Briggs & Stratton 01917-0, 01918-0 User Manual

Installation &
Owner’s Manual
Guide d'Installation
et d'Utilisation
Manual de Instalación
y del Propietario
Questions? Help is just a moment away!
Preguntas? La ayuda es justa
Vous avez des questions? Vous n'avez pas
besoin d'aller loin pour trouver de l'aide!
Call: Transfer Switch Helpline
Llamada: Línea Directa de
Interruptor de Transferencia
Appelez: Ligne Directe de Commutateur de Transfert 1-800-743-4115 M-F 8-5 CT
Web: www.briggspowerproducts.com
Models 01917-0 & 01918-0 Part No. 192636GS Rev.2 (08/17/05)
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual

TABLE OF CONTENTS

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
For the Home Owner: . . . . . . . . . . . . . . . . . . . . . . . . 4
For the Installing Dealer/Contractor: . . . . . . . . . . . . . 4
Owner Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installer Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Delivery Inspection . . . . . . . . . . . . . . . . . . . . . . . . 5
Shipment Contents . . . . . . . . . . . . . . . . . . . . . . . . 5
ESSENTIAL CIRCUIT ISOLATION . . . . . . . . . . . . . . . . . . 6
Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power Wiring Interconnections . . . . . . . . . . . . . . . . 7-8
SYSTEM OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TESTING THE AUTOMATIC TRANSFER SWITCH . . . . 9
Automatic Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Utility Fail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Engine Warm-Up . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Utility Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Retransfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Engine Cool Down . . . . . . . . . . . . . . . . . . . . . . . . 9
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Model 01917 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Model 01918 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
When Calling The Factory . . . . . . . . . . . . . . . . . . . . . . 9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DIAGRAMS, EXPLODED VIEWS, PARTS LISTS . . . . . 12-15
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 & 16
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Copyright © 2005 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group, LLC.
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual

SAFETY RULES

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION,WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.
The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard.The warnings in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others.You must also make sure that the procedure, work method or operating technique that you choose does not render the transfer switch unsafe.
SAVE THESE INSTRUCTIONS
• DO NOT touch bare wires or receptacles.
• DO NOT use transfer switch with worn, frayed, bare or otherwise damaged wiring.
• DO NOT handle electrical cords while standing in water, while barefoot, or while hands or feet are wet.
• If you must work around a unit while it is operating, stand on an insulated dry surface to reduce shock hazard.
• DO NOT allow unqualified persons or children to operate or service transfer switch.
• In case of an accident caused by electrical shock, immediately shut down the source of electrical power and contact local authorities. Avoid direct contact with the victim.
Failure to properly ground transfer switch can result in electrocution.
WARNING
• Use transfer switch only for intended uses.
• If you have questions about intended use, ask dealer or contact Briggs and Stratton Power Products.
• DO NOT expose transfer switch to excessive moisture, dust, dirt, or corrosive vapors.
• Remain alert at all times while working on this equipment. NEVER work on the equipment when you are physically or mentally fatigued.
• If connected devices overheat, turn them off and turn off their circuit breaker/fuse.
Improper treatment of transfer switch can damage it and shorten its life.
CAUTION
• Despite the safe design of the transfer switch, operating this equipment imprudently, neglecting its maintenance or being careless can cause possible injury or death.
Transfer Switch contains high voltage that can cause personal injury or death.
WARNING
• Failure to follow above warning could cause personal injury, damage and/or malfunction of equipment.
Low voltage wire cannot be installed in same conduit as power voltage wiring.
WARNING
Only qualified electricians should attempt installation
of this system, which must strictly comply with
applicable codes, standards and regulations.
WARNING
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual
INTRODUCTION
Thank you for your purchase of this Briggs & Stratton
Power Products Automatic Transfer Switch.This product is intended for use with Briggs & Stratton Home Standby Generator sets ONLY.This is an optional home standby system which provides an alternate source of electric power and to serve loads such as a gas furnace, refrigeration and communication systems that, when stopped during any power outage, could cause discomfort, or the like.This product DOES NOT qualify for emergency standby as defined by NFPA 70 (NEC).
Briggs and Stratton Power Products (BSPP) has made every effort to provide for a safe, streamlined and cost-effective installation. Each installation is unique, it is impossible to know of and advise of all conceivable procedures and methods by which installation might be achieved.We do not know all possible hazards and/or the results of each method or procedure. For these reasons,
Only licensed electrical contractors
should install transfer switches.
Installations must strictly comply with all
applicable federal, state and local codes,
standards and regulations.
Your BSPP Transfer Switch is supplied with this combined “Installation and Owner’s Manual”.This is an important document and should be retained by the owner after the installation has been completed.
Every effort has been expended to make sure that the information in this manual is both accurate and current. However, the manufacturer reserves the right to change, alter or otherwise improve the system at any time without prior notice.
For the Home Owner
To help you make informed choices and communicate effectively with your installation contractor(s),
Read and understand the
Owner Orientation Section of this manual
BEFORE
contracting or starting
your transfer switch installation.
To arrange for proper installation, contact the store at which you purchased your BSPP Transfer Switch, your dealer, or your utility power provider.
The Transfer Switch Warranty is V
OID
unless the system is installed by a
licensed electrical professional.
For the Installing Dealer/Contractor
Check federal, state and local codes for questions on
installation.
If you need more information about the transfer switch,
call 1-800-743-4115, between 8:00 AM and 5:00 PM CT.
Owner Orientation
The illustrations are for typical circumstances and are meant to familiarize you with the installation options available with your transfer switch.
Local codes, appearance, and distances are the factors that must be considered when negotiating with an installation professional.As the distance from the existing electrical service increases, compensation in wiring materials must be allowed for.This is necessary to comply with local codes and overcome electrical voltage drops.
The factors mentioned above will have a direct effect on the overall price of your transfer switch installation.
NOTE:Your installer must check local codes AND obtain
permits before installing the system.
• Read and follow the instructions given in this manual.
• Follow a regular schedule in caring for and using your transfer switch, as specified in the manual.
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual
Installer Responsibilities
• Read and observe the safety rules.
• Read and follow the instructions given in this manual.
• Check federal, state and local codes.
• Ensure generator is not overloaded with selected loads.
Equipment Description
These new generation transfer switches are intended to operate compatible electrical loads of normal residential installations.The load is connected either to utility power (normal) or home standby power (generator).The transfer switch monitors utility and generator voltages and will automatically connect to the appropriate source of power.
Major components of the transfer switch are 2 pole contactor switches, control circuit board, fused utility terminals and interconnecting wiring.
The transfer switch is coil-operated from utility or generator inputs and contains suitable electrical interlock switches to eliminate the possibility of connecting the utility service to the generator output. It has ratings capable of switching generator power into the residence.
The control module circuit board has active circuits sensing utility and generator voltages. It creates a signal for the generator start-up, switch transfer, retransfer when utility is restored and generator cool down periods.The control board also contains red and green lights indicating the power sources available.
INSTALLATION
Unpacking
Delivery Inspection
After removing the carton, carefully inspect the transfer switch components for any damage that may have occurred during shipment.
IMPORTANT: If loss or damage is noted at time of delivery, have the person(s) making delivery note all damage on the freight bill and affix his signature under the consignor's memo of loss or damage. If loss or damage is noted after delivery, contact the carrier for claim procedures. Freight damaged parts are not warranted.
Shipment Contents
• Automatic Power Transfer Switch
• Installation and Owner’s Manual
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual
ESSENTIAL CIRCUIT
ISOLATION
Essential electrical loads are loads that will be powered by the Home Generator System. Essential loads are grouped together and wired into the transfer switch.
TO THE INSTALLER: Consult with Home Generator System owner(s) to discuss their “Selection of Essential Circuits”, described in the owner’s manual.
Ensure that the total of the selected load circuits fed by this transfer switch are within the generator's rated capacity.
The following requirements apply to this type of isolation system:
• The Automatic Transfer Switch is installed after the main distribution panel.
• The Automatic Transfer Switch has a load rating of 50 Amps.This is the maximum load rating of the essential loads.
All wiring must conform to national, state and local codes. The illustration in Figure 1 depicts the Home Generator
System and assumes the utility is supplying 120/240 Volt, single-phase electrical service.
Figure 1 — Typical System Diagram with Essential Circuits
To Utility Power
Watt Meter
Main Distribution Panel
To Air Conditioner (240V)
To Other Circuits (120V)
To Range
To Water Heater
240V
To Briggs & Stratton
Home Generator Unit
120V To Microwave
120 V To Bathroom
240V To Well Pump
120V To Sump Pump
Neutral
120V
To Furnace Blower
To Lights
To Refrigerator
120V To Freezer
Automatic Transfer Switch
(in normal position)
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual
Mounting Guidelines
The Model 01917 Automatic Transfer Switch is enclosed in a NEMA Type 1 enclosure suitable for indoor use only.
The Model 01918 Automatic Transfer Switch is enclosed in a NEMA Type 3R enclosure suitable for indoor/outdoor use.
Guidelines for mounting the Automatic Transfer Switch include:
• Model 01918 Automatic Transfer Switch must be installed with minimum NEMA 3R hardware for conduit connections.
• Install the switch on a firm, sturdy supporting structure.
• To prevent switch contact distortion, level and plumb the enclosure.This can be done by placing washers between the switch enclosure and the mounting surface.
• NEVER install the switch where any corrosive substance might drip onto the enclosure.
• Protect the switch at all times against excessive moisture, dust, dirt, lint, construction grit and corrosive vapors.
The typical installation of the Automatic Power Transfer Switch is depicted in Figure 2. Discuss layout suggestions/changes with the owner before beginning the system installation process.
Power Wiring Interconnections
All wiring must be the proper size, properly supported, of approved insulation qualities,and protected by NEC approved conduit.
Complete the following connections between the generator, transfer switch and main distribution panel (Figure 3, on next page).
1. Connect utility power supply leads from a two pole breaker installed in the main distribution panel to transfer switch terminals marked “UTILITY CONNECTION”. Use a 50 Amp circuit breaker. Ensure breaker is turned OFF.
2. Connect main distribution panel ground to the transfer switch “GND” bus.
3. Connect main distribution panel neutral lead to transfer switch “NEUTRAL” terminal.
4. Connect generator power supply leads from the generator’s control panel to transfer switch terminals marked “GENERATOR CONNECTION”.
5. Connect generator Neutral from the control panel to the transfer switch “NEUTRAL” terminal.
6. Connect generator “GND” from the control panel to the transfer switch “GND” terminal.
7. Connect generator utility 240V terminals to transfer switch utility 240V terminals.
8. Tighten all wire connections/fasteners to proper torque.
• Failure to follow above warning could cause damage and/or malfunction of equipment.
Per NEC code, low voltage wire cannot be installed in same conduit as power voltage wiring.
CAUTION
Automatic
Transfer Switch
Main
Distribution
Panel
Figure 2 — Typical Switch Mounting
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual
Generator
Neutral is
White wire
Utility 240V AC
GND lug
Wire
Nut
Two Pole
Breaker
Utility
Connection
Generator
Connection
Rear of
Control
Panel
Neutral
Bus
Neutral
Bus
Ground
Bus
Main
Distribution
Panel
Automatic Power Transfer Switch
Home Standby
System
Generator
Figure 3 — Typical Installation Diagram for Transfer Switch
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual
SYSTEM OPERATION
To select automatic transfer operation, do the following:
1. Set circuit breaker that sends utility power to transfer
switch to “On” position.
2. Set generator’s main circuit breaker to its “On”
position.
3. Install 15 Amp fuse in control panel on generator.
4. Set AUTO/OFF/MANUAL switch on generator to
AUTO” position.
The system will now be in automatic operation mode.
TESTING THE
AUTOMATIC TRANSFER SWITCH
Turn the circuit breaker feeding the transfer switch, to the “Off” position.The automatic sequence will follow.To go back to utility power, turn the circuit breaker to the “On” position.
Automatic Sequence
Utility Fail
Utility voltage sensor senses when utility voltage is below 70 percent of nominal. Engine start sequence is initiated after 6 second time delay.
Engine Warm-Up
Time delay to allow for engine warm-up before transfer fixed at 20 seconds or 50 seconds with optional cold weather package.
Transfer
Transfers from utility to standby supply occurs after standby voltage is above set levels. Minimum engine run time is 4 minutes after transfer.
Utility Pickup
Voltage pickup level is 80 percent of nominal voltage.
Retransfer
Retransfer from standby to utility supply 10 seconds after utility voltage supply is above pickup level.
Engine Cool Down
Engine will run for 60 seconds after retransfer.
Specifications
UL® 1008 Listed Transfer Switch Model 01917
Enclosure. . . . . . . . . . . . . . . . . . . NEMA 1
Maximum Load/Circuit:
from Load Center . . . . . . . . . . 50 Amps
Rated AC Voltage. . . . . . . . . . . . . 250 Volts
Poles . . . . . . . . . . . . . . . . . . . . . . 2
Frequency . . . . . . . . . . . . . . . . . . 50/60 Hz
Fault Current Rating . . . . . . . . . . 5,000 RMS Symmetrical
Amperes
Weight . . . . . . . . . . . . . . . . . . . . . 27 lbs.
Model 01918
Enclosure. . . . . . . . . . . . . . . . . . . NEMA 3R
Maximum Load/Circuit:
from Load Center . . . . . . . . . . 50 Amps
Rated AC Voltage. . . . . . . . . . . . . 250 Volts
Poles . . . . . . . . . . . . . . . . . . . . . . 2
Frequency . . . . . . . . . . . . . . . . . . 50/60 Hz
Fault Current Rating . . . . . . . . . . 5,000 RMS Symmetrical
Amperes
Weight . . . . . . . . . . . . . . . . . . . . . 34 lbs.
When Calling the Factory
Before contacting Briggs and Stratton Power Products regarding service or repair of this transfer switch, obtain the Model Number and Serial Number from the unit data decal located on or inside the case.
To contact Briggs and Stratton Power Products call 1-800-743-4115, between 8:00 AM and 5:00 PM CT.
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual
NOTES
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual
TROUBLESHOOTING
Problem Cause Correction
Automatic transfer switch does not transfer to generator
1. Generator breaker open.
2. Generator voltage not acceptable.
1. Reset generator circuit breaker.
2. Refer to generator manual.
Automatic transfer switch does not transfer to utility
1. Main distribution panel breaker open.
2. Utility voltage not acceptable.
1. Reset main distribution panel breaker.
2. Wait for utility voltage to return to normal.
Generator is still running after switch transfers to utility power
Engine cool down period.
Engine will stop after 1 minute.
Generator is still running after utility power is restored
1. Minimum engine run time has not elapsed.
2. Fuse(s) in transfer switch is defective.
1. Wait five minutes for transfer switch to retransfer to utility power.
2. Check fuse(s) and replace if necessary.
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Briggs & Stratton Power Products Automatic Transfer Switch
Installation and Owner’s Manual
TRANSFER SWITCH SCHEMATIC
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