Briggs & Stratton 030473-0 Owner’s Manual

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This generator is ratedin accordance with CSA (CanadianStandards
Association) standard C22.2 No. 100-04 (motors and generators).
BRIGGS& STRATTONPOWERPRODUCTSGROUP,LLC
MILWAUKEE,WISCONSIN,U.S.A.
Thank yau for purchasingthis quality-built Briggs & Stratton generator.We are pleasedthat you've placedyour confidence in the Briggs & Stratton brand. When operatedand maintainedaccording to the instructions in this manual,your Briggs & Stratton generator will provide manyyears of dependableservice.
This manual cantains safety information to makeyou awareof the hazardsand risks associatedwith generatorsand how to avoidthem. Thisgenerator is designed andintendedonly for supplying electrical powerfor operatingcompatible electrical fighting, appliances,tools and motor loads, and is not intendedfor any other purpose, it is important that you readand understand these instructions thoroughly before attempting to start or operatethis equipment. Save these instructiansfor
future reference.
Thisgenerator requires final assembly befereuse. Referto the Assemblysection of this manualfor instructions on final assembly procedures. Followthe instructions completely.
Where te Find Us
You never haveto lookfar to find Briggs & Stratton support andservice for your generator. Consult your Yellow Pages.There are over 30,000 Briggs & Stratton authorizedservice dealersworldwide who provide quality service. You canalso contact Briggs & Stratton CustomerService by phone at (800) 743-4115, or on the Internet at BRIGGSandSTRATTON.COM.
Genera|or
Model Number Revision Serial Number
Date Purchased
Copyright © 2010. Briggs & Stratton PowerProducts Group, LLC Milwaukee, Wl, USA.All rights reserved. BRIGGS& STRATTONPOWERPRODUCTSis aregistered trademark of Briggs & Stratton Corporation Milwaukee, Wl, USA
2 BR_GGSandSTRATTON.COM
Tableef Contents
Operation .................................... 11
Starting the Engine .......................................... 11
Connecting ElectricalLoads.................................... 11
Stopping the Engine.......................................... 12
POWERSMARTMode ........................................ 12
Charginga Battery .......................................... 12
Don't Overload Generator ..................................... 13
Maintenance .................................. 14
MaintenanceSchedule........................................ 14
GeneratorMaintenance....................................... 14
Engine Maintenance.......................................... 15
Storage ................................................... 18
Troubleshooting ................................ 19
Wiring Diagram............................................. 20
Warranties .................................... 21
Emissions Control SystemWarranty............................. 21
GeneratorOwnerWarranty 23
Specifications ................................. 24
Product Specifications........................................ 24
Common ServiceParts ....................................... 24
Frangais Espa_ol
OperatorSafety
Equipment Description
Safety Symbols and Meanings
Readthis manuamcareMmyand become familiar
with your generator. }{now itsappmications,its
mimitationsand any hazardsinvomved.
Thegeneratoris anengine-driven, revolvingfield, alternating and direct current(AC & DC)generator, it was designedto supply ebctricaI power for operating compatibb ebctricaI fighting, appfiances,tools and motor loads.The generator's revolving field is driven atabout 4,500 rpm (with POWERSMARTmodeswitch off) by asingb-cyfinder engine.
NOTICE Exceedinggeneratorswattage/amperagecapacity, can damagegeneratorand/or electrical devicesconnected
to it.
, DONOTexceedthegenerator'swattage/amperagecapacity.See
Don'tOverloadGeneratorintheOperationsection.
Everyeffort hasbeen madeto ensurethat the information n this manualis both accurateand current. However.the
manufacturer reservesthe right to change,alter or otherwise improve the generatorand this documentationat anytime without prior notice.
The EmissionControl System for this generator is warranted for standardsset by the Environmental ProtectionAgency
and the California Air ResourcesBoard.
MmpertantSafety Mnfermatien
The manufacturercannot possibly anticipateevery possible circumstance that might involve a hazard.The warnings in this manual,and the tags anddecals affixedto the unit are. therefore, not aft-inclusive. Ifyou usea procedure, work method or operating technique that the manutacturer does not specifically recommend,you must satisfy yourself that it is safefor you and others. Youmust also makesurethat the procedure, work methodor operating technique that you choose does not renderthe generator unsafe.
ToxicFumes
Fire
MovingParts
ExplosivePressure ChemicalBurn
Thesafety alert symbol indicatesa potentialpersonal
injury hazard Asignal word (DANGER,WARNING,or CAUTION)is used with the alert symbol to designatea degreeor level of hazardseriousness.A safety symbol may be used to representthe type of hazard.The signal word /VOT/CEis usedto address practicesnot relatedto personal injury.
A DANGERindicatesa hazardwhich, if not avoided, wi// result in death or serious injury.
A WARNENGindicatesa hazardwhich, if not avoided,
could result in death or serious injury.
A OAUT_ONindicates a hazardwhich, if not avoided, could
result in minor or moderateinjury.
NOTICEaddress practices not relatedto personal injury.
Kickback
Explosion
FlyingObjects Hot Surface
ElectricalShock
Operator's Manual
4 BR[GGSandSTRATTON.COM
Using a generator indoors CAN KiLL YOU iN MINUTES,
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell,
[]
A WARNING Starter cord kickback(rapid retraction) will
pull hand andarm toward enginefasterthan you
,_can letgo which could causebroken bones,
fractures, bruises, or sprains resulting in serious
injury.
o Whenstartingengine,pullcordslowlyuntilresistanceisfelt
andthenpull rapidlytoavoidkickback.
o NEVERstartor stopenginewithelectricaldevicespluggedin
andturnedon.
NEVER use inside a home
or garage, EVEN mFdoors and windows ere open.
Only use OUTSIDE and far away from windows,
doors, and vents.
WARNENG Runningengine givesoff carbon
monoxide, anodorless, colorless, poison gas. Breathingcarbon monoxidecould result in death, serious injury, headache,fatigue,dizziness,
vomiting, confusion, seizures,nauseaor fainting.
, Operatethis productONLYoutdoors. o Installabatteryoperatedcarbonmonoxidealarmnearthe
bedrooms.
o Keepexhaustgas from entering a confined areathrough
windows, doors, ventilation intakes,or other openings.
° DO NOToperatethis product insideany building, carport,
porch, mobile equipment, marine applications, or enclosure, evenif windows anddoors are open.
A WARNENG The engine exhaustfrom this product contains chemicalsknown to the Stateof Californiato
causecancer, birth defects, or other reproductive harm.
A WARNING Storage batteriesgive off explosive
hydrogengas during recharging. Hydrogen gas stays nearbatteryfor a long time after battery has been
charged. Slightest spark could ignite hydrogencausing explosion resulting in death,serious injury' and/or
property damage. Batteryelectrolyte fluid contains acid andis extremely
caustic. Contactwith battery fluid could causechemical burns resulting in serious injury and/or property damage.
o DONOTallowanyopenflame,spark,heat,orlitcigarette
duringandfor severalminutesafterchargingabattery. o Wearprotectivegoggles,rubberapron,andrubbergloves. , DONOTcontinueto chargea batterythatbecomeshotor is
fully charged.
o DONOTleavebatteryunattended.
,a, WARNING Fuel and its vapors are extremely
flammable and explosive which could
_ ause burns, fire or explosion resulting
in death, serious injury and/or property'
damage.
WHENADDINGOR DRNNING FUEL o Turn generatorengineOFFand letit cool at least 2 minutes
before removingfuel cap. Loosencapslowly to relieve pressure in tank.
° Fill or drain fuel tank outdoors. ° DONOToverfill tank. Allow spacefor fuel expansion.
° Iffuel spills, wait until it evaporatesbefore starting engine.
Keepfuel away from sparks, open flames, pilot lights, heat,and other ignition sources.
o Checkfuel lines, tank, cap andfittings frequently for cracks or
leaks. Replaceif necessary. ° DONOTlight a cigaretteor smoke. WHENSTARTmNGEQUIPMENT
Ensure spark plug, muffler, fuel cap,and air cleanerare in
place. o DO NOTcrank enginewith spark plug removed.
WHENOPERATINGEQUIPWIENT ° DO NOToperatethis product inside any building, carport,
porch, mobile equipment, marine applications, or enclosure. o DONOTtip engine or equipment at angle which causesfuel to
spill. ° DONOTstop engineby moving choke control to "Choke"
position (l'q). WHENTRANSPORTING,WtOVINGOR REPAIRINGEQUIPMENT ° Transport/move/repair with fueltank EMPTYor with fuel shutoff
valveOFF. o DONOTtip engine or equipment at angle which causesfuel to
spill. o Disconnectspark plug wire. WHENSTORINGFUELOR EQUtPWtENTWiTH FUEL iN TANK
o Storeawayfrom furnaces, stoves,water heaters,clothes
dryers, or otherappliancesthat have pilot light or other ignition
source becausethey could ignitefuel vapors.
,A WARNING
o Thisgenerator does not meetU. S. CoastGuard Regulation
33CFR-183and should not beused on marineapplications. o Failureto usethe appropriate U. S. Coast Guard approved
generator could result in deathor serious injury and/or property
damage.
WARNINGGeneratorvoltagecouldcauseelectrical
shockorburnresultingindeathorserious
injury.
, DO NOTconnect generator to a building's electrical system. * DO NOTtouch barewires or receptacles. * DO NOTuse generator with electrical cords which areworn,
frayed, bareor otherwise damaged.
* DO NOToperate generator in the rain orwet weather. * DO NOThandle generator or electricalcords while standing in
water, while barefoot,or while hands orfeetare wet.
* DO NOTallow unqualified personsor children to operate or
servicegenerator.
A WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
, DO NOTtouch hot parts and AVOID hot exhaust gases. * Allow equipment to cool beforetouching. * Keepat least5 feet (152 cm) of clearanceon all sidesof
generator including overhead.
* it is aviolation of California PuNic ResourceCode, Section
4442, to use or operatethe engineon any forest-covered, brush-covered, or grass-covered land unlessthe exhaust system is equipped with aspark attester, as defined inSection 4442, maintained in effective working order. Other states or
federal jurisdictions may have similar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain a sparkattester designed for the exhaust system
installed on this engine.
* Replacement parts must bethe same and installed in the same
position as the original parts.
,a, WARNING Unintentionalsparking could causefire or
electric shock resulting in death or serious injury.
WHENADJUSTINGOR MAKINGREPAIRSTO YOURGENERATOR
* Disconnectthe spark plug wire from the spark plugand place
the wire where it cannotcontact spark plug.
WRENTESTINGFORENGINESPARK
* Useapproved spark plugtester. * DO NOTcheckfor spark with spark plug removed.
,A CAUTION Excessively high operating speeds could
result in minor injury and/or generator damage.
Excessively low speeds impose a heavy load.
, DO NOTtamper with governor spring, links or other partsto
increase enginespeed. Generatorsuppliescorrect rated frequency and voltage when running at governed speed.
* DO NOTmodify generator inany way.
NOTICE Exceedinggeneratorswattage/amperagecapacity could damagegeneratorand/or electricaldevicesconnected
to it.
o DO NOTexceedthe generator's wattage/amperage capacity. See
Don't OverloadGeneratorin the Operationsection.
* Start generatorand let engine stabilizebeforeconnecting
electrical loads.
* Connectebctrical loads in OFFposition, thenturn ONfor
operation. Turn electricalloads OFFanddisconnect from generator before
stopping generator.
A WARNENG Starter and other rotating parts could
entangle hands, hair, clothing, or accessories
resulting in serious injury.
, NEVERoperategenerator without protective housing or covers. * DO NOTwear looseclothing, jewelry or anythingthat could be
caught in the starter or other rotating parts.
* Tie up long hairand removejewelry.
HOTICE improper treatment of generator could damage it and shorten its life.
, Use generator only for intendeduses. * if you havequestions about intended use,ask dealeror contact
local servicecenter.
* Operategenerator only on levelsurfaces. * DO NOTexposegenerator to excessivemoisture, dust, dirt, or
corrosive vapors.
* DO NOTinsert any objects through cooling slots. * if connected devicesoverheat, turn them off anddisconnect them
from generator.
* Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emitsflames;
-unit vibrates excessively.
6 BRIGGSandSTRATTON.CONI
Assembly
Your generator requiressome assembly and is readyfor use after it hasbeen properly servicedwith the recommended
fuel andoil. if you haveany problemswith the assemblyof your generator,
pleasecall the generatorhelplineat (808) 743o4115. if calling for assistance,pleasehavethe model,revision,and serial
numberfrom the identificationlabel available.SeeGenerator
FeaturesandControlsfor identificationlabellocation.
NOTICE improper treatment of generator could damage it
and shorten its life.
° DONOTattempttocrankorstarttheenginebeforeit hasbeen
properlyservicedwiththerecommendedoil.Thiscouldresultin anenginefailure.
5. Replaceoil fill cap andfully tighten.
6. Replacethe maintenancecover andhand tighten the two maintenancecover screws.
Add Fuel
UnpackGenerater
1. Setthe carton on arigid, fiat surface.
2. Removeeverything from carton except generator.
3. Opencarton completely by cutting eachcorner from top to bottom.
The generater is supplied with:
. Battery chargecables ° Operator's manual
, Engineoil bottle
Add Engine Oil
1. Placegeneratoron a levelsurface.
2. Loosenthe two maintenance cover screwsand remove the side maintenancecover.
.
Cleanarea aroundoil fill and removeyellow oil fill cap.
4. Using oil funnel (optional), slowly pour contents of provided oil bottle into oil fill openingto the point of overflowing at oil fill cap.
Fuel must meet these requirements:
, Clean,fresh, unleadedgasoline. , A minimum of 87 octane/87 AKI (91 RON).For high
altitude use, seeHigh Altitude.
° Gasolinewith up to 10% ethanol (gasohol) or up to
15% MTBE (methyltertiary butylether) is acceptable.
NOTICE Avoid generatordamage. Failureto follow Operator's Manualfor fuel
recommendationsvoids warranty.
o DONOTuseunapprovedgasolinesuchasE85.
- DONOTmixoil ingasoline. o DONOTmodifyengineto runonalternatefuels,
To protectthe fuelsystem from gum formation,mix in afuel stabilizerwhen addingfuel. SeeStorage.All fuel is notthe
same.if you experiencestarting or performanceproblems after usingfuel, switch to a differentfuel provideror changebrands. This engineiscertifiedto operateon gasoline.The emission control system for this engineis EM(EngineModifications).
A WARNING Fuelandits vapors areextremelyflammable
andexplosivewhich could causeburns,
fire or explosionresulting in death,
seriousinjury and/orproperty damage.
WHENADDINGFUEL
° Turn generatorengineOFFand let it cool at least2 minutes
before removingfuel cap. Loosencapslowly to relieve pressure in tank.
° Fill fuel tank outdoors. ° DONOToverfill tank. Allow spacefor fuel expansion.
, if fuel spills, wait until it evaporatesbefore starting engine. o Keepfuel away from sparks, open flames, pilot lights, heat,and
other ignition sources.
, Checkfuel lines,tank, cap andfittings frequently for cracks or
leaks. Replaceif necessary.
, DONOTlight a cigaretteor smoke.
1. Cleanarea aroundfuel fill cap, remove cap.
,
Slowly add unleadedfuel to red fuel levelindicator (A) in fuel tank. Becareful notto fill abovethe indicator.
This allows adequatespace for fuel expansion.
Special Requirements Theremay be Federal,local codes, or ordinancesthat apply
to the intendeduse of the generator. Pleaseconsult a qualified electrician,electrical inspector, or the local agency havingjurisdiction:
. Thisgenerator has afloating neutral and is not for use
on job sites requiring a bondedneutral.
Generater Lecatien
Clearances and Air Mevement
3. Install fuel capand let anyspilled fuel evaporatebefore starting engine.
High Altitude At altitudes over 5,000 feet (1524 meters), a minimum
85 octane/ 85 AKI (89 RON)gasoline is acceptable.To remain emissions compliant, high altitude adjustment is required. Operationwithout this adjustment will cause decreasedperformance, increasedfuel consumption, and increased emissions. Seea Briggs & Stratton Authorized Dealerfor highaltitude adjustment information. Operationof the engineat altitudes below 2,500 feet (762 meters)with the high altitude kit is not recommended.
FuelTank CapVentLever Thefuel tank cap is providedwith a vent lever (B)to sealthe
fuel tank. Thevent levermust be in the "ON" position for the engineto run.
,A WARNING Exhaustheat/gasescould ignite
combustibles, structures or damagefuel tank causing afire, resulting in death,serious injury and/or propertydamage.
. Keepatleast5 ft. (152cm)clearanceonall sidesof generator
includingoverhead.
Placegenerator outdoors in anareathat will not accumulate deadlyexhaust gas.DONOTplace generator where exhaust gas (C) could accumulate andenter inside or bedrawn into a potentially occupied building. Ensureexhaust gas is kept awayfrom any windows, doors; ventilation intakes, or other
openings that canallow exhaustgasto collect in aconfined
area.Prevailingwinds and air currents should betaken into consideration when positioning generator.
Using a generator indoors CAN KiLL YOU UNMINUTES,
Generator exhaust contains carbon monoxide, This is a poison you cannot see or smell,
NEVER use inside a home Only use OUTSIDE and
Whenthe engineis not inuse, leavethe vent lever in the "OFF" positionto reducethe possibility of fuel leakage.Allow
or garage, EVEN iF doors far away from windows, and windows are open, doors, and vents,
the engineto cool before turning the vent leverto the "OFF" position.
GroundingFastener
Thegenerator neutral is floating, which meansthat the AC stator winding is isolated from the grounding fastener and the ACreceptacle ground pins. Ona floating neutral generatorthe AC receptacleground pins are not functional. Electricaldevices, such asa GFCI,requiring a functioning AC receptacleground pin will not operate.
8 BRIGGSandSTRATTON.CONI
Featuresand Controts
Readthis Operator's Manual and safetyrules before operatingyour generater.
Comparethe illustrations with your generator,to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference.
0
A o FuelTank CapVent Lever-- Turn the vent leverto the
"On" position when operating generator.Turn to the
"Off" position when not in use. B o FuelTank Capacityof 1.0 U.S.gallons (3.7 L). CoChokeLever Usedwhen starting a cold engine. B oSide Maintenance Cover Removeto gain accessto
the aircleaner and oil service.
E oRecoil Starter Usedto start the engine manually. F oEngine Switch Set this switch to "On" before using
recoil starter. Setswitch to "Off" to stop engine.Also
turns fuel valve on andoff.
G oOutput Indicater A green LEDlight comes onwhen
the generator isworking correctly and producing power
atthe receptacles. H o12 VeJtBCReceptaeJe Usethis receptaclewith
battery chargecables to chargea 12 Volt battery.This
receptacleis protected by a push to resetcircuit breaker. J oGroundingFastener Consult your local agencyhaving
jurisdiction for grounding requirementsin your area.
Ko120 Volt ac, 20 Amp, Uupiex Receptade Maybe
usedto supplyelectrical power for the operation of
120 Volt AC, 20Amp, single phase,60 Hzelectrical,
lighting, appliance,tool, andmotor loads.
L oOverload Alarm A red LED light comes on and cuts
powerto the receptacleswhen the generatoris overloaded.
M oLawOil Endicater A yellow LEDlight comes onwhen
the oil in the generatordrops below a preset level.
N oPOWERSMARTSwitch Usethis switch to turn the
POWERSMARTmode on and off.
P o SparkAttester Muffler Exhaustmuffler lowers engine
noiseand is equippedwith a spark arresterscreen.
R oTap Maintenance (;aver -- Removeto gain accessto
the spark plug.
Hems NetShawn: Air Cleaner (under side maintenance cever) -- Protects
engine by filtering dust anddebris out of intakeair. Identificatien Label- Provides model, revision, andserial
number of generator. Pleasehavethese readily available when calling for assistance.
Oii Fiii Cap (under side maintenance cover) -- Checkand add engine oil here.
CordSets andReceptacles
Use only high quality, weiHnsuiated, grounded extension cords with the generator's receptacles. Inspect extension
cords before eachuse. Checkthe ratings of all extension cords beforeyou use
them. Extensioncord sets usedshould beratedfor AC loads 15 Amps or greater. Check operator's manuals ofdevicesto
be powered for the manufacturer's recommendations. Keepextension cords asshort as possible to minimize
voltage drop.
A WARNING Damagedor overloadedelectrical cords
could overheat, arc,and burn resulting in death, serious injury, and/or property damage.
o ONLYusecordsratedfor yourloads. o Followallsafetiesonelectricalcords.
o Inspectcordsetsbeforeeachuse.
120 VoltAC, 20 Amp, Duplex Receptacle Theduplex receptacleis protected againstoverload by an
internal overload system.
12 Volt DCReceptacle Themaximum current available for the battery chargecircuit
is 5 Amps. A DCcircuit breaker protectsthis receptaclefrom overloads, if an overload occurs, the circuit breakerwill trip (push button pops out). Wait a few minutes and pushthe
button in to resetthe circuit breaker. This receptacleallows you to rechargea 12Volt automotive
or utility style storagebatterywith the battery charge cable provided.
This receptaclecan not be usedto crankan enginehaving a discharged battery. SeeCharginga Battery beforeattempting
to rechargea battery. NOTICE Whenusing the batterj chargecircuit, turn the
POWERSMARTswitch to the "Off" position.
Use receptacleto operate120 Volt AC, single-phase, 60 Hz electrical loads requiring upto 1,600 watts (1,6 kW) at
13.3 Amps of current. Use cord sets that areratedfor 125 Volt ACloads at 15 Amps (or greater).
HOTICE Receptacles may be marked with rating value greater than generator output capacity.
o NEVERattempt to power adevice requiring moreamperagethan
generator or receptaclecan supply,
o DONOToverloadthe generator.See Don't OverloadGenerator,
Output Indicator Thegreen LED output indicator light comes on whenthe
generator is operatingnormally, it indicatesthat the generator is producing power atthe receptacles.
OUTPUT OVERLOAD LOWOIL
iNDiCATOR ALARM INDICATOR
0verioad Alarm The redLEDoverload alarm light comes on and cuts power
to the receptaclesif you overloadthe generator.Thegreen output indicator light will also go off. if the generator was overloaded,you must turn off andunplug all electrical loads, shut down the generator and restart it to continue in normal operating mode.
Low 0ii Indicator Thelow oil indicator system is designedto prevent engine
damagecaused by not enough engine oil. if the engineoil level drops below a preset level,the yellow LEDlow oil indicator light comes on and an oil switch will stopthe engine, if the enginestops or theyellow LEDlow oil indicator light comes on whenyou pullthe recoil handle, checkthe engineoil level.
10 BRIGGSandSTRATTON,CONI
Starting the Engine
Disconnect allelectrical loads from the generator. Usethe following start instructions:
1. Makesure unit is on a levelsurface.
NOTICE Failureto start and operatethe unit ona level surface could causethe unit not to start or shut down during operation.
2. Makesure POWERSMARTswitch (A) is in "Off" position.
3. Turn the engine switch (B) to the "On" position.
4. Turn fuel cap vent lever(C) to "On" position.
5. Push chokelever (D) to "Cheke" position.
NOTICE To helpstart the enginefor the veryfirst time, after running out of fuel or aftera long periodof storage,fill fuel tank as described in Add Fuel it will require more than severalstart attempts until the air in the fuel system has been purged.
6A, Grasprecoilhandleand pull slowly until slight resistance
is felt. Thenpull rapidlyto start engine.
, if enginestarts, proceedto step 8. , if enginefails to start, proceedto step 7.
To start engine thereafter:
6B. Grasprecoilhandleand pull slowly until slight resistance
is felt. Thenpull rapidlyonetime only to start engine.
,a, WARNING Starter cord kickback(rapid retraction) will
i_ pull hand andarmtoward enginefaster than you
can letgo which could causebroken bones, fractures, bruises, or sprains resulting in serious
injury,.
, Whenstartingengine,pullcordslowlyuntil resistanceisfelt
andthenpull rapidlytoavoidkickback,
* NEVERstartor stopenginewith electricaldevicespluggedin
andturnedon,
, if enginestarts, proceedto step 8. , if enginefails to start, proceedto step 7.
7. Movechoke leverto half choke position, and pull recoil handletwice.
, if enginefails to start, repeat steps 5 thru 6.
8. Slowly movechoke lever to "Run" position, if engine falters, move chokelever to halfchoke position until engine runs smoothly, and then to "Run" position.
NOTICE if engine floods, move chokeleverto "Run" position and crank until engine starts.
: NOTICE if enginestarts after 3 pulls but fails to run, or if
unit shuts down during operation, makesure unit is on a level surfaceand check for proper oil level incrankcase.This
unit is equippedwith a low oil protection device, if so,oil must beat proper levelfor engineto start.
_k WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel
tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury',
, DO NOTtouch hot parts and AVOID hot exhaust gases, , Mow equipment to cool beforetouching, , Keepat least5 feet (152 cm) of clearanceon all sides of
generator including overhead,
, it is aviolation of California PuNic Resource Code,Section
4442, to use or operatethe engine on any forest-covered, brush-covered, or grass-covered land unlessthe exhaust system is equipped with aspark arrester, as defined in Section 4442, maintained in effective working order. Other states or federaljurisdictions may havesimilar laws.
Contactthe original equipment manufacturer, retailer, or dealer to obtain aspark arrester designedfor the exhaust system installed on this engine.
. Replacement parts must bethe same and installed in the same
position as the original parts.
Cennecting Electrical Leads
4. Makesurethe green output indicator light comes on (it may take up to three seconds).
2. Let enginestabilize and warm up for a few minutes after starting.
3. Plug inand turn on the desired 420 Volt AC,single phase, 60 Hzelectrical loads.
11
NOTICE
° DO NOTconnect 240Volt loadsto the 120 Volt duplex
receptacle. , DONOTconnect 3-phaseloads to the generator. , DONOTconnect 50 Hzloads to the generator.
, DONOTOVERLOADTHEGENERATOR.SeeDon't
OverloadGenerator.
NOTICE Exceeding generators wattage/amperage capacity
could damage generator and/or electrical devices connected
to it.
, DO NOTexceedthe generator's wattage/amperagecapacity. See
Don't OverloadGeneratorin the Operationsection.
o Start generator and let engine stabilize before connecting
electrical loads.
, Connectelectrical loads in OFFposition, thenturn ONfor
operation.
, Turn electricalloads OFFand disconnectfrom generator before
stopping generator.
Stepping the Engine
1. Turn OFFandunplug all electricalloads from generator panel receptacles. NEVERstart or stop enginewith electrical devicesplugged in andturned ON.
2. Move POWERSMARTswitch to "Off" position.
3. Let enginerun at no-loadfor severalminutes to stabilize internaltemperatures of engine andgenerator.
4. Turn engineswitch to the "Off" position.
WARNING Fueland itsvapors areextremelyflammable
and explosivewhich could causeburns, fire or explosionresulting in death,
serious injury and/orproperty damage.
, DONOTstopenginebymovingchokecontrolto "Choke"
position(N).
,A WARNING Storagebatteriesgive off explosive
.... < hydrogengasduring recharging.
,t_i_ _ Hydrogengas stays nearbattery for a
long time afterbattery,hasbeencharged.
Slightest sparkcould ignite hydrogencausing explosion
resulting in death,serious injury and/or propertydamage.
Batteryelectrolyte fluid contains acid andis extremely caustic. Contactwith battery fluid could causechemical burns resulting in serious injury and/or property damage.
o DONOTallowanyopenflame,spark,heat,or litcigarette
duringandfor severalminutesaftercharginga battery. o Wearprotectivegoggles,rubberapron,andrubbergloves. o DONOTcontinueto chargea batterythatbecomeshotor is
fullycharged. o DONOTleavebatteryunattended.
To recharge12 Volt batteries, proceedas follows:
1. If necessary,,clean battery,posts or terminals.
A WARNING Battery posts, terminals and related accessoriescontain leadand leadcompounds, chemicals
known to the State of Californiato cause cancerand
reproductiveharm. Wash handsafter handling.
2. Checkfluid levelin all battery cells, if necessary,add ONLYdistilled waterto cover separators in battery cells. DONOTuse tap water.
3. if the batten/is equippedwith ventcaps, make sure they are installedand aretight.
4. Connectbatterycharge cableclamp with redhandleto batterypost or terminalindicatedby Positive, POSor (+).
5. Turn fuel cap vent leverto the "Off" position.
POWERSMART _aede
This feature is designedto greatlyimprove fuel economy. Whenthis switch is turned ON,the engine speed wi increase as electrical loads are connected,and decreasedas
electrical loadsare removed. With the switch off, the enginewill run at full governed
speed.Always havethe switch OFFwhen starting and stopping the engine.
NOTfCE Always havethe switch OFFwhen starting or stopping the generator orwhen usingthe DCreceptacle.
Charging a Battery
Your generatorhasthe capability of recharging a discharged 12 Volt automotive or utility style storage battery,.
NOTICE
" Not for usewith any other type of battery,. , DONOTusethe unit to chargeany 6 Volt batteries. , DONOTusethe unit to crank anengine having a
discharged battery'.
12 BRIGGSandSTRATTON.CONI
5. Connectbattery chargecable clampwith black handle to battery postor terminal indicated by Negative, NEG, or (-).
6. Connectbattery chargecable connector plugto the 12 Volt DOpanel receptacle.
7. Start generatoras described in Starting TheEngine. Let the enginerun while battery,recharges.
HOTICE Normally a period of 30 to 120 minutes is sufficient to recharge aweak battery.
8. When batteryhascharged, shut down engineas described in Stopping h_e Engine.
9. Removethe battery charging cablefrom the generator and then disconnect from the battery posts.
HOTICE Useanautomotivehydrometerto test batterystateof chargeand condition.Followthe hydrometermanufacturer's instructionscarefully.Generally,a batteryis consideredto beat 100% state of chargewhen specificgravity of its fluid (as measuredby hydrometer)is 1.260or higher.
Don't OverloadGenerator
You must make sureyour generator cansupply enough rated (running) and surge (starting) watts for the items you will power at the same time. Followthese simple steps:
1. Selectthe items you will power at the sametime.
2. Totalthe rated(running) watts of these items. This is the amount of power your generator must produce to keepyour items running. SeeWattage ReferenceGuide.
3. Estimatehow many surge (starting) watts you will need. Surge wattage is the short burst of power neededto start electric motor-driven tools or appliancessuch as a circular saw or refrigerator. Becausenotall motors start atthe sametime, total surgewatts can be estimatedby adding only the item(s) with the highest additionalsurge watts to the total ratedwatts from step2.
Rated (Running)
Teat orAppliance Window Fan
DeepFreezer
Tebvision Security System
Light (75 Watts)
Total Rated (Running) Watts = 1555 HighestAdditional SurgeWatts = 600 Total Generator Output Required = 2155
Power Management To prolong the fifeof your generatorand attacheddevices, it
is important to take carewhen adding eUectricaIloadsto your generator. There should be nothing connected to the generator outbts before starting its engine.Thecorrect and safe way to manage generator power isto sequentiaflyadd
loads asfoflows:
1. With nothing connected to the generator,start the engine as described inthis manual.
2. Hug in andturn onthe first load, preferablythe largest load you have.
3. Permitthe generatoroutput to stabilize (engineruns smoothly and attacheddeviceoperates properly).
4. Hug in andturn onthe next load.
5. Again, permitthe generator to stabilize.
6. Repeatsteps 4 and5 for eachadditional load.
Watts
300 5O0 5O0
180
75
1555 Total
Running Watts
Additienal Surge
(Starting) Watts
6OO
500
NEVERadd more loadsthan the generator capacity. Take special care to consider surge loads in generator capacity,as
described above.
Wattage Reference Guide
Tool or Appliance
Essentials
Light Bulb- 75 watt DeepFreezer
Sump Pump Refrigerator/Freezer- 18 cf
Water Weft Pump- 1/3 hp
Window AC- 10,000 BTU Window Fan
FurnaceFanBlowero 1/2 hp....
Rated*
(Running)
Watts
500 500 800 1200
800 1600
1000 2000
1200 1800
300 600 800 1300
Additional
Surge
(Starting)
Watts
75
Ki, hen ........
oven-looo ' t,
C6ffee Maker ....
Eiectric
Hot Hate ....
Receiver
....._olor Television- 27 in
PersonalComputer w/17 in monitor
Other Security System
AM/FM Clock Radio GarageDoor Opener- 1/2 hp ElectricWater Heater- 40 gallon
DIY/Jah Site Quartz HalogenWork Light
Airless Sprayer- 1/3 hp Reciprocating Saw
Electric Drill- 1/2 hp Circular Saw - 7ol/4 in Miter Saw- 10 in TablePlaner - 6 in
TableSaw/RadialArm Saw- 10in Air Compressor - 1-1/2 hp
1000 1500 1500
2500
100 100
450
500
800
180 300
480 520
4000
1000
600 1200
960 960 1000 1000 1500 1500
1800 1800 1800 1800
2000 2000 2500 2500
* Wattageslisted are approximate only,
appliancefor actualwattage.
Checktool or
13
Maintenance
Maintenance Schedule
Follow the hourly or calendarintervals, whichever occurs first More frequent serviceis required when operating in
adverseconditions noted below.
Emissiens Centrei Maintenance, replacement, er repair ef the emissiens
eentrel devices and systems may be perfermedby any nenoreadengine repair establishment or individual.
However,to obtain "no charge" emissions control service, the work must be performed by afactory authorized dealer. Seethe Emissions !@rranty.
o Cleandebris o Checkengineoil level
o Changeengine oil
o Service engineair cleanerand breatherfilted
o Cleanfuel strainer o Changeengine oil!
o Service sparkplug o inspect muffler and spark arrester
o Checkvalve clearance
1 Service more often under dirty or dusty conemons.
General Recemmendatiens Regular maintenancewill improve the performance and
extendthe life of the generator. Seeany authorizeddealer for service.
Thegenerator's warranty doesnot cover items that have been subjected to operator abuseor negligence.To receive full valuefrom the warranty,the operator must ma_ntainthe generator asinstructed inthis manual.
NOTICE improper treatment of generator could damage it and shorten its life.
o NEVERoperategeneratorwithoutprotectivehousingor coversto
assurepropercooling.
Generater Maintenance
Generatormaintenanceconsists of keepingthe unit clean and dry. Operateand storethe unit in a clean dry environment where it will not beexposedto excessivedust, dirt, moisture, or any corrosive vapors. Coolingair slots in the generator must not become cloggedwith snow, leaves, or any other foreign material.
NOTICE DONOTuse water or other liquids to clean generator. Liquids canenter engine fuel system, causing poor performance and/or failure to occur, in addition, if liquid enters generator through cooling air slots, someof the liquid will beretainedin voids and cracks of the rotor and stator winding insulation. Liquid and dirt buildup on the generator internalwindings will eventuallydecreasethe insulation resistanceof these windings.
Cleaning Daily or before use,look around and underneath the
generatorfor signs of oil or fuel leaks.Cleanaccumulated debris from inside andoutside the generator. Keepthe linkage, spring and other engine controls clean. Keepthe areaaround and behindthe muffler free from any combustible debris, inspect cooling air slots andopenings on generator, Theseopenings must be kept cleanand
unobstructed. Engine parts should be keptcleanto reducethe riskof
overheating and ignition of accumulateddebris:
o Use adamp cloth to wipe exterior surfaces clean.
NOTICE improper treatment of generator could damage it and shorten its life.
o DO NOTexposegenerator to excessivemoisture, dust, dirt, or
corrosive vapors.
o DONOTinsert any objects through cooling slots.
Someadjustments will needto bemade periodically to properly maintainyour generator.
All serviceand adjustments should bemade at bast once eachseason.Follow the requirementsin the Maintenance
Schedulechart above. HOTICE Onceayear you should clean or replacethe spark
plug and replacethe air filter. Anew spark plug and cleanair filter assure proper fuel-air mixture and help your engine run better and last longer.
14 BRIGGSandSTRATTON.CONI
o Use asoft bristle brush to loosen cakedon dirt or oil. o Use avacuum cleanerto pick up loosedirt and debris.
CleaningFuelStrainer Thefuelstrainerhelpspreventdebrisfromenteringthefuel
system. Cleanthefuelstrainerasfallows:
1.Makesuregeneratorisonalevelsurface.
2. Removethefuelcap(A)andfuelstrainer(B).
3. Washfuel strainer in liquid detergent andwater.
4. Wipefuel strainer clean with a clean,dr}' cloth.
5. Carefully reinstallthe fuel strainer and fuelcap.
Engine Maintenance
WARNING Unintentionalsparking could cause fire or
electric shock resulting in death or serious injury.
WHENADJUSTINGORMAKINGREPAIRSTOYOURGENERATOR
° Disconnectthesparkplugwirefromthe sparkplugandplace
thewirewhereit cannotcontactsparkplug_
WHENTESTINGFORENGINESPARK ° Useapprovedsparkplugtester.
° DONOTcheckfor sparkwithsparkplugremoved.
HOTICE Synthetic oil meeting ILSACGF-2.API certification markand API service symbol with "SJiCF ENERGYCONSERVING"or higher, is an acceptableoil at alltemperatures. Useof synthetic oil does not alter required oil change intervals.
Checking Oil Level Oil levelshould be checked prior to each useor at bast
ever}.8 hours of operation. Keepoil level maintained.
1. Makesure generatoris on a levelsurface.
2. Loosenthe side maintenancecover screws and remove the side maintenancecover.
©
,
Cleanarea aroundoil fill and remove oil fill cap.
4,
Verify oil is atthe point of overflowing at oil fill opening.
Oil Oil Recemmendatiens
We recommendthe useof Briggs & Stratton Warranty Certified oils for best performance. Otherhigh-quality
detergent oils are acceptableif classifiedfor serviceSF, SG, SH, SJ or higher. DONOTuse specialadditives.
Outdoor temperaturesdetermine theproper oil viscosity for the engine. Usethe chart to select the best viscosity for the outdoor temperature rangeexpected.
oF
104
--¢'_, , 40
86
"_|--. _ _ _ 30
68
_u_ n_' !1-°_ 20
5O 32 14
-4
-22
* Below 40°F(4°C) the use of SAE30 will result in hard starting. ** Above 80°F(27°C) the useof 10W30 maycause increased oil
consumption. Checkoil level more frequently.
' -30
°C
-10
-20
5. Replaceand tighten oil fill cap.
6, Reinstallthe side maintenancecover and handtighten
the coverscrews.
Adding Engine Oil
1. Makesure generatoris on a levelsurface.
2. Repeatsteps 2 through 4 to checkoil levelas described in CheckingOil Level
3. if needed,slowly pour oil into oil fill opening to the point of overflowing at oil fill.
4. Replaceand tighten oil fill cap.
5. Reinstallthe side maintenancecover and handtighten the coverscrews.
15
Changing EngineOil if you are usingyour generator under extremely dirty or
dusty conditions, or in extremely hot weather,changethe oil more often.
Service Air Cleaner Your enginewill not run properly andmay be damagedif
you runit with a dirty air cleaner. Servicemore often if operating underdirty or dusty conditions,
CAUTEON Avoid prolonged or repeated skin contact
with used motor oil.
o Used motor oil hasbeenshown to cause skin cancer in certain
laboratory animals.
o Thoroughly wash exposedareaswith soap and water.
KEEPOUTOFREACHOFCHILDREN.DON'T POLLUTE.CONSERVERESOURCES.RETURN USEDOiL TOCOLLECTIONCENTERS.
Changethe oil while the engine is still warm from running, asfollows:
1, Makesure generator is on a levelsurface.
2, Loosenthe side maintenancecover screws and remove
the side maintenancecover.
3, Cleanarea aroundoil fill andremove oil fill cap, 4, Tip your generator to drain oil from oil fill into a
suitable container makingsure you tip your unit toward the oil filler neck. Whencrankcase is empty, return generatorto upright position.
5, Slowly pour oil (about 13,5 oz.)into oil fill opening to
the point of overflowing at oil fill cap, DONOToverfill
T{}service the air cleaner, follow these steps:
1. Loosenthe side maintenancecover screws and remove the side maintenancecover.
2, Loosen aircleaner cover screw (A) andremove air
cleanercover (B),
) \1
!
3. Carefullyremovefoam air deaner (C) by pullingit out towards you.
4. Carefullyremove breather filter(D)by pullingit out towards you.
5. Wash foam airdeaner and breather filterin liquid
detergent and water only. Squeezedry in a cleancloth,
6, SATURATEfoam air cleaner incleanengine oil and
squeezein a cleancloth to remove excessoil.
7. Reinstall cleanor new foam air cleaner inside base.
8, Reinstall cleanor new breatherfilter inside base, 9, Reinstallthe air cleanercover and tighten screw,
10. Reinstallthe side maintenancecover and handtighten the coverscrews,
6, Reinstall oil fill cap, Fingertighten cap securely, 7, Wipe upany spilled oil, 8, Reinstallthe side maintenancecover and handtighten
the coverscrews.
16 BRIGGSandSTRATTON.CONI
Service Spark Plug Changingthe spark plug will helpyour engineto start easier
and run better,
1. Loosenthe four handlescrews and removehandle.
2. Removetop maintenancecover.
3. Cleanarea aroundspark plug and removespark plug boot.
.
Removespark plug and inspect spark plug.
5.
Checkelectrodegap with wire feeler gaugeand reset spark plug gapto recommendedgap if necessary(see
Specifications).
6, Replacespark plug if electrodes are pitted, burned or
porcelain is cracked. Usethe recommended replacementplug. SeeSpecifications.
7, Install spark plug andtighten firmly, Reinstallspark
plug boot.
8, Reinstalltop maintenancecover. 9, Reinstall handleand tighten the four handlescrews.
Clean and inspectthe spark attester as feiiews:
1. To removemuffler guard, remove four screws that connects guard to generator.
2. Removescrewthat attachesspark arresterscreento muffler. Removespark attester screen.
.
inspect screenand obtain a replacementif torn, perforated or otherwise damaged.DONOTusea defective screen, if screen is not damaged, clean it with
a brush.
4. Reattachscreen to muffler. Reattachmuffler guard,
inspect Muffler and Spark Arrester inspect the muffler for cracks, corrosion, or other damage.
Removethe sparkarrester, if equipped,and inspectfor damageor carbon blockage, if replacementparts are required, makesureto useonly original equipment replacementparts.
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank causing a fire, resulting in death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
o DO NOTtouch hot parts andAVOID hotexhaust gases, o Allow equipment to cool beforetouching, o Keepat bast 5 feet (152cm) of cbarance on all sides of
generator including overhead,
o it is aviolation of California PuNic Resource Code, Section
4442, to use or operatethe engineon any forest-covered, brush-covered, or grass-covered land unbss the exhaust system is equipped with aspark attester, as defined inSection 4442, maintained in effective working order, Other states or
federal jurisdictions may have similar laws,
Contactthe original equipment manufacturer, retailer, or deabr
to obtain a sparkattester designed for the exhaust system
installed on this engine,
o Replacementparts must bethe sameand installed inthe same
position as the original parts,
CheckValve Clearance Regularvalve clearancecheck andadjustment will improve
performance andextend enginelife. This procedure cannot be done without partial engine disassemblyand the useof specialtools. Forthis reasonwe recommendthat you have an authorized ServiceDealercheck andadjust valve clearanceat recommended intervals (see Maintenance Schedulein the Maintenancesection).
17
Storage Thegenerator shouWbe started at bast once everyseven
days and allowed to run at bast 30 minutes, if this cannot be done and you must store the unit for more than 30 days,use the following guidelinesto prepareit for storage.
Generator Storage
° Cleanthe generator as outlined in Cleaning. ° Checkthat cooling air slots and openings on generator
are open and unobstructed.
LongTerm Storage instructions Fuelcan becomestale when stored over 30 days.Stab fuel
causesacid andgum deposits to form inthe fuel system or on essentialcarburetor parts. To keepfuel fresh, use Briggs
& Stratton FRESHSTART@fuel stabilizer, available as a liquid additive or a drip concentrate cartridge.
Thereis noneedto drain gasoline from the engineif afuel stabilizer is addedaccording to instructions. Runthe engine for 2 minutesto circulate the stabilizerthroughout the fuel system. The engine andfuel canthen be stored upto
24 months. if gasoline inthe enginehasnot beentreated with a fuel
stabilizer, it must be drainedinto an approvedcontainer. Run the engineuntil it stops from lack of fuel. The useof afuel stabilizer inthe storage container is recommended to
maintain freshness.
ChangeEngine Oil While engineis still warm, drain oil from crankcase.Refill
with recommendedgrade.See ChangingEngine Oil. Other Storage Tips
1. DONOTstore fuel from one seasonto another unlessit has beentreatedas described in Long TermStorage
instructions.
2. Replacefuel container if it starts to rust. Rustand/or dirt in fuel can causeproblems if it's used with this
unit.
3. Coverunit with a suitableprotective cover that does not retain moisture.
WARNING Storagecovers could causea fire
resulting in death,serious injury'and/or property'
damage.
° DO NOTplacea storage cover over a hot generator. ° Let equipment cool for a sufficient time before placing the
cover on the equipment.
4. Store generator in clean,dry area.
A WARNING Fueland itsvapors areextremelyflammable
and explosivewhich could causeburns. fire or explosionresulting in death, serious injury and/orproperty damage.
WHENSTORINGFUELOREQUmPMENTWITHFUELiN TANK
° Store away from furnaces, stoves, water heaters, clothes dryers
or other appliances that have pilot light or other ignition source becausethey could ignite fuel vapors.
WHENDRAiNiNG FUEL . Turn generatorengineOFFand bt it cool al least 2 minutes
before removingfuel cap. Loosencapslowly to relieve pressure
in tanL ° Drain fuel tank outdoors. ° Keepfuel awayfrom sparks, open flames,pilot lights, heat,and
other ignition sources. ° Checkfuel lines,tank, cap andfittings frequently for cracks or
leaks. Replaceif necessary. * DO NOTlight a cigarette or smoke.
lg BRIGGSaodSTRATTON,CONI
Problem
Engineisrunning, but no AC output is available.
Enginerunsgood at no°load but "begs down" when leadsore connected.
Enginewiii not start; shots down when running or starts and runsrough.
Oaase
1. Redovedoad alarm light is on. Generator is overloaded.
2, Greenoutput indicator light not on, Fault
in generator.
3, Poor connection or defectivecord set. 4, Connecteddevice is bad,
1, Short circuit in a connectedload,
2, Enginespeed istoo slow, 3, Generatoris overloaded,
4, Shorted generatorcircuit.
1, Engineswitch setto "Off".
2, Fuelcap vent lever is in "Off" position.
Correction
1. SeeDon't OverloadGeneratorin Operationsection. Shut down
generator andrestart.
2. Contactauthorized servicefacility.
3, Checkand repair.
4. Connectanother devicethat is in good condition.
1. Disconnect shortedelectrical load.
2. Contactauthorized servicefacility.
3. SeeDon't OverloadGeneratorin
Operationsection.
4. Contactauthorized servicefacility.
1, Set engineswitch to "On".
2. Turn fuel cap vent leverto "On"
to proper levelor place
on level surface.
or replaceair cleaner,
fueltank.
.
Drain fuel tankand carburetor; fill with fresh fuel,
7.
Connectwire to spark plug,
Enginelackspower.
Engine"hunts" or falters.
1, Loadis too high.
2, Dirty air filter,
Carburetor is running too rich or too ban,
8, Replacespark plug,
9. Drain fuel tank and carburetor; fill with fresh fuel.
10. Wait 5 minutes andreocrankengine.
11. Contactauthorized servicefacility.
12. Contactauthorized servicefacility.
13. Contactauthorized servicefacility.
1. SeeDon't OverloadGeneratorin Operationsection.
2, Replaceair filter,
Contact authorized servicefacility,
19
Wiring Diagram
BATTERY CHARGE
COIL
MAIN BLACK BLACKc__
I BLACK (_
SUBSIDIARY/
COIL
BLUE
BLUE
WHITE
WHITE _
INVERTER CDNTRDLLER
BRIDGE
_ER
_ YELLOW
_ ORANGE
BROWN
BLACK
STEPPER MOTOR
ZY
=
<
<
BLUE PINK
RED _ RED .............
RED
SPEEDI[]N /B FF S WIT CH
DC
I2V
27V COIL
DN/DFF SWITCH
GREEN
OLIVE
IGNITION CHARGE COIL/
RED
GREEN OLIVE
YELLOW
PURPLE
BLUE
YELLOWYELLOW
LOW OIL LEVEL SWITCH
GREEN RUN LED
RED OVERLOAD LED
YELLOW LED
IGNITION COIL
--i,]
-_PLUG
Warranties
California, LJ.S. EPA, and Briggs & $tratton Corporation Emissions Control Warranty
Statement
Your Warranty Rights And Obligations TheCalifornia Air ResourcesBoard,U.S. EPA,and Briggs &
Stratton (B&S) are pleasedto explainthe emissions control system warranty onyour ModelYear 2008 andlater engine/equipment, in California, new small off-road engines must bedesigned, built, andequipped to meetthe State's stringent anti-smog standards. B&Smust warrant the emissions control system on your engine/equipmentfor the periods of time listed below providedthere hasbeen no abuse, neglect, or improper maintenance of your small off- road engine.
Your emissions control system may include parts such as the carburetor or fuel injection system, fuel tank, ignition system, and catalytic converter. Also includedmay be hoses.
belts, connectors, sensors, andother emissionsorelated assemblies.Wherea warrantable condition exists. B&Swill
repair your engine/equipmentat no cost to you including diagnosis, parts, and labor.
Manufacturer's Warranty Coverage: Small off-road engines arewarranted for two years, if any
emissions-related part onyour engine/equipment is defective,the part will be repairedor replacedby B&S.
Owner's Warranty Responsibilities:
* Asthe small engine/equipment owner, you are
responsiblefor the performance of the required
maintenancefist@ in your owner's manual. B&S
recommendsthat you retainall receipts covering
maintenanceon your engine/equipment, but B&S cannot deny warranty solely for the lack of receipts or
your failure to ensurethe performanceof allscheduled maintenance.
* Asthe engine/equipmentowner, you should however
be aware that B&Smay denyyou warranty coverageif your engine/equipmentor apart hasfailed dueto abuse, neglect, improper maintenance,or unapproved
modifications.
, Youare responsiblefor presentingyour
engine/equipmentto aB&S distribution center, servicing dealer,or other equivalententity, as
applicable, as soon as a problem exists. Thewarranty
repairsshould becompleted in a reasonableamount of
time, not to exceed30 days. if you haveany questions
regardingyour warranty rights and responsibilities, you
should contact B&Sat (414) 259-5262.
griggs & Stratton EmissionsControl Warranty Provisions Thefoflowing arespecific provisions relativeto your
Emissions Control Warranty Coverage.it is in addition to the
B&S enginewarranty for non-regulated engines found in the
Operator's Manual.
1. WarrantedEmissions Parts Coverageunderthis warranty extends onlyto the parts listed below (the emissions control systems parts) to
the extentthese parts were presenton the engine purchased.
a. FuelMetering System
, Cold start enrichment system (soft choke) , Carburetorand internal parts , Fuelpump , Fuelfine, fuel fine fittings, clamps , Fueltank, capand tether
, Carboncanister
b. Air induction System
Air cleaner
- intake manifold
- Purge andvent line
c. ignition System
o Spark plug(s)
Magneto ignition system
d. CatalystSystem
Catalyticconverter
- Exhaustmanifold
- Air injection system or pulse valve
e. Miscellaneousitems Used in Above Systems
- Vacuum,temperature, position, time sensitive valvesand switches
- Connectors andassemblies
,
Length of Coverage For aperiod of two yearsfrom date of original purchase, B&Swarrants to the original purchaser and eachsubsequent purchaserthat the engineis designed, built, and equippedso asto conform with all applicable regulations adoptedby the Air ResourcesBoard;that it is free from defects in material and workmanship that could causethe failure of a warranted part; andthat it is identicalin all materialrespects to the engine described in the manufacturer's application for certification. Thewarranty period beginson the datethe engine is originally purchased.
21
Thewarrantyonemissions-relatedpartsisasfollows:
oAnywarrantedpartthatisnotscheduledfor
replacementasrequiredmaintenanceintheowner's manualsupplied,iswarrantedforthewarrantyperiod statedabove,ifanysuchpartfailsduringtheperiodof warrantycoverage,thepartwillberepairedorreplaced byB&Satnochargetotheowner.Anysuchpart
repairedorreplacedunderthewarrantywillbe warrantedfortheremainingwarrantyperiod.
oAnywarrantedpartthatisscheduledonlyforregular
inspectionintheowner'smanualsupplied,iswarranted forthewarrantyperiodstatedabove.Anysuchpart
repairedorreplacedunderwarrantywillbewarranted fortheremainingwarrantyperiod.
oAnywarrantedpartthatisscheduledforreplacementas
requiredmaintenanceintheowner'smanualsupplied,is warrantedfortheperiodoftimepriortothefirst scheduledreplacementpointforthatpart.ifthepartfails priortothefirstscheduledreplacement,thepartwillbe
repairedorreplacedbyB&Satnochargetotheowner. Anysuchpartrepairedorreplacedunderwarrantywi bewarrantedfortheremainderoftheperiodpriortothe firstscheduledreplacementpointforthepart.
oAddonormodifiedpartsthatarenotexemptedbythe
AirResourcesBoardmaynotbeusedTheuseofany nonexemptedaddonormodifiedpartsbytheowner willbegroundsfordisallowingawarrantyclaim.The
manufacturerwillnotbeliabletowarrantfailuresof warrantedpartscausedbytheuseofanonexempted
addonormodifiedpart.
3. ConsequentialCoverage Coverageshallextendtothefailureofanyengine
componentscausedbythefailureofanywarranted emissionsparts.
4. ClaimsandCoverageExclusions Warrantyclaimsshallbefliedaccordingtothe
provisionsoftheB&Senginewarrantypolicy.Warranty coveragedoesnotapplytofailuresofemissionsparts thatarenotoriginalequipmentB&Spartsortoparts thatfailduetoabuse,neglect,orimpropermaintenance assetforthintheB&Senginewarrantypolicy.B&Sis notliableforwarrantycoverageoffailuresofemissions partscausedbytheuseofadd-onormodifiedparts.
LookFor Relevant EmissionsDurability Periodand Air indexEnformationOnYour EngineEmissionsLabel
Enginesthat are certifiedto meetthe CaliforniaAir
ResourcesBoard (CARB)Emissions Standardmust display information regardingthe Emissions Durability Period and the Air index. Briggs & Stratton makesthis information
availableto the consumer on our emissions labels. The engine emissions labelwill indicatecertification information.
TheEmissions Durability Period describesthe number of hours of actual runningtime for which the engine is certified to beemissions compliant, assuming proper maintenancein accordancewith the Operating& Maintenanceinstructions. Thefollowing categoriesare used:
Moderate: Engine is certified to be emissions compliant for 125 hours
of actual engine running time. Intermediate:
Engine is certified to be emissions compliant for 250 hours of actual engine running time,
Extended: Engine is certified to be emissions compliant for 500 hours
of actual engine running time. Forexample,a typical walbbehind lawn mower is used 20to
25 hours peryear. Therefore,the Emissions Durability Period of an engine with an intermediaterating would equateto 10 to 12 years. Briggs & Stratton enginesare
certified to meet the UnitedStates EnvironmentalProtection Agency (USEPA)Phase2 emissions standards. For Phase2
certified engines,the Emissions CompliancePeriod referred to on the EmissionsCompliance labelindicatesthe number ot operating hours for which the enginehas beenshown to meet Federalemissions requirements.
Forengines lessthan 225 cc displacement. CategoryC= 125 hours CategoryB = 250 hours CategoryA = 500 hours
Forengines of 225 cc or more displacement. CategoryC= 250 hours CategoryB = 500 hours CategoryA = 1000 hours
22 BR_GGSondSTRATTON.COM
Effective November 1,2009; replaces all undated Warranties and all Warranties dated before November 1,2009.
LIMITED WARRANTY
Briggs & Stratton Power Products Group, LLC will repair or replace, free of charge, any part(s) of the portable generator that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacementunder this warrants,'must be borne by purchaser. This
warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearestAuthorized Service Dealerin our dealer Iocator map at BRIGGSandSTRATTON.COM.
THEREIS NOOTHEREXPRESSWARRANTY. IMPLIEDWARRANTIES,INCLUDINGTHOSEOFMERCHANTABILITYAND FITNESSFORA PARTICULAR PURPOSE,ARELIMITED TO ONEYEARFROM PURCHASE,ORTOTHE EXTENTPERMITTEDBY LAW. ANY AND ALL IMPLIED WARRANTIESARE
EXCLUDED.LIABILITY FOR INCIDENTALORCONSEQUENTIALDAMAGESARE EXCLUDEDTO THE EXTENTEXCLUSIONIS PERMITTEDBY LAW. Some states orcountries do not allow limitations on how long an implied warranty lasts, and somestates or countries do not allow the exclusion or limitation
of incidental or consequential damages, sothe above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also haveother rights which vary'from state to state or country'to country'.
commercial use 1 yCer
*SecondyearpartsonFy
The warranty period begins onthe date of purchase by the first retail end user, and continues for the period of time stated above. "Consumer Use"means
personal residential household useby a retail consumer. "Commercial Use"means all other uses,including use for commercial, income producing or rental purposes. Once equipment has experienced commerdal use, it shaftthereafter be considered as commercial use for purposes of this warrants,'.
NOWARRANTY REGISTRATIONIS NECESSARYTO OBTAINWARRANTYONBRIGGS& STRATTONPRODUCTS.SAVEYOURPROOFOF PURCHASE RECEIPT.IF YOU DO NOT PROVIDEPROOFOFTHEINITIAL PURCHASEDATEAT THETIME WARRANTYSERVICE iS REQUESTED,THE MANUFACTURING
DATEOFTHE PRODUCTWILL BE USEDTO DETERMINETHEWARRANTY PERIOD.
Wewelcomewarrantyrepairandapologizetoyoufor beinginconvenienced.AnyAuthorizedServiceDealermayperformwarrantyrepairs.Mostwarrants,'
repairsarehandledroutinely,butsometimesrequestsfor warrantyservicemaynotbeappropriate.Forexample,warrantyservicewouldnotapplyif equipmentdamageoccurredbecauseofmisuse,lackof routinemaintenance,shipping,handling,warehousingor improperinstallation.Similarly,the warrants,'isvoidif themanufacturingdateortheseriajnumberontheportablegeneratorhasbeenremovedorthe equipmenthasbeenalteredor modified. Duringthewarrantyperiod,theAuthorizedServiceDealer,atitsoption,will repairor replaceanypartthat,uponexamination,isfoundto bedefectiveunder
normaluseandservice.Thiswarrants,'will notcoverthefollowingrepairsandequipment:
Normal Wear: Outdoor PowerEquipment, like all mechanical devices, needs periodic parts and serviceto perform well. This warrants,'does not cover repair when normal use has exhausted the life of a part or the equipment.
installation and Maintenance: This warrants,'does not apply to equipment or parts that have been subjected to improper or unauthorized installation or alteration and modification, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in our judgment, to adversely affect its performance and reliability'.This warrants,'also does not cover normal maintenance such as air filters, adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon, lime, and so forth).
Other Exclusions: This warranty excludes wear items such as o-rings, filters, etc, or malfunctions resulting from accidents, abuse, modifications, alterations, or improper servicing orfreezing or chemical deterioration. Accessory'parts such as starting batteries, generator adapter cord sets and
storage covers are excluded from the product warrants,'.This warranty excludes used, reconditioned, and demonstration equipment, equipment used for prime power in placeof utility' power, equipment used in life support applications, and failures dueto acts of God and other force majeure events
beyond the manufacturers control. 198189E,Rev.C,11/2/2009
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
IVIILWAUKEE, Wl, USA
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