Briggs & Stratton 030430A-0 Owner’s Manual

IGGS &STRATTO
®
rta
I G
rator's I
This generator is rated in accordance with CSA(Canadian Standards
Association) standard C22.2 No. 100-04 (motors and generators).
8RIGGS & STRATTONPOWER PRODUCTS GROUP, LLC
Manual No. 206883GS Revision E
Thankyoufor purchasingthis quality-built Briggs & Stratton® generator.We arepleasedthatyou've placedyour confidence in the Briggs & Stratton brand. Whenoperated and maintained according to the instructions inthis manual,your Briggs& Stratton generator will provide many years of dependableservice.
Thismanual containssafety information to makeyou awareof the hazardsand risks associatedwith generators andhow to avoid them. This generator is designed and intendedonly for supplying electrical powerfor operating compatible electrical lighting, appliances,tools andmotor loads, and is not intendedfor any other purpose, it is important that you read and understand these instructions thoroughly before attempting to start or operatethis equipment. Save these original
instructionsfor future reference.
This generator requires final assembly before use. Referto the Assembly section of this manualfor instructions on final assembly procedures. Follow the instructions completely.
Where to Find Us
You never have to look far to find Briggs & Stratton support and servicefor your generator. Consultyour Yellow Pages.There are over 30,000 Briggs & Stratton authorized service dealersworldwide who provide quality service. You canalso contact Briggs & Stratton CustomerService by phone at (800) 743-4115, or on the Internetat BRIGGSandSTRATTON.COM.
Generator
Model Number Revision Serial Number
Engine
Model Number Type Number
Code Number
DatePurchased
Copyright © 2011. Briggs & Stratton PowerProducts Group,LLC Milwaukee, Wl, USA.All rights reserved. BRIGGS& STRATTONPOWERPRODUCTSis a registered trademark of Briggs & Stratton Corporation
Milwaukee, Wl, USA
2 BRIGGSandSTRATTON.COIVl
Table of Contents
Operator Safety ................................. 4
Equipment Description......................................... 4
important Safetyinformation.................................... 4
Assembly ..................................... 7
UnpackGenerator ............................................ 7
Install Wheel Kit.............................................. 7
Verify EngineOil Level......................................... 8
Add Fuel.................................................... 8
System Ground .............................................. 9
Connectingto a Building's Electrical System........................ 9
GeneratorLocation ........................................... 9
Featuresand Controls............................ 10
Cord Sets and Receptacles.................................... 11
GeneratorAdapter Cord Set.................................... 11
Operation .................................... 12
Starting the Engine .......................................... 12
ConnectingElectrical Loads.................................... 13
Stopping the Engine.......................................... 13
Don't OverloadGenerator ..................................... 14
Maintenance .................................. 15
MaintenanceSchedule........................................ 15
GeneratorMaintenance ....................................... 15
Engine Maintenance.......................................... 16
Storage ................................................... 19
Troubleshooting................................ 20
Warranties.................................... 21
Emissions ControlSystem Warranty............................. 21
GeneratorOwner Warranty .................................... 23
Specifications ................................. 24
Product Specifications........................................ 24
Common Service Parts ....................................... 24
Espa_ol
OperatorSafety
EquipmentDescription
Readthis manuaJcarefully and becomefamiJiar
...... with your generator. Knowits applications, its
limitationsand any hazardsinvoJved.
Thegenerator is anengine-driven, revolvingfield, alternating current (AC) generator, it was designedto supply electrical power for operatingcompatible electricallighting, appliances, tools and motor loads.Thegenerator's revolving field is driven at about3,600 rpm by a single-cylinderengine.
NOTICE Exceedinggeneratorswattage/amperagecapacity could damagegeneratorand/orelectrical devicesconnected
to it.
DONOTexceedthegenerator'swattage/amperagecapacity.See Don'tOverloadGeneratorinthe Operationsection.
Everyeffort hasbeen madeto ensurethat the information in this manualis both accurateandcurrent. However,the manufacturer reservesthe right to change,alter or otherwise improve the generator and this documentationat anytime without prior notice.
The EmissionControl Systemfor this generator is warranted for standardsset by the Environmental Protection Agency
and the California Air ResourcesBoard.
importantSafety information
Themanufacturer cannot possibly anticipate every possible circumstance that might involvea hazard.The warnings in this manual,and the tags anddecals affixedto the unit are, therefore, not all-inclusive. If you use a procedure,work method or operating technique thatthe manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you andothers. You must also makesure that the procedure, work method or operating technique that you choose does not renderthe generator unsafe.
Safety Symbols and Meanings
ToxicFumes Kickback
Fire
MovingParts FlyingObjects HotSurface
,A The safety alertsymbol indicatesa potential personal
injury hazard.A signal word (DANGER,WARNING,or CAUTION)is used with the alert symbol to designatea degreeor levelof hazardseriousness. A safety symbol may be used to representthe type of hazard.Thesignal word
NOTICEis usedto addresspracticesnot relatedto personal
injury. ,_, DANGERindicatesa hazardwhich, if not avoided, will
result in deathor serious injury.
_i_WARNINGindicates a hazardwhich, if not avoided,
could result indeath or serious injury.
,A CAUTIONindicates ahazardwhich, if not avoided, could
result in minor or moderate injury.
NOTICEaddress practices not related to personal injury.
Explosion Operator'sManual
ElectricalShock
4 BRIGGSandSTRATTON.COIVi
Using a generator indoors CAN KiLL YOU iN MINUTES,
Generator exhaust contains carbon monoxide, This is
a poison you cannot see or smell,
[]
_i_WARNING Starter cord kickback(rapid retraction)will
puii handand arm toward engine faster than you can letgo which could causebroken bones,
fractures, bruises, or sprains resulting in
serious injury.
* Whenstartingengine,pullcordslowlyuntil resistanceisfelt
andthenpull rapidlytoavoidkickback.
* NEVERstartor stopenginewith electricaldevicespluggedin
andturnedon.
V v
NEVER use inside a home or garage, EVEN iF doors
arid windows are open,
Only use OUTSIDE and far away from windows,
doors, and vents,
_i_WARNING Runningengine gives off carbon
monoxide, an odorless, colorless, poison gas.
_ Breathingcarbon monoxidecould result indeath,
serious injury, headache,fatigue,dizziness,
vomiting, confusion, seizures,nauseaor fainting.
* Operatethis productONLYoutdoors. * Installa batteryoperatedcarbonmonoxidealarmnearthe
bedrooms.
e
Keepexhaustgas from entering a confined areathrough windows, doors,ventilation intakes,or other openings.
e
DO NOToperatethis product insideany building, carport, porch, mobile equipment, marine applications, or enclosure, evenif windows and doors areopen.
_i_WARNING The engine exhaustfrom this product contains chemicals known to the State of California to
causecancer, birth defects,or other reproductive harm.
,_ WARNING Certaincomponents in this product and relatedaccessories contain chemicals known to the State
of Californiato causecancer, birth defects or other reproductive harm. Washhands after handling.
_i_WARNING
This generator does not meetU. S. CoastGuard Regulation 33CFR-183and should not be usedon marineapplications.
Failureto usethe appropriate U.S. CoastGuard approved generator could result in deathor serious injuryand/or property damage.
_i_ WARNING Fuel and its vapors are extremely
flammable and explosive which could cause burns, fire or explosion resulting
in death, serious injury and/or property
damage.
WHENADDINGOR DRAININGFUEL
Turn generator engineOFFand let it cool at least2 minutes before removing fuel cap. Loosencapslowly to relievepressure
in tank.
Fill or drain fuel tank outdoors.
DONOToverfill tank. Allow spacefor fuel expansion.
Iffuel spills,wait until it evaporatesbefore starting engine.
Keepfuel awayfrom sparks, open flames, pilot lights,heat, and
other ignition sources.
Checkfuel lines,tank, cap and fittings frequently for cracks or leaks.Replaceif necessary.
DONOTlighta cigaretteor smoke.
WHENSTARTINGEQUIPMENT
Ensure spark plug, muffler, fuel cap, and air cleanerare in
place.
DO NOTcrank enginewith spark plug removed.
WHENOPERATINGEQUIPMENT
DO NOToperatethis product inside any building, carport, porch, mobile equipment, marine applications, or enclosure.
DONOTtip engine or equipment at anglewhich causesfuel to spill.
DONOTstop engineby moving chokecontrol to "Choke" position (1"_1).
WHENTRANSPORTING,MOVINGOR REPAIRINGEQUIPMENT
Transport/move/repair with fuel tank EMPTYor with fuel shutoff valveOFF.
DONOTtip engine or equipment at anglewhich causesfuel to spill.
Disconnectspark plug wire.
WHENSTORINGFUELOR EQUIPMENTWITH FUELiN TANK
Store away from furnaces, stoves, water heaters,clothes
dryers, or otherappliancesthat have pilot light or other ignition source becausethey could ignite fuel vapors.
_i_WARNING Generator voltage could cause electrical
')dhl shock or burn resulting in death or serious
injury.
Use approvedtransfer equipmentto prevent backfeed by isolating generator from electric utility workers.
When using generator for backup power, notify utility company.
Use a ground fault circuit interrupter (GFCI)in any damp or
highly conductivearea,such as metal decking or steel work.
DO NOTtouch bare wires or receptacles.
DO NOTuse generator with electrical cords which are worn,
frayed, bareor otherwisedamaged.
DO NOToperate generator in the rain or wet weather.
DO NOThandle generator or electricalcords while standing in water, while barefoot, or while hands or feet are wet.
DO NOTallow unqualified persons or childrento operate or servicegenerator.
,_. WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank in
' serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
DO NOTtouch hot parts and AVOID hot exhaust gases.
Allow equipment to cool before touching.
Keepat least5 feet (152 cm) of clearanceon all sidesof generator including overhead.
It is aviolation of California Public Resource Code,Section 4442, to use or operate the engineon anyforest-covered, brush-covered, or grass-covered land unlessthe exhaust system is equipped with a spark arrester, as defined inSection 4442, maintained in effective working order. Otherstatesor
federal jurisdictions may havesimilar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain a sparkarrester designed for the exhaustsystem
installed on this engine.
Replacement parts must bethe same and installed in the same position asthe original parts.
causing a fire, resulting death,
,A. CAUTION Excessively high operating speeds could
result in minor injury and/or generator damage.
Excessively low speeds impose a heavy load.
DO NOTtamper with governor spring, links or other partsto increase enginespeed. Generatorsupplies correct rated
frequency and voltage when running at governed speed.
DO NOTmodify generatorin any way.
NOTICE Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected
to it.
DO NOTexceedthe generator's wattage/amperage capacity. See Don't OverloadGeneratorin the Operationsection.
Start generatorand let engine stabilize beforeconnecting electrical loads.
Connectelectrical loads in OFFposition, then turn ONfor operation.
Turn electrical loads OFFand disconnect from generator before stopping generator.
NOTICE improper treatment of generator could damage it and shorten its life.
Use generator only for intendeduses.
If you havequestions about intended use,ask dealeror contact
local service center.
Operategenerator only on level surfaces.
DO NOTexposegenerator to excessivemoisture, dust, dirt, or
corrosive vapors.
DO NOTinsert any objects through cooling slots.
If connected devicesoverheat, turn them off and disconnect them from generator.
Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emitsflames;
-unit vibrates excessively.
_i_WARNING Unintentional sparking could cause fire or
"_.dh electric shock resulting in death or
serious injury.
WHENADJUSTINGORMAKINGREPAIRSTOYOURGENERATOR
Disconnectthe spark plugwire from the spark plug and place the wire where it cannot contact spark plug.
WHENTESTINGFORENGINESPARK
Use approved spark plug tester.
DO NOTcheckfor spark with spark plug removed.
_i_WARNING Starter andother rotating parts could
entanglehands, hair, clothing, or accessoriesresulting in serious injury.
NEVERoperategenerator without protective housing or covers.
DO NOTwear looseclothing, jewelry or anythingthat could be
caught in thestarter or other rotating parts.
Tie up long hairand removejewelry.
6 BRIGGSandSTRATTON.COIVl
Assembly
F[-_-_I Read entire operator's manual before youattempt
to assemble or operate yournew generator.
Your generator requiressome assembly and is readyfor use after it has been properly servicedwith the recommended
fuel and oil levelis verified. If you haveany problemswith the assemblyof your generator,
pleasecall the generator helplineat (800) 743-4115. If calling for assistance,pleasehavethe model, revision,and serial numberfrom the identificationlabel available.Seegenerator
Featuresand Controlsfor identification labellocation.
UnpackGenerator
1. Setthe carton on a rigid, fiat surface.
2. Remove everything from carton exceptgenerator.
3. Opencarton completely by cutting eachcorner from top to bottom.
4. Leave generator on cartonto install wheel kit.
The generator is suppliedwith:
* Operator's manual * Adapter cord set
* Three packets of fuel stabilizer * Wheels (2)
* Axle * Support leg
* Wheel kit hardware
Install Wheel Kit
NOTICE Wheelkit is not intendedfor over-the-road use. You will needthe following tools to install thesecomponents:
* 13 mm wrench * Socket wrench with a 13 mm socket * Pliers
* Safety glasses
Install the wheel kit as follows:
1. Tip generatorso that engine end is up.
2. Slide axle (A) through both mounting brackets.
3. Slide awheel (B) over axle.
NOtiCE Besure to install wheelwith raised hub inboard.
4. Place a washer (C) on axleand then placean e-ring (D) in axlegroove.
5. Install e-ring with pliers, squeezingfrom top of e-ring to bottom of axle.
,_, CAUTION E-rings could causeeye injury.
E-rings could spring backand becomeairborne when installing or removing, resulting in moderate injury.
* Alwaysweareyeprotectionwheninstalling/removinge-rings.
6. Repeatsteps 3 through 5 to securesecondwheel.
7. Return generatorto normal operating position (resting on wheels).
8. Removehandle (H) from generatorframe by pushing in pins (J) and pulling up on handle.
9. Turn handle around as shown below and attach it to generatorframe by pushing in pins on generatorframe.
Slide handle down until pins lock into holeson handle.
10. Tip generatorso that engine side is down.
11. Line upholes in support leg (E) with holes in generator frame.
12. Attach support leg using 2 capscrews(M8 x 20 mm) (F) and 2 hexnuts (G). Tighten with a 13 mm socket
wrench and 13 mm wrench.
13. Return generatorto normal operating position (resting on wheels andsupport leg).
NOTICE Turn the handle around on the generatorframe for storage purposes ONLY.
?
VerifyEngine Oil Level
Thegenerator engine is shippedfrom thefactory filled with oil (API SJor higher 10W-30). This allowsfor generator operation in the widest rangeof temperature and climate conditions. Beforestarting the engine,check oil leveland ensurethat engineis serviced as described in Maintenance.
NOTICE Any attempt to crank or start the engine before it has been properly filled with the recommendedoil could
result in equipment failure.
Referto Maintenancefor oilfill information.
Damageto equipment resulting from failure to follow this instruction will void warranty.
NOTICE See Oilin the Maintenancesectionto review oil recomendations.Verify provided oil inengine is the correct
viscosity for current ambienttemperature.
AddFuel
Fuel must meet these requirements:
Clean,fresh, unleadedgasoline.
A minimum of 87 octane/87AKI (91 RON).Forhigh
altitude use, seeHigh Altitude.
Gasolinewith up to 10% ethanol (gasohol) or up to 15% MTBE(methyl tertiary butyl ether) is acceptable.
,A WARNING Fueland its vapors areextremelyflammable
and explosivewhich could causeburns, fire or explosionresulting in death,
serious injury and/or property damage.
WHENADDINGFUEL
Turn generator engineOFFand let it cool at least 2 minutes before removing fuel cap. Loosencapslowly to relievepressure
in tank.
Fill fuel tank outdoors.
DONOToverfill tank. Allow spacefor fuel expansion.
Iffuel spills, wait until it evaporatesbefore starting engine.
Keepfuel awayfrom sparks, open flames, pilot lights, heat,and other ignition sources.
Checkfuel lines,tank, cap and fittings frequently for cracks or leaks. Replaceif necessary.
DONOTlight a cigaretteor smoke.
1. Clean area around fuel fill cap, remove cap.
2. Slowly add unleaded gasoline (A) to fuel tank (B). Be careful not to overfill. Allow about 1.5" (4 cm) of tank space (C) for fuel expansion.
NOTICE Avoid generatordamage. Failureto follow Operator's Manualfor fuel recommendations voids warranty.
DONOTuseunapprovedgasolinesuchasE85.
DONOTmixoil in gasoline.
DONOTmodifyengineto runonalternatefuels.
Toprotect the fuelsystemfrom gum formation, mix in a fuel stabilizerwhen addingfuel. SeeStorage.All fuel is not the same.If you experiencestarting or performanceproblems after usingfuel, switch to adifferentfuel provideror changebrands. This engineis certified to operateon gasoline.The emission control system for this engineis EM(EngineModifications).
3. install fuel capand let any spilled fuel evaporatebefore starting engine.
HighAltitude At altitudes over 5,000 feet (1524 meters),a minimum
85 octane/ 85 AKI (89 RON)gasoline is acceptable.To remain emissions compliant, high altitudeadjustment is required. Operationwithout this adjustment wiii cause decreasedperformance, increasedfuel consumption, and increasedemissions. Seean authorizeddealerfor high altitude adjustment information. Operationof the engine at altitudes below 2,500 feet (762 meters) with the high altitude
kit is not recommended.
8 BRIGGSandSTRATTON.COIVl
SystemGround
Thegenerator hasa system ground that connectsthe generatorframe components to the ground terminals on the ACoutput receptacles.Thesystem ground is connected to the ACneutral wire (the neutral is bondedto the generator frame).
Special Requirements Theremay be Federalor StateOccupationalSafety and
Health Administration (OSHA)regulations, local codes, or ordinances that applyto the intended useof the generator. Pleaseconsult a qualified electrician, electrical inspector, or the local agency havingjurisdiction:
In some areas,generators are requiredto be registered with local utility companies.
Ifthe generator is usedat a construction site, there may beadditional regulationswhich must be observed.
Connecting to a Buiiding'sElectricalSystem
Connectionsfor standby powerto a buiiding's electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power and must comply with all applicable laws and
electrical codes.
GeneratorLocation
Clearances and Air Movement
_i_WARNING Exhaustheat/gases could ignite
combustibles, structures or damagefuel tank causing afire, resultingin death,serious injury and/or property damage.
Keepatleast5 ft. (152cm) clearanceonall sidesof generator includingoverhead.
Placegenerator outdoors in anareathat will not accumulate deadlyexhaust gas.DONOTplacegeneratorwhere exhaust gas (A) could accumulate and enter inside or be drawn into a potentially occupied building. Ensureexhaust gas is kept awayfrom any windows, doors, ventilation intakes,or other openings that canallow exhaustgasto collect in aconfined area.Prevailing winds and air currents should betaken into consideration when positioning generator.
Using a generator indoors CAN KiLL YOU iN MINUTES, Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smeU,
_i_WARNING Generatorvoltage could cause electrical
"_dhl shock or burn resulting in deathor serious
mjury.
Useapprovedtransferequipmentto preventbackfeedby isolatinggeneratorfromelectricutilityworkers.
Whenusinggeneratorfor backuppower,notifyutilitycompany.
Useagroundfaultcircuit interrupter(GFCI)in anydampor
highlyconductivearea,suchas metaldeckingor steelwork.
DONOTtouchbarewiresor receptacles.
DONOTusegeneratorwithelectricalcordswhichareworn,
frayed,bareorotherwisedamaged.
DONOToperategeneratorinthe rainorwetweather.
DONOThandlegeneratoror electricalcordswhilestandingin water,whilebarefoot,or whilehandsorfeetarewet.
DONOTallowunqualifiedpersonsor childrento operateor servicegenerator.
NEVER use inside a home or garage, EVEN iF doors
and windows are open,
Only use OUTSIDE and far away from windows,
doors, and vents,
FeaturesandControls
Readthis Operator'sManual and safetyrules before operating yourgenerator.
Comparethe illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
A - FuelTank -- Capacityof seven (7) U.S.gallons. B - Fuel Valve-- Usedto turn fuel supply on and off to
engine. C- ChokeLever-- Usedwhen starting a cold engine. D - Air Cleaner-- Protects engine by filtering dust and
debris out of intake air.
E - Recoil Starter -- Usedto start the engine. F - EngineRocker Switch -- Setthis switch to ONor I
before using recoil starter. Set switch to OFFor 0 to
switch off engine. G - 0it Fiii Cap-- Checkand add engineoil here. H - 0il DrainPlug -- Drainengine oil here. J - GroundingFastener-- Consult your local agencyhaving
jurisdiction for grounding requirements in your area.
K - Identification Label-- Provides model, revision and
serial numberof generator. Pleasehavethese readily availablewhen calling for assistance.
L =Rocker Switch Circuit Breaker-- The receptaclesare
provided with a rocker switch circuit breakerto protect the generatoragainst electrical overload.
IVl- 120/240 Volt AC, 30 Amp LockingReceptacle -- May
be used to supply electrical powerfor the operation of 120 and/or 240 Volt AC, 30 Amp, single phase,60 Hz
electrical, lighting, appliance, tool and motor loads.
N - Spark Arrestor Muffler -- Exhaustmuffler lowers engine
noise and is equippedwith a spark arrester screen.
P - 120 Volt AC, 20 Amp, Duplex Receptacles -- May be
usedto supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase,60 Hzelectrical, lighting, appliance,tool and motor loads.
10 BRIGGSandSTRATTON.COIVl
CordSets andReceptacles
Use only high quality, well-insulated, grounded extension cords with the generator's 120 Volt duplex receptacle. Inspect extension cords before eachuse.
Checkthe ratings of all extensioncords beforeyou use them. Extensioncord sets usedshould be rated for 125 Volt
ACloads at 20 Amps or greaterfor most electrical devices. Somedevices, however, may not require this type of extension cord. Checkthe operator's manuals of those
devicesfor the manufacturer's recommendations. Keepextension cords asshort aspossible to minimize
voltage drop.
_i_WARNING Damagedor overloadedelectrical cords
could overheat,arc, and burn resulting indeath, serious injury, and/or property damage.
ONLYuse cords ratedfor your loads.
Follow all safeties on electricalcords.
Inspect cord sets before each use.
120/240 Volt AC, 30 Amp, LockingReceptacle Use a NEMA L14-30 plug with this receptacle.Connect a
4-wire cord set ratedfor 250 Volt AC loadsat 30 Amps (or greater). You can usethe same4-wire cord if you plan to
run a 120 Volt load.
4-Wire Cord Set
120 Volt AC, 20Amp, Duplex Receptacles Theduplex receptaclesare protected against overload by a
two pole rockerswitch circuit breaker.
Useeachreceptacleto operate 120 Volt AC, single-phase, 60 Hz electricalloads requiring up to 2,400 watts (2.4 kW) at 20 Amps of current. Usecord setsthat are ratedfor 125 Volt ACloads at 20 Amps (or greater). Inspectcord sets before
eachuse.
GeneratorAdapter CordSet
Thegenerator comeswith a 25' generator adaptercord set designedto provide two sets of 120 Volt, 20 Amp outlets from one 120 Volt, 20 Amp duplex receptacle.
(Neutral)
Y(Hot) / X(Hot)
NEIVlAL14-30 /-7[-7 Ground(Green)
This receptaclepowers 120/240 Volt AC, 60 Hz,single phase loads requiring up to 5,500 watts of power (5.5 kW) at
22.9 Amps for 240 Volts or two independent 120 Volt loads at 22.9 Amps each. The outlet is protected by a two pole
rocker switch circuit breaker.
NOTICE Receptacles may be marked with rating value greater than generator output capacity.
NEVERattempt to power adevice requiring moreamperagethan generator or receptaclecan supply.
DONOToverloadthe generator. SeeDon't OverloadGenerator.
Themaximum load on eachoutlet is 20 Amps. The maximum total load on both red dot outlets or blue dot
outlets is 20 Amps. NOTICE Follow all safetyprecautionswhen connecting any
extensioncord or deviceto the generator.
11
Operation
Starting the Engine
Disconnect all electrical loads from the generator. Usethe following start instructions (seeFeaturesand Controls for location of controls described below):
1. Make sure unit is on alevelsurface.
NOTICE Failureto start and operatethe unit on a level surfacewill causethe unit not to start or shut down during operation.
2. Turn the fuel valveto the "On" position. The fuel valve
handle should be vertical (pointing toward the ground) for fuel to flow.
3. Push choke leverto "Choke" position (N).
5. Grasp recoil handleand pull slowly until slight resistance is felt. Then pull rapidly one time only to start engine.
* Ifengine starts, proceed to step 7. * Ifengine fails to start, proceed to step 6.
_i_WARNING Starter cord kickback(rapid retraction)will
II1 puii handand arm toward engine faster than you
,_. can letgo which could cause brokenbones,
fractures, bruises, or sprains resulting in
serious injury.
. Whenstartingengine,pullcordslowlyuntil resistanceisfelt
andthenpull rapidlytoavoidkickback.
. NEVERstartor stopenginewith electricaldevicespluggedin
andturnedon.
6. Move choke lever to "Half" choke position, and pull recoil handletwice.
* Ifengine fails to start, repeat steps 5thru 7.
7. Slowly movechoke leverto "Run" position (J_'l). If engine falters, movechoke leverto "Half" choke position until engine runs smoothly, andthen to "Run" position (1÷1).
NOT/CE if engine floods, placechoke lever in "Run" position (1_1)and crank until engine starts.
NOTICE If enginestarts after 3 pulls but fails to run, or if unit shuts down during operation, makesure unit is on a level surfaceand check for properoil level in crankcase.This unit may be equipped with a low oil protection device. If so, oil must be at proper levelfor engine to start.
4. Push engine rocker switch to ONor I position.
WARNING Exhaust heat/gases could ignite
combustibles, structures or damage fuel tank in
causing a fire, resulting death,
serious injury and/or property damage. Contact with muffler area could cause burns resulting in serious injury.
DO NOTtouch hotparts andAVOIDhot exhaustgases.
Allow equipmentto cool beforetouching.
Keepat least 5 feet (152cm) of clearanceon all sides of
generator including overhead.
It is aviolation of California Public Resource Code,Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unlessthe exhaust system is equipped with a spark arrester, as defined inSection 4442, maintained in effective working order. Other states or federaljurisdictions may have similar laws.
Contactthe original equipment manufacturer, retailer, or dealer to obtain aspark arrester designed for the exhaust system installed on this engine.
Replacement parts must bethe same and installed in the same position asthe original parts.
12 BRIGGSandSTRATTON.COM
ConnectingElectricalLoads
1. Let engine stabilizeand warm up for a few minutes after starting.
2. Ensure circuit breakeron control panel is in "On" position.
3. Plug in andturn on the desired 120 and/or 240 Volt AC,single phase,60 Hzelectrical loads.
NOTICE When plugging into the 120 Volt receptacles,plug items to be powered in sequenceasshown below.
NOTICE
* DO NOTconnect 240Volt loads to the 120 Volt duplex
receptacles.
, DO NOTconnect 3-phaseloads to the generator. , DO NOTconnect 50 Hzloads to the generator.
, DO NOTOVERLOADTHEGENERATOR.SeeDon't
OverloadGenerator.
Stoppingthe Engine
1. Turn OFFand unplug all electrical loads from generator panel receptacles. NEVERstart or stop enginewith electrical devicesplugged in and turned ON.
2. Let engine run at no-load for several minutes to stabilize internaltemperatures of engine and generator.
3. Push engine rocker switch to OFFor 0 position.
,&, WARNING Fueland its vapors areextremelyflammable
and explosivewhich could causeburns, fire or explosionresulting in death,
serious injury and/or property damage.
DONOTstopenginebymovingchokecontrolto "Choke" position(H).
4. Move fuel valve to "Off" position.
NOTICE Exceeding generators wattage/amperage capacity
could damage generator and/or electrical devices connected to it.
= DO NOTexceedthe generator's wattage/amperage capacity. See
Don't OverloadGeneratorin the Operationsection.
= Start generator and let engine stabilize before connecting
electrical loads.
= Connectelectrical loads in OFFposition, then turn ONfor
operation.
= Turn electrical loads OFFand disconnectfrom generator before
stopping generator.
13
Don't OverloadGenerator
Capacity You must make sureyour generator cansupply enough
rated (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps:
1. Selectthe itemsyou will power at the sametime.
2. Totalthe rated(running) watts ofthese items. This is the amount of poweryour generatormust produceto keep your items running. SeeWattage ReferenceGuide.
3. Estimatehow many surge (starting) watts you will need. Surge wattage is the short burst of power neededto start electric motor-driven tools or appliancessuch asa circular sawor refrigerator. Becausenot all motors start atthe sametime, total surgewatts can beestimatedby adding only the item(s) with the highest additionalsurge watts to thetotal ratedwatts from step 2.
Example:
Tool or Appliance Window Air
Conditioner Refrigerator
Deep Freezer Television
Light (75 Watts)
Total Rated(Running) Watts HighestAdditional Surge Watts Total Generator Output Required
Power Management To prolong the life of your generatorand attacheddevices, it
is important to take care when adding electrical loadsto your generator. There should be nothing connectedto the generator outlets before starting its engine.The correct and safe way to managegeneratorpower is to sequentially add
loads asfollows:
1. With nothing connectedto the generator,start the engine as described inthis manual.
2. Plug in andturn on the first load, preferablythe largest load you have.
3. Permit the generatoroutput to stabilize (engineruns smoothly and attacheddeviceoperates properly).
4. Plug in andturn on the next load.
5. Again, permit the generatorto stabilize.
6. Repeatsteps 4 and 5for eachadditional load.
Watts
1200
800 500
500
75
3075Total
RunningWatts
(Starting)Watts
1800
1600
500
1800Highest
SurgeWatts
= 3075 = 1800 =4875
NEVERadd more loads than the generator capacity. Take special care to consider surge loads in generator capacity,as
described above.
Rated*
ToolorAppliance
Essentials
Light Bulb - 75 watt Deep Freezer
Sump Pump
WaterWell Pump - 1/3 HP
Heating/Cooling
Window AC - 10,000 BTU Window Fan
FurnaceFanBlower- 1/2 HP
Kitchen
Microwave Oven- 1000 Watt
CoffeeMaker 1500
Electric Stove - Single Element Hot Plate
Family Room DVD/CDPlayer
VCR Stereo Receiver Color Television - 27"
PersonalComputerw/17" monitor Other
Security System AM/FM Clock Radio
GarageDoor Opener - 1/2 HP Electric Water Heater- 40 Gallon
DIY/Job Site Quartz HalogenWork Light
Airless Sprayer - 1/3 HP Reciprocating Saw
Electric Drill- 1/2 HP Circular Saw- 7 1/4"
Miter Saw- 10"
(Running)
Watts
75
5OO 8OO
800 1600
1000
1200
300 8OO
1000
L
1500 2500
1CO 1CO
45O 5OO
8OO
180 3OO
480 520
4OOO
1000
600 1200
960 960 1000 1000 1500 1500
1800 1800
Additional
Surge (Starting)
Watts
500
1200
2000
1800
6OO
1300
TablePlaner- 6" 1800 1800 TableSaw/RadialArmSaw- 10" 2000 2000
Air Compressor- 1-1/2HP 2500 2500
* Wattageslisted areapproximate only. Checktool or
appliancefor actual wattage.
14 BRIGGSandSTRATTON.COIVl
Maintenance
MaintenanceSchedule
Follow the hourly or calendarintervals, whichever occurs first. More frequent serviceis required when operating in
adverseconditions noted below.
Emissions Control
Maintenance, replacement, or repair of the emissions controldevices and systemsmay be performed by any non-roadengine repair establishment or individual.
However,to obtain "no charge" emissions control service, the work must beperformed by afactory authorizeddealer. Seethe Emissions Warranty.
Changeengine oil
Cleandebris
Checkengineoil level
Serviceengineair cleaner'
Changeengine oil'
Servicespark plug
inspect muffler andspark arrester
Cleancooling system'
Checkvalve clearance
Service more often under dirty or dusty conditions.
GeneralRecommendations Regular maintenancewill improve the performance and
extend the life of the generator. Seeany authorizeddealer for service.
Thegenerator's warranty does not cover items that have been subjected to operator abuse or negligence.To receive full valuefrom the warranty, the operator must maintain the generator asinstructed in this manual.
Someadjustments will needto bemade periodically to properly maintain your generator.
All serviceand adjustments should be made at least once eachseason. Follow the requirementsin the Maintenance
Schedulechart above. NOTICE Oncea year you should clean or replacethe spark
plug and replacethe air filter. A new spark plug andcleanair filter assure proper fuel-air mixture and help your engine run better and last longer.
GeneratorMaintenance
Generatormaintenanceconsists of keepingthe unit clean and dry. Operateand store the unit in a clean dry environment where it wiii not be exposedto excessivedust, dirt, moisture, or any corrosive vapors. Cooling air slots in the generator must not become cloggedwith snow, leaves, or any other foreign material.
NOTICE DONOTusewater or other liquids to clean generator. Liquids canenter engine fuel system, causing poor performance and/or failure to occur, in addition, if liquid enters generator through cooling air slots, some of the liquid will be retained in voids andcracks of the rotor and stator winding insulation. Liquid and dirt buildup on the generator internalwindings will eventually decreasethe insulation resistanceof thesewindings.
Cleaning
Dailyor before use, look around andunderneaththe generatorfor signs of oil or fuel leaks. Cleanaccumulated debris from inside andoutside the generator. Keepthe linkage, spring and other engine controls clean. Keepthe areaaround andbehind the muffler free from any combustible debris, inspect cooling air slots and openings on generator. Theseopenings must be kept clean and
unobstructed. Engine parts should be kept cleanto reducethe risk of
overheating and ignition of accumulateddebris:
Usea damp cloth to wipe exterior surfaces clean.
NOTICE improper treatment of generator could damage it and shorten its life.
= DO NOTexpose generator to excessivemoisture, dust, dirt, or
corrosive vapors.
DONOTinsert anyobjectsthrough cooling slots.
Usea soft bristle brush to loosen cakedon dirt or oil.
Usea vacuum cleanerto pick up loose dirt and debris.
15
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