Briggs & Stratton 030452-0 Owner’s Manual
®
PortableGenerator
Operator'sManual
This generator is rated in accordance with CSA(CanadianStandards
Association) standard 022.2 No. 100-04 (motors and generators).
BRIGGS & STRATTONPOWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.
Manual No. 209760GS Revision - (04/20/2009)
Thankyou for purchasing this quality-built Briggs & Stratton generator.We are pleasedthat you've placedyour confidence in
the Briggs & Stratton brand. When operatedand maintained accordingto the instructions in this manual,your Briggs &
Stratton generator will provide many years of dependableservice.
Thismanual containssafety information to makeyou awareof the hazardsand risks associatedwith generators andhow to
avoid them. This generator is designed and intendedonly for supplying electrical power for operatingcompatible electrical
lighting, appliances,tools andmotor loads,and is not intended for any other purpose. It is important that you read and
understand these instructions thoroughly before attemptingto start or operate this equipment. Save these instructionsfor
future reference.
Thisgenerator requiresfinal assembly beforeuse. Referto the Assemb/ysection of this manualfor instructions on final
assembly procedures. Followthe instructions completely.
Whereto FindUs
You neverhave to lookfar to find Briggs & Stratton support and servicefor your generator.Consult your Yellow Pages.There
are over 30,000 Briggs & Stratton authorizedservice dealersworldwide who provide qualityservice.You can also contact
Briggs & Stratton CustomerServiceby phone at(800) 743-4115, or onthe Internetat BRIGGSandSTRATTON.COM.
Generator
Model Number
Revision I I I
Serial Number
Engine
Model Number
Type Number LLL_ I I I
Code Number
DatePurchased
Briggs & Stratton PowerProducts Group, LLC
900 North Parkway
Jefferson, WI 53549
IIIIIIIII
Copyright © 2009. All rights reserved. No part of this
material may be reproduced or transmitted in any form
without the expresswritten permission of Briggs & Stratton
Power Products Group, LLC.
2 BRIGGSandSTRATTON.COIVl
Tableof Contents
Operator Safety ................................. 4
Equipment Description......................................... 4
Important SafetyInformation.................................... 4
Assembly ..................................... 7
UnpackGenerator ............................................ 7
Install Wheel Kit.............................................. 7
Verify EngineOil Level......................................... 8
Add Fuel.................................................... 8
Attach NegativeBatteryCable................................... 8
System Ground .............................................. 9
Connectingto a Building's ElectricalSystem........................ 9
GeneratorLocation ........................................... 9
FeaturesandControls............................ 10
Cord Setsand Receptacles .................................... 11
Battery FloatCharger......................................... 11
Operation .................................... 12
Starting the Engine .......................................... 12
ConnectingElectrical Loads.................................... 13
Stopping the Engine.......................................... 13
Warm Weather Operation ..................................... 13
Don't OverloadGenerator ..................................... 14
Maintenance .................................. 15
MaintenanceSchedule........................................ 15
GeneratorMaintenance ....................................... 15
Battery Maintenance ......................................... 15
Engine Maintenance.......................................... 16
Storage ................................................... 19
Troubleshooting ................................ 20
Warranties .................................... 21
Emissions Control System Warranty............................. 21
GeneratorOwner Warranty .................................... 23
Specifications ................................. 24
Product Specifications........................................ 24
Common ServiceParts ....................................... 24
Espa_ol
OperatorSafety
Equipment Description
Readthis manualcarefully andbecomefamiliar
...... with yourgenerator. Knowits applications, its
limitationsand anyhazardsinvolved.
Thegenerator is anengine-driven, revolvingfield, alternating
current (AC)generator. It was designedto supply electrical
power for operatingcompatible electricallighting, appliances,
tools and motor loads.Thegenerator's revolving field is
driven at about3,600 rpm by a single-cylinderengine.
NOTICE Exceedinggeneratorswattage/amperagecapacity
candamage generatorand/or electricaldevices connectedto
it.
• DONOTexceedthegenerator'swattage/amperagecapacity.See
Don'tOverloadGeneratorintheOperationsection.
Everyeffort hasbeen madeto ensurethat the information in
this manualis both accurateand current. However,the
manufacturer reservesthe right to change,alter or otherwise
improve the generatorand this documentation at anytime
without prior notice.
The EmissionControl Systemfor this generator is warranted
for standards set by the Environmental ProtectionAgency
and the CaliforniaAir Resources Board.
Important Safety Information
Themanufacturer cannot possibly anticipateevery possible
circumstance that might involve a hazard.Thewarnings in
this manual, and the tags anddecals affixedto the unit are,
therefore, not all-inclusive. If you usea procedure,work
method or operating technique thatthe manufacturer does
not specifically recommend,you must satisfy yourself that it
is safefor you andothers. You must also makesure that the
procedure, work method or operating technique that you
choose does not renderthe generator unsafe.
SafetySymbolsand Mleanings
ToxicFumes Kickback ElectricalShock
Fire
MovingParts FlyingObjects HotSurface
Thesafety alert symbol indicatesa potential personal
injury hazard.A signalword (DANGER,WARNING,or
CAUTION)is usedwith the alert symbol to designatea
degreeor levelof hazardseriousness. A safety symbol may
be usedto representthe typeof hazard.Thesignal word
NOTICEis usedto address practicesnot relatedto personal
injury.
_i, DANGER indicates a hazardwhich, if not avoided, will
result in deathor serious injury.
_i, WARNINGindicatesa hazardwhich, if not avoided,
could result indeath or serious injury.
_i, CAUTIONindicates a hazardwhich, if not avoided, could
result in minor or moderate injury.
NOTICEaddress practices not relatedto personal injury.
Explosion Operator'sManual
4 BRIGGSandSTRATTON.COIVl
Using a generator indoors CAN KiLL YOU iN MINUTES,
Generator exhaust contains carbon monoxide, This is
a poison you cannot see or smelJ,
V V
NEVER use inside a home
or garage, EVEN iF doors
and windows are open,
Only use OUTSIDE and
far away from windows,
doors, and vents,
_i, WARNING Runningengine gives off carbon
monoxide, anodorless, colorless, poison gas.
_ Breathing cancause headache,
carbon monoxide
fatigue, dizziness,vomiting, confusion, seizures,
nausea,fainting or death.
• OperategeneratorONLYoutdoors.
• Installabatteryoperatedcarbonmonoxidealarmnearthe
bedrooms.
Keepexhaustgas from entering a confined areathrough
windows, doors, ventilation intakes,or other openings.
DO NOTstart or run engine indoors or in an enclosedarea,
(even if windows anddoors are open), including the generator
compartment of arecreational vehicle (RV).
A, WARNING Theengine exhaust from this product
contains chemicalsknown to the State of Californiato
causecancer, birth defects,or other reproductive harm.
_i, WARNING Certain componentsin this product and
relatedaccessories contain chemicals known to the State
of Californiato causecancer, birth defectsor other
reproductive harm. Wash hands after handling.
_i, WARNING Starter cord kickback (rapid retraction) can
_,_4 and arm toward engine faster than you can let
Broken bones, fractures, bruises, or sprains could result.
• When starting engine, pull cord slowly until resistanceis felt
andthen pull rapidly to avoid kickback.
• NEVERstart or stop enginewith electricaldevices plugged in
andturned on.
result in bodily injury. Kickback will pull hand
v-"
go.
_i, WARNING Generator produces hazardous voltage.
')Jl|l Failure to isolate generator from power utility
can result in death or injury to electric utility
workers due to backfeed of electrical energy.
• When usinggenerator for backup power,notify utility company.
Useapprovedtransfer equipment to isolate generator from
electric utility.
• Usea ground fault circuit interrupter (GFCI)in any damp or
highly conductive area, such as metal deckingor steel work.
• DO NOTtouch barewires or receptacles.
• DO NOTuse generator with electrical cords which are worn,
frayed,bare or otherwise damaged.
• DO NOToperategenerator in the rain or wet weather.
• DO NOThandlegenerator or electrical cords while standing in
water, while barefoot,or while hands or feet are wet.
• DO NOTallow unqualified personsor children to operate or
servicegenerator.
_i, WARNING Fuel and its vapors are extremely
flammable and explosive.
Fire or explosion can cause severe
burns or death.
WHENADDING OR DRAININGFUEL
• Turn generator OFFand let it cool at least2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank.
• Fill or drain fuel tank outdoors.
• DONOToverfill tank. Allow spacefor fuel expansion.
• If fuel spills, wait until it evaporatesbefore starting engine.
• Keepfuel awayfrom sparks, open flames, pilot lights, heat, and
other ignition sources.
• DONOTlight a cigaretteor smoke.
WHENSTARTINGEQUIPMENT
• Ensurespark plug, muffler, fuel cap,andair cleanerare in place.
• DO NOTcrank enginewith spark plugremoved.
WHENOPERATINGEQUIPMENT
• DONOTtip engine or equipment at anglewhich causesfuel to
spill.
• This generator is notfor use in mobile equipment or marine
applications.
WHENTRANSPORTING,MOVING OR REPAIRINGEQUIPMENT
• Transport/move/repair with fuel tank EMPTYor with fuelshutoff
valveOFF.
• DONOTtip engine or equipment at anglewhich causesfuel to
spill.
• Disconnect spark plug wire.
WHENSTORINGFUELOR EQUIPMENTWITH FUELIN TANK
• Store awayfrom furnaces, stoves,water heaters,clothes
dryers, or other appliancesthat have pilot light or other ignition
source becausethey can ignitefuel vapors.
A WARNING
This generator does notmeet U. S. Coast Guard Regulation
33CFR-183and should not beusedon marine applications.
Failureto usethe appropriate U. S. CoastGuard approved
generator could result in death or serious injury and/or
property damage.
_i, WARNING Contact with muffler area can result in
serious burns.
_ _ Exhaust heat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
• DO NOTtouch hot parts and AVOID hotexhaust gases.
• Allow equipment to cool beforetouching.
• Keepat least5 feet (152 cm) of clearanceon all sides of
generator including overhead.
• It is aviolation of California Public Resource Code, Section
4442, to use or operatethe engineon anyforest-covered,
brush-covered, or grass-covered land unlessthe exhaust
system is equipped with a spark arrester,as defined inSection
4442, maintained ineffective working order. Other states or
federal jurisdictions may havesimilar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain a spark arrester designedfor the exhaust system
installed on this engine.
• Replacement partsmust bethe same and installed in the same
position as the original parts.
_i, WARNING Unintentional sparking can result in fire or
_i, CAUTION Excessively high operating speeds increase
risk of injury and damage to generator.
Excessively low speeds impose a heavy load.
• DO NOTtamper with governedspeed. Generatorsupplies
correct ratedfrequency and voltage when running at governed
speed.
• DO NOTmodify generator in any way.
NOTICE Exceeding generators wattage/amperage capacity
can damage generator and/or electrical devices connected to
it.
• DO NOTexceedthe generator's wattage/amperage capacity. See
Don't OverloadGeneratorin the Operationsection.
• Start generatorand letengine stabilizebefore connecting
electrical loads.
• Connect electrical loadsin OFFposition, then turn ONfor
operation.
• Turn electricalloads OFFand disconnect from generator before
stopping generator.
,_¢ electric shock.
WHENADJUSTINGORMAKINGREPAIRSTO YOURGENERATOR
• Disconnect the spark plugwire from the spark plug and place
the wire where it cannotcontact spark plug.
WHENTESTINGFORENGINESPARK
• Use approved spark plug tester.
• DO NOTcheckfor spark with spark plug removed.
_i, WARNING Starter and other rotating parts can
entangle hands, hair, clothing, or accessories.
• NEVERoperate generator without protective housing or covers.
• DO NOTwear looseclothing, jewelry or anythingthat may be
caught in the starter or other rotating parts.
• Tie uplong hair and removejewelry.
NOTICE Improper treatment of generator can damage it
and shorten its life.
• Use generator only for intended uses.
• If you havequestions aboutintended use,ask dealeror contact
local servicecenter.
• Operategenerator only on level surfaces.
• DO NOTexposegeneratorto excessivemoisture, dust, dirt, or
corrosive vapors.
• DO NOTinsert any objects through cooling slots.
• If connected devicesoverheat, turn them off anddisconnect them
from generator.
• Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emitsflames;
-unit vibrates excessively.
6 BRIGGSandSTRATTON.COIVI
Assembly
F[-_-_I Read entireoperator'smanualbeforeyou attempt
toassemble or operateyournew generator.
Your generator requires some assembly and is readyfor use
after it hasbeen properly servicedwith the recommended
fuel andoil level is verified.
If you haveany problemswith the assemblyof your generator,
pleasecall the generatorhelplineat (800)743-4115. If calling
for assistance,pleasehavethe model,revision,and serial
numberfrom the identificationlabel available.Seegenerator
Featuresand Controlsfor identification labellocation.
Install the wheelkit as follows:
1. Tip generatorso that engineend is up.
2. Slide axle (A) through both mounting brackets.
3. Slide awheel (B) over axle.
NOTICE Besure to install wheelwith raised hub inboard.
4. Place a washer (C) on axleand then placean e-ring (D)
in axlegroove.
_i, CAUTION E-rings can causeeye injury.
E-rings can spring back andbecome airborne
when installing or removing.
• Alwaysweareyeprotectionwheninstalling/removinge-rings.
UnpackGenerator
1. Set the carton on a rigid, flat surface.
2. Remove everything from carton exceptgenerator.
3. Opencarton completely by cutting eachcorner from
top to bottom.
4. Leave generatoron carton to install wheel kit.
The generatoris suppliedwith:
• Operator's manual
• Batteryfloat charger
• Wheels (2)
• Axle
• Support leg
• Wheelkit hardware
Install Wheel Kit
NOTICE Wheelkit is not intendedfor over-the-roaduse.
You will needthe following tools to installthesecomponents:
• 13 mm wrench
• Socketwrench with a 13 mm socket
• Pliers
• Safetyglasses
5. Install e-ring with pliers, squeezingfrom top of e-ring
to bottom of axle.
6. Repeatsteps 3 through 5 to secure secondwheel.
7. Return generator to normal operating position (resting
on wheels).
8. Remove handle (H) from generatorframe by pushing in
pins (J) and pulling up on handle.
9. Turn handle around as shown below and attach it to
generatorframe by pushing in pins on generatorframe.
Slide handle down until pins lock into holeson handle.
10. Tip generatorso that engineside is down.
11. Line up holes in support leg (E) with holes ingenerator
frame.
12. Attach support leg using 2 capscrews (IVI8x 20 mm)
(F) and 2 hex nuts (G). Tightenwith a 13 mm socket
wrench and 13 mm wrench.
13. Return generator to normal operating position (resting
on wheels and support leg).
NOTICE Turn the handle around on thegeneratorframe for
storage purposes ONLY.
VerifyEngineOil Level
Thegenerator engine is shippedfrom thefactory filled with
oil (API SJor higher 10W-30).This allows for generator
operation inthe widest rangeof temperatureand climate
conditions. Beforestarting the engine,check oil level and
ensurethat engineis serviced as described in Maintenance.
NOTICE See Oflin the Maintenancesectionto review oil
recomendations.Verify provided oil inengine is the correct
viscosity for current ambient temperature.
,
Cleanarea aroundfuel fill cap, removecap.
2.
Slowly add unleadedgasoline (A) to fuel tank (B). Be
careful not to fill abovethe baffle(C). This allows
adequatespace for fuel expansion asshown.
NOTICE Any attemptto crank or start the engine before it
has beenproperly filled with the recommendedoil will
result in equipmentfailure.
• Referto Maintenanceforoilfill information.
• Damagetoequipmentresultingfrom failuretofollowthis
instructionwillvoidwarranty.
Add Fuel
Fuel mustmeet theserequirements:
• Clean,fresh, unleadedgasoline.
• A minimum of 87 octane/87AKI (91 RON).For high
altitude use, seeHigh Altitude.
• Gasolinewith up to 10% ethanol (gasohol) or upto
15% MTBE(methyl tertiary butyl ether) is acceptable.
NOTICE Avoid generatordamage.
Failureto follow Operator's Manualfor fuel
recommendations voidswarranty.
• DONOTuseunapprovedgasolinesuchasE85.
• DONOTmixoil in gasoline.
• DONOTmodifyengineto runonalternatefuels.
Toprotect the fuelsystemfrom gum formation, mixin a fuel
stabilizerwhen addingfuel. SeeStorage.All fuel is notthe
same.If you experiencestarting orperformanceproblems after
usingfuel, switch to adifferentfuel provideror changebrands.
This engineiscertified to operateon gasoline.Theemission
control systemfor this engineis EM(EngineModifications).
_i, WARNING Fuel and its vapors are extremely
flammable and explosive.
Fireor explosion can causesevere
burns or death.
WHENADDINGFUEL
• Turn generatorOFFand let it cool at least2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank.
• Fill fuel tank outdoors.
• DONOToverfill tank. Allow spacefor fuel expansion.
• If fuel spills, wait until it evaporatesbefore starting engine.
• Keepfuel awayfrom sparks, open flames, pilot lights, heat, and
other ignition sources.
• DONOTlight a cigarette or smoke.
3. Install fuel cap and let anyspilled fuel evaporatebefore
starting engine.
HighAltitude
At altitudes over 5,000 feet (1524 meters), a minimum
85 octane/ 85 AKI (89 RON)gasoline is acceptable.To
remainemissions compliant, high altitude adjustment is
required.Operation without this adjustmentwill cause
decreasedperformance, increasedfuel consumption, and
increasedemissions. Seean authorized dealerfor high
altitude adjustment information. Operationof the engine at
altitudes below 2,500 feet (762 meters) with the high altitude
kit is not recommended.
Attach Negative Battery Cable
Your unit is equippedwith electric start capability, but canbe
started manually. If you choose not to use the electric start
feature,you do not needto connect the negative battery
cable.
Thesealed battery onthe generatorpre-installed exceptfor
the negative(black) batterycable.
_i, WARNING Batteryposts, terminals and related
accessoriescontain leadand leadcompounds - chemicals
known to theState of Californiato cause cancerand
reproductiveharm. Wash hands after handling.
To install:
1. Cut off tie wrap securing looseend of negative (black)
cable.
,
Using an 8 mm wrench, removescrew (D), lock washer
(E) and flat washer (F) on negativebattery terminal.
%
8 BRIGGSandSTRATTON.COIVl
3. Slide lock washer,flat washer andnegative battery
cable (G)over screw.
4. Reattachscrew to negative batteryterminal and
tighten.
5. Verify that connectionsto battery and generatorare
tight and secure.
NOTICE Chargeprior to usefollowing the instructions in
the section Battery FloatCharger.
SystemGround
Thegenerator hasa system groundthat connectsthe
generatorframe components to the ground terminals on the
ACoutput receptacles.Thesystem ground is connected to
the ACneutral wire (the neutral is bondedto the generator
frame).
Special Requirements
Theremay be Federalor State OccupationalSafety and
Health Administration (OSHA)regulations, local codes, or
ordinances that applyto the intended useof the generator.
Pleaseconsult a qualified electrician,electrical inspector, or
the local agency havingjurisdiction:
• In someareas,generators are requiredto be registered
with local utility companies.
• If the generator is usedat aconstruction site, there
may be additional regulationswhich must be observed.
Connecting to a Building's Electrical System
Connectionsfor standby powerto a building's electrical
system must bemade by a qualified electrician. The
connection must isolatethe generator powerfrom utility
power and must comply with all applicable laws and
electrical codes.
GeneratorLocation
Clearancesand Air Movement
_i, WARNING Exhaustheat/gases can ignite
combustibles, structures or damagefuel tank
causing a fire.
• Keep at least5 ft. (152 cm) clearanceon all sidesof generator
including overhead.
Placegenerator outdoors in an areathat will not accumulate
deadlyexhaust gas.DONOTplace generatorwhere exhaust
gas (A) couldaccumulate and enter inside or bedrawn into
a potentially occupied building. Ensureexhaust gas is kept
awayfrom any windows, doors, ventilation intakes,or other
openings that can allow exhaustgas to collect in a confined
area.Prevailing winds and air currents should betaken into
consideration when positioning generator.
Using a generator indoors CAN KiLL YOU iN MINUTES,
Generator exhaust contains carbon monoxide, This is
a poison you cannot see or smell,
oA
B
V V
NEVER use insidea home
or garage, EVEN IF doors
and windows areopen,
Only use OUTSIDE and
far away from windows,
doors, and vents,
_i, WARNING Generator produces hazardousvoltage.
b,|l|z Failureto isolate generatorfrom power utility
can result in death or injury to electric utility
workers due to backfeedof electrical energy.
• Whenusinggeneratorfor backuppower,notifyutilitycompany.
Useapprovedtransferequipmentto isolategeneratorfrom
electricutility.
• Useagroundfaultcircuitinterrupter(GFCI)in anydampor
highlyconductivearea,suchasmetaldeckingorsteelwork.
• DONOTtouchbarewiresor receptacles.
• DONOTusegeneratorwithelectricalcordswhichareworn,
frayed,bareorotherwisedamaged.
• DONOToperategeneratorintherainorwetweather.
• DONOThandlegeneratoror electricalcordswhilestandingin
water,whilebarefoot,or whilehandsorfeetarewet.
• DONOTallowunqualifiedpersonsor childrento operateor
servicegenerator.
|
FeaturesandControls
Readthis Operator'sManualand safetyrules beforeoperatingyourgenerator.
Comparethe illustrations with your generator, to familiarize yourself with the locations of various controls and
adjustments. Savethis manual for future reference.
A- FuelTank -- Capacityof six (6) U.S.gallons.
B- RockerSwitchCircuitBreaker-- The120/240 Volt AC,
30A lockingreceptacleisprovided with arocker switch
circuit breakerto protect the generatoragainst electrical
overload.
C- Oil Fill Cap-- Checkand add engine oil here.
D - Oil Drain Plug-- Drainengine oil here.
E - 120 Volt AC, 20 Amp, DuplexReceptacles-- May be
usedto supply electrical powerfor the operation of
120 Volt AC,20 Amp, single phase,60 Hzelectrical,
lighting, appliance, tool and motor loads.
F - 120/240 Volt AC, 30 Amp LockingReceptacle-- May
be usedto supply electrical power for the operation of
120 and/or 240 Volt AC,30 Amp, single phase,60 Hz
electrical, lighting, appliance,tool andmotor loads.
G - CircuitBreakers(AC)--The 120 Volt AC,20A duplex
receptaclesare provided with "pushto reset"circuit
breakersto protect the generatoragainst electrical
overload.
H - GroundingFastener-- Consultyour local agency having
jurisdictionfor grounding requirements inyour area.
J - IdentificationLabel -- Provides model, revision and
serial number of generator. Pleasehavethese readily
availablewhen calling for assistance.
K- SparkArresterMuffler -- Exhaustmuffler lowers engine
noiseand is equippedwith aspark arrester screen.
L - Air Cleaner -- Protects engineby filtering dust and
debris out of intake air.
M - EngineIdentification-- Provides model, type andcode
of engine. Pleasehavethese readilyavailableif calling
for assistance.
N - RecoilStarter-- Used to start the enginemanually.
P - EngineRockerSwitch-- Set this switch to "On"before
using recoil starter. Set switch to "Off"to switch off
engine.
R - ChokeLever- Usedwhen starting acold engine.
S- Fuel Valve-- Usedto turn fuel supply on andoff to
engine.
T - StartButton-- Push and hold instart position for a
maximum of 15 seconds during eachstart attempt, until
engine starts.
U - BatteryFloat ChargerJack-- Use batteryfloat charger
to keepthe starting battery charged and ready for use.
10 BRIGGSandSTRATTON.COM
CordSetsandReceptacles
Use only high quality, well-insulated, grounded extension
cords with the generator's 120 Volt duplex receptacle.
Inspect extensioncords before eachuse.
Checkthe ratings of all extensioncords beforeyou use
them. Extensioncord sets usedshould beratedfor 125 Volt
ACloads at 20 Amps or greaterfor most electrical devices.
Somedevices, however, may not require this type of
extension cord. Checkthe operator's manualsof those
devicesfor the manufacturer's recommendations.
Keepextension cords as short as possible to minimize
voltage drop.
A double pole rocker switch circuit breakeris providedto
protect the locking receptacle.If this circuit breaker is
tripped, all panel receptaclesaredisconnected.
_iLWARNING Overloadedelectrical cords can overheat,
arc, and burn resulting in death, bodily injury,
and/or property damage.
• ONLYusecordsratedfor your loads.
• Followallsafetiesonelectricalcords.
120/240 VoltAC, 30 Amp, LockingReceptacle
Use a NEIVIAL14-30 plugwith this receptacle.Connecta
4-wire cord set ratedfor 250 Volt AC loadsat 30 Amps (or
greater). You can usethe same4-wire cord if you plan to
run a 120Volt load.
4-Wire Cord Set
120 Volt AC, 20 Amp, DuplexReceptacles
Eachduplex receptacleis protectedagainst overloadby a
push-to-reset circuit breaker.
Useeachreceptacleto operate120 Volt AC, single-phase,
60 Hz electricalloads requiring up to 2,400 watts (2.4 kW)at
20 Amps of current. Usecord sets that are ratedfor 125 Volt
ACloads at 20 Amps (or greater). Inspectcord sets before
eachuse.
BatteryFloatCharger
Usebatteryfloat charger jack to keepthe starting battery
chargedand readyfor use. Battery charging should be done
in a dry location, such as insidea garage.
1. Plug charger into unit's "Battery Float Charger"jack,
which is located next to the start switch. Plug battery
charger into a 120 Volt ACwall receptacle.
(Neutral)
Y(Hot) | X(Hot)
NEMA L14-30 /--/L7 Ground(Green)
This receptaclepowers 120/240 Volt AC, 60 Hz,single phase
loads requiring up to 6,200 watts of power (6.2 kW) at
25.8 Ampsfor 240 Volts or two independent 120 Volt loads
at 25.8 Amps each. The outlet is protected by a two pole
rocker switch circuit breaker.
NOTICE Receptacles may be marked with rating value
greater than generator output capacity.
• NEVERattempt to power a device requiring more amperagethan
generator or receptaclecan supply.
• DONOToverloadthe generator.SeeDon't OverloadGenerator.
,
Unplug charger from unit andwall outlet when
generator is being started andwhile it is in operation.
3.
Keepthis charger plugged in when generator is not in
useto prolong battery life.The chargerhas a built in
float equalizerand will not overchargethe battery, even
when plugged in for an extended period of time.
NOtiCE
SeeBattery Maintenancefor additional information.
11
Operation
Starting the Engine
Disconnect allelectrical loads from the generator. Usethe
following start instructions (seeFeaturesand Controlsfor
location of controls described below):
1. Make sure unit is on a levelsurface.
NOTICE Failureto start andoperatethe unit on a level
surfacewill causethe unit not to start or shut down during
operation.
2. Turn fuel valve(A) to "On" position.
3. Pushchoke lever to "Choke" position (N).
4. Pushengine rocker switch (B) to "On" position.
5A.
Forelectric starting, push and hold the start button in
start position until generatorstarts. To prolong the life
of starter components, DO NOThold start switch in
start position for more than 15 seconds, and pause for
at least1 minute betweenstarting attempts.
RUN START
• If engine starts, proceedto step 7.
• If engine fails to start, proceedto step 6.
NOTICE If battery is discharged, use manual starting
instructions.
5B.
Formanual starting, grasp recoil handleand pull
slowly until slight resistance isfelt. Thenpull rapidly
one time only to start engine.
• If engine starts, proceedto step 7.
• If engine fails to start, proceedto step 6.
A WARNING Starter cord kickback(rapid retraction) can
result in bodily injury. Kickbackwill pull hand
_,_ and arm toward enginefaster than you can let
go.
Brokenbones,fractures, bruises, or sprains could result.
• Whenstartingengine,pullcordslowlyuntilresistanceisfelt
andthenpull rapidlytoavoidkickback.
• NEVERstartor stopenginewithelectricaldevicespluggedin
andturnedon.
6. Move choke leverto "Half" choke position, and pull
recoil handletwice.
• If engine fails to start, repeatsteps 5thru 7.
7. Slowly move choke leverto "Run" position (1_,1).If
engine falters, move choke lever to "Half" choke
position until engine runs smoothly, andthen to "Run"
position (1+1).
NOTICE If engine floods, placechoke lever in "Run"
position (I{ i) and crank until engine starts.
NOTICE If engine starts after 3 pulls but fails to run, or if
unit shuts down during operation, makesure unit is on a
level surfaceandcheck for proper oil level incrankcase.This
unit may beequipped with alow oil protection device. If so,
oil must be at proper levelfor engine to start.
A WARNING Contact with muffler area can result in
serious burns.
_ _ Exhaust heat/gases can ignite
fuel tank causing a fire.
• DO NOTtouch hot parts and AVOIDhot exhaust gases.
• Allow equipment to cool beforetouching.
• Keep at least5 feet (152cm) of clearanceon all sides of
generator including overhead.
• It is a violation of California Public Resource Code,Section
4442, to use or operatethe engine on any forest-covered,
brush-covered, or grass-covered land unless the exhaust
system is equipped with a spark arrester,as defined inSection
4442, maintained in effective working order. Other states or
federaljurisdictions may have similar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain aspark arrester designed for the exhaust system
installed on this engine.
• Replacement partsmust bethe same and installed in the same
position as the original parts.
combustibles, structures or damage
12 BRIGGSandSTRATTON.COM
Connecting Electrical Loads
1. Let engine stabilizeand warm up for a few minutes
after starting.
2. Ensure circuit breakeron control panel is in "On"
position.
3. Plug in andturn on the desired 120 and/or 240 Volt
AC,single phase,60 Hz electrical loads.
NOTICE When plugging into the 120 Volt receptacles,plug
items to bepowered in sequenceas shown below.
NOTICE
• DONOTconnect 240 Volt loads to the 120 Volt duplex
receptacles.
• DONOTconnect 3-phase loads to the generator.
• DONOTconnect 50 Hzloads to the generator.
• DONOTOVERLOADTHEGENERATOR.SeeDon't
OverloadGenerator.
Stopping the Engine
1. Turn OFFand unplug all electrical loads from generator
panel receptacles.NEVERstart or stop enginewith
electrical devicespluggedin and turned ON.
2. Let engine run at no-loadfor several minutes to
stabilize internaltemperaturesof engine andgenerator.
3. Push engine rocker switch to "Off" position.
_i, WARNING Backfire,fire or enginedamagecould
occur.
• DONOTstop engineby moving choke control to "Choke"
position (b,I).
4. Move fuel valve to "Off" position.
Warm Weather Operation
This generatorengine is equippedwith WeatherGuard,an
innovativefeature to preventcarburetor icing in cold weather
conditions. WeatherGuardhas beenengineeredto operatein
all weather conditions. However,product performance can be
increasedwhen operating the generator solely inwarm
weather by removingthe WeatherGuardshield (A).
NOTICE Exceeding generators wattage/amperage capacity
can damage generator and/or electrical devices connected to
it.
• DO NOTexceedthe generator's wattage/amperage capacity. See
Don't OverloadGeneratorin the Operationsection.
• Start generatorand letengine stabilizebefore connecting
electrical loads.
• Connect electrical loadsin OFFposition, then turn ONfor
operation.
• Turn electricalloads OFFand disconnectfrom generator before
stopping generator.
Removethe two nuts (B) and loosenthe fastener (C) as
shown. Store shield andfasteners for future coldweather
operation.
13
Don't Overload Generator
Capacity
You must makesureyour generator cansupply enough
rated (running) and surge (starting) watts for the items you
will power at the same time. Follow these simple steps:
1. Selectthe itemsyou will power at the sametime.
2. Totalthe rated(running) watts of these items. Thisis the
amount of poweryour generator must produceto keep
your items running. SeeWattage ReferenceGuide.
3. Estimatehow many surge (starting) watts you will need.
Surge wattageis the short burst of power neededto
start electric motor-driven tools or appliancessuch as a
circular saw or refrigerator. Becausenot all motors start
atthe sametime, total surgewatts can be estimatedby
adding only the item(s) with the highestadditionalsurge
watts to thetotal ratedwatts from step 2.
Example:
ToolorAppliance
WindowAir
Conditioner
Refrigerator
DeepFreezer
Television
Light(75Watts)
Total Rated(Running) Watts
HighestAdditional Surge Watts
Total GeneratorOutput Required
Power Management
To prolong the life of your generatorand attached devices, it
is important to take care when addingelectrical loadsto your
generator. Thereshould be nothing connectedto the
generator outlets before starting its engine.The correct and
safe way to managegenerator power is to sequentiallyadd
loads asfollows:
1. With nothing connectedto the generator,start the
engine asdescribed in this manual.
2. Plug in andturn on the first load, preferablythe largest
load you have.
3. Permit the generatoroutput to stabilize (engineruns
smoothly and attacheddeviceoperates properly).
4. Plug in andturn on the next load.
5. Again, permit the generatorto stabilize.
6. Repeatsteps 4 and 5 for eachadditional load.
Watts
1200
800
500
500
75
3075Total
RunningWatts
(Starting)Watts
1800
1600
5OO
1800Highest
SurgeWatts
= 3075
= 1800
=4875
NEVERadd more loads than the generator capacity.Take
special careto consider surge loads ingenerator capacity,as
described above.
Rated* Additional
ToolorAppliance
Essentials
Light Bulb - 75 watt 75
Deep Freezer 500 500
Sump Pump 800 1200
Refrigerator/Freezer- 18 Cu. R. 800 1600
WaterWell Pump - 1/3 HP 1000 2000
Heating/Cooling
Window AC- 10,000 BTU 1200 1800
Window Fan 300 600
FurnaceFan Blower- 1/2 HP 800 1300
Kitchen
Microwave Oven- 1000 Watt 1000
CoffeeMaker 1500
Electric Stove - Single Element 1500
Hot Plate 2500
Family Room
DVD/CDPlayer 100
VCR 100
Stereo Receiver 450
Color Television - 27" 500
PersonalComputerw/17" monitor 800
Other
Security System 180
AM/FM Clock Radio 300
GarageDoor Opener- 1/2 HP 480 520
Electric Water Heater- 40 Gallon 4000
DIf/Joh Site
Quartz HalogenWork Light 1000
Airless Sprayer - 1/3 HP 600 1200
Reciprocating Saw 960 960
Electric Drill- 1/2 HP 1000 1000
Circular Saw- 7 1/4" 1500 1500
Miter Saw- 10" 1800 1800
Table Planer- 6" 1800 1800
TableSaw/RadialArm Saw- 10" 2000 2000
Air Compressor- 1-1/2 HP 2500 2500
* Wattageslisted are approximate only. Checktool
(Running) Surge (Starting)
Watts Watts
or
appliancefor actual wattage.
14 BRIGGSandSTRATTON.COM
Maintenance
MaintenanceSchedule
Follow the hourly or calendarintervals, whichever occurs
first. More frequent serviceis required when operating in
adverseconditions noticed below.
• Changeengineoil
• Cleandebris
• Checkengineoil level
GeneratorMaintenance
Generatormaintenanceconsists of keepingthe unit clean
and dry. Operateand storethe unit in aclean dry
environment where it will not beexposedto excessivedust,
dirt, moisture, or any corrosive vapors. Coolingair slots in
the generator must not become cloggedwith snow, leaves,
or any otherforeign material.
NOTICE DONOTuse water or other liquids to clean
generator. Liquids can enter enginefuel system, causing
poor performance and/or failure to occur. In addition, if
liquid enters generator through cooling air slots, some of the
liquid will be retainedin voids andcracks of the rotor and
stator winding insulation. Liquid anddirt buildup on the
generator internalwindings will eventually decreasethe
insulation resistanceof thesewindings.
• Service engineair cleaner'
• Change engine oiP
• Service spark plug
• Inspect muffler and sparkarrester
• Cleancooling system'
• Checkvalveclearance
1 Service more often under dirty or dusty conditions.
GeneralRecommendations
Regular maintenancewill improve the performance and
extend the life of the generator. Seeany authorizeddealerfor
service.
Thegenerator's warranty doesnot cover items that have
been subjectedto operator abuseor negligence.To receive
full value from the warranty,the operator must maintain the
generator asinstructed in this manual.
Someadjustments will needto be made periodicallyto
properly maintain your generator.
All serviceand adjustments should bemade at leastonce
eachseason. Follow the requirementsin the Maintenance
Schedulechart above.
NOTICE Oncea year you should cleanor replace the spark
plug and replacethe air filter. A new spark plug andcleanair
filter assure properfuel-air mixture and help your engine run
better and last longer.
EmissionsControl
Maintenance, replacement,or repairof theemissions
controldevicesand systemsmay be performedby any
non-roadengine repair establishmentor individual.
However,to obtain "no charge" emissions control service,
the work must beperformed by afactory authorized dealer.
Seethe Emissions Warranty.
Cleaning
Dailyor before use, look around and underneath the
generatorfor signs of oil or fuel leaks. Cleanaccumulated
debris from inside andoutside the generator.Keepthe
linkage, spring and other engine controls clean. Keepthe
areaaround andbehind the muffler free from any
combustible debris. Inspectcooling air slots and openings
on generator. Theseopenings must be kept clean and
unobstructed.
Engine parts should be kept clean to reduce the risk of
overheating and ignition of accumulateddebris:
• Use a damp cloth to wipe exterior surfaces clean.
NOTICE Improper treatment of generator can damage it
and shorten its life.
• DO NOTexposegeneratorto excessivemoisture, dust, dirt, or
corrosive vapors.
• DONOTinsert any objects through cooling slots.
• Use a soft bristle brush to loosen cakedon dirt or oil.
• Use a vacuum cleanerto pick up loose dirt and debris.
BatteryMaintenance
Otherthan float charging, describedelsewhere,no
maintenanceis requiredfor the starting battery. Keepthe
battery andterminals cleanand dry.
NOTICE Batterycharging should be performed in a dry
location, such as inside agarage.
A. WARNING Batteryposts, terminals and related
accessoriescontain leadand leadcompounds - chemicals
known to theState of Californiato cause cancerand
reproductiveharm. Wash hands after handling.
15
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