Briggs & stratton 259700, 259799 Operating Manual

Page 1
FILE IN SECT. 2 OF SERVICE MANUAL
259700 to 259799
Illustrated Parts List
Model Series
259700 to 259799
Industrial/Commercial
TYPE NUMBERS
0102, 0104,
0116 through 0119,
0126, 0127, 0133, 0146, 4015, 4016,
4025 through 4029.
REPLACES FORM MS-2556-7/93
FORM MS-2556-4/94
TO FIND
THE CORRECT NUMBER OF THE PART YOU NEED:
FOLLOW THE INSTRUCTIONS BELOW
A. Refer to the Engine Model, Type and Code Number that is stamped on the blower housing of en-
gine. Engine type numbers such as 0123 01 are listed only as 0123 in most instances. The two digits (01 or 02, etc.) to the right of the space may be required for more accurate parts identification in some instances. Select the Illustrated Parts List covering the correct Model Series and Type Number.
B. Refer to the illustrations and compare the original part with illustration. The number next to the il-
lustration is the Reference Number. Assemblies include all parts shown in frames. All parts shown in assembly frames having individual reference numbers can be purchased separately.
C. After the Reference Number has been identified, refer to the Numerical text, where Reference and
Primary Part Number are listed. THE PRIMARY PART IS USED ON ALL TYPE NUMBERS EX­CEPT THOSE TYPE NUMBERS UNDER “NOTE.”
D. If a “Note” appears below the Primary Part Number, it means that this part differs from the Primary
Part for certain types. If your Type number is listed under “Note,” order the part referred to at the “Note.”
E. If your Engine Type Number does not appear after any part number listed under “Note,” use the
Primary Part Number.
F. For Engine Type Numbers not covered by this book, check other Parts Lists having the same en-
gine model or contact your source of supply.
PRINTED IN U.S.A. COPYRIGHT
BRIGS& T
G
STRA TON
®
Page 2
259700 to 259799
REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL.
306
869
870
307
615
3
552
1
230
227
614
225
2
230
634
592
562
10
9
8
11
7
5
871
308
13
383
635
337
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 495729 Cylinder Assembly 2 399265 Bushing 3 K391086 Seal–Oil 5 212914 Head–Cylinder 7 K271866 Gasket–Cylinder Head 8 391406 Breather Assembly
9 K27803 Gasket–Breather 10 94621 Screw–Sem 11 280100 Tube–Breather 13 93723 Screw–Cylinder Head
225 231058 Crank–Governor 227 493935 Lever Assy.–Governor
230 94742 Washer–Gov. Crank 306 224542 Shield–Cylinder 307 93949 Screw–Sem 308 222725 CoverCylinder Head 337 802592 Plug–Spark
(Resistor Type) (1–7/8 High, 47 mm)
383 89838 WrenchSpark Plug 552 231597 Bushing–Gov. Crank 562 92613 BoltGovernor Lever 592 231082 Nut–Hex.
614 93306 Pin–Cotter 615 93307 Retainer–E-Ring 634 K491323 Seal–Governor 635 66538 ElbowSpark Plug 869 261463 SeatIntake Valve 870 213316 SeatExhaust Valve 871 261961 GuideExhaust Valve
1019 491254 Label Kit
1019 LABEL KIT
––––––– Note ––––– 231218 Guide–
Intake Valve
K Included in Gasket SetPart No. 393411. D Included in Carburetor KitSee Ref. 121.
z Included in Carburetor Gasket Set–Part No. 494385.
2556–2 Assemblies include all parts shown in frames. 34
2
Page 3
259700 to 259799
REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL.
40
35
34
36
33
25
27
26
27
28
41
31
45
42
19
32
45
29
20
24
12
18
20
1021
1020
741
16
758
15
22
759
761
757
46
219
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
12 K271702 Gasket–Crankcase
(.015” Thick) K270915 Gasket– Crankcase (.005” Thick) K270916 Gasket– Crankcase (.009” Thick)
15 94239 PlugOil Drain 16 491647 Crankshaft
––––––– Note –––––
For Timing Gear Key Order Part No.
94196. 491646 Crankshaft
Used on Type No(s).
4027.
18 391784 Sump–Engine 19 490666 Bushing 20 K291675 Seal–Oil 22 94385 ScrewBase Mtg. Sem 24 222698 Key–Flywheel 25 394661 Piston Assy.
(Standard)
394662 Piston Assy. (.010 O.S.) 394663 Piston Assy. (.020 O.S.) 394664 Piston Assy. (.030 O.S.) 392331 Piston Assy. (Chrome Standard)
26 391780 Ring Set
(Standard) 391781 Ring Set (.010 O.S.) 391782 Ring Set (.020 O.S.) 391783 Ring Set (.030 O.S.)
27 260924 LockPiston Pin 28 299691 Pin–Piston
(Standard) 391286 Pin–Piston (.005 O.S.)
29 490348 Rod–Connecting
(Standard) 490469 Rod–Conn (.020 Undersize)
31 222299 Lock–Screw 32 92909 Screw–Connecting
Rod
33 261185 Valve–Exhaust 34 261462 Valve–Intake 35 65906 Spring–Valve
(Intake)
36 26828 Spring–Valve
(Exhaust)
40 221596 Retainer–Valve
(Intake)
41 292260 Rotocoil–Valve
(Exhaust)
42 93630 Retainer–Valve
(Exhaust)
45 262248 Tappet–Valve
46 212897 Gear–Cam 219 490815 Gear–Governor 741 262135 Gear–Timing 757 212359 Link–Counterweight 758 391373 Counterweight Assy. 759 298909 Pin–Counterweight 761 93875 Screw–Counterweight
1020 261242 Eccentric 1021 94160 Pin–Eccentric
K Included in Gasket SetPart No. 393411. D Included in Carburetor KitSee Ref. 121.
z Included in Carburetor Gasket Set–Part No. 494385.
2556–3 Assemblies include all parts shown in frames. 34
3
Page 4
259700 to 259799
141A
108A
95
634C
965
52
53
164
123
REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL.
95
51
131
130
987
634B
142
147
111
105
611
98
141
108
618
634A
118
106
127
955
125
104
133
137
138
975
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
51 Dz272465 Gasket–Carburetor 52 K270872 Gasket–Carburetor 53 94637 Stud–Carb. Mtg. 95 D94098 Screw–Throttle 98 495800 ScrewIdle Speed
(Used After Code Date
92071900).
––––––– Note ––––– 398185 Screw–Idle
Speed (Used Before Code Date 92072000).
104 D231789 PinFloat Hinge 105 D231855 Valve–Needle
(Used After Code Date
92071900).
––––––– Note –––––
D231790 Valve– Needle (Used Before Code Date 92072000).
106 D231854 Seat–Valve
(Used After Code Date
92071900).
––––––– Note –––––
K Included in Gasket SetPart No. 393411. D Included in Carburetor KitSee Ref. 121.
z Included in Carburetor Gasket Set–Part No. 494385.
108 224666 Valve–Choke
108A 224667 Valve–Choke
111 262820 SpringChoke Spring 118 494383 Valve–Needle 123 94616 ScrewElbow Mtg. 125 495778 Carburetor
127 D PlugWelch 130 224539 Valve–Throttle
131 494379 Shaft–Throttle 133 494381 Float–Carburetor 137 D 138 D
141 495931 Shaft–Choke
D281169 Seat–Valve (Used Before Code Date 92072000).
(Used After Code Date
92071900).
––––––– Note ––––– 494883 Carburetor
(Used Before Code Date 92072000).
(Sold in Kit Only).
z281165 GasketFloat Bowl z281164 Washer–Float
Bowl (Used After Code Date
92091400).
141A 495097 Shaft–Choke
142 D494876 Nozzle–Carburetor
147 D231794 Pilot–Jet 164 213819 Manifold–Intake 611 494451 Tube–Pick-Up
618 262803 Spring 634A D281168 SealChoke Shaft 634B D281167 WasherThrottle Shaft 634C D494453 Seal & Spring Assy.
955 94642 ScrewFuel Bowl
965 94108 Nut–Hex.
975 494378 Bowl–Float
987 D281166 SealThrottle Shaft
––––––– Note ––––– 494879 Shaft–Choke
(Used Before Code Date 92091500).
(Universal)
––––––– Note ––––– 495607 Nozzle–Carb.
(High Altitude)
Include(s): 281164 Seal–Bowl
Screw
2556–4 Assemblies include all parts shown in frames. 34
4
Page 5
259700 to 259799
523
842
525
422
663
872
535
445
467
171
836
300
883
613
725
646
R
284
663
524
224
676
847
346
875
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
171 281051 Nut–Air Cleaner Mtg. 224 94513 ScrewAir Cleaner
Sem
258 94620 Screw–Hex. Hd. 284 94704 Screw–Hex. Head 300 491413 Muffler–Exhaust 346 93705 Screw–Hex. Head 422 223394 BracketOil Fill 445 493910 Filter–Air 467 493903 Knob
537
523 391841 Cap and Dipstick–
Oil Filler
524 K68838 SealFiller Tube 525 280134 TubeOil Filler 535 272477 Filter–Air 537 K281106 Gasket–Air Cleaner 613 93927 Screw–Hex. Hd. 646 224546 BraceAir Cleaner 663 94620 Screw–Hex. Hd.
676 393761 Deflector–Muffler
(Side Outlet)
725 223023 Shield–Muffler
836 94513 Screw–Hex. Hd.
842 K270920 SealOil Filler Cap
847 392067 Fill GroupOil
872 281105 CoverAir Cleaner
875 494827 BaseAir Cleaner
883 K272293 Gasket–Exhaust Pipe
K Included in Gasket SetPart No. 393411. D Included in Carburetor KitSee Ref. 121.
z Included in Carburetor Gasket Set–Part No. 494385.
2556–5 Assemblies include all parts shown in frames. 34
5
Page 6
259700 to 259799
209
216
258
346
222
201A
258
265
985
232
353
657
520
201
354
356A
621
270
223
284A
271
268
269
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
201 262767 Link
201A 262828 Link
209 262784 Spring–Governor
––––––– Note ––––– 260695 Spring–Gov.
Used on Type No(s). 0116, 0127, 4027. 260871 Spring–Gov. Used on Type No(s). 0102, 0104, 0146,
4025. 261306 Spring–Gov. Used on Type No(s). 0117, 0119, 0126. 262783 Spring–Gov. Used on Type No(s). 0124, 0125.
216 262766 Link
222 493896 Bracket–Control
––––––– Note ––––– 494887 Bracket–
Control Used on Engines With Stop Switch (Ref. 621).
223 494587 Lever–Gov. 232 262785 SpringGovernor Link 258 94620 Screw–Hex. Hd. 265 221535 Clamp–Casing 268 65616 Casing–Wire
(72 Long)
––––––– Note –––––
If Longer Casing is Required, Specify Length in Inches; if Shorter Casing is Needed, Order Part and Cut to Required Length.
269 26633 Wire–Control
(78 Long)
––––––– Note –––––
If Longer Wire is Required, Specify Length in Inches; if Shorter Wire is Needed, Order and Cut to Required Length.
270 63426 Locknut–Casing
271 290568 Lever–Control 284A 94620 Screw–Hex. Hd.
346 93705 Screw–Hex. Head
353 92791 Washer–Lock
354 90576 Nut–Hex. 356A 398808 Wire–Ground
520 93722 Terminal
621 396847 Switch–Stop
657 93496 Screw–Sem
985 398525 Insulator
K Included in Gasket SetPart No. 393411. D Included in Carburetor KitSee Ref. 121.
z Included in Carburetor Gasket Set–Part No. 494385.
2556–6 Assemblies include all parts shown in frames. 34
6
Page 7
259700 to 259799
727
423
304
37
333
334
468
729
305
356
332
75
78
363
482
878
482
878A
474
877
887
877A
455
851
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
23 391988 Flywheel 37 222475 Guard–Flywheel 75 224061 Washer–Spring
78 93805 Screw–Sem 304 494087 Housing–Blower 305 94608 Screw–Sem 332 92284 Nut–Hex 333 398811 Armature–Magneto 334 93381 Screw–Sem 356 494328 Wire Assembly 363 19203 Flywheel Puller 423 94625 Screw–Sem 455 222561 Cup–Flywheel 468 222562 Screen–Rotating 474 393474 Alternator
(Dual Circuit)
K Included in Gasket SetPart No. 393411. D Included in Carburetor KitSee Ref. 121.
z Included in Carburetor Gasket Set–Part No. 494385.
2556–7 Assemblies include all parts shown in frames. 34
482 93621 Screw–Sem 726 392134 Gear–Ring
(Includes Mounting Hardware)
727 395405 Cover–Starter
––––––– Note ––––– 223597 Guard–
Ring Gear 221968 Guard– Upper Ring Gear
Both Guards– Use(s): 93712 Screw 93713 Lockwasher
Used on Type No(s). 0104, 4015.
7
726
729 281159 ClipLead Wire 851 221798 Terminal–Cable 877 393456 Diode and Connector
Assy. (Dual Circuit )
877A 393814 Diode and Connector
Assy. (Dual Circuit )
878 393362 Alternator–Harness
Assy. (Dual Circuit)
878A 393422 Alternator Harness
Assembly
887 391529 Alternator
(Dual Circuit )
23
Page 8
259700 to 259799
187
601
725A
958
240
181
180
185
169
183
184
527
277
188
182
683
185
183A
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
169 90832 Washer–Lock 180 390225 Tank–Fuel
(3 Quart.)
181 493988 CapFuel Tank 182 222980 Brkt.Fuel Tank
(Right Hand)
182A 222979 Brkt.–Fuel Tank
(Left Hand)
183 390406 Strap–Fuel Tank
(Right Hand)
183A 390405 Strap–Fuel Tank
(Left Hand)
184 93803 Screw–Hex. Hd. 185 90970 Nut–Square
169
184
187 393815 Line–Fuel
(11 Long, Cut to Required Length).
––––––– Note ––––– 299146 Line–Fuel
(28 Long, Cut to Required Length).
188 93634 Screw–Sem
Used on Engines With Electric Start.
––––––– Note ––––– 93535 Screw–Sem
Used on Engines With Rewind Start Only.
182A
240 298090 Filter–Fuel 277 22776 Washer–Flat
Used on Engines With Electric Start.
––––––– Note ––––– 22963 Washer
Used on Engines With Rewind Start Only.
527 221428 Clamp–Tube 601 93053 Clamp–Hose 683 93572 Screw
725A 222175 Shield–Heat
958 493960 Valve–Shut-Off
K Included in Gasket SetPart No. 393411. D Included in Carburetor KitSee Ref. 121.
z Included in Carburetor Gasket Set–Part No. 494385.
2556–8 Assemblies include all parts shown in frames. 34
8
Page 9
55
259700 to 259799
608
949
373
57
65
655
56
1016
66
63
71
64
70
68
58
6059
67
23A
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
74
73
23A 392157 Flywheel
(For Rewind Start Engines)
55 393576 Housing–
Rewind Starter (Includes 63 Rope)
56 295871 Pulley–Starter
57 490179 SpringRewind Starter
58 66884 Rope–Starter
(63 Long)
K Included in Gasket SetPart No. 393411. D Included in Carburetor KitSee Ref. 121.
z Included in Carburetor Gasket Set–Part No. 494385.
2556–9 Assemblies include all parts shown in frames. 34
59 490653 InsertStarter Grip 60 490652 GripStarter Rope 63 260414 Spring–Ratchet 64 230543 Adapter–Spring 65 94128 Screw–Hex. Head 66 399671 Clutch–Starter 67 394897 Housing–Clutch 68 63770 BallClutch
9
70 298799 Ratchet–Clutch 71 394506 Washer–Retainer 73 221796 Screen–Rotating
74 93758 Screw–Sem 373 92987 Nut–Hex. 608 390391 Starter–Rewind 655 222598 Anchor–Spring 949 280685 Guard–Rewind Starter
1016 490817 Spacer.
Page 10
259700 to 259799
728
309
801
510
802
513
876
783
311
896
544
Reference Number 309 310 311 510 544 801 802 803 1003
Motor – Bolt– Brush Drive– Armature Cap– Cap– Housing– Springs
Starter Thru Set Starter –Starter Drive End Starter –Brush
Manufacturer
Briggs & Housing
Stratton Length
12V 3-21/32” ***394805 94003 395538 490421** 390837 394856 395537* 398159 – 12V 4-9/16” ***399169 94169 490311 490421** 490309 394856 490310* 399172 490316 12V 4-3/8” ***494990 94004 495878[ 490309 394856 494988 492205
803
1003
310
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
309 394805 Motor–Starter
(For 3–21/32” Housing Length) 399169 Motor–Starter (For 4–9/16” Housing Length) 494990 Motor–Starter (For 4–3/8” Housing Length)
310 94003 Bolt–Thru
(For 3–21/32” Housing Length) 94169 Bolt–Thru (For 4–9/16” Housing Length) 94004 Bolt–Thru (For 4–3/8” Housing Length)
311 395538 Brush Set
(For 3–21/32” Housing Length) 490311 Brush Set (For 4–9/16” Housing Length)
510 490421 Drive–Starter
(For 3–21/32” Housing Length) and (For 4–9/16” Housing Length) 495878 Drive–Starter (For 4–3/8” Housing Length)
513 398003 Clutch–Drive 544 390837 Armature–Starter
(For 3–21/32” Housing Length) 490309 Armature– Starter (For 4–9/16” Housing Length) and (For 4–3/8” Housing Length)
728 93535 Screw–Sem 783 280104 Gear–Starter 801 394856 Cap–Drive
802 395537 Cap–End
(For 3–21/32” Housing Length) 490310 Cap–End (For 4–9/16” Housing Length) 494988 Cap–End (For 4–3/8” Housing Length)
803 398159 Housing–Starter
(For 3–21/32” Housing Length) 399172 Hsg.–Starter (For 4–9/16” Housing Length) 492205 Hsg.–Starter (For 4–3/8” Housing Length)
876 495877 Kit–Spring
495877 KitSpring
896 94288 Pin–Roll
1003 490316 Springs–Brush
(For 4–9/16 Housing Length)
K Included in Gasket SetPart No. 393411. D Included in Carburetor KitSee Ref. 121.
z Included in Carburetor Gasket Set–Part No. 494385.
2556–10 Assemblies include all parts shown in frames. 34
10
Page 11
259700 to 259799
127
105
138
106
137
147
987
104
142
121 CARBURETOR KIT
51
137
95
51
634A
634B
138
634C
537
634
7
3
20
842
524
12
52
9
977 CARBURETOR GASKET SET
358 GASKET SET
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
3 K391086 Seal–Oil 7 K271866 Gasket–Cylinder Head 9 K27803 Gasket–Breather
12 K271702 Gasket–Crankcase
(.015” Thick) K270915 Gasket– Crankcase (.005” Thick) K270916 Gasket– Crankcase (.009” Thick)
20 K291675 Seal–Oil 51 D
z272465 Gasket–Carburetor
(Carb. to Elbow)
52 K270872 Gasket–Carburetor
(Elbow to Cylinder)
95 D94098 Screw–Throttle 104 D231789 PinFloat Hinge 105 D231855 Valve–Needle
(Used After Code Date
92071900).
106 D231854 Seat–Valve
121 495837 Carburetor Kit
127 D PlugWelch
––––––– Note –––––
D231790 Valve– Needle (Used Before Code Date 92072000).
(Used After Code Date
92071900).
––––––– Note –––––
D281169 Seat–Valve (Used Before Code Date 92072000).
(Used After Code Date
92071900).
––––––– Note ––––– 494882 Carburetor Kit
(Used Before Code Date 92072000).
(Sold in Kit Only).
z281165 Gasket–Float Bowl
137 D 138 D
z281164 Washer–Float
Bowl
142 D494876 Nozzle–Carburetor
––––––– Note ––––– 495607 Nozzle–Carb.
(High Altitude)
Include(s): 281164 Seal–Bowl
Screw
147 D231794 Pilot–Jet 358 393411 Gasket Set 524 K68838 SealFiller Tube 537 K281106 Gasket–Air Cleaner
634 K491323 Seal–Governor 634A D281168 SealChoke Shaft 634B D281167 WasherThrottle Shaft 634C D494453 Seal & Spring Assy.
842 K270920 SealOil Filler Cap
977 494385 Carburetor Gasket Set
987 D281166 SealThrottle Shaft
K Included in Gasket SetPart No. 393411. D Included in Carburetor KitSee Ref. 121.
z Included in Carburetor Gasket Set–Part No. 494385.
2556–11 Assemblies include all parts shown in frames. 34
11
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