard
* - Items without part numbers are common fasteners and
are available at your local hardware store.
PowerBOSS™ 6500W Portable Generator EXPLODED VIEW
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