Briggs & Stratton 030679-00, 030663A-00 Operator's Manual

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Reproduction
Outdoor Portable Generator
Operator’s Manual
Model Number _____________________________
Revision __________________________________
Serial Number ______________________________
Date Purchased ____________________________
Manual No. 80020982 Revision B
Not for
Reproduction
Equipment Description
Table of Contents
Equipment Description.........................2
Features and Controls .........................5
Operation....................................7
Maintenance ................................12
Storage ....................................15
Troubleshooting/Specifications .................16
Warranty ...................................18
Register Your Product
To ensure prompt and complete warranty coverage, register your product online at www.onlineproductregistration.com.
Symbols and Meanings
Signal Meaning
DANGER
WARNING
CAUTION
NOTICE
Symbol Name Explanation
Indicates a hazard which, if not avoided, will result in death or serious injury.
Indicates a hazard which, if not avoided, could result in death or serious injury.
Indicates a hazard which, if not avoided, could result in minor or moderate injury.
Indicates information considered important, but not hazard-related.
Safety Alert Symbol
Operator’s Manual
Toxic Fumes
Fire
Electric Shock
Hot Surface
Indicates a potential personal injury hazard.
Failure to follow warnings, instructions and operator’s manual could result in death or serious injury.
Engine exhaust contains carbon monoxide, a poisonous gas that could kill you in minutes. You cannot smell it or see it.
Fuel and its vapors are extremely flammable which could cause burns or fire resulting in death or serious injury.
Engine exhaust could cause fire resulting in death or serious injury.
Generator could cause electrical shock resulting in death or serious injury.
Muffler could cause burns or resulting in serious injury.
WARNING! The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING! Certain components in this product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or
other reproductive harm. Wash hands after handling.
Equipment Description
Read this manual carefully and become familiar
with your outdoor generator. Know its applications, its limitations, and any hazards involved. Save these instructions for future reference.
The outdoor generator is an engine-driven, revolving field, alternating current (AC) generator equipped with a voltage regulator. The generator is designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. The voltage regulator within the generator is designed to automatically maintain output voltage level.
The portable generator produces power that can be used for outdoor items using extension cords or for first time temporary home power restoration. Before your next home power outage, install a listed transfer switch. A transfer switch is a separate device installed by a licensed electrician that allows the portable generator to be cord connected, using the locking receptacle, directly into your home’s electrical system. Extension cords connected to the portable generator’s control panel are not intended to be a long term solution when connected to items inside your home.
Every effort has been made to ensure that the information in this manual is both accurate and current. However, the manufacturer reserves the right to change, alter or otherwise improve the generator and this documentation at any time without prior notice.
NOTICE If you have questions about intended use, contact an authorized service dealer. This equipment is designed to be used with Briggs & Stratton Power Products authorized parts only.
This spark ignition system complies with the Canadian standard ICES-002.
System Ground
The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is connected to the AC neutral wire (the neutral is bonded to the generator frame).
Special Requirements
There may be Federal or State regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, the local agency having jurisdiction.
This generator is not intended to be used at a construction site or similar activity as defined by NFPA 70-2014 (NEC) section 590.6.
electrical inspector, or
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Equipment Description
StatStation™ Wireless App
Download the StatStation Wireless by Briggs & Stratton App* to pair the Bluetooth® enabled generator to your approved Android or iOS smartphone and follow the in app instructions.
DANGER! Engine exhaust contains carbon monoxide, a poisonous gas that could kill you in minutes. Operate this product only outdoors. See
Safe Location.
The generator is equipped with a status LED to indicate the Bluetooth status. A blinking blue LED indicates the generator is sending a signal to the App on your smartphone. A red LED indicates a fault in the generator’s Bluetooth system, contact your closest Briggs & Stratton authorized service dealer.
The StatStaion Wireless App allows you to access information about your generator directly through your smartphone.
The power usage displayed in the app is a percentage of total generator output. Each receptacle is limited by the receptacles capacity and circuit breaker. See Connecting Electrical Loads.
To Temporarily Restore Power Using Extension Cords
120V
OUTLET
1. Only use cords marked for outdoor use rated for your loads.
To Temporarily provide power
Total
Amperage
Up to 13A
Up to 15A
Up to 20A
using extension cords
Minimum Guage, Outdoor Rated
Up to 50 FT (15 M) Up to 100 FT (30 M)
16
14
12
14
12
10
* Data rates apply The Bluetooth® word mark and logos are registered trademarks
owned by the Bluetooth SIG, Inc. and any use of such marks by Briggs & Stratton Corporation is under license. Other trademarks and trade names are those of their respective owners.
Up to 30A
2. Follow cord safety instructions.
3. Extension cords running directly into the home increase your risk of carbon monoxide poisoning through openings. Install carbon monoxide alarm(s).
4. Before your next home power outage, install a listed* transfer switch.
10
8
To Restore Home Power Using a Listed Transfer Switch
Connections to your home’s electrical system must use a listed transfer switch installed by a licensed electrician. The connection must isolate the generator power from the utility power and comply with all applicable laws and electrical codes. Power your home with a 30 Amp transfer switch system.
120/240V Outlet
Transfer Switch
Typical Indoor Items
* Certified by a Nationally Recognized Testing Laboratory that the product complies to appropriate product safety test standards.
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Equipment Description
Status LED Choke Control Battery Charger Jack
Engine Identification Oil Fill Cap/Dipstick Oil Drain Plug
Grounding Fastener
Fuel Cap
Fuel Valve Spark Arrester Muffler
Recoil Starter Air Cleaner
Identification Label
Air Cleaner — Filters engine intake air. Battery Charger Jack — Use battery charger to keep the
starting battery charged and ready for use. Choke Control — Used when starting a cold engine. Engine Identification — Provides model, type and code of
engine. Fuel Cap — Add unleaded fuel here. Fuel Valve — Used to turn fuel supply on and off to engine. Grounding Fastener — Consult your local agency having
jurisdiction for grounding requirements in your area.
Identification Label — Provides model and serial number of generator.
Oil Drain Plug — Drain engine oil here. Oil Fill Cap/Dipstick — Check and add engine oil here. Recoil Starter — Used to start the engine manually. Spark Arrester Muffler — Exhaust muffler lowers engine
noise and is equipped with a spark arrester screen. Status LED — Indicates generator Bluetooth status.
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Features and Controls
Compare the illustrations with your generator to familiarize yourself with the locations of various controls and product warnings.
120/240 Volt AC, 30 Amp Locking Receptacle
Start Switch
Circuit Breakers
Main Breaker
Low Oil Shutdown
120 Volt AC, 20 Amp, GFCI Duplex Receptacles — Used to supply 120 Volt AC, single phase, 60 Hz power for electrical lighting, appliance, tool and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle — Used to supply 120 / 240 Volt AC, single phase, 60 Hz power for electrical lighting, appliance, tool and motor loads.
Circuit Breakers (AC) — The 120 Volt AC, 20A GFCI duplex receptacles are provided with “push to reset” 20 Amp circuit breakers to protect the generator against electrical overload.
120 Volt AC, 20 Amp GFCI Duplex Receptacles
Low Oil Shutdown — This unit is equipped with a low oil protection device. Oil must be at proper level for engine to run. If the engine oil drops below a preset level, an oil switch will stop the engine. Check oil level with dipstick.
Rocker Switch Circuit Breaker — The 30 Amp locking receptacle is provided with a 2 pole rocker switch circuit breaker to protect the generator against electrical overload.
Start Switch — Turn key to START position to start engine. Turn key to OFF position to switch off engine.
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Features and Controls
80021107
Muffler
Point away from home
DANGER
Read and follow Operating Instructions before running or
servicing engine. Lire et suivre les instructions d´utilisation avant de démarrer ou effectuer l´entretien du moteur.
Engines emit carbon monoxide that can kill you. Operate only outdoors.
Les moteurs émettent du monoxyde de carbone pouvant vous tuer. Ne faire fonctionner qu’à l’extérieur.
WARNING
AVERTISSEMENT
Gasoline is flammable. Allow engine to cool at least 2 minutes before refueling.
L´essence est inflammable. Laisser refroidir le moteur pendant au moins 2 minutes avant de faire le plein.
Muffler area temperature may exceed 150°F (65°C). Do not touch hot parts.
Autour du silencieux, la température peut dépasser 150°F (65°C). Ne pas toucher
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Operation
Operation
Step 1: Safe Location
Before starting the portable generator there are two equally important safety concerns regarding carbon monoxide poisoning and fire that must be addressed.
Operation Location to Reduce the Risk of Carbon Monoxide Poisoning
The engine exhaust of all fossil fuel burning equipment, such as a portable generator, contains carbon monoxide, a poisonous gas that could kill you in minutes. You cannot smell it, see it, or taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas.
By law it is required in many states to have a carbon monoxide alarm in operating condition in your home. A carbon monoxide alarm is an electronic device that detects hazardous levels of carbon monoxide. When there is a buildup of carbon monoxide, the alarm will alert the occupants by flashing visual indicator light and alarm. Smoke alarms cannot detect carbon monoxide gas.
Carbon monoxide alarm
DANGER! Engine exhaust contains carbon monoxide, a poisonous gas that could kill you in
minutes. You cannot smell it, see it, or taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas.
• Operate this product only outdoors far away from windows, doors and vents to reduce the risk of carbon monoxide gas from accumulating and potentially being drawn towards occupied spaces.
• Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions. Smoke alarms cannot detect carbon monoxide gas.
• Do not run this product inside homes, garages, basements, crawlspaces, sheds, or other partially­enclosed spaces even if using fans or opening doors and windows for ventilation. Carbon monoxide can quickly build up in these spaces and can linger for hours, even after this product has shut off.
• Always place this product downwind and point the engine exhaust away from occupied spaces.
If you start to feel sick, dizzy, or weak while using this product, get to fresh air right away. See a doctor. You may have carbon monoxide poisoning.
USE OUTDOORS - AVOID CARBON MONOXIDE POISONING
MUFFLER
point away from home
CARBON MONOXIDE ALARM(S)
Install carbon monoxide alarms inside your home. Without working carbon monoxide alarms, you will not realize you are getting sick and dying from carbon monoxide poisoning.
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Operation
Operation Location to Reduce the Risk of Fire
WARNING!
combustibles, structures or damage fuel tank causing a fire, resulting in death or serious injury.
• Portable generator must be at least 5 ft. (1.5 m) from any structure, overhang, trees, windows, doors, any wall opening, shrubs, or vegetation over 12 in. (30.5 cm) in height.
Exhaust heat/gases could ignite
• Do not place portable generator under a deck or other type of structure that may confine airflow. Smoke alarm(s) must be installed and maintained indoors according to the manufacturer’s instructions/recommendations.
• Carbon monoxide alarms cannot detect smoke.
• Do not place portable generator in manner other than shown.
5 ft. (1.5 m)
min.
5 ft. (1.5 m)
min.
MUFFLER
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Operation
Step 2: Oil and Fuel
The generator engine is shipped from the factory filled with 10W30 oil. This allows for generator operation in a wide range of temperature and climate conditions. For checking/ adding or changing oil see Maintenance.
Fuel must meet these requirements:
• Clean, fresh, unleaded fuel with a minimum of 87 octane.
• Gasoline with an ethanol content up to 10% is acceptable.
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NOTICE Do not mix oil in fuel or modify engine to run on alternate fuels. Use of unapproved fuels could damage engine and will not be covered under warranty.
See High Altitude for 5,000 ft. and above.
• Do not refuel during operation.
• Turn engine off and let it cool at least 2 minutes before
removing fuel cap.
• Fill fuel tank outdoors. Keep fuel away from sparks, open
flames, pilot lights, heat, and other ignition sources. Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
1. Slowly remove fuel cap to relieve pressure in tank.
2. Slowly add unleaded fuel to fuel tank. Be careful not
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WARNING! Fuel and its vapors are extremely
flammable which could cause burns or fire resulting in death or serious injury.
to fill above lip. This allows adequate space for fuel expansion.
See an authorized Briggs & Stratton dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 ft. (762 m) with the high altitude kit is not recommended.
Transporting
When transporting equipment with a vehicle or trailer, turn fuel shutoff valve to off (0) position. Do not tip engine or equipment at an angle which causes fuel to spill.
Step 3: Generator Start Up
Disconnect battery charger and all electrical loads from the generator. Use the following start instructions:
1. Make sure unit is outdoors on a level surface. NOTICE Failure to operate the unit on a level surface may
cause the unit to shut down.
2. Turn the fuel valve to the on (I) position.
Fuel Valve
3. Pull choke control out to close choke ( ).
4. Turn and hold key in start switch to START position until generator starts. DO NOT hold key in START position for more than 5 seconds. Pause for at least 30 seconds between starting attempts.
3. Install fuel cap and let any spilled fuel evaporate before starting engine.
High Altitude
At altitudes over 5,000 ft. (1524 m), a minimum 85 octane fuel is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption,
and increased emissions.
Start Switch
NOTICE If battery is discharged, turn key in start switch to RUN position, grasp recoil handle and pull slowly until slight resistance is felt. Then pull rapidly one time only to start engine.
5. Open choke gradually as engine warms up by pushing in on choke handle.
NOTICE If engine starts but fails to run, see Low Oil Shutdown in Features and Controls.
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Operation
Step 4: Connecting Electrical Loads
Using Extension Cords
Use only grounded extension cords marked for outdoor use rated for your loads. Follow cord safety instructions.
WARNING! Damaged or overloaded extension cords could overheat, arc, and burn resulting in death or serious injury.
NOTICE For best results when plugging into the 120 Volt receptacles, plug items to be powered in sequence as shown.
1
3
NOTICE For generator output required see Generator Capacity. Connect electrical loads in off position then turn
on for operation.
2
4
120 Volt AC, 20 Amp, GFCI Duplex Receptacles
Use each receptacle to operate 120 Volt AC, single-phase, 60 Hz electrical loads requiring up to 2,400 Watts (2.4 kW) at 20 Amps of current.
Ground Fault Protection
The duplex receptacles are equipped with Ground Fault Circuit Interrupter (GFCI) protection. The GFCI protects against electrical shock that may be caused if your body becomes a path which electricity travels to reach ground.
When protected by a GFCI, one may still feel a shock, but the GFCI is intended to cut current off quickly enough so that a person in normal health should not suffer any serious electrical injury.
WARNING! Generator voltage could cause electrical shock or burn resulting in death or
serious injury. Contact with the hot and neutral conductor at the same time could cause electrical shock or burn, even if the circuit is GFCI protected.
Testing the GFCI
Test your GFCI outlet prior to each use, as follows:
• Push the “Test” button. The “Reset” button should pop out, which should allow no power to reach the outlet.
• Press the “Reset” button firmly until it is fully in place and locks in that position. If the GFCI outlet does not reset properly, do not use the outlet. Call or take your generator to a local Briggs & Stratton authorized service dealer.
• If the GFCI trips by itself at any time, reset and test the outlet.
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Operation
120/240 Volt AC, 30 Amp, Locking Receptacle
Use a NEMA L14-30 plug with this receptacle. Connect a 4-wire cord set rated for 250 Volt AC loads at 30 Amps. The
generator’s locking receptacle is not protected by a GFCI.
4-Wire Cord Set
240V
120V
Y (Hot)
NEMA L14-30
This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 7,200 Watts of power (7.2kW) at 30 Amps for 240 Volts or two independent 120 Volt loads at 30 Amps each.
120V
W (Neutral)
X (Hot)
Ground (Green)
Generator Capacity
To make sure your generator can supply enough running watts and starting watts for the items you will power at the same time, follow these simple steps:
1. Select the items you will power at the same time. See following list for typical wattages.
Tool or Appliance
Light Bulb - 75 Watt 75 ­Sump Pump 800 1200
Refrigerator/Freezer 800 2000 Water Well Pump - 1/3 HP 1000 2000 Window AC - 10,000 BTU 1200 1800 Furnace Fan Blower - 1/2 HP 800 1300 Microwave Oven - 1000 Watt 1000 ­Color Television - 42” 280 -
Personal Computer w/17” monitor 800 ­Garage Door Opener - 1/2 HP 480 520
* Typical wattages listed are approximate only. Check tool
or appliance for actual wattage.
** Per Briggs & Stratton 628K, Starting Watts represents
the momentary electrical current the generator can provide to start electric motors. Starting Watts does not represent the power required to continuously run electrical loads. Starting Watts is the maximum current that can momentarily be supplied when starting a motor, multiplied by the generator’s rated voltage.
Running
Watts*
Starting
Watts**
2. Total the running watts. This is the amount of power your generator must produce to keep your items running. See following example:
Example
Tool or Appliance Running Watts Starting Watts
Window air conditioner Refrigerator 800 2000
Television 280 — Light (75 Watts) 75
Total running watts = 2355 Highest starting watts = 2000 Total generator watts required = 4355
3. Estimate the starting watts you will need. Because not all motors start at the same time, total starting wattage can be estimated by adding only the item with the highest additional starting watts requirements to the total running watts from step 2.
Power Management
To manage generator power, sequentially add loads as follows:
1. With nothing connected to generator, start the engine outdoors.
2. Plug in and turn on the first load, preferably the largest load you have.
3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly).
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
Never add more loads than the generator capacity. Take special care to consider surge loads in generator capacity.
1200 1800
2355 Total
Running Watts
2000 Highest
Starting Watts
Step 5: Generator Shutdown
1. Turn off and unplug all electrical loads from generator panel receptacles. Never stop engine with electrical devices plugged in and turned on.
2. Let engine run at no-load for one minute to stabilize internal temperatures of engine and generator.
3. Turn key in start switch to 0FF (0) position.
4. Move fuel valve to off (0) position.
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Maintenance
Maintenance
Maintenance Schedule
Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below.
First 5 Hours
• Change engine oil
Every 8 Hours or Daily
• Clean debris
• Check engine oil level
Every 25 Hours or Yearly
• Clean engine air filter
Every 50 Hours or Yearly
• Change engine oil
Yearly
• Replace engine air filter
• Service fuel valve
• Service spark plug
1
1
1
Cleaning
Daily or before use, look around and underneath the generator for signs of oil or fuel leaks. Clean any accumulated debris. Keep area around muffler free from any debris.
• Use a soft bristle brush to loosen caked on dirt or oil.
• Use a damp cloth to wipe exterior surfaces clean.
NOTICE Improper treatment of generator could damage it and shorten its life. Do not expose generator to excessive moisture, dust, dirt, or corrosive vapors. Do not insert any objects through cooling slots.
Fuel Valve Maintenance
The fuel valve is equipped with a fuel sediment cup, screen, and o-ring that need to be cleaned.
1. Move fuel valve to off (0) position.
2. Remove sediment cup from fuel valve. Remove o-ring and screen from fuel valve.
Screen
• Inspect muffler and spark arrester
1
Service more often under dirty or dusty conditions.
General Recommendations
Regular maintenance will improve the performance and extend the life of the generator. See any authorized dealer for service.
The generator’s warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual.
All service and adjustments should be made at least once each season. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer. Follow requirements in Maintenance Schedule.
Emissions Control
Maintenance, replacement, or repair of the emissions control devices and systems may be performed by any non-road engine repair establishment or individual. However, to obtain ”no charge” emissions control service, the work must be performed by a factory authorized dealer. See Emissions Warranty.
O-Ring
Sediment Cup
3. Wash sediment cup, o-ring, and screen in a nonflammable solvent. Dry them thoroughly.
4. Place screen and o-ring into fuel valve. Install sediment cup and tighten securely.
5. Move fuel valve to on (I) position, and check for leaks. Replace fuel valve if there is any leakage.
Battery Maintenance
Other than charging, no maintenance is required for the starting battery. Keep the battery and terminals clean and dry.
NOTICE Battery charging should be performed in a dry location.
WARNING!
accessories contain lead and lead compounds ­chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Battery posts, terminals and related
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Maintenance
Engine Maintenance
Oil Recommendations
We recommend the use of Briggs & Stratton Warranty Certified oils for best performance. Other high-quality detergent oils are acceptable if classified for service SF or higher. Do not use special additives. See Common
Service Parts.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the outdoor temperature range expected.
* Below 4°C (40°F) the use of SAE 30 will result in hard starting. ** Above 27°C (80°F) the use of 10W30 may cause increased oil
consumption. Check oil level more frequently.
Checking/Adding Engine Oil
Oil level should be checked prior to each use or at least every 8 hours of operation. Keep oil level maintained.
1. Make sure generator is on a level surface.
2. Clean area around oil fill, remove dipsitck and wipe with clean cloth. Replace dipstick. Remove and check oil level.
NOTICE Do not screw in dipstick when checking oil level.
3. Verify oil is at full mark on dipstick. Replace and tighten dipstick.
Full
NOTICE Do not attempt to crank or start engine before it has been properly serviced with recommended oil. This could result in an engine failure.
CAUTION Avoid prolonged or repeated skin contact
with used motor oil. Used motor oil has been shown to cause skin cancer in certain laboratory animals. Thoroughly wash exposed areas with soap and water.
KEEP OUT OF REACH OF CHILDREN. DON’T
POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.
Changing Engine Oil
If you are using your generator under extremely dirty or dusty conditions, or in extremely hot weather, change the oil more often.
Change the oil while the engine is still warm from running, as follows:
1. Make sure unit is on a level surface.
2. Remove oil drain plug and drain oil completely into a suitable container.
Oil Drain Plug
3. Reinstall oil drain plug and tighten securely. Remove dipstick.
4. Slowly pour recommended oil (about 36 oz. (1.0 l)) into oil fill opening. Pause to permit oil to settle. Fill to Full mark on dipstick.
5. Wipe dipstick clean each time oil level is checked. Do not overfill.
6. Reinstall dipstick. Tighten cap securely.
7. Wipe up any spilled oil.
4. If needed, slowly pour oil into oil fill opening to the full mark on dipstick. Do not overfill.
NOTICE Overfilling with oil could cause the engine to not start, or hard starting.
• Do not overfill.
• If over the full mark on dipstick, drain oil to reduce oil level to full mark on dipstick.
5. Replace and tighten dipstick.
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Maintenance
Service Air Cleaner
Your engine will not run properly and may be damaged if you run it with a dirty air cleaner. Clean or replace more often if operating under dusty or dirty conditions.
1. Loosen screws and remove air cleaner cover.
Base
Filter
Cover
Screws
2. Carefully remove cartridge from base.
3. Install clean (or new) air cleaner assembly inside cover. Dispose of old filter properly.
NOTICE If the filter is excessively dirty, replace with a new filter. See Common Service Parts.
4. Assemble air cleaner cover onto base and tighten screws.
Service Spark Plug
Changing the spark plug will help your engine to start easier and run better.
1. Clean area around spark plug.
2. Remove and inspect spark plug.
3. Replace spark plug if electrodes are pitted, burned or porcelain is cracked. Use the recommended replacement spark plug. See Common Service Parts.
4. Check electrode gap with wire feeler gauge and reset spark plug gap to recommended gap if necessary (see Specifications).
5. Install spark plug and tighten firmly.
Inspect Muffler and Spark Arrester
The engine exhaust muffler has a spark arrester screen. Inspect the muffler for cracks, corrosion, or other damage. Inspect spark arrester screen for damage or carbon blockage. Clean if carbon blockage is found or replace if damaged. If replacement parts are required, make sure to use only original equipment replacement parts.
WARNING! cause burns resulting in serious injury.
• Do not touch hot parts.
• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest­covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws, reference Federal Regulation 36 CFR Part
261.52.
Clean or replace spark arrester as follows:
1. Remove four screws that connect heat shield to
muffler.
Muffler
2. Remove four screws that attach spark arrester screen.
3. Obtain a replacement screen. See Common Service
Parts.
4. Reattach screen and muffler guard.
Common Service Parts
Air Cleaner ......................491588 or 5043
Spark Plug .............................491055
Engine Oil Bottle ...............100005 or 100028
Synthetic Oil Bottle ......................100074
Fuel Stabilizer .................100120 or 100117
Spark Arrester ........................ 83083GS
Contact an authorized service dealer or BRIGGSandSTRATTON.COM for a full list of parts and diagrams.
Contact with muffler area could
Spark Arrester Screen
Screws
Heatshield
Screws
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Storage
Storage
If storing the unit for more than 30 days, use the following guidelines to prepare it for storage.
Long Term Storage Instructions
1. Clean the generator as outlined in Cleaning.
2. Change engine oil while engine is still warm, drain oil from crankcase. Refill with recommended grade. See Changing Engine Oil.
3. Treat or drain fuel from generator as fuel can become stale when stored over 30 days.
Stale fuel causes acid and gum deposits to form in the fuel system or on essential carburetor parts. To keep fuel fresh, use Briggs & Stratton® Advanced Formula Fuel Treatment & Stabilizer, available wherever Briggs & Stratton genuine service parts are sold. See Common Service Parts.
There is no need to drain gasoline from the engine if a fuel stabilizer is added according to instructions. Run the engine for 2 minutes to circulate the stabilizer throughout the fuel system before storage.
If gasoline in the engine has not been treated with a fuel stabilizer, it must be drained into an approved container. Run the engine until it stops from lack of fuel. The use of a fuel stabilizer in the storage container is recommended to maintain freshness.
WARNING! flammable and explosive which could cause
burns, fire or explosion resulting in death or
serious injury.
• When storing fuel or equipment with fuel in tank, store
away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they could ignite fuel vapors.
• When draining fuel, turn generator engine off and let it
cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank. Drain fuel tank outdoors. Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap and fittings frequently for
cracks or leaks. Replace if necessary.
4. Plug charger into battery charger jack and a 120 Volt AC wall receptacle.
NOTICE The charger will not overcharge the battery when plugged in for an extended period of time.
Fuel and its vapors are extremely
5. Store generator in clean, dry area and cover with a suitable protective cover that does not retain moisture.
WARNING! Storage covers could cause a fire resulting in death or serious injury.
• Do not place a storage cover over a hot generator. Let equipment cool for a sufficient time before placing the cover on the equipment.
FCC Part 15 Information to User
Pursuant to part 15.21 of the FCC Rules, you are cautioned that changes or modifications to transceiver not expressly approved by Briggs & Stratton could void your authority to operate the portable generator.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and
receiver.
• Connect the equipment into an outlet on a circuit
different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV
technician for help.
IC Information to User
This device complies with Industry Canada’s licence­exempt RSSs. Operation is subject to the following two conditions:
(1) This device may not cause interference; and (2) This device must accept any interference, including
interference that may cause undesired operation of the device.
EN15
Not for
Reproduction
Troubleshooting/Specifications
Problem Cause Correction
Engine is running, but no AC output is available.
1. One of the circuit breakers is open.
2. Poor connection or defective cord set.
3. Connected device is bad.
1. Reset circuit breaker.
2. Check and repair.
3. Connect another device that is in good condition.
Engine runs well at no-load but “bogs down” when loads are connected.
Engine will not start; starts and runs rough or shuts down when running.
For all other issues, see a Briggs & Stratton authorized dealer.
1. Generator is overloaded. 1. See Generator Capacity.
1. Start switch in OFF (0) position.
2. Fuel valve is in off (0) position.
3. Low oil level.
4. Dirty air cleaner.
5. Out of fuel.
6. Spark plug wire not connected to spark plug.
7. Flooded with fuel.
8. Low battery charge.
1. Turn key in switch to RUN (I) position.
2. Turn fuel valve to on (I) position.
3. Fill crankcase to proper level or place generator on level surface.
4. Clean or replace air cleaner.
5. Fill fuel tank.
6. Connect wire to spark plug.
7. Wait 5 minutes and re-crank engine.
8. Charge battery for 24 hours.
Specifications
Running Watts* ...........................8,000
Starting Watts** ..........................10,000
AC Current at 240 Volts ............... 33.3 Amps
AC Current at 120 Volts ............... 66.6 Amps
Frequency. . . . . . . . . . . . . . . . . . . . . 60 Hz at 3600 rpm
Phase ............................Single Phase
Displacement ................25.63 cu. in. (420 cc)
Spark Plug Gap ...............0.030 in. (0.76 mm)
Fuel Capacity .........7.5 U.S. Gallons (28.4 Liters)
Oil Capacity ................36 Ounces (1.0 Liters)
Power Ratings: The gross power rating for individual gasoline engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 Small Engine Power & Torque Rating Procedure, and is rated in accordance with SAE J1995. Torque values are derived at 2600 RPM for those engines with “rpm” called out on the label and 3060 RPM for all others; horsepower values are derived at 3600 RPM. The gross power curves can be viewed at www.BRIGGSandSTRATTON.COM. Net power values are taken with exhaust and air cleaner installed whereas gross power values are collected without these attachments. Actual gross engine power will be higher than net engine power and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given the wide array of products on which engines are placed, the gasoline engine may not develop the rated gross power when used in a given piece of power equipment. This difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this engine.
* Generator certified in accordance with CSA (Canadian Standards Association) standard C22.2 No. 100-14, Motors and Generators. ** Per Briggs & Stratton 628K
EN16 BRIGGSandSTRATTON.COM
Not for
Reproduction
Troubleshooting
17
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