BSP55001
Owner's Manual / Manual del Propietario / Manual do Propriet_rio
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TABLE OF CONTENTS
SafetyRules.................................... 2-4
Know Your Generator ............................. 5
Assembly ....................................... 6
Operation ..................................... 7-9
Product Specifications / Maintenance................ 10
Storage........................................ 10
Troubleshooting ................................. I I
Schematic/Wiring Diagram ..................... 12-13
Replacement Parts............................ 14-16
Notes ......................................... 17
Warranty ................................. Last Page
EQUIPMENT
DESCRIPTION
_Read this manual carefully and become
familiar with your generator. Know its
applications, its limitations and any hazards
involved.
This generator is an engine-driven, revolving field,
alternating current (AC) generator. It was designedto
supply electrical power for operating compatible electrical
lighting, appliances,tools and motor loads.Thegenerator's
revolving field is driven at about 3,600rpm by asingle-
cylinder engine.
SAFETY RULES
A his is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
The safety alert symbol (_.) isused with a signalword
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety messageto alert you to hazards.DANGER indicates
a hazard which, if not avoided,will result in death or serious
injury. WARNING indicatesa hazardwhich, if not avoided,
couldresult in death or serious injury.CAUTION
indicates a hazardwhich, if not avoided,might result in
minor or moderate injury. CAUTION, when used
without the alert symbol, indicates a situation that could
result in equipment damage.Follow safety messagesto
avoid or reduce the risk of injuryor death.
WARNING
The engine exhaust from this product contains I
chemicals known to the State of California to cause
cancer, b rth defects, or other reproduct ve harm.
CAUTION! DO NOT exceed the generator's
wattage/amperagecapacity.See"Don't Overload
Generator" on page 9.
Every effort has been madeto ensure that informationin
this manualis accurate and current. However,we reserve
the right to change,alter or otherwise improve the product
and this document at anytime without prior notice.
The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency.For warranty information refer to the
engine owner's manual.
DANGER
, WARNING
Operate generator ONLY outdoors.
Keep at least 2 feet of clearance on all sides of generator for
adequate ventilation.
DO NOT operate generator inside any building or enclosure,
including the generator compartment of a recreational vehicle
(RV).
DANGER
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
Use a ground circuit fault interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn
frayed, bare or otherwise damaged.
DO NOT operate generator in the rain.
DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
DO NOT allow unqualified persons or children to operate or
service generator.
DANGER
WHEN ADDING FUEL
Turn generator OFF and let it cool at least 2 minutes before
removing gas cap. Loosen cap slowly to relieve pressure in tank.
Fill fuel tank outdoors.
DO NOT overfill tank.Allow space for fuel expansion.
Keep gasoline away from sparks, open flames, pilot lights, heat,
and other ignition sources.
DO NOT light a cigarette or smoke.
eVHEN OPERATING EQUIPMENT
DO NOT tip engine or equipment at angle which causes
gasoline to spill.
This generator is not for use in mobile equipment or marine
applications.
'HEN TRANSPORTING OR REPAIRING EQUIPMENT
Transportlrepair with fuel tank EMPTY or with fuel shutoff
valve OFE
Disconnect spark plug wire.
_HEN STORING GASOLINE OR EQUIPMENT WITH
FUEL IN TANK
Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite gasoline vapors.
, WARNING
This generator does not meet U. S. Coast Guard Regulation
33CFR-183 and should not be used on marine applications.
Failure to use the appropriate U. S.Coast Guard approved
generator could result in bodily iniury and/or property
damage.
DO NOT allow any open flame, spark, heat, or lit cigarette
during and for several minutes after charging a battery.
Wear protective goggles, rubber apron, and rubber gloves.
WARNING
;ENERATOR
Disconnect the spark plugwire from the spark plug and place
the wire where it cannot contact spark plug.
WARNING
CAUTION
See"Don't Overload Generator" on page9.
Start generator and let engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electrical loads OFF and disconnect from generator
before stopping generator.
CAUTION
DO NOT touch hot surfaces.
Allow equipment to cool before touching.
CAUTION
DO NOT tamper with governed speed.Generator supplies
correct rated frequency and voltage when running at governed
speed.
DO NOT modify generator in any way.
Use generator only for intended uses.
If you have questions about intended use,ask dealeror
contact Briggs& Stratton service center.
Operate generator only on level surfaces.
DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
DO NOT insert any obiects through cooling slots.
{fconnected devices overheat, turn them off and disconnect
them from generaton
Shut off generator if.'
-electrical output is lost;
-equipment sparks,smokes,or emits flames;
-unit vibrates excessively.
KNOWYOUR GENERATOR
Read this owner's manual and safety rules before operating your generator.
Compare the illustrationswith your generator,to familiarize yourself with the locationsof variouscontrols and
adjustments.Savethis manualfor future reference.
Recoil Starter Rocker Switch
d shr°ud
Oil Fill
FuelTank
Air Cleaner
120Volt AC, 20 Amp
Duplex Receptacles
Circuit 120/240 Volt AC,
Breakers (AC) 30 Amp
Receptacle
120Volt AC, 20 Amp, Duplex Receptacles -- May be
usedto supply electrical power for the operation of
120Volt AC, 20 Amp, singlephase,60 Hz electrical, lighting,
appliance,toot and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle -- May
be usedto supply electrical power for the operation of
120and/or 240Volt AC, 30Amp, single phase,60 Hz
electrical, lighting, appliance,tool and motor loads.
Air Cleaner -- Uses adry type filter element to limit the
amount of dirt and dust suckedinto the engine.
Choke Lever -- Used when starting a cold engine.
SparkArrester Muffler
Grounding Fastener
Circuit Breakers (AC) -- Pushto reset circuit breakers
are provided to protect the generator againstelectrical
overload.
FuelTank -- Capacity of seven(7) U.S.galtons.
Grounding Fastener -- Pleaseconsult a qualified
electrician, electrical inspector,or the localagencyhaving
jurisdiction.
Oil Fill --Add engineoil here.
Recoil starter -- Used to start the engine.
Rocker Switch -- Set this switch to "On" before using
recoil starter. Set switch to "Off" to switch off engine.
Spark Arrester Muffler -- Exhaust muffler lowers
enginenoiseandis equippedwith a spark arrester screen.
BEFORE STARTING THE
ENGINE
• Clean area around fuel fill cap,remove cap.
• Slowly add unleadedregular fuel to fuel tank. Be careful
not to overfill.Allow about 1.5"of tank spacefor fuel
expansion (Figure I).
Add Oil i i
CAUTION! Any attempt to crank or start the engine
before it hasbeen properly filled with the recommended
oil may result in an engine failure.
To fill your engine with oil:
• Placegenerator on alevelsurface.
• Follow the oil grade recommendations and oil fill
instructionsgiven in the engine owner's manual.
NOTE:The generator's revolving field rides on a
prelubricated and sealedball bearing that requires no
additional lubrication for the lifeof the bearing.
Add Fuel
_ ARNING! NEVER fill fuel tank indoors. NEVER
fill fuel tank when engine is running or hot.Allow unit
to cool for two minutes before refueling. DO NOT
light a cigarette or smoke when fillingthe fuel tank.
_ WARNING! DO NOT overfill the fuel tank.
Always allow room for fuel expansion.
_NNNNNN,_*,_*N,_'NNNN_
• Install fuel capand wipe up any spilled fuel.
IMPORTANT: It is importantto prevent gum deposits
from forming in essentialfuel system parts,such asthe
carburetor, fuel filter, fuel hose or tank during storage.Also,
experience indicatesthat alcohol-blended fuels (called
gasohol,ethanol or methanol) can attract moisture, which
leadsto separation and formation of acids during storage.
Acidic fuel can damagethe fuel system of an enginewhile in
storage.
Be sure to review the precautions given in"Storage" on
page 10.NEVER useengineor carburetor cleaner products
in the fuel tank or permanent damagemay occur.
• Use regular UNLEADED fuel with the generator
engine.DO NOT usepremium fuel. DO NOT mix oil
with fuel.
USING THE GENERATOR
System Ground
The generator hasa system ground that connects the
generator frame components to the ground terminals on
the AC output receptacles.The systemground is connected
to the AC neutral wire (see "Equipment Description",
earlier in this manual).
Special Requirements
There may be Federalor State Occupational Safetyand
Health Administration (OSHA) regulations,localcodes,or
ordinances that apply to the intended useof the generator.
Pleaseconsult a qualified electrician, electrical inspector,or
the localagencyhavingjurisdiction.
• In some areas,generators are required to be registered
with localutilitycompanies.
• Ifthe generator isusedat a construction site, there may
be additional regulations which must be observed.
Connecting to a Building's Electrical
System
Connections for standby power to a buitding's electrical
system must be made by a qualified electrician.The
connection must isolatethe generator power from utility
power, and must comply with all applicablelawsand
electrical codes.
OPERATING THE
G EN ERATO R
_ AUTION! NEVER start or stop the engine
with electrical loadsconnected to the receptacles
AND with the connected devicesturned ON.
Starting the Engine
Disconnect all electrical loadsfrom the generator. Use the
following start instructionsteps by numerical order:
I. Turn the fuel valve to the "On" position (Figure 2).
FUEL TANK
Fuel Valve is shown
in the Off position
2. Placethe choke lever in the "Choke" position
(Figure3).
DANGER
When usinggenerator for backup power, notify utility
company.Use approved transfer equipment to isolate
generator from electric utility.
Use aground fault circuit interrupter (GFCt) in anydamp or
highly conductive area,such as metal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn
frayed,bare or otherwise damaged.
DO NOT operate generator in the rain.
DO NOT handle generator or electrical cords while standing
inwater, while barefoot, or while handsor feet are wet.
DO NOT allow unqualified persons or children to operate or
service generator.
3. Setthe rocker switch to "On" position (Figure 4).
4.
Grasp the recoil handle and pull slowly untilslight
resistance isfelt.Then pull rapidly to start engine.
5.
Move choke leverto "Run" position a short distanceat
a time over severalsecondsinwarm weather or
minutes in cold weather.Let enginerun smoothly before
eachchange.Operate with choke in"Run" position.
NOTE: If engine still fails to start, see engine manuaLThis
engine may beequipped with alow oil device.
Refer to the engine owner's manual for more
detailed starting instructions.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minutes after
starting.
• Plugin and turn on the desired 120and/or 240 VottAC,
single phase,60 Hz electrical loads.
• DO NOT connect 240Vott loads to the 120Volt duplex
receptacles.
• DO NOT connect 3-phase loads to the generator.
• DO NOT connect 50 Hz loadsto the generator.
• DO NOT OVERLOADTHE GENERATOR. See
"Don't Overload the Generator" on page8.
Stopping the Engine
• Unplug all electrical loads from generator panel
receptacles.NEVER start or stop engine with electrical
devices plugged in and turned ON.
• Let engine run at no-load for several minutes to stabilize
the internal temperatures of engine and generator.
• Move rocker switch to "Off" position.
• Movethe fuel valve to the "Off" position.
' (Neutral)
Y (Hot) x (Hot)
NEMA L14-30 Ground(Green)
120 Volt AC, 20 Amp, Duplex
Receptacles
Eachduplex receptacle (Figure 6) isprotected against
overload by a push-to-reset circuit breaker.
RECEPTACLES
120/240 Volt AC, 30 Amp, Locking
Receptacle
Use a NEMA LI4-30 plug with this receptacle.Connect a
4-wire cord set rated for 250Volt AC loads at 30 Amps (or
greater) (Figure 5).You can usethe same4-wire cord if you
plan to run a 120Volt load.
This receptacle powers 120/240Volt AC, 60 Hz,single
phaseloads requiring up to 5,500 watts of power (5.5 kW)
at 30 Amps for 120Volts or 240Volts.The outlet is
protected by a push-to-reset circuit breaker.
_ CAUTION! Although this outlet states it has a
120/240 Volt 30 Amp rating (up to 7,200 watts), the
generator is only rated for 5,500 watts. Powering
loads that exceed the wattage/amperage capacity of
the generator can damage it or cause serious
injuries.
Use each receptacle to operate 120Volt AC, single-phase,
60 Hz electrical loads requiring up to 2,400 watts (2.4 kW)
at 20Amps of current. Use cord sets that are rated for
125Volt AC loads at 20Amps (or greater).
A CAUTION!These outlets are rated at 120Volt
20 Amp each (upto 80 Amps).The generator is only
rated for up to 45.8 Amps. Powering loads that
exceed the wattage/amperage capacity of the
generator can damageit or causeserious injuries.
I:|
DON'T OVERLOAD
G EN ERATO R
Capacity
You must make sure your generator cansupply enough
rated (running) and surge (starting) watts for the items you
will power at the sametime. Follow these simple steps:
I. Selectthe itemsyou wilt power at the same time.
2. Total the rated (running) watts of these items.Thisis
the amount of power your generator must produce to
keep your itemsrunning. SeeFigure 7.
3. Estimate how manysurge (starting) watts you wilt
need.Surge wattage isthe short burst of power
needed to start electric motor-driven tools or
appliancessuch asa circular saw or refrigerator.
Becausenot all motors start at the sametime, total
surge watts can be estimated by addingonly the
item(s)with the highest additional surge watts to the
total rated watts from step 2.
Example:
Tool or Appliance
Window Air
Conditioner
Refrigerator
Deep Freezer
Television
Light (75 Watts)
Total Rated (Running)Watts = 3075
Highest Additional SurgeWatts = 1800
Total Generator Output Required = 4875
Rated (Running)
Watts
1200
800
500
500
75
3075 Total
Running Watts
Power Management
To prolong the lifeof your generator and attached devices,
it is importantto take care when addingelectrical loads to
your generator.There should be nothing connected to the
generator outlets before starting it'sengine.The correct
and safeway to managegenerator power isto sequentially
add loads asfollows:
I. With nothingconnected to the generator, start the
engine asdescribed in this manual.
2. Plugin and turn on the first load,preferably the largest
load you have.
3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly.
Additional Surge
(Starting)Watts
1800
1600
50O
1800 Highest
SurgeWatts
4. Plug in and turn on the next load.
5. Again,permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
NEVER addmore loads than the generator capacity.Take
specialcare to consider surgeloads ingenerator capacity,
asdescribed above.
Rated*
Tool or Appliance
Essentials
LightBulb - 75 watt
Deep Freezer
SumpPump
Refrigerator/Freezer - 18Cu. Ft.
Water Well Pump - I/3 HP
Heating/Cooling
Window AC - I0,000 BTU
Window Fan
FurnaceFan Blower - I/2 HP
Kitchen
Microwave Oven - 1000Watt
Coffee Maker
Electric Stove - SingleElement
Hot Plate
Family Room
DVD/CD Player
VCR
Stereo Receiver
Color Television - 27"
Personal Computer w/I 7" monitor
Other
Security System
AM/FM Clock Radio
GarageDoor Opener - I/2 HP
Electric Water Heater - 40 Gallon
DIY/Job Site
Quartz Halogen Work Light
Airless Sprayer - I/3 HP
Reciprocatin_ Saw
Electric Drill - I/2 HP
Circular Saw - 7 I/4"
Miter Saw- I0"
Table Planer - 6"
Table Saw/RadialArm Saw- I0"
Air Compressor - I-I/2 HP
*Wattages listed are approximate only. Check toot or
appliance for actual wattage.
(Running)
Watts
75
500
8O0
8O0
1000
12O0
3OO
8O0
1000
1500
1500
25O0
100
100
450
5o0
8o0
18o
3O0
480 520
40O0
1000
600 1200
960 960
1000 1000
1500 1500
1800 1800
1800 1800
2000 2000
2500 2500
Additional
Surge
(Starting)
Watts
500
1200
1600
20O0
1800
6O0
1300
SPECIFICATIONS
Maximum SurgeWatts .................. 8,500 watts
Continuous Wattage Capacity ............ 5,500 watts
Power Factor ................................ 1.0
Rated Maximum Continuous AC Load Current:
At 120Volts ......................... 45.8Amps
At 240 Volts ......................... 22.9Amps
Phase .................................. I-phase
Rated Frequency ......................... 60 Hertz
FuelTank Capacity.................... 7 U.S.gallons
ShippingWeight .......................... 152 lbs.
GENERAL MAINTENANCE
Generator Cleaning
_k AUTION! NEVER insert any object or tool
through the air cooling slots, even if the engine is
not running.
• Use a damp cloth to wipe exterior surfaces clean.
• Use a soft bristle brush to loosencaked on dirt or oil.
• Use a vacuum cleaner to pick up loose dirt and debris.
• Use low pressure air (not to exceed 25 psi) to blow
awaydirt. Inspect cooling air slots andopening on
generator.These openings must be kept clean and
unobstructed.
RECOMMENDATIONS
The Owner/Operator is responsible for making sure that
allperiodic maintenance tasks are completed on atimely
basis;that all discrepancies are corrected; and that the unit
is kept clean andproperly stored. NEVER operate a
damaged or defective generator.
Engine Maintenance
See engine owner's manualfor instructions.
_k AUTION! Avoid prolonged or repeated skin
contact with usedmotor oil. Used motor oil has
been shown to cause skin cancer in certain
laboratory animals.Thoroughly wash exposed areas
with soap and water.
KEEPOUT OF REACH OF CHILDREN. DON'T
POLLUTE.CONSERVERESOURCES.RETURN
USED OIL TO COLLECTION CENTERS.
Generator Maintenance
Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive
dust, dirt, moisture or any corrosive vapors. Cooling air
slots in the generator must not become clogged with snow,
leaves or any other foreign material.
NOTE: DO NOT use a garden hose to clean generator.
Water can enter engine fuel system and cause problems. In
addition, if water enters generator through cooling air slots,
some of the water will be retained in voids and cracks of
the rotor and stator winding insulation.Water and dirt
buildup on the generator internal windings will eventually
decrease the insulation resistance of these windings.
STO RAG E
The generator should be started at least once every seven
days and allowed to run at least 30 minutes. If this cannot
be done and you must store the unit for more than 30 days,
use the following guidelines to prepare it for storage.
Generator Storage
• Clean the generator asoutlined in "Generator Cleaning".
• Check that cooling air slots and openingson generator
are open and unobstructed.
_k AUTION! Storage covers can be flammable.
DO NOT placea storage cover over a hot
generator. Let the unit coot for a sufficient time
before placing the cover on the unit.
Engine Storage
See engine owner's manualfor instructions.
Other Storage Tips
• To prevent gum from forming in fuel system or on
essentialcarburetor parts, addfuel stabilizer into fuel
tank and fill with fresh fuel. Runthe unit for several
minutes to circulate the additive through the carburetor.
The unit and fuel can then be stored for up to
24 months. Fuelstabilizer can be purchased locally.
• DO NOT store fuel from one seasonto another unless
it has beentreated as described above.
• Replace fuel container if it starts to rust. Rust and/or dirt
in fuel can cause problems if it's used with this unit.
• Store in clean and dry area.
TROUBLESHOOTING
Problem
Engine is running, but noAC
output is available.
Cause
I. Circuit breaker isopen.
2. Poor connection or defective cord
set,
3. Connected device isbad.
4. Fault in generator.
Solution
I. Reset circuit breaker.
2. Check and repair.
3. Connect another devicethat isin
good condition.
4. Contact Briggs andStratton
service facility.
I. Short circuit in a connected load.
Engine runs good but bogs down 2. Generator is overloaded.
when loads are connected. 3. Shorted generator circuit.
I. Disconnect shorted electrical load.
2. See"Don't Overload Generator".
3. Contact Briggs andStratton
service facility.
I. Fuel valve is in the "Closed"
Engine will not start; or starts and position.
runs rough.
Engine shuts down during Out of gasoline.
operation.
Engine lacks power. Load is too high. See "Don't Overload Generator".
2. Low oil level.
I. Turn fuel valveto the "Open"
position.
2. Fill crankcaseto proper level.
Fill fuel tank.
SCHEMATIC
BLUE_(6)
1 _ (4,
(I) EXCITATION
O,B,
BLUE
BLUE
(11)
BLUE
(IIA)
__BLUE
(11A)
RED GRAY
RED GRAY
(22) (44)
RED
(22)
(0>
RED
(22)
t
FIELD
120VI20A GRAY
) BLUE
) (11A)
(44)
(44A)
A)
BLUE
BLUE
(11A)
120/e4Ov/30A
__ (44A)
R_D_ GRAY-
(22)