Briggs and Stratton 030545 User Manual

Page 1
Parts ManualParts ManualParts ManualParts Manual
Mfg. No: 030545-00
2,600 Watt Briggs & Stratton Inverter
Copyright © Briggs and Stratton. All Rights reserved
12-Mar-2019
Page 2
Attachments and AccessoriesAttachments and AccessoriesAttachments and AccessoriesAttachments and Accessories
6278-00 - Parallel Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not For
Copyright © Briggs and Stratton. All Rights reserved
2 12-Mar-2019
Page 3
Table Of ContentsTable Of ContentsTable Of ContentsTable Of Contents
Model ComponentsModel ComponentsModel ComponentsModel Components PagePagePagePage
Alternator & Control Panel (800009370P1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine (80009370_80018512_P3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Main Unit (80009370_80018512_P2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wiring Diagram (319944WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wiring Schematic (319944WS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Not For
Copyright © Briggs and Stratton. All Rights reserved
3 12-Mar-2019
Page 4

Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)

Mfg. No: 030545-00Note: Unless noted otherwise, use the standard torque specifications
Not For
Copyright © Briggs and Stratton. All Rights reserved
4 12-Mar-2019
Page 5
Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)
REF NOREF NOREF NOREF NO PART NOPART NOPART NOPART NO QTYQTYQTYQTY DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION 10 ----- SCREW
67 ----- BOLT-M6 x 12 69 705457 TRIGGER-IGNITION 70 707320 BRACKET 71 707319 * BRACKET 72 ----- SCREW-M6 x 60 73 705458 ROTOR 74 ----- NUT, FLANGE M14 75 705459 FAN 76 ----- TERMINAL 77 ----- BOLT-M6 x 16 78 705466 CUP-FLYWHEEL 79 ----- COVER-FAN 80 ----- BOLT-M6 x 55 81 705465 STARTER-REWIND 82 ----- GRIP 83 ----- INSERT-GRIP 84 ----- MOUNT-VIBRATION 85 705462 INVERTER 86 ----- MOUNT-VIBRATION 89 319939GS TANK-FUEL 90 319941GS MOUNT-VIBRATION 91 319933GS GAUGE 92 ----- SCREW 93 319922GS PANEL-CONTROL 94 ----- SCREW-M5 x 30 95 319927GS COVER-PANEL 96 ----- SCREW-M6 x 56 97 319929GS TRAY-FUEL 98 706134 PLUG-SIGHT 99 705490 GROMMET-FUEL 100 317134GS CAP-FUEL 101 317441GS FILTER, Filler Neck 102 ----- SCREW 103 705463 COIL-IGNITION 104 705464 STATOR 105 ----- BRACKET 106 ----- SEAL-OIL 192 311444GS BREAKER, Circuit 193 705488 PORT-PARALLEL 194 319946GS PORT-USB 198 705482 MODULE 202 319945GS PCB-LED 203 207743GS NUT 204 91719GS WASHER 205 207806GS WASHER
Not For
206 207805GS WASHER 207 187424GS NUT, WING, M5 X 0.8 208 705478 COVER-PORT 209 311442GS SWITCH 211 314531GS OUTLET, 12VDC
Copyright © Briggs and Stratton. All Rights reserved
5 12-Mar-2019
Page 6
Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)
Mfg. No: 030545-00Note: Unless noted otherwise, use the standard torque specifications
Not For
Copyright © Briggs and Stratton. All Rights reserved
6 12-Mar-2019
Page 7
Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)Alternator & Control Panel (800009370P1)
REF NOREF NOREF NOREF NO PART NOPART NOPART NOPART NO QTYQTYQTYQTY DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION 212 68759GS OUTLET, 120V, 20Amp, Duplex
213 705931 CIRCUIT BREAKER, 20A 214 705932 OUTLET 215 705933 PANEL-CONTROL 216 ----- COVER-RUBBER 220 705934 DECAL 224 771888 DECAL 230 705936 DECAL 235 76040GS SCREW 244 706175 BREAKER-CIRCUIT 245 706177 INSULATION 246 706176 BRACKET 247 706178 BREAKER-CIRCUIT
-- 187876GS CABLE, BATTERY CHARGE
-(Not Illustrated)
-- 706357 FUNNEL
-(Not Illustrated)
-- 707499 ADAPTER-RV
-(Not Illustrated)
-- 100005GS OIL BOTTLE
-(Not Illustrated)
-- 703574 KIT, Tool
-(Not Illustrated)
-- 706139 JET-MAIN, High Altitude, 5000 ft
-(Optional Accessory)
Not For
Copyright © Briggs and Stratton. All Rights reserved
7 12-Mar-2019
Page 8

Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)

Mfg. No: 030545-00Note: Unless noted otherwise, use the standard torque specifications
Not For
Copyright © Briggs and Stratton. All Rights reserved
8 12-Mar-2019
Page 9
Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)
REF NOREF NOREF NOREF NO PART NOPART NOPART NOPART NO QTYQTYQTYQTY DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION 40 ----- SCREW
41 319930GS GUARD-MUFFLER 42 705962 GASKET 43 ----- BOLT-M6 x 75 44 ----- MUFFLER 45 ----- BOLT-M6 x 30 46 ----- COVER-CRANKCASE 50 705963 GASKET-CRANKCASE 51 ----- ROD 52 ----- COVER 53 ----- CRANKSHAFT 54 ----- PIN 55 ----- SPRING 56 ----- ARM-TENSION 57 ----- SCREW 58 ----- BRACKET 59 ----- PIN 60 ----- PIN 61 ----- BOLT-M5 x 14 62 705964 SENSOR-OIL 65 ----- COVER 96 ----- SCREW 107 ----- CRANKCASE 108 ----- GASKET 109 ----- PIN 110 ----- ROD 111 ----- PISTON 112 ----- RETAINER-PIN 113 ----- RING 114 ----- RING 115 ----- RING 116 ----- VALVE-INTAKE 117 ----- VALVE-EXHAUST 118 ----- CYLINDER HEAD 119 ----- ARM-INTAKE VALVE 120 ----- PIN 121 ----- ARM-EXHAUST VALVE 122 ----- BOLT-M8 x 50 123 705455 SPARKPLUG 124 ----- BLOCK 127 ----- O-RING 128 ----- PIN-SHAFT 129 ----- CAM-ASSEMBLY 130 ----- BOLT-M8 x 70 131 ----- SPRING 132 ----- SEAT-VALVE
Not For
133 ----- SEAL-VALVE OIL 134 705456 COVER-CYLINDER 135 ----- BOLT-M6 x 25 136 ----- MOUNT-VIBRATION 137 319943GS BRACKET
Copyright © Briggs and Stratton. All Rights reserved
9 12-Mar-2019
Page 10
Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)
Mfg. No: 030545-00Note: Unless noted otherwise, use the standard torque specifications
Not For
Copyright © Briggs and Stratton. All Rights reserved
10 12-Mar-2019
Page 11
Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)Engine (80009370_80018512_P3)
REF NOREF NOREF NOREF NO PART NOPART NOPART NOPART NO QTYQTYQTYQTY DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION 138 ----- MOUNT-VIBRATION
139 ----- BUSHING 140 ----- GASKET 141 ----- BOLT-M8 x 30 142 ----- BUSHING 143 ----- MOUNT-VIBRATION 144 319935GS BRACKET 145 ----- BOLT-M5 x 25 146 319937GS HANDLE 147 ----- SCREW 148 311431GS BUSHING 149 ----- PIN-PISTON 151 ----- BRACKET 152 ----- BRACKET 153 ----- CHAIN 158 705966 GASKET 159 ----- BOLT-M6 x 20 160 ----- PIPE-MUFFLER 161 705468 GASKET 191 ----- BEARING 217 703189 ARRESTOR-SPARK
Not For
Copyright © Briggs and Stratton. All Rights reserved
11 12-Mar-2019
Page 12

Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)

Mfg. No: 030545-00Note: Unless noted otherwise, use the standard torque specifications
Not For
Copyright © Briggs and Stratton. All Rights reserved
12 12-Mar-2019
Page 13
Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)
REF NOREF NOREF NOREF NO PART NOPART NOPART NOPART NO QTYQTYQTYQTY DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION 1 311375GS BOLT
2 319926GS PANEL-ACCESS 3 311377GS COVER, Knob 4 ----- SCREW 5 705472 KNOB 6 ----- SCREW 7 319936GS PLATE-TRIM 8 319925GS COVER-SIDE 9 311383GS PUMP, Fuel 10 ----- SCREW 11 311384GS VALVE, Fuel 12 311385GS SWITCH, ON/OFF 13 ----- COVER-SWITCH 14 ----- SCREW 15 311386GS SCREW 16 705474 COVER-AIR CLEANER 17 705473 FILTER-A/C FOAM 18 705475 FILTER-A/C FOAM 19 705476 BASE-AIR CLEANER 20 317446GS HOSE 21 317108GS CHECK VALVE 22 317447GS HOSE 23 ----- BOLT-M5 x 12 24 ----- NUT 25 ----- SLEEVE 26 705477 COVER-AIR CLEANER 27 705939 GASKET-AIR CLEANER 28 705940 CARBURETOR 29 ----- ROD-THROTTLE 30 ----- SPRING 31 705944 BRACKET 32 ----- SCREW 33 ----- SCREW 34 705938 MOTOR-STEPPER 35 705941 COVER 36 705945 GASKET 37 705942 STUD 38 705495 INSULATOR 39 705496 GASKET 63 705491 DIPSTICK 64 705492 OIL SEAL 66 ----- DEFLECTOR 67 ----- BOLT-M6 x 12 68 ----- SEAL-RUBBER 107 ----- CRANKCASE 150 ----- DEFLECTOR
Not For
154 705467 REGULATOR-VOLTAGE 155 ----- NUT 156 319924GS COVER-SIDE 157 319928GS COVER-SPARK PLUG 162 706065 HUBCAP
Copyright © Briggs and Stratton. All Rights reserved
13 12-Mar-2019
Page 14
Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)
Mfg. No: 030545-00Note: Unless noted otherwise, use the standard torque specifications
Not For
Copyright © Briggs and Stratton. All Rights reserved
14 12-Mar-2019
Page 15
Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)Main Unit (80009370_80018512_P2)
REF NOREF NOREF NOREF NO PART NOPART NOPART NOPART NO QTYQTYQTYQTY DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION 163 ----- BOLT-M6 x 25
164 319932GS BAR 165 319934GS BRACKET 166 319942GS FRAME 167 ----- NUT-FLANGE M8 168 705469 MOUNT-VIBRATION 169 705494 AXLE 170 705946 BRACKET 171 705470 MOUNT-VIBRATION 172 771593 E-RING 173 705471 SLEEVE 174 ----- BOLT-M8 x 16 175 319938GS HANDLE 176 319923GS COVER-BOTTOM 177 311427GS MOUNT, Vibration 178 319940GS WHEEL 179 311426GS MOUNT, Vibration 180 705483 HOSE 181 705484 HOSE 182 705487 SEPARATOR 183 705485 HOSE 184 705486 HOSE-FUEL 185 ----- CLAMP 186 705480 HOSE-FUEL 187 705481 HOSE-FUEL 188 ----- CLAMP 189 705479 HOSE-FUEL 190 705493 FILTER 218 705977 DECAL 219 705968 DECAL 223 705967 DECAL 225 705978 DECAL 231 705976 DECAL
Not For
Copyright © Briggs and Stratton. All Rights reserved
15 12-Mar-2019
Page 16

Wiring Diagram (319944WD)Wiring Diagram (319944WD)Wiring Diagram (319944WD)Wiring Diagram (319944WD)

Mfg. No: 030545-00Note: Unless noted otherwise, use the standard torque specifications
Not For
Copyright © Briggs and Stratton. All Rights reserved
16 12-Mar-2019
Page 17
Wiring Diagram (319944WD)Wiring Diagram (319944WD)Wiring Diagram (319944WD)Wiring Diagram (319944WD)
REF NOREF NOREF NOREF NO PART NOPART NOPART NOPART NO QTYQTYQTYQTY DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION
-- ----- Wiring Diagram Only
-- WARNING Warning Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please Refer Service To Qualified Personnel.
Not For
Copyright © Briggs and Stratton. All Rights reserved
17 12-Mar-2019
Page 18

Wiring Schematic (319944WS)Wiring Schematic (319944WS)Wiring Schematic (319944WS)Wiring Schematic (319944WS)

Mfg. No: 030545-00Note: Unless noted otherwise, use the standard torque specifications
Not For
Copyright © Briggs and Stratton. All Rights reserved
18 12-Mar-2019
Page 19
Wiring Schematic (319944WS)Wiring Schematic (319944WS)Wiring Schematic (319944WS)Wiring Schematic (319944WS)
REF NOREF NOREF NOREF NO PART NOPART NOPART NOPART NO QTYQTYQTYQTY DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION
----- Wiring Schematic Only WARNING Warning Generator Voltage Could Cause Electrical Shock or Burn Resulting in
Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please Refer Service To Qualified Personnel.
Not For
Copyright © Briggs and Stratton. All Rights reserved
19 12-Mar-2019
Page 20
in/lbs
ft/lbs
3
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property Class
Class 8.8
Class 10.9
Class 12.9
Size Of Hardware
Nm. Nm. Nm.
Nm.
M3 1.28
2.90
5.75
9.9
16.5 24 48 83
132 200 275 390 530 375
995 1350 1830 2360 3050
13.44 1.80
4.10
8.10 14 23 34
67 117 185 285 390 550 745 960
1400 1900 2580 3310 4290
19.2 22.92 2.15
M4 30.72 43.44 52.56 4.95 M5 60.96 5.97 7.15
16.5
9.7
M6 7.3 10.3 12.1 M7 12.1 16.9 19.9
27
M8 17.7
25
29
40
M10 35 50
59
81
M12 61 86.2 103 140 M14
101
136 162 220
M16 147 210 250 340 M18 202 287 346 470 M20 290 405 486 660 M22 390 559 656 890 M24 497
708
840 1140
M27 733 1032 1239 1680 M30 995 1401 1681 2280 M33
1349
1902 2278 3090
M36 1740 2441
3798
2935 3980
M39 2249 3163
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware Grade
SAE Grade 2 SAE Grade 5 SAE Grade 8
Size Of
in/lbs
ft/lbs
in/lbs
ft/lbs
in/lbs
ft/lbs
in/lbs in/lbs
Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6 10 13.6 14 19.0 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 29 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4
110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0
Hex Head Capscrew
Hex Nut
Lockwasher
Washer
Carriage Bolt
NOTES
1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.
Hardware Identification & Torque Specifications
Common Hardware Types
No
Marks
The guides and ruler furnished below are designed to help you select the appropriate hardware.
8.8
10.9
12.9
Class 5.6
5.6
5150
13.44
1.28
5.88
26.4
2.50
44.64
4.3
5.2
7.1
7.7
10.5
15
21
988
1340
759
1030
590
800
435
590
320
435
217
295
169
230
126
171
89
121
64
88
42
58
26
36
.56
Thread Diameter (mm)
Screw, 1/2- 16 x 2
Body Diameter
Diameter
Inside Diameter (in)
Nut, 1/2-16
0
1/4 3/4
1/2
21
1/4 3/4
1/2
1/4 3/4
1/2
1/4 3/4
1/2
4
90
100
70
80
50
60
30
40
010
20
Thread Diameter (mm)
Nut, M8
Screw, M8- 1.25 x 25
Distance between threads (mm)
Body Length (in)
Body Length (mm)
3/8” Bolt or Nut
Wrench—9/16”
5/16” Bolt or Nut
Wrench—1/2”
1/4” Bolt or Nut
Wrench—7/16”
1/2” Bolt or Nut
Wrench—3/4”
7/16” Bolt or Nut
Wrench (Bolt)—5/8” Wrench (Nut)—11/16”
in/lbs
Threads per inch
Threads per inch
Body Length
Body
When a washer or nut is identified as
1/2”
(M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as
1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).
Standard Hardware Sizing
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Wrench & Fastener Size Guide
Page 21
Copyright © Briggs and Stratton. All Rights reserved
12-Mar-2019
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