Briggs & Stratton 290700, 294700, 303700, 350700 User Manual

Page 1
Model Series
Covered in
This Manual
290700 294700 303700 350700
Operating & Maintenance
Instructions
Note: General M odel Series n umbers n oted a bove include m any s pecific n umbers like the o n es on your en gi ne. To g et replacement p art s o r technical assistance i n the future, write your engine Model, Type, Code and date of purchase here.
TABLE OF CONTENTS
Safety 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Information 6. . . . . . . . . . . . . . . . . . . . . . . .
Oil 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel and Starting Information 8. . . . . . . . . . . . . . .
Starting and Stopping 9-10. . . . . . . . . . . . . . . . . . .
Maintenance 11-14. . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 14-15. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts and Service & Storage 16. . . . . . . . . . . . . . .
Warranty Information 17. . . . . . . . . . . . . . . . . . . . .
PRINTED IN U.S.A. Copyright 1999 by Briggs & Stratton Corporation FORM NO. 274273-10/99
Briggs & Stratton does not approve or authorize the use of these engines on 3-wheel All Terrain Vehicles (ATVs), motor bikes, aircraft products or vehicles intended for use in competitive events. Use of these engines in such applications could result in property damage, serious injury (including paralysis), or even death.
In the USA and Canada our 24 hour hotline is
Briggs & Stratton Corporation Milwaukee, Wisconsin 53201
www.briggsandstratton.com
WARNING
1-800-233-3723
Month Day Year
Page 2
THE POWER IN POWER EQUIPMENT
Thank you for selecting a Briggs & Stratton engine to power your equipment. Briggs & Stratton is committed to producing a line of engines which will make your life’s chores easier to perform. We have,
at the same time, improved the design of our engines so they are environmentally friendly . Since 1995, we have succeeded in reducing smog-forming exhaust emissions from our engines by 70%. Briggs & Stratton’s ef forts have not stopped there. We are also committed to designing and introducing even cleaner engines in the future, while maintaining our reputation for excellent utility and value.
Briggs & Stratton’s environmental awareness has resulted in the engineering of the “Smart-Fill” gas can, featuring a spill resistant nozzle which opens only when fully inserted into the gas tank, and which shuts off automatically when the tank is full. Because refueling spills can harm the environment, the Smart-Fill container helps preserve a stronger ecosystem by reducing this source of pollution.
We hope you will enjoy your new engine and equipment. We welcome you to our worldwide family of Briggs & Stratton engine users.
Best Wishes Always,
The Employees of Briggs & Stratton Corporation
Look For Relevant Emissions Durability Period and Air Index
Information On Your Engine Emissions Label
Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must display information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emission labels.
The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are used:
Moderate: Engine is certified to be emission compliant for 125 hours of actual engine running time. Intermediate: Engine is certified to be emission compliant for 250 hours of actual engine running time. Extended: Engine is certified to be emission compliant for 500 hours of actual engine running time. For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability
Period of an engine with an intermediate rating would equate to 10 to 12 years. The Air Index is a calculated number describing the relative level of emissions for a specific engine family. The lower the
Air Index, the cleaner the engine. This information is displayed in graphical form on the emissions label.
2
Page 3
BEFORE OPERATING ENGINE
• Read entire Operating & Maintenance Instructions AND the instructions for the equipment this engine powers.*
• Failure to follow instructions could result in serious injury or death.
THE OPERATING & MAINTENANCE INSTRUCTIONS CONTAIN SAFETY INFORMATION TO
• Make you aware of hazards associated with engines
• Inform you of the risk of injury associated with those hazards, and
• Tell you how to avoid or reduce the risk of injury.
274273
The safety alert symbol ( ) is used to identify safety
information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is
used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard.
DANGER indicates a hazard which, if not
avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not
avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not
avoided, might result in minor or moderate injury.
CAUTION, when used without the alert symbol,
indicates a situation that could result in damage to the engine.
HAZARD SYMBOLS AND MEANINGS
Fire
Explosion
Toxic Fumes
Kickback
Moving Parts
Shock
Hot Surface
WARNING
The engine exhaust from this prod­uct contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
* Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully
read and understand the operating instructions for the equipment on which your engine is placed.
3
Page 4
SAFETY
WARNING
Gasoline and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
WHEN ADDING FUEL
• Turn engine OFF and let engine cool at least 2 minutes before removing gas cap.
• Fill fuel tank outdoors or in well-ventilated area.
• Do not overfill fuel tank. Fill tank to approximately
1-1/2 inches below top of neck to allow for fuel expansion.
• Keep gasoline away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
WHEN STARTING ENGINE
• Make sure spark plug, muffler, fuel cap and air cleaner are in place.
• Do not crank engine with spark plug removed.
• If fuel spills, wait until it evaporates before starting
engine.
• If engine floods, set choke to OPEN/RUN position, place throttle in FAST and crank until engine starts.
WARNING
Unintentional sparking can result in fire or electric shock.
Unintentional start-up can result in entanglement, traumatic amputation, or laceration.
BEFORE PERFORMING ADJUSTMENTS OR REPAIRS
• Disconnect spark plug wire and keep it away from spark plug.
• Disconnect battery at negative terminal (only engines with electric start).
WHEN TESTING FOR SPARK
• Use approved spark plug tester.
• Do not check for spark with spark plug removed.
WARNING
WHEN OPERATING EQUIPMENT
• Do not tip engine or equipment at angle which causes gasoline to spill.
• Do not choke carburetor to stop engine.
WHEN TRANSPORTING EQUIPMENT
• Transport with fuel tank EMPTY or with fuel shut-of f valve OFF.
WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters or other appliances that have pilot light or other ignition source because they can ignite gasoline vapors.
Starting engine creates sparking. Sparking can ignite nearby flammable gases. Explosion and fire could result.
• If there is natural or LP gas leakage in area, do not start engine.
• Do not use pressurized starting fluids because vapors are flammable.
4
Page 5
SAFETY
WARNING
Engines give off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea, fainting or death.
• Start and run engine outdoors.
• Do not start or run engine in enclosed area, even if
doors or windows are open.
WARNING
Running engines produce heat. Engine parts, especially muffler, become extremely hot.
WARNING
Rotating parts can contact or entangle hands, feet, hair, clothing, or accessories.
Traumatic amputation or severe laceration can result.
• Operate equipment with guards in place.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewelry.
• Do not wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
WARNING
Severe thermal burns can occur on contact. Combustible debris, such as leaves, grass, brush,
etc. can catch fire.
• Allow muffler, engine cylinder and fins to cool before touching.
• Remove accumulated combustibles from muffler area and cylinder area.
• Install and maintain in working order a spark arrester before using equipment on forest-covered, grass-covered, brush-covered unimproved land. The state of California requires this (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal land.
Rapid retraction of starter cord (kickback) will pull h and and arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.
• When starting engine, pull cord slowly until resistance is felt, then pull rapidly.
• Remove all external equipment/engine loads before starting engine.
• Direct coupled equipment components such as, but not limited to, blades, impellors, pulleys, sprockets, etc., must be securely attached.
5
Page 6
ENGINE PARTS
3
2
1
1. Air cleaner
6
2. Carburetor
3. Rewind starter (if equipped)
4. Blower housing
5. Oil filter (if equipped)
6. Spark plug wire
7. Oil drain plug
8. Oil fill/Dipstick
GENERAL INFORMATION
ENGINE MODEL
This is a twin cylinder, overhead valve (OHV), air-cooled engine. It is a low emissions engine.
In the state of California, Model Series 290000, 300000 and 350000 engines are certified by the California Air Re­sources Board to meet emissions standards for 250 hours. Such certification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine. This engine is warranted solely according to the product and emissions warranties stated elsewhere in this manual.
MODEL SERIES 290000 and 300000
Bore 2.68 in. (68 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
4
5
8
7
14
10
11
12
13
9. Rotating screen
10. Emission label
11. Engine Model Type Code
xxxxxx xxxx xx xxxxxxxx
12. Fuel pump
13. Exhaust manifold
14. 12V electric starter
THE INTERNATIONAL SYMBOLS USED
ON THE ENGINE OR
IN THIS MANUAL INCLUDE:
Safety Alert
On Off
Oil
Read Owner’s
Manual
Stop
Stroke 2.60 in. (66 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement 29.3 cu. in. (480 cc). . . . . . . . . . . . . . . . . . .
MODEL SERIES 350000
Bore 2.83 in. (72 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 2.76 in. (70 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement 34.7 cu. in. (570 cc). . . . . . . . . . . . . . . . . . .
Note: For practical operation, the horsepower loading should not exceed 85% of rated horsepower. Engine power will de­crease 3-1/2% for eac h 1,000 feet (300 meters) above sea level and 1% for each 10 ° F (5.6° C) above 77° F (25° C). Engine will operate satisfactorily at an angle up to 15°.
Fuel Shutoff
FuelChoke
TUNE-UP SPECIFICATIONS
Armature air gap 0.008 – 0.012 in. (0.20 – 0.30 mm). . .
Spark plug gap 0.030 in. (0.76 mm). . . . . . . . . . . . . . . . . .
Valve c learance with valve springs installed and p iston 1/4 in. (6 mm) past top dead center (check when engine is cold). See Repair Manual P/N 272144.
Intake 0.004 – 0.006 in. (0.10 – 0.15 mm). . . . . . . . . . . . .
Exhaust 0.004 – 0.006 in. (0.10 – 0.15 mm). . . . . . . . . . .
6
Page 7
274273
OIL
CAUTION: This engine is shipped from Briggs &
Stratton without oil. Check oil level before starting engine. If you start the engine without oil, the engine will be damaged beyond repair and will not be covered under warranty.
OIL CAPACITY
Engine holds approximately 1-1/2 quarts (48 ounces or 1.4 liters) when changing oil and filter.
TYPE OF OIL TO USE
• Use a high quality detergent oil classified “For Service SF, SG, SH, SJ” or higher, such as Briggs & Stratton 30W, Part Number 100005 (20 oz) or 100028 (48 oz).
• Do not use special additives.
• Choose a viscosity according to the table opposite.
Note: Synthetic oil meeting ILSAC GF-2, API certification mark and API service symbol (shown at left) with “SJ/CF ENERGY CON­SERVING” or higher, is an acceptable oil at al l temperatures. Use of synthetic oil does not
alter required oil change intervals.
CHECKING AND ADDING OIL
• Check oil level before starting the engine.
• Check level daily, or after every eight (8) hours.
SAE Viscosity Grades
**
*
-20 0 20 40 60 80 100
°F
-30 -20 -10 0 10 20 30 40
°C
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
* CAUTION: Air cooled engines run hotter than
automotive engines. The use of non-synthetic multi-viscosity oils (5W-30, 10W-30, etc.) in temperatures above 40° F (4° C) will result in higher than normal oil consumption. When using a multi-viscosity oil, check oil level more frequently.
** CAUTION: SAE 30 oil, if used below 40°F (4°C), will
result in hard starting and possible engine bore damage due to inadequate lubrication.
• Keep oil level at FULL.
• Do not overfill.
32
Oil checking procedure: before starting engine, check oil level.
Oil Fill
[1] Place engine lev el. Clean
around oil fill and dipstick.
[2] Remove dipstick and
wipe clean with cloth.
[3] Tighten dipstick down.
Remove & check oil level.
Oil filling procedure: first add 1 quart (32 ounces or 1 liter). Start and run engine at idle for 30 seconds. Shut engine of f and wait 30 seconds. Then add more oil slowly to bring level to Full mark on dipstick.
FULL
[4] Remove oil fill cap (if
equipped). Pour oil slowly.
[5] Fill to FULL line on
dipstick – recheck.
[6] Replace dipstick firmly.
7
Page 8
FUEL
TYPE OF FUEL TO USE
• Use clean, fresh, regular unleaded gasoline with a minimum of 85 octane. Fresh fuel prevents gum from forming in the f uel s ystem or on e ssential carburetor parts. Purchase fuel in quantity that can be used within 30 days.
• Do not use gasoline which contains Methanol.
• Do not mix oil with gasoline.
• For engine protection use Briggs & Stratton Gasoline
Additive available from your Authorized Briggs & Stratton Dealer (P/N 5041 or single use pouch).
ADDING FUEL
WARNING
[1] Fill fuel tank outdoors or in well-ventilated area,
away from sparks, open flames, pilot lights, heat, and other ignition sources.
[2] If fuel spills, wait until it evaporates before starting
engine.
[3] Turn engine OFF and let engine cool at least 2
minutes before removing gas cap.
• This engine is certified to operate on gasoline. Exhaust Emission Control System: EM (Engine Modifications).
CAUTION: Some fuels, called oxygenated or reformu­lated gasoline, are gasoline blended with alcohols or ethers. Excessive amounts of these blends can damage the fuel system or cause performance problems. If any undesirable operating symptoms occur, use gasoline with a lower percentage of alcohol or ether.
[4] Remove cap. Fill tank to approximately 1-1/2 inches
below top of neck to allow for fuel expansion. Be careful not to overfill. Briggs & Stratton Smart-fill fuel can fills to the correct level and automatically shuts off, reducing spills and emissions.
[5] Replace cap before starting.
STARTING
WARNING
• Do not use pressurized starting fluids.
• Vapors are flammable.
STARTING AND OPERATING TIPS
♦Store and fuel equipment in level position. ♦Use fresh fuel. (See Fuel.) ♦Use correct type of oil for expected starting
temperature. (See Oil.)
♦Remove external equipment/engine loads. (See
equipment operating instructions.)
♦Start lawn mower on hard surface or over previously
cut grass.
OIL PRESSURE SWITCH
If engine is equipped with an oil pressure switch, the switch will either activate a warning device or stop the engine when the engine runs low on oil. (Read the operating instructions supplied by the equipment manufacturer to determine which way your engine is equipped because the equipment manufacturer supplies the oil pressure gauge.)
See OIL PRESSURE on page 12 for oil filling instructions.
♦Periodically remove grass buildup under mower
deck. (See Maintenance.)
♦After engine has started, let it warm up several
seconds to several minutes, depending on outside temperature.
♦For maximum performance and life, operate engine
with choke in RUN and throttle in FAST.
8
Page 9
REWIND (MANUAL) STARTER
TO START ENGINE
FULL
[1] Check oil level (see p. 7).
STOP RUN
[5] Push rocker switch (if
equipped) to O N o r RUN.
STARTING AND STOPPING
Choke
[2] Open fuel shut-off valve
(if equipped).
[3] Move choke control to
CHOKE or START.
WARNING
[4] Move throt t le (if equipped)
to FAST. Operate engine with throttle in FAST.
[7] Let engine warm up.
Choke Equipped: Move choke control lever toward RUN a short dis­tance at a time over sev­eral seconds in warm weather or minutes in cold weather. Let engine run smoothly before each change. Operate with choke in RUN.
TO STOP ENGINE
CAUTION: Do not stop engine by moving choke
control to CHOKE. Backfire, fire or engine damage could occur.
[1] Move throttle (if
equipped) to SLOW, then to STOP.
[6] Grasp rope handle. Pull
slowly until resistance is felt, then pull rapidly to start engine and avoid kickback.
STOP RUN
[2] Push rocker switch (if
equipped) to OFF or STOP.
[3] Close fuel shut-off valve
(if equipped).
9
Page 10
STARTING AND STOPPING
ELECTRIC (KEY) STARTER (if equipped)
TO START ENGINE
FULL
Choke
[2] Open fuel shut-off valve
(if equipped).
[3] Move choke control to
[1] Check oil level (see p. 7).
STOP RUN
[5] Push rocker switch (if
equipped) to O N o r RUN.
CHOKE or START.
[6] Insert key and turn to
START.
[4] Move throttle to FAST (if
equipped). Operate en­gine with throttle in FAST.
[7] Let engine warm up.
Choke Equipped: Move choke control lever toward RUN a short dis­tance at a time over sev­eral seconds in warm weather or minutes in cold weather. Let engine run smoothly before each change. Operate with choke in RUN.
TO STOP ENGINE
[1] Move throttle (if
equipped) to SLOW.
CAUTION: To prolong starter life, use short starting cycles (5 seconds maximum, then wait one minute). Follow equipment manufacturer’s recommendations for charging battery.
[2] Turn key to OFF.
Remove key and store out of reach of children.
STOP RUN
[3] Push rocker switch (if
equipped) to OFF or STOP.
[4] Close fuel shut-off valve
(if equipped).
10
Page 11
MAINTENANCE
MAINTENANCE
Regular maintenance will improve the performance and extend the life of the engine. See any Authorized Briggs & Stratton Dealer for service. Use only genuine Briggs &
Stratton parts. Other parts may not perform as well, may damage the engine, and may result in injury. In
addition, use of other parts may void your warranty.
Follow the instructions and schedules indicated below.
Task
Perform task at hourly
or calendar interval,
whichever comes first.
Check oil level Change oil
Change oil filter (if equipped)
Service air cleaner pre-cleaner
Service air cleaner cartridge
Inspect spark arrester (if equipped)
Clean cooling system
Clean/replace spark plugs
Clean/replace in-line fuel filter (if equipped)
Check valve clearance
* Change oil after first 5 to 8 hours of use, then every
50 hours or every season. Change oil every 25 hours when operating the engine under heavy load or in high temperatures.
** Clean more often under dusty conditions or when
airborne debris is present. Replace air cleaner parts, if very dirty.
4
4*
4
4*
*
4*
*
4
4*
*
4
4
4
EMISSION CONTROL
Maintenance, replacement or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual.
However, to obtain no charge repairs under the terms and provisions of the Briggs & Stratton warranty statement, any service or emission control part repair or replacement must be performed by a factory authorized dealer.
CHANGING OIL
PIPE
Typical
drain plug
WARNING
[3] With engine OFF but still warm remove oil drain
plug and drain oil into appropriate receptacle. [4] Reinstall drain plug. Remove dipstick. [5] Fill to FULL mark on dipstick with new oil.
Do not overfill. Note: Engine holds approximately 1-1/2 quarts
(48 ounces or 1.4 liters) when changing oil and filter. [6] Replace dipstick.
[1] Place engine level. [2] Disconnect spark plug
wires and keep away from spark plugs. Dis­connect battery (if equip­ped with electric starter) at negative terminal.
OIL DRAIN
PLUG
CAUTION: Used oil is a hazardous waste product. Dispose of used oil properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities.
11
Page 12
MAINTENANCE
CHANGING OIL FILTER
Change oil filter after every 100 hours or every season.
OIL FILTER P/N
SEE PAGE 15
[1] Drain engine oil and remove oil filter. [2] Before installing new filter, lightly oil filter gasket
with fresh, clean oil.
[3] Screw filter on by hand until gasket contacts oil
filter adapter. Tighten 1/2 to 3/4 turn more. [4] Add fresh oil. Fill to FULL line on dipstick. [5] Start and run engine at idle to check for leaks. [6] Stop engine. Re-check oil level. Add oil if required.
AIR CLEANER
All engines have a round air cleaner cartridge. In addition, some engines have a pre-cleaner.
CLEANING PRE-CLEANERS AND CARTRIDGES
CAUTION: Do not use pressurized air or solvents to
clean cartridge. Pressurized air can damage cartridge; solvents will dissolve cartridge.
Pre-cleaner
To clean pre-cleaner (if equipped), separate it from cartridge and wash in liquid detergent and water. Squeeze dry in a clean cloth. Saturate in engine oil. Squeeze in clean, absorbent cloth to remove all EXCESS oil.
Cartridge
To clean cartridge, gently tap on a flat surface.
REMOVING AND INSTALLING AIR CLEANER
FOAM
PRE-CLEANER
PART NO. 272490
PRE-CLEANER
and CARTRIDGE
PART NO. 5050
OIL PRESSURE
If oil pressure drops below 1-4 psi (.1-.2 kg/cm2), an oil pressure switch (if engine is equipped) will either activate a warning device or stop the engine. Check oil level with dipstick. If oil level is between ADD and FULL mark on dipstick, Do not try to restart engine. Contact an Authorized Briggs & Stratton Service Dealer. Do not operate engine until oil pressure is corrected.
If oil level is below ADD mark on dipstick, add oil to bring level to FULL mark. Restart engine and check oil pressure. If pressure is normal, continue to operate engine.
Note: Oil pressure gauge, if engine is equipped, is supplied by manufacturer of equipment.
CARTRIDGE
PART NO. 394018
KNOB
COVER
CLIPS
BODY
PLATE
Dual element air cleaner
[1] Unhook clips on both sides of cover and remove cover. [2] Remove knob and plate. Carefully remove air cleaner
assembly to prevent debris from entering carburetor.
[3] Reassemble clean (or new) pre-cleaner on clean (or
new) cartridge. [4] Reinstall air cleaner assembly, plate and knob in body. [5] Replace cover and reattach clips to body.
12
Page 13
MAINTENANCE
ENGINE AND ENGINE PARTS
We recommend that you see an authorized Briggs & Stratton Service Dealer for all maintenance and service of the engine and engine parts. Use only genuine Briggs & Stratton parts.
If you perform any maintenance on the engine, first disconnect the spark plug wires
WARNING
WARNING
from the spark plugs, and disconnect the battery at the negative terminal (electric starter engines only) to prevent unintentional sparking. Unintentional sparking can result in fire or electric shock. Unintentional start-up can result in entanglement, traumatic amputation or laceration. Use only correct tools.
• Do not strike the flywheel with a hammer or hard object because the flywheel may later shatter during operation.
• Do not tamper with governor spring, links or other parts to increase engine speed.
MUFFLER
Replacement parts for the
WARNING
muffler must be the same and installed in the same position as the original parts, other­wise fire can occur.
If muff ler is equipped with spark arrestor screen, remove
screen for inspection. Replace screen if dam aged or plugged.
FUEL SYSTEM
Replacement parts for fuel
WARNING
system (cap, hoses, tanks, filters, etc.) must be the same as original parts, otherwise fire can occur.
FUEL FILTER (IF EQUIPPED)
FILTER
FILTER
AIR COOLING SYSTEM
Debris may clog the engine’s air cooling system. Remove blower housing and clean area shown to prevent overheat­ing and engine damage.
CLEAN AREAS
OF ALL DIRT AND DEBRIS
SPARK PLUG
Use only Briggs & Stratton Spark Tester (part number
19368) to check for spark.
PART NO. 493629
(WITH FUEL PUMP)
WARNING
PART NO. 298090 or 5018
(WITHOUT FUEL PUMP)
[1] Disconnect spark plug
wires and keep away from spark plugs.
[2] Drain fuel tank or close
fuel shut-off valve before replacing fuel filter. Otherwise, fuel can leak out, creating a fire/explo­sion hazard.
Note: In some areas, local law requires using resistor
.030” (0.76 mm)
WIRE GAGE
spark plug to suppress igni­tion signals. If this engine was originally equipped with resistor spark plug, use same type for replacement.
RESISTOR P/N 491055 RESISTOR P/N 496018
VALVE CLEARANCE
Check valve clearance yearly. (See Tune-up Specifications on page 6).
13
Page 14
MAINTENANCE
CLEANING DEBRIS
CAUTION: Do not use water to clean engine parts.
Water could contaminate fuel system. Use a brush or dry cloth.
Daily or before every use, clean accumulated debris from engine. Keep linkage, springs and controls clean. Keep area around and behind muffler free of any combustible debris.
Engine parts should be kept
WARNING
clean to reduce the risk of overheating and ignition of a ccu­mulated debris. This is especial­ly important if cutting tall grass.
CLEAN
Linkage, Springs and Controls
ROTATING SCREEN
REWIND
STARTER
GUARD
Finger Guard or Rotating Screen
ADJUSTMENTS
CONTROL ADJUSTMENTS
WARNING
CLEAN
Muffler and Spark Arrester
TO ADJUST REMOTE CHOKE CONTROL
CHOKE
CLOSED
TO CHOKE
WIRE AND
CASING
SPARK
ARRESTER
PULL
Prevent unintentional starting. Before performing adjustments:
• Remove spark plug wires from spark plugs.
• Disconnect battery at negative terminal (only
engines with electric start).
CASING CLAMP SCREW
[1] Remove air cleaner. [2] Move choke control to CHOKE or START position.
(Carburetor chok e should be completely closed.) [3] If not , loosen casing clam p screw. [4] Then mov e cas ing, wire and engine chok e lever in
direction shown until choke is complet ely closed. [5] Tighten casing clam p screw. Replace air cleaner.
14
Page 15
TO ADJUST REMOTE THROTTLE CONTROL
If the engine does not start or if it runs roughly, the remote throttle control may need adjustment. See your authorized Briggs & Stratton dealer or follow the instructions below.
CASING CLAMP SCREW
SWIVEL
ADJUSTMENTS
THROTTLE STOP
EXHAUST MANIFOLD
[1] Remove air cleaner. Move throttle control to FAST.
(Swivel should be against throttle stop.)
[2] If not, loosen casing clamp screw. Move casing
and wire in direction shown by arrow until swivel is against throttle stop.
[3] Tighten casing clamp screw. Replace air cleaner.
CARBURETOR ADJUSTMENT
WARNING
The manufacturer of the equipment on which this engine is installed specifies top speed at which the engine will be operated. DO NOT EXCEED this speed.
Differences in fuel, temperature, altitude or load may require minor carburetor adjustment. Air cleaner and air cleaner cover must be assembled to carburetor before starting engine.
The carburetor on this engine is low emission. It is equipped with an idle mixture valve with a limiter (see inset), which allows some adjustment, and an idle speed adjustment screw. DO NOT remove limiter caps. DO NOT force beyond limits.
TO ADJUST CARBURETOR
CARBURETOR THROTTLE LEVER
IDLE
SPEED
SCREW
GOVERNED IDLE SPRING
(RED OR WHITE)
EXHAUST
MANIFOLD
Governed idle spring
[1 ] Readjust the idle speed to 1200 rpm, if governed idle
spring is red, or 900 rpm, if governed idle spring is white.
[2] Release carburetor throttle lever. Move throttle
control to FAST position. Engine should accelerate smoothly. If it does not, readjust idle mixture valves slightly counterclockwise.
Note: Engines operated at about 3000 to 5000 feet (900 to 1500 meters) above sea level may require a high altitude carburetor main jet. If erratic performance is observed, contact a Briggs & Stratton Authorized Service Dealer for cost to install/purchase a high altitude carburetor main jet.
Fill in both sides of this order form carefully
----------------------
MO 4.225%, NY 8.5%, OH 5%, TN 6%, TX 6.25%, WA 6.5%, WI 5%
**AL 5%, CT 6%, FL 6.5%, GA 4%, KY 6%, MI 6%, MN 6%,
Add sales tax if you live in any of the following states:
LIMITER
IDLE
MIXTURE
VALVE
CAP
[1] Start engine and warm up approximately 5 minutes
before adjusting. With engine running, place throttle control in SLOW position.
[2] Rotate carburetor throttle lever against the idle
speed screw and hold it. [3] Turn idle speed screw to obtain 1300 to 1500 rpm. [4] While still holding carburetor throttle lever against
idle speed screw, turn idle mixture valve with limiter
cap screw midway between limits.
15
$2.00
$1.50
------------
------------
CREDIT CARD NUMBER
To purchase a complete list of Genuine Briggs & Stratton Parts for your engine, fill in
both sides of this order form carefully. We cannot fill your order without the correct
Engine Model/Type/Code. Allow 3 to 4 weeks for delivery.
Briggs & Stratton Corporationin the amount of $_______ (U.S. Dollars, please)
Payment Method:
j Check or money order enclosed payable to
j Please charge my j MasterCard j VISA
SIGNATURE (REQUIRED FOR CREDIT CARD ORDERS) EXPIRATION DATE
---------------------------------------
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Parts List
Shipping & Handling
**Add State Sales Tax
Total
Page 16
SERVICE & STORAGE
PARTIAL LIST OF GENUINE BRIGGS & STRATTON PARTS
Part Briggs & Stratton Part No.
Air cleaner cartridge 394018 Air cleaner pre-cleaner 272490 Air cleaner pre-cleaner and cartridge 5050 Oil 100005 or 100028 Oil filter (3-1/2 in. long) 491056 Oil filter (2-1/4 in. long) 492932 or 5049 Fuel filter (with fuel pump) 493629 Fuel filter (without fuel pump) 298090 or 5018 Gas additive 5041 Resistor spark plug (Champion RC12YC) 491055 Resistor spark plug (Champion RC14YC) 496018 Long life platinum spark plug 5066
(used on most OHV engines) Spark plug wrench 19374 Spark tester 19368 Oil pump kit 5056
(uses standard electric drill to remove oil f rom engine quickly)
Code
Type
SERVICE
See an Authorized Briggs & Stratton Service Dealer. Each one carries a stock of Genuine Briggs & Stratton Parts and is equipped with special service tools. Trained mechanics assure expert repair service on all Briggs & Stratton engines. Only dealers advertising as “Authorized Briggs & Stratton” are required to meet Briggs & Stratton standards.
When you purc hase equipment powered by a Briggs & Stratton engine, you are assured of highly skilled, reliable service at more than 30,000 Authorized Service Dealers worldwide, including more than 3,500 Master Service Technicians. Look for these signs wherever Briggs & Stratton service is offered.
You may locate your nearest Authorized Briggs & Stratton Service Dealer in our dealer locator map on our web site
www.briggsandstratton.com or in the “Yellow Pages”
directory under “Engines, Gasoline” or “Gasoline
Engines,” or “Lawn Mowers” or similar category. An illustrated shop manual includes com­mon specifications and detailed informa­tion covering adjustment, tune-up and repair of Briggs & Stratton OHV, twin cylinder, 4 c y c l e e n g i n e s . I t i s a v a i l a b l e f o r purchase from an Authorized Briggs & Stratton Service Dealer or you can order it from the factory. Write: Briggs & Stratton Corporation, Attn: Service Division P. O. Box 1144, Milwaukee, WI 53201
STORAGE
Engines stored over 30 days need special attention. [1] To prevent gum from forming in fuel system or on
essential carburetor parts: a) if fuel tank contains oxygenated or reformulated gasoline (gasoline blended with an alcohol or an ether), run engine until it stops from lack of fuel, or b) if fuel tank contains gasoline, either run engine until it stops from lack of fuel, or add a gasoline additive to the gas in the tank. (See parts list. Single – use pouches of gas additive are available from your service dealer.) If you use a gas additive, run the engine for several minutes to circulate the additive through the carburetor.
Then, engine and fuel can be stored up to 24 months. [2] While engine is still warm, change oil. [3] Remove spark plugs and pour about 1 oz. (30 ml) of
engine oil into each cylinder. Replace spark plugs and
crank slowly to distribute oil. [4] Clean engine of surface debris, chaff or grass.
Part No. 272144
Model
Briggs & Stratton Corporation
Fill in both sides, clip and return to:
Milwaukee, WI 53201–1144 U.S.A.
P.O. Box 1144
Name
Address
Your Engine
City State Zip Country
[5] Store in a clean, dry area. Do
To purchase a complete list of Genuine Briggs & Stratton Parts for your engine, fill in
both sides of this order form carefully. We cannot fill your order without the correct
Engine Model/Type/Code. Allow 3 to 4 weeks for delivery.
16
WARNING
not store in same area as a stove, furnace, water heater, or other appliance that uses a pilot light or has a device that can create a spark.
Page 17
Briggs & Stratton Corporation (B&S), the California Air Resources Board (CARB)
Emission Control System Warranty Statement (Owner’s Defect Warranty Rights and Obligations)
EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE TO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 1995 AND THEREAFTER, WHICH ARE USED IN CALIFORNIA, AND
The California Air Resources Board (CARB), U.S. EPA and B&S are pleased to explain the Emission Control System Warranty on your model year 2000 and l ater small o f f-road e ngine ( SORE). I n C alifornia, new small off-road engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. Elsewhere in the United States, new non-road, spark-ignition engines certified for model year 1997 and later, must meet similar standards set forth by the U.S. EPA. B&S must warrant t he e mission c ontrol s ystem o n y our e ngine f or
Small off-road engines are warranted relative to emission control parts defects for a period of two years, subject to provisions set forth
As the small off-road engine owner, you are responsible for the per­formance of the required maintenance listed in your Operating and Maintenance Instructions. B&S recommends that you retain all your receipts covering maintenance on your small off-road engine, but B&S cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that B&S may deny you warranty coverage if your small off-road en­gine or a part has failed due to abuse, neglect, improper mainte­nance or unapproved modifications.
The following are specific provisions relative to your Emission Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operating and Maintenance Instructions.
1. Warranted Parts Coverage under this warranty extends only to the parts listed be-
low (the emission control systems parts) to the extent these parts were present on the engine purchased.
a. Fuel Metering System
• Cold start enrichment system
• Carburetor and internal parts
• Fuel Pump
b. Air Induction System
• Air cleaner
• Intake manifold
c. Ignition System
• Spark plug(s)
• Magneto ignition system
d. Catalyst System
• Catalytic converter
• Exhaust manifold
• Air injection system or pulse valve
e. Miscellaneous Items Used in Above Systems
• V acuum, temperature, position, time sensitive valves and switches
• Connectors and assemblies
2. Length of Coverage B&S warrants to t he i nitial o wner a nd e ach s ubsequent p urchaser
that the Warranted Parts shall be free from defects in materials and workmanship which caused the failure of the Warranted Parts for a period of two years from the date the engine is deliv­ered to a retail purchaser.
and the United States Environmental Protection Agency (U.S. EPA)
TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES WHICH ARE PURCHASED AND USED ELSEWHERE IN THE UNITED STATES.
California and United States Emission Control Defects Warranty Statement
the periods of t ime l isted below, provided there has b een n o a buse, n e­glect or improper maintenance of your small off-road engine.
Y our emission control system includes parts such as the carburetor, air cleaner, ignition system, muf fler and catalytic converter. Also in­cluded may be connectors and other emission related assemblies.
Where a warrantable condition exists, B&S will repair your small off­road engine at no cost to you including diagnosis, parts and labor.
Briggs & Stratton Emission Control Defects Warranty Coverage
below. I f any covered part on your engine is defective, the part will be repaired or replaced by B&S.
Owner’s Warranty Responsibilities
You are responsible for presenting your small off-road engine to an Authorized B&S Service Dealer as soon as a problem exists. The undisputed warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and re­sponsibilities, you should contact a B&S Service Representative at 1-414-259-5262.
The emission warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is not related to an in-use emission test.
Briggs & Stratton Emission Control Defects Warranty Provisions
3. No Charge Repair or replacement of any Warranted Part will be performed
at no charge to the owner, including diagnostic labor which leads to the determination that a Warranted Part is defective, if the diagnostic work is performed at an Authorized B&S Service Dealer. For emissions warranty service contact your nearest Au­thorized B&S Service Dealer as listed in the “Yellow Pages” un­der “Engines, Gasoline,” “Gasoline Engines,” “Lawn Mowers,” or similar category.
4. Claims and Coverage Exclusions Warranty claims shall be filed in accordance with the provisions
of the B&S Engine Warranty Policy. Warranty coverage shall be excluded for failures of Warranted Parts which are not original B&S parts or because of abuse, neglect or improper mainte­nance as set forth in the B&S Engine W arranty Policy. B&S is not liable to cover failures of Warranted Parts caused by the use of add-on, non-original, or modified parts.
5. Maintenance Any W arranted P art w hich i s not s cheduled for r eplacement a s r e-
quired maintenance o r w hich i s s cheduled o nly f or r egular i nspec­tion to the effect of “repair o r r eplace a s necessary” shall be w ar­ranted as to defects for the warranty pe riod. A ny Warranted Part which is scheduled for replacement as required maintenance shall be warranted as to defects only for the period of time up to the first scheduled replacement for that part. Any replacement part that is e quivalent i n p erformance a nd d urability may b e u sed in the performance of any maintenance or repairs. The owner is responsible for the performance of all required maintenance, as defined in the B&S Operating and Maintenance Instructions.
6. Consequential Coverage Coverage hereunder shall extend to the failure of any engine
components caused by the failure of any Warranted Part still un­der warranty.
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.
17
Page 18
About your engine warranty: (see next page for statement of LIMITED WARRANTY). Briggs & Stratton welcomes warranty repair and apologizes
to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For example, warranty would not apply if engine damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, warranty is void if the serial number of the engine has been removed or the engine has been altered or modified.
If a customer differs with t he decision of the S ervice Dealer, an investigation will be made to determine whether the warranty applies. A sk t he S ervice D ealer t o s ubmit a ll s upporting f acts t o his Distributor o r t he F actory f or review. If t he Distributor or the Factory decides that t he c laim i s j ustified, t he c ustomer w ill b e fully reimbursed for those items that are defective. To avoid misunderstanding which might occur between the customer and the Dealer, listed below are s ome of the causes of e ngine failure that the warranty does not cover.
Normal wear:
Engines, like all mechanical devices, need periodic parts ser­vice and replacement to perform well. Warranty will not cover repair when normal use has exhausted the life of a part or an engine.
Improper maintenance:
The life of an engine depends upon the conditions under which it operates, and the care it receives. Some applications, such as tillers, pumps and rotary mowers, are very often used in dusty or dirty conditions, which can cause what appears to be premature wear. Such wear, when caused by dirt, dust, spark plug cleaning grit, or other abrasive material that has entered the engine because of improper maintenance, is not covered by warranty.
This warranty covers engine related defective material and/or workmanship only
, and not replacement or refund of the equipment to which the engine may be mounted. Nor does the warranty extend to repairs required be­cause of:
1. PROBLEMS CAUSED BY PARTS THAT ARE NOT
ORIGINAL BRIGGS & STRATTON PARTS.
2. Equipment controls or installations that prevent starting,
cause unsatisfactory engine performance, or shorten en­gine life. (Contact equipment manufacturer.)
3. Leaking carburetors, clogged fuel pipes, sticking valves,
or other damage, caused by using contaminated or stale fuel. (Use clean, fresh, lead-free gasoline and Briggs & Stratton gasoline stabilizer, Part No. 5041.)
4. Parts which are scored or broken because an engine was operated with insufficient or contaminated lubricating oil, or an incorrect grade of lubricating oil (check oil level daily or after every 8 hours of operation. Refill when necessary and change at recommended intervals.) OIL GARD may not shut down running engine. Engine damage may occur if oil level is not properly maintained. Read Operat­ing & Maintenance Instructions.
5. Repair or adjustment of associated parts or assemblies such as clutches, transmissions, remote controls, etc., which are not manufactured by Briggs & Stratton.
6. Damage or wear to parts caused by dirt, which entered the engine because of improper air cleaner maintenance, re-assembly, or use of a non-original air cleaner element or cartridge. (At recommended intervals, clean and re-oil the Oil-Foam
element or the foam pre-cleaner, and re-
place the cartridge.) Read Operating & Maintenance Instructions.
7. Parts damaged by overspeeding, or overheating caused by grass, debris, or dirt, which plugs or clogs the cooling fins, or flywheel area, or damage caused by operating the engine in a confined area without sufficient ventilation. (Clean fins on the cylinder, cylinder head and flywheel at recommended intervals.) Read Operating & Maintenance Instructions.
8. Engine or equipment parts broken by excessive vibration caused by a loose engine mounting, loose cutter blades, unbalanced blades or loose or unbalanced impellers, im­proper attachment of equipment to engine crankshaft, overspeeding or other abuse in operation.
9. A bent or broken crankshaft, caused by striking a solid ob­ject with the cutter blade of a rotary lawn mower, or exces­sive v-belt tightness.
10.Routine tune-up or adjustment of the engine.
Warranty is available only through service dealers which have been authorized by Briggs & Stratton Corporation. Your nearest Authorized Service Dealer is listed in the “Yellow Pages” of your telephone directory under “En- gines, Gasoline” or “Gasoline Engines,” “Lawn Mow­ers,” or similar category.
Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design D-247,177 (Other Patents Pending) 5,852,951 5,823,153 5,819,513 5,765,713 5,645,025 5,642,701 5,606,948
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.
5,548,955 5,546,901 5,503,125 5,501,203 5,497,679 5,320,795 5,271,363
5,269,713 5,265,700 5,243,878 5,235,943 5,197,425 5,197,422 5,191,864
5,188,069 5,186,142 5,138,996 5,105,331 5,086,890 5,070,829 5,058,544
5,040,644 5,040,503 5,009,208 4,996,956 4,995,357 4,977,879 4,971,219
4,895,119 4,875,448 4,819,593 4,719,682 4,694,792 4,684,917 4,633,556
4,630,498 4,522,080 4,520,288 4,453,507 4,430,984 4,355,253
DES. 309,458 DES. 309,457 DES. 308,872 DES. 308,871
18
Page 19
BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY
effective July 1, 1999
Replaces all undated Warranties and all Warranties
dated before July 1, 1999
LIMITED WARRANTY
“Briggs & Stratton Corporation will repair or replace, free of charge, any part, or parts of the engine that are defective in material or workmanship or both. Transportation charges on parts submitted for repair or replacement under this Warranty must be borne by purchaser. This warranty is ef fective for the time periods and subject to the conditions provided for in this policy. For warranty service contact your nearest Authorized Service Dealer as listed in the ‘Yellow Pages’ under ‘Engines, Gasoline,’ ‘Gasoline Engines,’ ‘Lawn Mowers’ or similar category. THERE IS NO OTHER EXPRESS WARRANTY. IM­PLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential dam­ages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.”
Briggs & Stratton Corporation
F. P. Stratton, Jr. Chairman and Chief Executive Officer
WARRANTY PERIOD
WITHIN U.S.A. AND CANADA OUTSIDE U.S.A. AND CANADA
ENGINES
CONSUMER
USE* All Vanguard engines. All Diamond Plus, Industrial Plus, I/C
engines and sleeve bore Intek series.
2 year 1 year
Quantum and Diamond Power. 2 year 90 days
COMMERCIAL
USE*
2 year – engine
CONSUMER
USE*
2 year
2 year  
COMMERCIAL
USE*
1 year
90 days
All standard engines and Kool Bore Intek series installed on lawn mowers, riders, edgers, chippers, shredders, tillers, and all Sno/Gard
2 year 90 days 1 year 90 days engines. All other standard engines and Classic series. 1 year 90 days 1 year 90 days
* For purposes o f t his w arranty p olicy, “consumer use” m eans p ersonal r esidential h ousehold u se b y t he o riginal r etail consumer.
“Commercial use” means all o ther uses, i ncluding u se f or c ommercial, i ncome p roducing o r rental p urposes. O nce a n e ngine has experienced commercial use, it shall t hereafter b e c onsidered a s a c ommercial u se e ngine f or p urposes o f t his w arranty.
Engines used in competitive racing or on commercial or rental tracks are not warrantied.
One (1) year in Australia, New Zealand, Middle East and Africa.
One (1) year in India.
NO WARRANTY REGISTRATION CARD IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON ENGINES.
YOU MUST SAVE THE PURCHASE RECEIPT. A PROOF OF PURCHASE DATE WILL BE REQUIRED TO OBTAIN WARRANTY.
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.
19
Page 20
Loading...