Briggs & Stratton 021132-0599-E1, 021032-0562-E1 Owner’s Manual

Page 1
The Power That Works For You®
FORM NO. 276183-8/05
PRINTED tN U.S.A.
© Copyright 2005 by Briggs & Stratton Corporation
Operating ntenance
Instructions
Model Series 21000, 21100 covered in this manual
www.briggsandstratton.com
Page 2
The safety alert symbol is used to identify safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the
likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of
hazard.
SYMBOLS ASSOCIATED
WITH THIS ENGINE:
[[_ ReadFire Manual
,_ Explosion _ Oil
DANGER indicates a hazard which, if not
avoided, will result in death or serious
injury.
WARNING indicates a hazard which, if not
avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not
avoided, might result in minor or moderate injury.
CAUTION, when used without the alert
symbol, indicates a situation that could result in damage to the engine.
[_ This manual contains safety
the hazards and risks associated with engines, and
how to avoid them. Because Briggs & Stratton does not necessarily know what equipment this engine will power, it is important that you read and understand
these instructions and the instructions for the
equipment this engine powers.
information to make you aware of
_ Kickback _ Fuel
,,_,/tlI_,l_,,____,Hot Surface Fuel Shutoff
Toxic Fumes
Moving Parts
_$ Shock
'_ Primer
I",1 Choke
[_ Stop
On Off
WARNING
Briggs & Stratton does not approve or authorize the use of these engines on 3-wheel All Terrain
Vehicles (ATVs), motor bikes, fun/recreational go-karts, aircraft products or vehicles intended for
use in competitive events. Use of these engines in such applications could result in property damage,
serious injury (including paralysis), or even death.
Table of Contents
Safety References ............................... 2
Features ....................................... 3
Safety .......................................... 4
Starting ........................................ 5
Stopping ........................................ 6
Troubleshooting ................................. 7
Oil ............................................. 8
Fuel .......................................... 10
Specifications and Emission Information ............ 11
Maintenance ................................ 12-14
Storage ....................................... 15
Service ........................................ 16
Warranty Information ............................ 17
, ,WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
CAUTION
This engine is shipped from Briggs & Stratton without oil. If you start the engine without oil,
the engine will be damaged beyond repair and
will not be covered under warranty.
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Features
1. Carburetor
2. Stop Switch location, if equipped/stop wires
3. Rope Handle
4. Fuel Fill
5. Air Cleaner
6. Choke
7. Spark Plug 8, Primer Bulb
9. Engine Identification Model XXXXX Type XXXXXX Code
XXXXXXXX
10. Oil Fill/Dipstick
®
®
®
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Safety
CAUTION
This engine is shipped from Briggs & Stratton without oil. If you start the engine without oi!, the engine wit! be damaged beyond repair and will not be covered under warranty.
WARNING
WHEN ADDING FUEL
,,Turn engine OFF and let engine cool at least 2
minutes before removing gas cap.
,, Fill fuel tank outdoors or in well-ventilated area. ,, Do not overfill fuel tank. ,, Keep gasoline away from sparks, open flames,
pilot lights, heat, and other ignition sources.
,,Check fuel lines, tank, cap, and fittings
frequently for cracks or leaks. Replace if
necessary.
WHEN STARTING ENGINE
,, Make sure spark plug, muffler, fuel cap and air
cleaner are in place.
Do not crank engine with spark plug removed. If fuel spills, wait until it evaporates before
starting engine.
,, If engine floods, set choke to OPEN/RUN
position, place throttle in FAST and crank until
engine starts.
WHEN OPERATING EQUIPMENT
Do not choke carburetor to stop engine.
WHEN TRANSPORTING EQUIPMENT
Transport with fuel tank EMPTY.
WHEN STORING GASOLINE OR EQUIP= MENT WiTH FUEL iN TANK
Store away from furnaces, stoves, water
heaters or other appliances that have pilot light or other ignition source because they can ignite gasoline vapors.
WARNING
When starting engine, pull cord slowly until
resistance is felt, then pull rapidly.
o Direct coupled equipment components such as,
but not limited to, blades, impellers, pulleys, sprockets, etc., must be securely attached.
WARNING
o Operate equipment with guards in place. ,, Keep hands and feet away from rotating parts.
o Tie up long hair and remove jewelry. o Do not wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
WARNING
o Start and run engine outdoors.
Do not start or run engine in enclosed area,
even if doors or windows are open.
WARNING
,Jl_lll/l<l_,
WARNING
,, If there is natural or LP gas leakage in area, do
not start engine.
,, Do not use pressurized starting fluids because
vapors are flammable.
Allow muffler, engine cylinder and fins to cool before touching.
,, Remove accumulated debris from muffler area
and cylinder area.
o Install and maintain in working order a spark
arrester before using equipment on forest-covered, grass-covered, brush-covered
unimproved land. The state of California requires this (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal land.
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Starting
This engine is shipped WITHOUT oiI. See section on oil for recommendations, capacity, and filling details.
Full Choke
Half Choke
Off Position
Choke Lever
Primer Bulb
1. Set unit on flat surface and push primer bulb 15 times FOR A NEW ENGINE. Push primer bulb 8 times for all future starts.
2. Move red choke lever to the FULL CHOKE position.
3. Not all applications have a throttle. If the equipment has this a throttle, squeeze throttle
trigger. Ifthe engine is still warm from a previous
start, do not squeeze throttle.
CAUTION
Operating engine at an excessive speed without proper engine loading will cause damage. DO NOT operate a string trimmer with a line shorter than 10" diameter for extended periods.
Typical
Trigger
4. Pull starter handle sharply until engine runs.
5. Wait a maximum of I0 seconds, then move choke lever to HALF CHOKE position.
6. Run the engine at HALF CHOKE for 20 seconds or until unit accelerates smoothly. Move choke to OFF position.
7. Wait a minimum of 20 seconds, then release
throttle trigger.
WARNING
The manufacturer of the equipment on which this engine is installed specifies top speed at
which the engine will be operated. DO NOT
EXCEED this speed.
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Stopping
,_WARNING
Do not stop engine by moving choke control to
CHOKE. Backfire, fire or engine damage could
occur.
1. Depress stop switch located on the engine or equipment to stop.
Need Assistance?
Go to www.briggsandstratton.corn or call 1-800-233-3723
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Troubleshooting
CAUTION
Engine will not start
Out of fuel
Prime engine
if engine is cold, ensure choke is set correctly.
Add fuel
Engine flooded
Set choke to FULL CHOKE position and continue to pull starter handle.
Fouled spark plug/engine fails to
product spark
Remove spark plug and clean it. Check the spacing on the electrode and set the
gap to the correct dimension. See Maintenance Section. if plug is damaged,
replace with a new spark plug.
Ensure the spark plug is installed and wire is connected.
Engine is smoking or running rough
o There maybe slight oil accumulation in the
crankcase upon starting. This is normal.
otf excessive smoke or smoke is heavy,
ensure choke is in OFF CHOKE position.
o Check for fouled spark plug. o Check air filter for debris.
This engine is shippedfrom Briggs & Stratton without oil. If you startthe engine withoutoil, the engine will be damaged beyond repair and will not be covered under warranty.
,_ WARNING
Ensure fuel cap is in place before starting engine
o Turn engine OFF and let engine
cool at least 2 minutes before
removing fuel cap.
o Check fuel lines, tank, cap, and
fittings frequently for cracks or
leaks. Replace if necessary.
Do not crank engine with spark plug
removed.
CAUTION
If engine is tipped to transport equipment, to remove debris, to drain oil, etc., keep the spark plug side of engine up.
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Oil
Capacity
Engine holds approximately 3 ounces (90 hi). Change oil after first 4 hours of use.
Oil Recommendation
Use a high quality detergent oil classified "For Service SF, SG, SH, SJ" or higher, such as Briggs &
Stratton SAE 30, Part Number 100091 (3.2oz) or Briggs & Stratton Synthetic Oil, Part Number
100074. Do not use special additives.
Choose a viscosity according to the table below.
SAE Viscosity Grades
**__ _
! ! ! !
o_ 2_ _ 2_ 3_ 4_ 6_ 8_ I_0
STARTING TEMPERATURE RANGE ANTICPATED BEFORE NEXT OIL CHANGE
CAUTION
Air cooledengines run hotterthan automotiveengines. The use of non-synthetic multi-viscosityoils (5W-30,
10W-30,etc.)in temperatures above40° F(4° O) wilt resultin higherthan normal oil consumption.When using
a multi-viscosity oil,check oil level more frequently.
CAUTION
Adding Oil
CAUTION
KEEP ENGINE LEVEL
-@
Engine must be level, with oil fill facing up, to check oil. If engine isnot level, dipstick reading will not be accurate. This will lead to possible over or under filling causing damage to the engine.
o Check oil level before starting the engine. = Check level daily, or after every eight (8) hours of
use.
o Keep oil level at FULL.
DO NOT over fill. Use oil measure cup for filling.
Add only half ounce to 1 ounce of oil at a time.
1 ounce __
0,5 OUnCe
I. Place engine level. Remove dipstick. Use the oil
measure cup to pour oil slowly into engine. Do not over fill.
* Synthetic oilmust be used when operatingengine
under40 F (4 O) or enginedamage wi occur.
CAUTION
** Use ofSAE 30 eli below 50' F(10° O)will resultin hard
starting andpossible enginedamage due to inadequate
ubrication.
Oil Fill
2. Tighten dipstick down.
3. To check oil level, remove and wipe the dipstick clean with cloth. Tighten dipstick down. Remove
and check oil level.
Dipstick
4. Verify FULL level of oil by presence of oil in hole on dipstick, or by measure line.
Full ------_/
5. If needed, add only half ounce of oil at a time to
bring it to FULL. Re-check level.
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Changing OH & Checking Level
Change oil after first 4 hours of use, then every 8 hours. Change oil every 4 hours when operating the engine under heavy load or in high temperatures.
WARNING
_ * Disconnect spark plugwire and keep it
from spark plug.
1. Change oil while engine is OFF but still warm, ensure fuel cap is tightened securely.
2. Remove dipstick and drain oil in direction shown.
3. Place engine level. Using oil measure cup pour oil slowly adding half ounce at a time. Do not over
fill.
Note: Engine holds approximately 3 oz (90 ml).
4. To re-check oil level, remove dipstick and wipe clean with cloth. Tighten dipstick down. Remove
and check oil level.
5. Replace dipstick tightly, and reconnect spark plug
wire before starting engine.
CAUTION
Used oi! is a hazardous waste product. Dispose of used oil properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities.
away
Oil
Fill
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Fuel
Type of Fuel to Use
Use clean, fresh, regular unleaded gasotine with a
minimum of 85 octane. Fresh fuel prevents gum from forming in the fuel system or on essential carburetor parts. Purchase fuel in quantity that can
be used within 30 days.
,, For engine protection use Briggs & Stratton
Gasoline Additive available from your Authorized
Briggs & Stratton Dealer.
,, Do not use gasoline which contains Methanol.
Do not mix oil with gasoline.
This engine is certified to operate on gasoline. Exhaust Emission Control System: EM (Engine
Modifications).
Adding Fuel
1. Turn engine OFF and let engine cool at least 2 minutes before removing gas cap.
2. Tilt engine at angle shown to properly fill fuel tank.
CAUTION
Some fuels, called oxygenated or reformulated fuels, are fuels blended with alcohols or ethers.
Excessive amounts of these blends can
damage the fuel system or cause performance problems. If any undesirable operating symptoms occur, use gasoline with a lower percentage of alcohol or ether.
3. Remove cap and add fuel until level is approximately 1" below top of fuel tank neck. Be
careful not to over fill.
4. Replace cap before starting.
Fuel Fill
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Specifications
CAUTION
All the components used to build this engine assembly must remain in place for the proper operation of this engine.
We recommend that you use an authorized Briggs & Stratton Service Dealer for all maintenance and service
of the engine and engine parts. Use only genuine Briggs & Stratton parts.
GENERAL INFORMATION This is a single cylinder, air-cooled engine. It is a low emissions engine.
In the state of California, Model Series 21000 and 21100 engines are certified by the California Air Resources
Board to meet emissions standards for 50 hours. Such certification does not grant the purchaser, owner or
operator of this engine any additional warranties with respect to the performance or operational life of this engine. This engine is warranted solely according to the product and emissions warranties stated elsewhere in
this manual. Model Series 21000
Bore ............................ 1.575 in. (40 mm)
Stroke .......................... 1.065 in. (27 mm)
Displacement .................. 2.074 cu. in. (34 cc)
Model Series 21100
Bore ............................ 1.575 in. (40 mm)
Stroke ....................... 1.250 in. (3I .75 mm)
Displacement ................... 2.44 cu. in. (40 cc)
Note: For practicaloperation,the horsepowerloadingshouldnot exceed85%ofratedhorsepower. Engine powerwilldecrease3-1/2% foreach1,000feet (300 meters) abovesealeveland1%foreach10°
F (5.6 ° C) above77° F(25 ° C).
Tune=Up Specifications Armature air gap .. 0.010 - 0.014 in. (0.25 - 0.36 mm)
Spark plug gap ................. 0.025 in. (0.64 mm)
Valve clearance with valve springs installed and piston 1/4 in. (6 ram) past top dead center (check when engine is
cold). See Repair Manual P/N 271172.
Intake ............ 0.002 - 0.004 in. (0.05 - 0.I0 mm)
Exhaust .......... 0.002 - 0.004 in. (0.05 - 0.10 mm)
Model, Type and Code Number
To get replacement parts or technical assistance in the future write your engine Model, Type and Code number along with the date of purchase here. These numbers are located on your engine. For the location, see page 3, Engine Features.
Model Series
Type
Technical Information
Power Ratings: The power ratings for an individual engine model are initially developed by starting with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure) (Revision 2002-05). Given both the wide array of products on which our engines are placed, and the variety of environmental issues applicable to operating
the equipment, it may be that the engine you have
purchased will not develop the rated horsepower when used in a piece of power equipment (actual "on-site"
power). This difference is due to a variety of factors including, but not limited to, the following: differences in
altitude, temperature, barometric pressure, humidity,
fuel, engine lubrication, maximum governed engine
speed, individual engine to engine variability, design of
the particular piece of power equipment, the manner in
which the engine is operated, engine run-in to reduce
friction and clean out of combustion chambers,
adjustments to the valves and carburetor, and other
factors. The power ratings may also be adjusted based
on comparisons to other similar engines utilized in similar applications, and will therefore not necessarily match the values derived using the foregoing codes.
Emission information
Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must display
information regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to
the consumer on our emission labels. The engine emission
label wilt indicate certification information.
The Emissions Durability Period describes the number of
hours of actual running time for which the engine is certified to be emissions compliant, assuming proper maintenance in
accordance with the Operating & Maintenance Instructions. The
following categories are used:
Moderate: Engine is certified to be emission compliant for 50 hours of actual engine running time.
Intermediate: Engine is certified to be emission compliant for 125 hours of actual engine running time.
Extended: Engine is certified to be emission compliant for 300 hours of actual engine running time. For example, a typical walk-behind lawn mower is used 20 to 25 hours per year.
Therefore, the Emissions Durability Period of an engine with
an intermediate rating would equate to 10 to 12 years.
Certain Briggs & Stratton engines will be certified to meet the United States Environmental Protection Agency (USEPA)
Phase 2 emission standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions
Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements.
Code
For handheld engines: Category C = 50 hours Category B = 125 hours Category A = 300 hours
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Maintenance
Regular maintenance will improve the performance and extend the life of the engine. See any Authorized Briggs
& Stratton Dealer for service. Use only.genuine Bricig__ & Stratton parts. Other parts may not perform as
well, may damage the engine, and may result in _. In addition, use of other parts may void your
warranty.
Emission Control
Maintenance, replacement or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, to obtain no charge repairs under the terms and provisions of the Briggs & Stratton warranty statement, any service or emission control part repair or replacement must be performed by a factory
authorized dealer.
WARNING
,, Disconnect spark plug wire and keep it away
from spark plug.
,, Disconnect battery at negative terminal (only
engines with electric start).
o Use only correct tools.
During maintenance or repairs:
Do not strike the flywheel with a hammer or hard object because the flywheel may later
shatter during operation.
Do not tamper with governor spring, links or other parts to increase engine speed.
When testing for spark:
Use approved spark plug tester.
, Do not check for spark with spark plug
removed.
Follow the instructions and schedules indicated below.
Task
Performtask athourly or calendar interval,
whichevercomes firsL
Before Every Use
8 Hours or
Before Every
Season
50 Hours or
Before Every
Season
* Clean more often under dusty conditions or when airborne debris is present. Replace air cleaner, if very dirty. ** Change oil after first 4 hours of use, then every 8 hours. Change oil every 4 hours when operating the engine
under heavy load or in high temperatures.
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Air Cleaner
Check and clean the intake chamber for dirt. If the foam air filter is dirty and worn, replace with clean filter.
1. Push cover tab to release cover, then pull cover away from engine to service air filter.
Cover
Do not use pressurized air or solvents to clean cartridge. Pressurized air can damage cartridge;
so vents w d sso ve cartr dge.
WARNING
Ensure air cleaner, retainer, and cover are
properly installed before starting engine.
Foam Air
Filter
Foam Air Filter
To clean wash in liquid detergent and water. Squeeze dry in a clean cloth. Allow to dry thoroughly. Dip foam air filter in clean engine oil, then squeeze out excess oil in clean cloth. Engine will smoke if too much oil is left on
the filter.
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Cleaning Debris
Daily or before every use, clean accumulated debris from engine. Keep linkage, spring and controls clean. Keep area behind muffler free of any combustible
debris.
Spark Plug
Check the spark plug every 50 hours. Replace the spark plug if upon inspection the electrode is burned or worn. Ensure the spark plug is clean. Check the gap
with a feeler gauge and reset if necessary. Use only Briggs & Stratton Spark Tester (part number 19368) to check for spark.
Champion style plug ............. set gap at 0.025 in.
NGK style plug ............ set gap at 0.020-0.024 in.
Use a wire gauge tool to check
the gap on the spark plug.
/
Note: In some areas, local law requires using a resistor spark plug to suppress ignition signals. If this engine
was originally equipped with a resistor spark plug, use same type for replacement.
Do not use water to clean engine parts. Water
could contaminate fuel system. Use a brush or dry c oth.
WARNING
Engine parts should be kept clean to reduce the risk
of overheating and ignition of accumulated debris.
,WARNING
Ensure air cleaner, retainer, and cover are properly installed before starting engine.
Fuel System
WARNING
Replacement parts for fuel system (cap, hoses, tanks, filters, etc.) must be the original parts, other-
wise fire can occur.
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Storage
The following precautions should be taken if storing your trimmer unit for a period exceeding 30 days, or for seasonal storage.
While engine is still warm, change oil.
Clean engine of surface debris, chaff or grass.
Drain all fuel from fuel tank into proper receptacle for storage.
Press primer bulb I5 times to purge fuel from carburetor and fuel lines. Drain remaining fuel into
proper receptacle. If fuel is to be disposed, please refer to local rules for proper disposal.
Remove spark plug. Place 1 teaspoon or 5 ml. of oil into spark plug hole.
Pull starter rope slowly 8-10 times to properly coat the cylinder bore and piston for storage. Replace
spark plug and tighten. Any residual oil may burn off in subsequent starts. This may result in white smoke
emission from muffler.
This trimmer may be stored in a variety of positions.
It is best to store in horizontal position with the spark plug up. Do not store or transport with the spark plug down.
Note: Storing or transporting with the spark plug down will result in hard starting and/or engine smoking.
Store in a clean dry area.
When removing unit from storage, only use fresh gasoline. Perform operation checks (see
maintenance schedule) before starting engine.
WARNING
When storing fuel or equipment with fuel
in tank:
,, Store away from furnaces, stoves, water heaters,
or other appliances that have a pilot light or other ignition source because they can ignite vapors.
When Transporting Equipment:
Transport with fuel tank EMPTY or with
fuel shut-off valve OFF.
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Service
See an Authorized Briggs & Stratton Service Dealer for all your engine service needs. Each one carries a stock
of Genuine Briggs & Stratton Parts and is equipped with special service tools. Trained mechanics assure expert repair service on all Briggs & Stratton engines. Only
dealers advertising as "Authorized Briggs & Stratton" are required to meet Briggs & Stratton standards.
When you purchase equipment powered by Briggs & Stratton, you are assured of highly skilled, reliable engine service at more than 30,000 Authorized Service Dealers worldwide, including more than 6,000 Master
Service Technicians. Look for these signs wherever Briggs & Stratton
service is offered.
You may find the nearest Authorized Service Dealer
in our dealer tocator map at
www.briggsandstratton.com, or by
calling 1-800-233-3723
PARTIAL LIST OF
GENUINE BRIGGS & STRATTON
PARTS
PART PART NO.
Air Filter Foam ............................ 696923
Oil (3.2 oz) ................................ 100091
Oil (20 oz) ................................ 100005
Oil Synthetic (32 oz) ....................... 100074
Fuel Stabilizer ............................... 5041
Spark Plug ............................... 696876
Spark Plug Wrench ......................... 19374
Spark Tester ............................... 19368
Tachometer ............................... 19389
An illustrated shop manual includes common specifications and detailed information covering adjustment, tune-up and repair of Briggs & Stratton single cylinder, 4 cycle engines. It is available for purchase from an Authorized Briggs & Stratton Service Dealer or you can order it from
www.briggsandstratton.corn.
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Warranty information
The California Air Resources Board (CARB), U.S. EPA and B&S are pleased to explain the Emissions Control System Warranty on your small off-road engine (SORE). In California, new small
off-road engines model year 2006 and later must be designed, built and equipped to meet the State's stringent anti-smog
standards. Elsewhere in the United States, new non-road, spark-ignition
engines certified for model year 1997 and later must meet similar standards set forth by the U.S. EPA. B&S must warrant the emissions control system on your engine for the periods of time
listed below, provided there has been no abuse, neglect or improper maintenance of your small off-road engine.
Your emissions control system includes parts such as the carburetor, air cleaner, ignition system, fuel line, muffler and catalytic converter. Also included may be connectors and
other emissions related assemblies. Where a warrantable condition exists, B&S will repair your
small off-road engine at no cost to you including diagnosis, parts and labor.
Small off-road engines are warranted relative to emissions control parts defects for a period of two years, subject to provisions set forth below. If any covered part on your engine is defective, the part will be repaired or replaced by B&S.
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your
Operating and Maintenance Instructions. B&S recommends that you retain all your receipts covering maintenance on your small off-road engine, but B&S cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that B&S may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine
to an Authorized B&S Service Dealer as soon as a problem
exists.
The undisputed warranty repairs should be completed in a
reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and
responsibilities, you should contact a B&S Service Representative at 1-414-259-5262.
The emissions warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is not
related to an in-use emissions test.
The following are specific provisions relative to your Emissions Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the Operating and Maintenance Instructions.
1. Warranted Parts Coverage under this warranty extends only to the parts
listed below (the emissions control systems parts) to the extent these parts were present on the engine purchased. a. Fuel Metering System
o Cold start enrichment system
Carburetor and internal parts o Fuel Pump
o
Fuel line, fuel line fittings, clamps
b. Air Induction System
o Air cleaner
Intake manifoldo
c. Ignition System
Spark plug(s)
®
Magneto ignition system
d. Catalyst System
Catalytic converter o Exhaust manifold
®
Air injection system, Pulse valve
e. Miscellaneous Items
Vacuum, temperature, position, time sensitive valves and switches
Connectors and assemblies®
2. Length of Coverage B&S warrants to the initial owner and each subsequent purchaser that the Warranted Parts shall be free from defects in materials and workmanship which caused the
failure of the Warranted Parts for a period of two years from the date the engine is delivered to a retail purchaser.
3. No Charge Repair or replacement of any Warranted Part will be
Dealer as listed in the "Yellow Pages" under "Engines, Gasoline," "Gasoline Engines," "Lawn Mowers," or similar category.
4. Claims and Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the B&S Engine Warranty Policy. Warranty
coverage shall be excluded for failures of Warranted Parts which are not original B&S parts or because of abuse, neglect or improper maintenance as set forth in
the B&S Engine Warranty Policy. B&S is not liable to
cover failures of Warranted Parts caused by the use of add-on, non-original, or modified parts.
5. Maintenance Any Warranted Part which is not scheduled for
replacement as required maintenance or which is scheduled only for regular inspection to the effect of
"repair or replace as necessary" shall be warranted as to defects for the warranty period. Any Warranted Part which is scheduled for replacement as required maintenance shall be warranted as to defects only for the period of time up to the first scheduled replacement for
that part. Any replacement part that is equivalent in
performance and durability may be used in the performance of any maintenance or repairs. The owner is responsible for the performance of all required maintenance, as defined in the B&S Operating and
Maintenance Instructions.
6. Consequential Coverage Coverage hereunder shall extend to the failure of any engine components caused by the failure of any Warranted Part still under warranty.
performed at no charge to the owner, including diagnostic labor which leads to the determination that a Warranted
Part is defective, if the diagnostic work is performed at an Authorized B&S Service Dealer. For emissions warranty service contact your nearest Authorized B&S Service
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Briggs & Stratton welcomes warranty repair and apologizes to you for being inconvenienced. Any
Authorized Service Dealer may perform warranty
repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not
be appropriate. For example, warranty would not apply if engine damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, warranty is void if the
serial number of the engine has been removed or the engine has been altered or modified.
If a customer differs with the decision ofthe Service Dealer, an investigation will be made to determine
whether the warranty applies. Ask the Service Dealer to submit all supporting facts to his Distributor or the
Factory for review. If the Distributor or the Factory decides that the claim is justified, the customer will be
fully reimbursed for those items that are defective. To
avoid misunderstanding which might occur between the customer and the Dealer, listed below are some of the causes of engine failure that the warranty does not
cover.
Normal wear:
Engines, like all mechanical devices, need periodic
parts service and replacement to perform well. Warranty will not cover repair when normal use has
exhausted the life of a part or an engine.
Improper maintenance: The life of an engine depends upon the conditions
under which it operates, and the care it receives.
Some applications, such as tillers, pumps and rotary
mowers, are very often used in dusty or dirty
conditions, which can cause what appears to be
premature wear. Such wear, when caused by dirt, dust,
spark plug cleaning grit, or other abrasive material that
has entered the engine because of improper
maintenance, is not covered by warranty. This warranty covers engine related defective
material and/or workmanship _ and not
replacement or refund of the equipment to which the engine may be mounted. Nor does the warranty extend to repairs required because of:
1. PROBLEMS CAUSED BY PARTS THAT ARE NOT ORIGINAL BRIGGS & STRATTON PARTS.
2. Equipment controls or installations that prevent starting, cause unsatisfactory engine performance,
or shorten engine life. (Contact equipment
manufacturer.)
3. Leaking carburetors, clogged fuel pipes, sticking valves, or other damage, caused by using contaminated or stale fuel. (Use clean, fresh,
lead-free gasoline and Briggs & Stratton Fuel
Stabilizer, Part No. 5041 .)
4. Parts which are scored or broken because an engine was operated with insufficient or
contaminated lubricating oil, or an incorrect grade of lubricating oil (check oil level daily or after every 8 hours of operation. Refill when necessary and change at recommended intervals.) OIL GARD(_
may not shut down running engine. Engine damage may occur if oil level is not properly
maintained. Read Operating & Maintenance Instructions.
5. Repair or adjustment of associated parts or assemblies such as clutches, transmissions, remote controls, etc., which are not manufactured by Briggs & Stratton.
6. Damage or wear to parts caused by dirt, which entered the engine because of improper air cleaner maintenance, re-assembly, or use of a non-original air cleaner element or cartridge. (At recommended intervals, clean and re-oil the Oil-Foam element or the foam pre-cteaner, and replace the cartridge.) Read Operating &
Maintenance Instructions.
7. Parts damaged by over-speeding, or overheating caused by grass, debris, or dirt, which plugs or clogs the cooling fins, or flywheel area, or damage caused by operating the engine in a confined area
without sufficient ventilation. (Clean fins on the
cylinder, cylinder head and flywheel at recommended intervals.) Read Operating &
Maintenance Instructions.
8. Engine or equipment parts broken by excessive
vibration caused by a loose engine mounting,
loose cutter blades, unbalanced blades or loose or unbalanced impellers, improper attachment of
equipment to engine crankshaft, over-speeding or other abuse in operation.
9. A bent or broken crankshaft, caused by striking a solid object with the cutter blade of a rotary lawn mower, or excessive v-belt tightness.
10. Routine tune-up or adjustment of the engine.
1I. Engine or engine component failure, i.e.,
combustion chamber, valves, valve seats, valve guides, or burned starter motor windings, caused by the use of alternate fuels such as, liquified petroleum, natural gas, altered gasolines, etc.
Warranty is available only through service dealers
which have been authorized by Briggs & Stratton
Corporation. your nearest Authorized Service Dealer is listed in the "Yellow Pages TM''of your
telephone directory under "Engines, Gasoline" or
"Gasoline Engines," "Lawn Mowers," or similar
category.
18
Page 19
Effective,July1,2004 replacesall undatedWarrantiesand all WarrantiesdatedbeforeJuly 1,2004
LiMiTED WARRANTY
Briggs & Stratton Corporation witl repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or both. Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locater map at www.briggsandstratton.com or by calling 1-800-233-3723, or as listed in the 'Yellow Pages TM'.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT
PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states orcountries do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country.
Vanguard '_
Consumer Use
2 years
Commercial Use
Note the following special warranty periods: 2 years for Classic TM engines in the European Union and Eastern European countries, for all consumer products in the European Union, and for emission control systems on engines certified by EPA and CARB 5 years for consumer use, 90 days for commercial use of Touch-N-Mow(R; starter on Quantum(R_' and Intek TM engines. Engines used in competitive racing or on commercial or rental tracks are not warrantied. Engines operating on Kerosene fuel carry a one year for
consumer use, 90 days for commercial use
C|assic!_
i year
t90 days
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. "Consumer use" means personal residential household use by a retail consumer. "Commercial use" means alt
other uses, including use for commercial, income producing or rental purposes. Once an engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR
PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE iNITiAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY
PERIOD.
Briggs& Stration Engines Are Made UnderOne Or More OfThe FollovdngPalents:DesignD 247177 (Other PatentsPending)
6,691,683 6,472,790 6,239,709 6,040,767 5,765,713 5,503,125 5,197,425 4,977,879 4,453,507 6,647,942 6,460,502 6,237,555 6,014,808 5,732,555 5,501,203 5,197,422 4,977,877 4,430,984
6,622,683 6,456,515 6,230,678 6,012,420 5,645,025 5,497,679 5,191,864 4,971,219 D 476,629 6,615,787 6,382,166 6,213,083 5,992,367 5,642,701 5,320,795 5,188,069 4,895,119 D 457,891 6,617,725 6,369,532 6,202,616 5,904,124 5,628,352 5,301,643 5,186,142 4,875,448 D368,187
6,603,227 6,356,003 6,145,487 5,894,715 5,619,845 5,271,363 5,150,674 4,819,593 D 375,963 6,595,897 6,349,688 6,142,257 5,887,678 5,606,948 5,269,713 5,138,996 4,720,638 D 309,457 6,595,176 6,347,614 6,135,426 5,852,951 5,606,851 5,265,700 5,086,890 4,719,682 D372,871
6,584,964 6,325,036 6,116,212 5,843,345 5,605,130 5,243,878 5,070,829 4,633,556 D361,771 6,557,833 6,311,663 6,105,548 5,823,153 5,497,679 5,235,943 5,058,544 4,630,498 D 356,951 6,542,074 6,284,123 6,347,614 5,819,513 5,548,955 5,234,&38 5,040,644 4,522,080 D 309,457
6,520,141 6,263,852 6,082,323 5,813,384 5,546,901 5,228,487 5,009,208 4,520,288 D 308,872 6,495,267 6,260,529 6,077,063 5,809,958 5,445,014 5,197,426 4,996,956 4,512,499 D 308,871
6.494 175 6.242.828 6 064 027 5.803.035
19
Page 20
D_clarationde garantiepourles d_fauts
de contr61ad'_missionspour la California,
losEtats-Unisatla Canada.
LeCaliforniaAir ResourcesBoard (CARB),U.S.EPAet
B&Sontle plaisirdevousexpliquerIagarantiedusyst_- medecontr61edes6missionspourvotrepetitmoteurtout
terrain. En Californie,les petitsmoteurs toutterrain
partirderann_e 2006 doivent6trecon%s, fabriqu6set _quip6spourr_pondreauxnormess_v_resantibrouillard deI'6tat.Ailleursaux Etats-Unis,les nouveauxmoteurs
tout terrain a allumage command6par bougiedepuis
rann6e1997doiventr6pondreadesnormessemblables _dict_esparlaU.S.EPA.B&Sdoltgarantirle syst6mede contr61edes 6missions de votre moteur pendant les dur6es indiqu6es ci-apr6s, en supposant que le petit moteurtout terrainnesoitpasrealutilis6,n6glig6ouque sonentretienne soitpasd6fectueux. Le syst6mede contr61edes _missionscomprend des
pi6cescommelecarburateur,Iefiltre a air, le syst6me d'allumage,Ia Durit de carburant,le silencieux et le convertisseurcatalytique.Des connecteurset d'autres assemblagesimpliqu6s dans les 6missions peuvent aussien fairepattie. SiIaconditiondegarantieestremplie,Briggs&Stratton r6parera gratuitement votre moteur y compris Ie
diagnostic,lespi_ceset la maimd'ceuvre.
Couverture de lagarantieded_fectuosit_du contr61edes_missions de Briggs & Stratton
Les petitsmoteurstout terrainsont garantis ence qui concemeles d6fautsdespi_cesdu contr6Ied'6mission pendant une p6riode de deux ans, aux conditions
_nonc6esplusloin.Siunepiecedevotremoteurcouverte parcette garantieestd_fectueuse,Briggset StrattonIa r6pareraoularemplacera.
Responsabilit_sdu propri_taireau titre de
lagaranUe
Entant que propri6taired'un petit moteur non routier, vous_tesresponsabledeI'entretienn6cessaireindiqu6
dansIes instructionsdefonctionnementet d'entretien. Briggs& Strattonrecommandedeconservertoutes Ies
factures de maintenance de votre moteur, mais
Briggs&Strattonnepeutrenierla garantieuniquement causede I'absencedefactures.
Enrant que propri6taired'un moteurnon fourier,vous devez n6anmoinssavoir que Briggs & Stratton peut
refuserd'appliquerla garantiesi Ia d_fectuosit6devotre moteuroud'une partiedece moteurest duea unabus, une n_gtigence, un entretien non correct ou des modificationsnon approuv6es.
Vousavezla responsabilit_de confiervotremoteura un
R6parateurAgr66 Bdggs & Stratton d_s que vous d6couvrezunprobI_me.Lesr_parationsincontestables
sousgarantieseronteffectu_esen untempsraisonnable quine dolt pasexc_der30 louts. Sivousavezdesquestionsau sujetde vos droitsou de vosresponsabilit_squanta lagarantie,veuillezcontacter unrepr_sentantdeBriggs& Strattonau 1-414-259-5262. La garantie d'_mission est une garantie contre des d_fectuosit_s.Lesd_fectuosit_ssontjug_es enfonction
des performancesnormalesd'un moteur. La garantie n'estpasIi_ea untest d'_missionenfonctionnement.
Suivent les dispositions particuti_res de la couverture de la garantie de d_fectuosit_ du contr6te des _missions.
Etles viennent en compI_ment deIa garantie des moteurs Briggs et Stratton pour les moteurs non r_glement_s qui se trouve dans Ies instructions de fonctionnement et d'entretien.
1. Pi#ces garanties La couverture au titre de cette garantie nes'_tend qu'aux
pi#ces _num#r_es ci-dessous (celles du syst#me de contr61edes 6missions) dans la mesure oQ ces pi#ces _taientpr#sentes dans le moteur au moment deI'achat.
a. Syst#me de dosage du carburant
,, Syst#me d'enrichissementpour d#marrages
froid (starter)
* Carburateuretpi_cesinternes * Pompeacarburant
* Durit et raccords de carborant, colliers
b. Syst#med'admissioed'air
* Filtre a air
Collecteur d'admission
c. Syst#me d'atlumage
Bougie(s)
Syst6me d'allumage parvoiant magn6tique
d. Syst6me catalytique
Convertisseur catalytique
Collecteur d'6chappement
Syst6me d%iection d'air ousoupaped'impulsion
e. Pi6cesdiverses utJlis6esdansles syst6mesci-dessus
Soupapes et contacteurs de d6pression, de temp6rature,de position etdedur6e.
Raccordsetassemblages
2. Dur6e de lacouverture Bdggs&Strattongarantitau propri6taire initial et atousles
acheteurs suivants les pi6ces contre tout d6faut de mati6re ou de fabrication qui pourrait entrainer une
d6fectuosJt6des pi6ces garanties pendant unep6dodede deux ans a partir de la datede livraison du moteur a un
acheteur individueI.
3. Gratdt6 La r6paration oule rempiacement deroute pi6ce garantie
s'effectuera gratuitement pour I'acheteur, y compris les
frais dediagnostic permettantde d6terminer qu'une pi6ce
garantie est d6fectueuse, si le diagnostic esteffectu6 par unR6parateurAgr66Briggs &Stratton.Pour b6n6ficier du service de garantie, veuillez contacter le R6parateur
Agr66 Briggs & Strattonle plusproche dechez vous list6
dans les Pages Jaunes sous la rubrique ,, moteurs, essence _,_ moteurs aessence m_,tondeuses agazon _
ou autre cat6gode sembiable.
4. R6ciamations et exclusions de garantie Les r6ciamations sous garantie seront pr6sent6es selon
les dispositions de la police de garantie des moteurs de Bdggs&Stratton. La garantie necouvrepaslespi6cesqui
ne sont pas des pi6ces Bdggs &Stratton d'origine ou qui ont fair I'objet d'abus, de n6gligence ou d'un mauvais entretien ainsJqu'indiqu6 dans la police de garantie des moteurs de Bdggs & Stratton. Briggs &Stratton n'est pas
responsable des d6faillances dues a I'utilisation de pi6ces rajout6es, nond'origine oumodifi6es.
5. Entretien
Toute pi6ce garantie qui ne doit pas 6tre rempiac6e au titre de I'entretien ou qui est sujette a une inspection
r6guli_re aveclamention ,,r_parer ou remplacer sibesoin est,,estgarantie contre tout d6faut pendant lap6dodede
garantie. Toute pi6ce dontle rempiacement est pr6vu au
titre de I'eetretien n'est garantie contre tout d6faut que
pendant sa p6dode normaled'utilisation. Les op6rations de maintenance et de r6paration doivent utiliser des
pi6ces6quivatentes sur le plandes performances et dela Iong6vit6. Le propri6taire est responsable de I'entretien
d6fini dans les instructions de fonctionnement et d'entretiende Briggs & Stratton.
6. Couverturedescons6quences La pr6sente couverture s'6tend a la d6faiilance de tout
composant du moteur due a la d6faillance d'une pi6ce encore sousgarantie.
Les moteursqui sont certifiesconformesaux normes
d'_missionsdu CaliforniaAir ResourcesBoard(CARB)
Phase 2 doivent afficher rinformation concemant Ia p_riodede durabilit_des_missionsetrindiced'air. Cette
informationestindiqu_esur les_tiquettesappos_essur les moteurspar Briggs&Stratton. L'_tiquettedu moteur indiqueies informationsde certification.
La p_riode de durabilit_des _missions indique le nombred'heures d'utilisation normale pour IequeI Ie
moteurest certifi_ conformeaux normesd'_missions
sousr6served'unentretienappropri_tel qu'indiqu_dans Ie manuel d'utilisation et d'entretien. Les categories
suivantessont utilis_es:
Mod_r_e:
ie moteur est certifi_ conforme pour 125 heures d'utilisationnormale.
Interm_diaire : Ie moteur est certifi_ conforme pour 250 heures
d'utilisationnormale.
Prolong_e:
le moteurestcertifi_conformepour500heuresd'utiIisa- tion normale.Par exemple,une tondeuse&conducteur
marchantctassiqueest utilis_e20 &25heuresparan.Par
consequent,la p_riodede durabilit_ des emissions d'un moteurde cat_gorieinterm_diaire _quivaudrait&
unedouzained'ann_es.
Certains moteurs Briggs & Stratton seront certifies conformesaux normesenvironnementalesd'_missions
de Ia United States EnvironmentalProtectionAgency
(USEPA)Phase2,ClasseIV. Pourlesmoteurscertifies Phase2, ClasseIV,lap_riodedeconformit_d'_missions
mentionn_esurles_tiquettesindiquelenombred'heures
d'utiIisationpourlequellemoteurest enconformit_avec Ies normesf_d_rales.
PourlesmoteursdecyIindr@einf_rieurea225cm3. Cat@gorieC= 125 heures Cat_gorieB =250heures Cat_gorieA =500heures
Pourlesmoteursdeplusde 225 cm3. Cat@gorieC= 250 heures Cat_gorieB =500heures
Cat_gorieA = 1000heures
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