BRIGGS & STRATTON 01808 User guide

Owner’s Manual
Manual del Propietario
Manual No. 191835GS
Revision 0 (03/05/2003)
01808
(3400 PSI)
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.
Preguntas? La ayuda es justa un momento lejos!
Call: Pressure Washer Helpline - 1-800-743-4115 M-F 8-5 CT
Llame: Línea Directa del Lavador a Presión - 1-800-743-4115 M-F 8-5 CT
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TABLE OF CONTENTS
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Know Your Pressure Washer . . . . . . . . . . . . . . . . . . . . . . 5
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . 17-21
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Last Page
EQUIPMENT
DESCRIPTION
Read this manual carefully and become familiar with your pressure washer. Know its applications, its limitations and any hazards involved.
Every effort has been made to ensure that information in this manual is accurate and current. However, we reserve the right to change, alter or otherwise improve the product and this document at any time without prior notice.
SAFETY RULES
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
The safety alert symbol ( ) is used with a signal word (DANGER, CAUTION, WARNING), a pictorial and/or a safety message to alert you to hazards. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in equipment damage. Follow safety messages to avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
In the State of California a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. If you equip the muffler with a spark arrester, it must be maintained in effective working order.
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
Fire
Explosion
Toxic Fumes
Hot Surface
Moving Parts
Electrical Shock
Slippery Surface
Fall
Kickback
Flying Objects
Fluid Injection
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• Keep water spray away from electric wiring or fatal electric shock may result.
Spray contact with electrical wiring can result in electrocution.
WARNING
• Operate pressure washer ONLY outdoors.
• Use a respirator or mask whenever there is a chance that vapors may be inhaled.
• Read all instructions with mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors.
Running engine gives off carbon monoxide, an odorless, colorless, poison gas.
Some chemicals or detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning.
Breathing carbon monoxide will cause nausea, fainting or death.
DANGER
• Keep spray nozzle between 8 to 24 inches away from cleaning surface.
• Operate this unit on a stable surface.
• The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.
• Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury if gun kicks back.
Use of pressure washer can create puddles and slippery surfaces.
High pressure spray could cause you to fall if you are too close to the cleaning surface.
WARNING
WHEN ADDING FUEL
• Turn pressure washer OFF and let it cool at least 2 minutes before removing gas cap.
• Fill fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN OPERATING EQUIPMENT
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• DO NOT spray flammable liquids.
WHEN TRANSPORTING OR REPAIRING EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors.
Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
WARNING
• NEVER aim spray gun at people, animals or plants.
• DO NOT allow CHILDREN to operate pressure washer.
• NEVER repair high pressure hose. Replace it.
• Keep high pressure hose connected to pump and spray gun while system is pressurized.
The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
WARNING
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• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
Excessively high or low operating speeds increase risk of injury and damage to pressure washer.
CAUTION
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER
• Disconnect spark plug wire from spark plug and place wire where it cannot contact spark plug.
Unintentional sparking can result in fire or electric shock.
WARNING
• DO NOT point spray gun at glass when in jet spray mode.
• NEVER aim spray gun at plants.
High pressure spray may damage fragile items including glass.
CAUTION
• DO NOT wear loose clothing, jewelry or anything that may be caught in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
Starter and other rotating parts can entangle hands, hair, clothing, or accessories.
WARNING
• Always wear eye protection when using this equipment or in vicinity of where equipment is in use.
High pressure spray can cause paint chips or other particles to become airborne.
WARNING
• DO NOT secure spray gun in open position.
• DO NOT leave spray gun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.
• Always be certain spray gun, nozzles and accessories are correctly attached.
A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.
CAUTION
• If you have questions about intended use, ask dealer or contact Briggs & Stratton Power Products.
• NEVER operate units with broken or missing parts, or without protective housing or covers.
• DO NOT by–pass any safety device on this machine.
• Before starting pressure washer in cold weather, check all parts of the equipment to be sure ice has not formed there.
• NEVER move machine by pulling on high pressure hose. Use handle provided on unit.
• Check fuel system for leaks or signs of deterioration, such as chafed or spongy hose, loose or missing clamps, or damaged tank or cap. Correct all defects before operating pressure washer.
• This equipment is designed to be used with Briggs & Stratton Power Products authorized parts ONLY. If equipment is used with parts that DO NOT comply with minimum specifications, user assumes all risks and liabilities.
Improper treatment of pressure washer can damage it and shorten its life.
CAUTION
• DO NOT touch hot surfaces.
• Stay clear of exhaust gases.
• Allow equipment to cool before touching.
Running engines produce heat and hot exhaust gases. Temperature of muffler and nearby areas can reach or exceed 150°F (65°C).
Fire or severe burns can occur.
WARNING
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KNOW YOUR PRESSURE WASHER
Read this owner’s manual and safety rules before operating pressure washer.
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Chemical Injection Siphon/Filter
Air Filter — Protects engine by filtering dust and debris out of intake air.
Automatic Cool Down System — Cycles water through pump when water reaches 125°-155°F. Warm water will discharge from pump onto ground. This system prevents internal pump damage.
Chemical Injection Siphon/Filter — Use to siphon detergent or other pressure washer chemicals into the low pressure stream.
Choke Lever — Prepares a cold engine for starting.
Fuel Valve — Used to turn fuel on and off to engine. Fuel Tank — Fill tank with regular unleaded gasoline. Always
leave room for fuel expansion. High Pressure Hose — Connect one end to the water
pump and the other end to the spray gun. High Pressure Outlet with Quick Connect — To
connect high pressure hose.
Nozzle Extension with Quick Connect — Allows you to switch between five different spray nozzles.
Oil Fill/Dipstick — Check and fill with oil here.
Pressure Control Knob — Varies the pressure of the high
pressure spray.
Pump — Develops high pressure. Recoil Starter — Use for starting the engine manually. Rocker Switch — Set this switch to "On" before using
recoil starter. Set switch to "Off" to switch off engine. Spray Gun — Controls the application of water onto
cleaning surface with trigger device. Includes safety latch. Spray Tips — Chemical injection, 0°, 15°, 25°, and 40°: for
various cleaning applications.
Throttle Lever—Sets engine in starting mode for recoil starter and stops a running engine.
Water Inlet — Connect garden hose here.
Spray Gun
Nozzle Extension with
Quick Connect
High Pressure Hose
Throttle Lever
Choke Lever
Fuel Valve
Recoil Starter
Rocker Switch
(on front of engine)
Air Filter
Fuel Tank
Pressure
Control Knob
Pump equipped with Automatic Cool Down System
Water Inlet
Oil Fill/Dipstick
Spray Tips
High Pressure Outlet with Quick Connect
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ASSEMBLY
IMPORTANT: Read entire owner’s manual before you
attempt to assemble or operate your new pressure washer.
Remove Pressure Washer From
Carton
• Remove the high pressure hose, handle, and parts box included with pressure washer.
• Slice two corners at the end of carton from top to bottom so the panel can be folded down flat, then remove all packing material.
• Roll pressure washer out of carton.
Carton Contents
Items in the carton include:
• Main unit
• High pressure hose
• Handle
• Engine oil
• Safety goggles
• Spray gun with quick connect fitting
• Nozzle extension with quick connect fitting
• Pump oil dipstick (hanging on pump)
• Accessory bag (includes the following):
Owner’s registration card
Bag containing 5 multi–colored quick connect nozzles
Maintenance kit
Owner’s manual
Engine manual
Handle hardware, including 4 carriage bolts and
4 flange nuts
If any of the above parts are missing or damaged, call the pressure washer helpline at 1–800–743–4115.
PREPARING PRESSURE
WASHER FOR USE
If you have any problems with the assembly of your pressure washer or if parts are missing or damaged, call the pressure washer helpline at 1-800-743-4115.
To prepare your pressure washer for operation, you will need to perform these tasks:
1. Fill out and send in registration card.
2. Attach handle to main unit.
3. Install oil dipstick onto pump.
4. Add oil to engine.
5. Add fuel to fuel tank.
6. Connect high pressure hose to spray gun and pump.
7. Connect water supply to pump.
8. Connect nozzle extension to spray gun.
9. Select and install desired nozzle.
Attach Handle to the Pressure
Washer
Use either a 13mm or adjustable wrench to attach the handle to the pressure washer.
To attach handle to the pressure washer:
1. Slowly tip pressure washer forward and let it gently rest on front bumper.
2. Align holes on handle with holes on base.
3. Insert carriage bolts provided to hold handle in place (Figure 1).
Figure 1 — Attach Handle to Pressure Washer
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4. Secure handle to pressure washer using four provided flange nuts.
5. Slowly tip pressure washer back in place and insert multi–colored Spray tips in spaces provided in handle.
Install Oil Dipstick on Pump
To install oil dipstick:
1. Make sure unit is on a level surface.
2. Remove and discard shipping cap located on pump (Figure 2).
3. Install oil dipstick.
Add Engine Oil and Fuel
• Place pressure washer on a level surface.
• Refer to engine owner’s manual and follow oil and fuel recommendations and instructions.
NOTE: Check oil often during engine break–in. Refer to engine owner’s manual for recommendations.
Connect Hose and Water Supply to
Pump
IMPORTANT: To avoid pump damage, you must
assemble the nozzle extension to the spray gun and attach all hoses before you start the engine.
1. Uncoil high pressure hose and attach quick connect
end of hose to base of spray gun (Figure 3). Pull down on collar of quick connect, slide onto spray gun and let go of collar. Tug on hose to be sure of a tight connection.
Figure 2 — Install Oil Dipstick onto the Pump
Shipping Cap
Pump Oil
Dipstick
Remove shipping cap and
install oil dipstick here.
CAUTION
• Failure to do so will void the warranty and damage the pump.
You MUST remove the pump’s shipping cap and install the oil dipstick.
CAUTION
• Refer to engine manual for oil and fuel fill information.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
Any attempt to crank or start the engine before it has been properly filled with the recommended oil will result in equipment failure.
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NOTE: Remove and discard all pump shipping caps before
attaching hoses.
2. Similarly, attach other end of high pressure hose to the high pressure outlet on pump. Pull down on collar of quick connect, slide onto pump and let go of collar. Pull on hose to be sure of a tight connection.
3. Before connecting garden hose to water inlet, inspect inlet screen (Figure 4). Clean screen if it contains debris or replace if damaged. Refer to the section “O-Ring Maintenance” if inlet screen is damaged. DO NOT run pressure washer if inlet screen is damaged.
4. Run water through garden hose for 30 seconds to clean out any debris. Turn off water.
IMPORTANT: DO NOT siphon standing water for the water supply. Use ONLY cold water (less than 100°F).
5. Connect garden hose (not to exceed 50 feet in length) to water inlet.Tighten by hand (Figure 4).
6. Turn ON water and squeeze trigger on spray gun to purge pump system of air and debris.
Checklist Before Starting Engine
Review the unit’s assembly to confirm you have performed all of the following:
1. Make sure handle is secure.
2. Make sure oil dipstick is installed onto pump.
3. Check for properly tightened hose connections.
4. Check to make sure there are no kinks, cuts, or damage to high pressure hose.
5. Check that oil has been added to proper level in engine crankcase.
6. Add proper gasoline to fuel tank.
7. Provide a proper water supply (not to exceed 100°F).
8. Be sure to read “Safety Rules” and “How To Use Your Pressure Washer” before using pressure washer.
Inspect inlet screen. DO NOT use if damaged; clean if dirty.
Figure 4 — Connect Garden Hose to Water Inlet
Connect high pressure hose here.
Figure 3 — Connect High Pressure Hose to Spray Gun
CAUTION
• Damage to equipment resulting from failure to follow this instruction will void warranty.
There MUST be at least ten feet of unrestricted garden hose between the pressure washer inlet and any flow shut off device, such as a ‘Y’ shut-off connector or other convenience-type water shut-off valve.
• Always wear eye protection when using this equipment or in vicinity of where equipment is in use.
• Before starting the pressure washer, be sure you are wearing adequate eye protection.
High pressure spray can cause paint chips or other particles to become airborne.
WARNING
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HOW TO USE PRESSURE
WASHER
If you have any problems operating your pressure washer, please call the pressure washer helpline at
1-800-743-4115.
How to Start Engine
The best way to start your pressure washer for the first time is to follow these instructions step–by–step. This starting information also applies if have let the pressure washer sit idle for at least a day.
1. Place pressure washer near an outside water source capable of supplying water at a flow rate greater than
5.0 gallons per minute and no less than 20 PSI at pressure washer end of garden hose.
2. Check that high pressure hose is tightly connected to spray gun and pump. See “Preparing Pressure Washer for Use” for illustrations.
3. Make sure unit is in level position.
4. Connect garden hose to water inlet on pressure washer pump. Turn ON water.
5. Squeeze spray gun trigger until a steady stream of water occurs.
6. Attach nozzle extension to spray gun (Figure 5). Tighten by hand.
7. Select desired quick connect spray tip and insert it into end of nozzle extension (see “How To Use Spray Tips”).
8. Engage safety latch to spray gun trigger (Figure 6).
9. Start engine according to instructions given in engine owner’s manual.
NOTE: Always keep the throttle lever in the “Fast” position when operating the pressure washer.
How to Stop Pressure Washer
1. Let engine idle for two minutes.
2. Turn engine off according to instructions given in engine owner’s manual.
3. Squeeze trigger on spray gun to relieve
pressure in hose.
NOTE: A small amount of water will squirt out when
pressure is released.
Safety Latch
Figure 6 — Spray Gun with Safety Latch Engaged
Figure 5 — Connect Nozzle Extension to Spray Gun
CAUTION
• Squeeze trigger on spray gun each time recoil starter is pulled and engine fails to start.
Avoid injury from kickback.
CAUTION
• Damage to equipment resulting from failure to follow this instruction will void warranty.
DO NOT run the pump without the water supply connected and turned on.
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How to Use Spray Tips
The nozzle extension quick–connect allows the use of several different spray tips. Each spray tip provides a different spray pattern (Figure 7).
Follow these instructions to change spray tips:
1. Engage safety latch on spray gun.
2. Pull back collar on quick–connect and pull current spray tip off.
3. Select desired spray tip:
For gentle rinse, select white 40° or green 25°
spray tip.
To scour surface, select yellow 15° or red 0° spray
tip.
To apply chemical, select black spray tip.
4. Pull back on collar, insert new spray tip and release collar. Tug on spray tip to make sure it is securely in place.
5. For most effective cleaning, keep spray tip from 8 to 24 inches away from cleaning surface. DO NOT get closer than 6 inches when cleaning automobile tires.
Cleaning and Applying Chemical
IMPORTANT: Use soaps designed specifically for pressure washers. Household detergents could damage
the pump.
To apply detergent follow these steps:
1. Review spray tip use.
2. Prepare detergent solution as required by manufacturer.
3. Place chemical injection siphon/filter into detergent container.
4. Make sure black spray tip is installed.
NOTE: Detergent cannot be applied with high pressure spray tips (White, Green, Yellow, or Red).
White
40°
Green
25°
Black
Yellow
15°
Red
Low Pressure
High Pressure
Figure 7 — Spray Tips
Use to
apply
chemical
• NEVER exchange spray tips without locking the safety latch on the trigger.
A pressure washer produces a high pressure spray which increases risk of injury and damage to unit.
CAUTION
CAUTION
• Starting the engine without all the hoses connected and without the water turned ON will damage the pump.
• Damage to equipment resulting from failure to follow this instruction will void warranty.
You must attach all hoses before you start the engine.
CAUTION
• When inserting the filter into a detergent solution bottle, route the tube so as to keep it from inadvertently contacting the hot muffler.
Keep the chemical injection tube from coming in contact with the hot muffler.
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5. Make sure garden hose is connected to water inlet. Check that high pressure hose is connected to spray gun and pump; start engine.
6. Apply detergent to a dry surface, starting at lower portion of area to be washed and work upward, using long, even, overlapping strokes. DO NOT allow detergent to dry on (prevents streaking).
7. Allow detergent to soak in between 3–5 minutes before washing and rinsing. Reapply as needed to prevent surface from drying.
Pressure Washer Rinsing
After you have applied detergent, scour the surface and rinse it clean as follows:
1. Apply safety latch to spray gun.
2. Remove black chemical spray tip from nozzle extension.
3. Select and install desired high pressure spray tip following the instructions in “How to Use Spray Tips”.
4. Increase or decrease spray pressure by turning pressure control knob counterclockwise or clockwise respectively (Figure 8). Use lower pressure to wash items such as a car or boat. Use higher pressure to strip paint and degrease driveways.
5. Apply high pressure spray to small area and then check surface for damage. If no damage is found, you can assume it is okay to continue cleaning.
6. Start at top of area to be rinsed, working down with same overlapping strokes as used for cleaning.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach temperatures above 125°F. The system engages to cool the pump by
discharging the warm water onto the ground.
Pressure
Control
Knob
Figure 8 — Pressure Control Knob
• Keep spray nozzle between 8 to 24 inches away from cleaning surface.
• Operate this unit on a stable surface.
• Be extremely careful if you must use the pressure washer from a ladder, scaffolding or any other relatively unstable location.
• Firmly grasp spray gun with both hands when using high pressure spray to avoid injury if gun kicks back.
High pressure spray could cause you to fall if you are too close to the cleaning surface.
WARNING
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SPECIFICATIONS
Rated Pressure . . . . . 3,400 PSI
Flow Rate . . . . . . . . . . 4.0 gallons per minute (gpm)
Detergent . . . . . . . . . . Use detergent approved for
pressure washers
Water Supply
Temperature . . . . . . . Not to exceed 100°F
Automatic Cool . . . . Will cycle when water
Down System reaches 125°-155°F
Shipping Weight . . . . 135 lbs.
GENERAL MAINTENANCE
RECOMMENDATIONS
The pressure washer warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the high pressure washer as instructed in this manual.
• Some adjustments will need to be made periodically to properly maintain your high pressure washer.
• All maintenance in this manual and the engine owner’s manual should be made at least once each season.
• If equipped with inflatable tires, keep the air pressure at the value marked on the tire or within 15 and 40 psi.
Before Each Use
1. Check engine oil level.
2. Check water inlet screen for damage.
3. Check in-line filter for damage.
4. Check high pressure hose for leaks.
5. Check detergent siphoning tube and filter for damage.
6. Check spray gun, nozzle extension, and nozzles for
leaks.
7. Rinse out garden hose to flush out debris.
PRESSURE WASHER
MAINTENANCE
Check and Clean Inlet Screen
Examine the screen on the water inlet. Clean it if the screen is clogged or replace it if screen is damaged.
Check High Pressure Hose
The high pressure hose can develop leaks from wear, kinking, or abuse. Inspect the hose each time before using it. Check for cuts, leaks, abrasions or bulging of cover, damage or movement of couplings. If any of these conditions exist, replace the hose immediately.
Check Detergent Siphoning Tube
Examine the filter on the detergent tube and clean if clogged. The tube should fit tightly on the barbed fitting. Examine the tube for leaks or tears. Replace the filter or tube if either is damaged.
Cleaning Detergent Siphoning Tube
If you used the detergent siphoning tube, you must flush it with clean water before stopping the engine.
1. Place chemical injection siphon/filter in a bucket full of clean water.
2. Attach black low pressure spray tip.
3. Flush for 1-2 minutes.
4. Shut off engine.
IMPORTANT: Simply shutting OFF engine will not release pressure in the system. When the engine has
shut down, squeeze the trigger on the spray gun to relieve the pressure in the hose.
• NEVER repair high pressure hose. Replace it.
• Replacement hose rating MUST exceed maximum pressure rating of unit.
The high pressure stream of water that this equipment produces can pierce skin and its underlying tissues, leading to serious injury and possible amputation.
WARNING
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Check Gun and Nozzle Extension
Examine the hose connection to the spray gun and make sure it is secure. Test the trigger by pressing it and making sure it springs back into place when you release it. Put the safety latch in the on position and test the trigger. You should not be able to press the trigger.
Check In-Line Filter
Refer to Figure 9 and service the in-line filter if it becomes clogged, as follows:
1. Detach spray gun and nozzle extension from high pressure hose. Detach nozzle extension from spray gun and remove o-ring and screen from nozzle extension. Flush the screen, spray gun, and adjustable nozzle extension with clean water to clear debris.
2. If screen is damaged, the o-ring kit contains a replacement in-line filter screen and o-ring. If undamaged, reuse screen.
3. Place in-line filter screen into threaded end of nozzle extension. Direction does not matter. Push screen in with eraser end of pencil until it rests flat at bottom of opening. Take care to not bend screen.
4. Place o-ring into recess. Push o-ring snugly against in-line filter screen.
5. Assemble nozzle extension to spray gun, as described earlier in this manual.
Purge Pump of Air and
Contaminants
To remove air from the pump, follow these steps:
1. Set up pressure washer as described in “Preparing Pressure Washer For Use”. Connect water supply and turn water on.
2. Pull trigger on spray gun and hold.
3. When water supply is steady and constant, engage safety latch.
To remove contaminants from the pump, follow these steps:
1. Set up pressure washer as described in “Preparing Pressure Washer For Use”. Connect water supply and turn water on.
2. Start engine according to instructions in “To Start Pressure Washer”.
3. Remove nozzle extension from spray gun.
4. Squeeze trigger on spray gun and hold.
5. When water supply is steady and constant, engage safety latch and reattach nozzle extension.
Nozzle Maintenance
A pulsing sensation felt while squeezing the spray gun trigger may be caused by excessive pump pressure. The principal cause of excessive pump pressure is a nozzle clogged or restricted with foreign materials, such as dirt, etc. To correct the problem, immediately clean the nozzle using the tools included with your pressure washer and follow these instructions:
1. Shut off engine and turn off water supply.
2. Remove spray tip from end of nozzle extension.
3. Remove in-line filter from other end of nozzle extension.
4. Use wire included in kit (or a small paper clip) to free any foreign material clogging or restricting spray tip (Figure 10).
5. Using a garden hose, remove additional debris by back flushing water through nozzle extension (Figure 11). Back flush between 30 to 60 seconds.
Use wire here
to remove
debris
Figure 10 — Nozzle Maintenance
Nozzle Extension
Filter Screen
O-ring
Figure 9 — Clean In-Line Filter
Figure 11 — Backflushing the Nozzle Extension
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6. Reinstall spray tip and in-line filter into nozzle extension.
7. Reconnect nozzle extension to spray gun.
8. Reconnect water supply, turn on water, and start engine.
9. Test pressure washer by operating with each Quick Connect spray tip.
O–Ring Maintenance
Through the normal operation of your pressure washer, o–rings, which keep the connections of the hoses and spray gun tight and leak–free, may become worn or damaged.
An O-Ring Maintenance Kit is provided with your pressure washer which includes replacement o-rings, rubber washer and water inlet filter. Refer to the instruction sheet provided in the kit to service your unit’s o-rings. Note that not all of the parts in the kit will be used on your unit.
To remove a worn or damaged o–ring; use a small flathead screwdriver to get underneath the o-ring and pry it off.
Pump Maintenance
Changing Pump Oil
Change oil after first 50 hours of operation and then every 200 hours or 3 months, whichever occurs first.
NOTE: When changing pump oil, use only high quality nondetergent 30 weight oil. Use no special additives.
Change pump oil as follows:
1. Clean area around brass oil drain plug at bottom of pump.
2. Remove oil drain plug. Drain oil completely into an approved container.
3. When oil has completely drained, install oil drain plug and tighten firmly.
4. Clean area around pump oil dipstick. Remove dipstick and fill pump with recommended oil to “Full” mark on dipstick.
5. Install pump oil dipstick.
6. Wipe up any spilled oil.
ENGINE MAINTENANCE
See the engine owner’s manual for instructions on how to properly maintain the engine.
KEEP OUT OF REACH OF CHILDREN. DON'T POLLUTE. CONSERVE RESOURCES. RETURN USED OIL TO COLLECTION CENTERS.
• Used motor oil has been shown to cause skin cancer in certain laboratory animals.
• Thoroughly wash exposed areas with soap and water.
Avoid prolonged or repeated skin contact with used motor oil.
CAUTION
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PREPARING THE UNIT
FOR STORAGE
Water should not remain in the unit for long periods of time. Sediments or minerals can deposit on pump parts and “freeze” pump action. If you do not plan to use the pressure washer for more than 30 days, follow this procedure:
1. Flush chemical injection hose by placing filter into a pail of clean water while running pressure washer in low pressure mode. Flush for one to two minutes.
2. Shut off engine and let it cool, then remove high pressure and garden hoses. Disconnect spark plug wire from spark plug.
3. Empty pump of liquids by pulling engine recoil handle about 6 times. This should remove most liquid from pump.
4. Use pump saver to prevent corrosion build up and freezing of pump.
5. Store unit in a clean, dry area.
Protecting the Pump
To protect the pump from damage caused by mineral deposits or freezing, use PumpSaver to treat pump. This prevents freeze damage and lubricates pistons and seals.
NOTE: PumpSaver is available as an optional accessory. It is not included with the pressure washer. Contact the nearest authorized service center to purchase PumpSaver.
To use PumpSaver, make sure the pressure washer is turned off and disconnected from supply water. Read and follow all instructions and warnings given on the PumpSaver container.
NOTE: PumpSaver will drip from pump after treatment and will stain wood and concrete.
NOTE: If PumpSaver is not available, draw RV antifreeze (non-alcohol) into the pump by pouring the solution into a 3-foot section of garden hose connected to inlet adapter and pulling recoil handle twice.
STORING THE ENGINE
See the engine owner’s manual for instructions on how to properly prepare the engine for storage.
CAUTION
• Failure to do so will permanently damage your pump and render your unit inoperable.
• Freeze damage is not covered under warranty.
You must protect your unit from freezing temperatures.
• Always wear eye protection when using PumpSaver.
Read and follow all cautions and warnings on the PumpSaver can label.
CAUTION
3400 PSI Pressure Washer
16
TROUBLESHOOTING
Problem
Pump has following problems: failure to produce pressure, erratic pressure, chattering, loss of pressure, low water volume.
Detergent fails to mix with spray.
Engine shuts down during operation.
Cause
1. Low pressure spray tip installed.
2. Water inlet is blocked.
3. Inadequate water supply.
4. Inlet hose is kinked or leaking.
5. Clogged inlet hose strainer.
6. Water supply is over 100°F.
7. High pressure hose is blocked or leaks.
8. Gun leaks.
9. Spray tip is obstructed.
10. Pump is faulty.
1. Detergent siphoning tube is not submerged.
2. Chemical filter is clogged or cracked.
3. Dirty in-line filter.
4. High pressure spray tip installed.
Out of gasoline.
Correction
1. Replace spray tip with high pressure spray tip.
2. Clear inlet.
3. Provide adequate water flow.
4. Straighten inlet hose, patch leak.
5. Check and clean inlet hose strainer.
6. Provide cooler water supply.
7. Clear blocks in outlet hose.
8. Replace gun.
9. Clean spray tip.
10. Contact authorized service facility.
1. Insert detergent siphoning tube into detergent.
2. Clean or replace filter/detergent siphoning tube.
3. See "Check In-Line Filter".
4. Replace spray tip with low pressure spray tip.
Fill fuel tank.
3400 PSI Pressure Washer
17
EXPLODED VIEW AND PARTS LIST — MAIN UNIT
Item Part # Description
1 B190548AGS BASE 2 BB3861CGS HANDLE 3 BB4105GS BUMPER 4 B4805GS HOSE 5 30809GS GROMMET 6 192134GS KIT, Engine Mounting Hardware 7 B2516GS VINYL CAP 8 192132GS KIT, Pump Mounting Hardware
9 B4196GS KIT, Handle Hardware 10 192910GS KIT, Bumper Mounting Hardware 11 192553GS KIT, Vibration Mount 12 192135GS KIT, Garden Hose Inlet
Item Part # Description
13 95458GS QUICK CONNECT 14 190146GS PUSHNUT 15 B1436BGS GUN 16 B4847GS KIT, Spray Tips 17 192136GS KIT, Thermal Relief 18 190779GS EXTENSION 19 192911GS KIT, Wheel 20 192796GS KIT, Chemical Hose/Filter 21 63281GS KEY 22 191879GS ASSY, Pump (see pages 18-21)
900 NSP ENGINE
Items Not Illustrated:
Part # Description
192835GS MANUAL, Owner’s 192912GS KIT, Decals BB3061GS OIL, Engine
3400 PSI Pressure Washer
18
EXPLODED VIEW — PUMP
3400 PSI Pressure Washer
19
PARTS LIST — PUMP
Item Part # Qty Description
1 110B2126GS 1 Cap
2 10887628PGS 1 Circlip
3 112B2126GS 1 Snap Ring
4 113B2126GS 1 Bearing
5 109B2126GS 1 Pump Body
6 11287628PGS 1 Oil Cap/Dipstick
7 11087822PGS 3 Nut
8 11187822PGS 3 Piston Washer
9 123B2126GS 3 Piston
10 11687628PGS 3 Spacer Disc 11 11587628PGS 3 O-Ring 12 115B2126GS 3 Piston Pin 13 120B2126GS 3 Guiding Piston 14 119B2126GS 3 Con Rod 15 118B2126GS 1 Complete Rear Cover 16 117B2126GS 6 Screw 17 116B2126GS 1 O-Ring 18 12687628PGS 1 Snap Ring 19 12587628PGS 1 Bearing 20 ** 1 Hollow Shaft 21 155B2327GS 4 Screw 22 152B2126GS 1 Grub Screw 23 63281GS 1 Key
Service Kits:
Item Part # Qty Description
24 150B2126GS 1 Gas Engine Flange 25 22237GS 4 Washer, Lock 26 23645GS 4 Screw 27 151B2126GS 1 Bushing 28 12187822PGS 1 Seal 30 10487628PGS 2 Plug 31 137B2126GS 8 Washer 32 10087822PGS 8 Screw 33 102B2126GS 6 Plug 34 10187822PGS 6 O-Ring 35 10287822PGS 6 Complete Valve 36 10387822PGS 6 O-Ring 37 11193360PGS 1 Plug 38 136B2126GS 1 Head 39 10387628PGS 2 O-Ring 40 106B2126GS 3 Support Ring 41 10587822PGS 3 Gasket 42 108B2126GS 3 Piston Guide 43 10393360PGS 3 Gasket 44 10493360PGS 3 O-Ring 45 131B2126GS 3 Rear Piston Guide 46 16593360PGS 3 Seal
** For service, contact your nearest service center.
A B C D E
500-87628PGS
Valve Kit
201-B2126GS
Piston Kit
202-B2126GS
Oil Seal Kit
203-B2126GS
Water Seal Kit
204-B2126GS
Support Ring
Kit
Item
Qty.
Item
Qty.
Item
Qty.
Item
Qty.
Item
Qty.
35 36 6 6
8
3
1 17 46
1
1
3
41 44
3
3
40
3
3400 PSI Pressure Washer
20
EXPLODED VIEW — UNLOADER
3400 PSI Pressure Washer
21
PARTS LIST — UNLOADER
Item Part # Qty Description
0 153B2126GS 0 Complete Unloader 4 210B2327GS 1 Hose Tail 5 95458GS 1 Quic Disconnect 6 231B2327GS 3 O-Ring 7 211B2327GS 1 Stainless Ball 8 212B2327GS 1 Spring
9 186833GS 1 Injection Body 10 215B2327GS 1 Injector Nut 11 137B2327GS 1 O-Ring 12 216B2327GS 1 Spring 13 217B2327GS 1 Plunger 14 218B2327GS 1 O-Ring 15 220B2327GS 1 Spacer Plate 16 221B2327GS 1 Spring 17 222B2327GS 1 Spring, Spacer Plate 18 219B2327GS 1 Upper Piston 19 223B2327GS 1 Pin 20 224B2327GS 1 Ring 21 225B2327GS 1 O-Ring 22 228B2327GS 1 Valve Housing 23 227B2327GS 1 Washer
Service Kits:
Item Part # Qty Description
24 226B2327GS 1 Inlet Bolt 25 248B2327GS 1 Plug 26 155B2327GS 1 Screw 27 246B2327GS 1 Nut 28 245B2327GS 1 Knob 29 243B2327GS 1 Housing 30 244B2327GS 1 Pin 31 242B2327GS 1 Spring Guide 32 229B2327GS 2 Ring 33 232B2327GS 1 Lower Piston 34 234B2327GS 1 O-Ring 35 233B2327GS 1 Piston Guide 36 235B2327GS 1 O-Ring 37 238B2327GS 1 Bypass Fitting 38 236B2327GS 1 Inlet Bolt 39 237B2327GS 1 Washer 40 239B2327GS 1 Washer 41 95320GS 1 Conn, Gdn Hse 42 230B2327GS 1 Washer 43 28739GS 1 Wrap, Tie
250-B2327GS
Item
Qty.
Item
Qty.
Item
Qty.
6
8 15 20
3
1
1
1
21 23 32 34
1
1
2
1
36 39 40 42
1
1
1
1
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC EQUIPMENT OWNER WARRANTY POLICY
LIMITED WARRANTY
Briggs & Stratton Power Products Group, LLC will repair or replace, free of charge, any part(s), of the equipment that is defective in material or workmanship or both. Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at www.briggspowerproducts.com.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.
OUR EQUIPMENT*
OUTBOARD
MOTOR
PRESSURE
WASHER
WATER PUMP
(Not available in the
USA)
PORTABLE
GENERATOR
Less tthan 110 KKW 10 KKW oor ggreater
TRANSFER
SWITCH
2 years
none
1 year
90 days
1 year
90 days
2 years
1 year
2 years
1 year
3 years or
1500 hours
1 year
WARRANTY PERIOD**
HOME GENERATOR SYSTEM
(Includes TTransfer SSwitch, iif ssold wwith
equipment.)
Consumer Use Commercial Use
* The engine and starting batteries are warranted solely by the manufacturers of those products. ** 2 years for all consumer products in the European Union. Parts only on 2nd year for consumer use of Portable Generator and
Home Generator System - Less than 10 KW, outside of European Union.
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. “Consumer use" means personal residential household use by a retail consumer. “Commercial use" means all other uses, including use for commercial, income producing or rental purposes. Once equipment has experienced commercial use, it shall thereafter be considered as commercial use for purposes of this warranty. Equipment used for Prime Power in place of utility are not applicable to this warranty. Electric
Powered Pressure Washers used for commercial purposes are not warranted.
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
ABOUT YOUR EQUIPMENT WARRANTY
We welcome warranty repair and apologize to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For example, warranty service would not apply if equipment damage occurred because of misuse, lack of routine maintenance, shipping, handling, warehousing or improper installation. Similarly, the warranty is void if the manufacturing date or the serial number on the equipment has been removed or the equipment has been altered or modified. During the warranty period, the Authorized Service Dealer, at its option, will repair or replace any part that, upon examination, is found to be defective under normal use and service. This warranty will not cover the following repairs and equipment:
Normal Wear: Outdoor Power Equipment, like all mechanical devices, needs periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment.
Installation and Maintenance: This warranty does not apply to equipment or parts that have been subjected to improper or unauthorized installation or alteration and modification, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in our judgment, to adversely affect its performance and reliability. This warranty also does not cover normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon, lime, etc.).
Other Exclusions: This warranty excludes wear items such as quick couplers, oil gauges, belts, o-rings, filters, pump packing, etc., pumps that have been run without water supplied or damage or malfunctions resulting from accidents, abuse, modifications, alterations, or improper servicing or freezing or chemical deterioration. Accessory parts such as guns, hoses, wands and nozzles are excluded from the product warranty. Also excluded is used, reconditioned, and demonstration equipment; equipment used for prime power in place of utility power and equipment used in life support applications.
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WI, USA
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