Bridgeview BALE KING 5100, BALE KING 5100TR, BALE KING 8100, BALE KING 5200, BALE KING 5200TR Operator's & Parts Manual

BALE KING 5100/5100TR

Bale Processor

Operator's & Parts Manual

Last Updated: August 11, 2015

Bridgeview Manufacturing Inc.

P.O. Box 4

Gerald, Saskatchewan, Canada

S0A 1B0

Phone: 1-306-745-2711

Fax: 1-306-745-3364

Email: bmi@sasktel.net

www.bridgeviewmanufacturing.com

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The Serial Number is located the front tub panel, next to the operator manual box.

Your Authorized Dealer

Your Serial Number

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TABLE OF CONTENTS

INTRODUCTION ........................................................................................................................................ 1

Safety Precautions ....................................................................................................................... 1

Safety Decals ............................................................................................................................... 2

FEATURES & OPERATION ....................................................................................................................... 5

Power Take-off ............................................................................................................................ 5

Hydraulics .................................................................................................................................... 9

Cylinder Maintenance ................................................................................................................ 10

Implement Tongue ..................................................................................................................... 10

Rear Fork Tines ......................................................................................................................... 11

Hoop Grate Adjustment ............................................................................................................. 11

Hoop Grate Adjustment ............................................................................................................. 12

Deflector .................................................................................................................................... 13

Agitators .................................................................................................................................... 16

Loading Bales ............................................................................................................................ 17

Optional Diverter Kit ................................................................................................................. 18

Optional Fine Chop Kit ............................................................................................................. 19

Optional Total Ration Grain Tank (5100TR) ............................................................................ 20

Lubrication and Maintenance .................................................................................................... 22

Tire Inflation and Rating ........................................................................................................... 24

Twine Removal.......................................................................................................................... 25

Rotor and Flail Replacement ..................................................................................................... 26

Transportation ............................................................................................................................ 27

Trouble-shooting Guide ............................................................................................................. 28

Features and Specifications ....................................................................................................... 29

PARTS MANUAL...................................................................................................................................... 30

Jack & Hitch .............................................................................................................................. 30

Wheels & Hub ........................................................................................................................... 31

Rotor & Drive Components ....................................................................................................... 32

Gearbox ..................................................................................................................................... 33

PTO Shaft .................................................................................................................................. 35

Twine Cutter .............................................................................................................................. 36

Grates ......................................................................................................................................... 37

Agitators .................................................................................................................................... 38

Wings & Front Rack .................................................................................................................. 39

Rear Forks ................................................................................................................................. 40

Deflector & Hose Cover ............................................................................................................ 42

Front Tub Components .............................................................................................................. 44

PTO Holder ............................................................................................................................... 46

Rear Tub Components ............................................................................................................... 47

Slow Moving Vehicle (SMV) Sign Kit ..................................................................................... 48

Decals ........................................................................................................................................ 49

Fine Chop .................................................................................................................................. 50

Diverter Control Box ................................................................................................................. 52

Total Ration Grain Tank ............................................................................................................ 54

HYDRAULIC AND ELECTRICAL SCHEMATICS ................................................................................ 57

Hydraulics .................................................................................................................................. 57

Lights & Electrical..................................................................................................................... 67

NOTES ........................................................................................................................................................ 71

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INTRODUCTION

Thank you for purchasing a Bale King bale processor. With the proper operation and service as outlined in this manual, the Bale King will provide you with years of trouble free operation. This is a complete safety, operation and parts manual for the Bale King 5100. The manual covers in detail how to safely and effectively use your new processor. The procedures outlined in this manual should be followed to ensure safe operation and longevity of your machine. The parts manual covers all parts you may need to order in case of accident or breakdown. Please read completely through this manual before beginning operation of your new machine.

Safety Precautions

The following safety precautions MUST be followed to ensure safe operation of the Bale King Bale processor.

• ALWAYS turn OFF the tractor when leaving the operating platform.

• DO NOT stand in front of the discharge chute while the machine is running.

• DO NOT walk or move under the bale forks when they are in the upward position,

unless the cylinder safety lock is in place.

• DO NOT enter the machine while in operation.

• DO NOT clean machine while in operation.

• DO NOT stick any device into the machine to clear debris while the machine is in

operation.

• ALWAYS turn off the machine when cleaning the machine, removing twine, or

hooking/unhooking the machine

• ALWAYS use safety chain when towing the machine on the highway.

• DO NOT operate if any part of the PTO safety shielding is missing or is not secured.

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Safety Decals

Power Take-off

The operator must obey all safety labels and must maintain the proper shielding. A high percentage of drive-line injuries occur when safety shielding is missing or not functioning properly.

DANGER: Contact with a rotating drive-line can cause serious injury or death.

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Discharge

DANGER: Do not stand on the discharge side of the machine while it is in operation.

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Rear Fork Lift Area

DANGER: Stand clear of lift area. Do not stand under the forks unless safety locks are

installed.

Deflector Safety Lock: Unlock for Operation, Lock for Transport and Storage.

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FEATURES & OPERATION

Power Take-off

The Bale King bale processor has a PTO shaft which is splined on both ends. The implement end uses a 1-3/4"-20 spline with wedge lock bolts. Install onto the gearbox and tighten the wedge bolts. The bolts should be torqued to 160 ft-lb and re-torqued after 8 hrs of use. The tractor end comes standard with a 1-3/8"-21 spline quick detach constant velocity joint. An optional 1-3/4"-20 spline yoke is available through your Bale King dealer. The Bale King processor is designed to use a minimum of 75 HP. The drive shaft is shear-bolt protected. The machine must be operated at 1000 PTO RPM.

NOTE: Spread yokes and twisted drive shafts are signs of OVERLOAD, not a manufacturer’s

defect and therefore not covered by warranty.

• DO NOT operate the machine using a spline adaptor. Use of adaptors will void

warranty due to damage caused to the tractor PTO, PTO driveshaft, or implement.

• DO NOT operate at 540 rpm, or use any kind of adaptor to connect to a 540 rpm spline.

• Always ensure that the PTO shaft is attached securely to the tractor. When the processor

is not hooked to the tractor, store the shaft on the PTO holder.

• DO NOT transport the processor without securing the PTO shaft. It may bounce off the

holder and be damaged.

• Always ensure that the drawbar is adjusted to 16” from the end of the tractor PTO shaft

to the center of the hole in the drawbar.

Operation

To engage the rotor for processing a bale, be sure the PTO shaft is properly connected to the tractor. Engage the PTO at idle. After the PTO is fully engaged, increase PTO speed until it reaches 1000 RPM. The processor must not run at any speed less than 1000 PTO RPM as it may result in the flails springing back against the rotor after they come in contact with the bale. This “backslap”

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may cause flails to fatigue and excessive vibration which may cause the bearings to fail. Bales may be dumped into the tub while the rotor is stopped or while it is running.

Shear Bolt

All new Bale King processors are equipped with a shear bolt clutch located at the implement end of the PTO shaft. The correct size shear bolt is 3/8 x 2” Grade 5. Any other size or grade will damage the shear assembly. Spare shear bolts are shipped with each new machine and are stored along the front top lip of the tub. If your shear bolt is shearing excessively you may be over-loading the machine. If this occurs raise the grate assembly to make the machine less aggressive, or roll the bale more slowly. Always ensure that your machine is running at 1000 PTO RPM.

NOTE: Please consult your local dealer to help pinpoint any problems.

PTO Holder

A PTO shaft holder is standard with your new Bale King, for safe storage of the PTO shaft when the processor is not in use.

When unhooking the PTO shaft from

the tractor, lift the free end of the PTO shaft up and place it in the holder provided. This will keep the shaft away from the hitch when hooking the tractor to the machine and keep it clear from snow and ice. The hydraulic hoses may need to be adjusted to best fit your tractor, to avoid damage from rubbing on the PTO shaft shield. This can be done by loosing the bolt on top of the plastic hose clamp, then pushing or pulling on the hoses to adjust the length.

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PTO Use and Maintenance

Shut OFF the tractor engine and remove the key before doing any maintenance on the machine. Use ONLY genuine Weasler parts when replacing any worn or damaged PTO components.

Length:

Confirm the minimum and maximum working lengths of the driveline. The telescoping tubes must overlap at least 1/3 of their length when in use. The PTO is designed to be used with a drawbar length of 16" from the end of the PTO shaft. Adjust your tractor accordingly.

Shielding:

Be sure that the shielding is not damaged and rotates freely on the drive shaft.

Working Angles:

Constant Velocity joints can operate up to 80 degrees for short periods of time. Do not operate for long periods on sharp angles.

Attachment:

Be sure the drive-line is properly attached and all bolts and screws are tight on the implement input shaft and on the tractor PTO shaft.

Storage:

When not in use, cover or protect the drive shaft from the weather. When removed from the machine store both halves together to prevent damage. Check all components for proper function and lubrication before use.

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BEFORE ATTEMPTING ANY REPAIR PROCEDURES, ALWAYS USE APPROPRIATE EQUIPMENT SUCH AS

SAFETY GLASSES, SAFETY SHOES, AND GLOVES

Shield Removal:

• To remove the shield, pop out the red snap, then rotate

the guard on the bearing to line up the three tabs with the openings and pull it off away from the knuckle joint.

• Remove the nylon bearing from the shaft by spreading

it open.

Shield Assembly:

• Be sure to lubricate the groove in the inner yokes where the shield

bearing rides. Reinstall shields in the reverse order that they were removed.

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Hydraulics

WARNING: Pressurized hydraulic fluid can cause serious injury.

• When working with hydraulic equipment,

eye and hand protection should be worn.

• Do not test for leaks with bare hands.

• Relieve any pressure before removing a

hose or fitting.

• Never work under components raised by hydraulic equipment unless supported externally.

There are three sets of hydraulic hoses to connect to the tractor. Each hose has a coloured marker to identify its function. They should be connected at best convenience for the tractor's controls. Note that the hoses are paired by colour and the following tables show the operation when pushing oil into the hose with the longer marker.

5100 - 3 Remotes

Hose Marker

Function

Long Red

Turn agitators clockwise

Long Blue

Lift rear fork

Long Yellow

Lift discharge deflector

An optional diverter kit (BMI # 25091) is available to allow the Bale King 5100 to run using only two sets of hoses. The function is then determined by a control box, mounted in the cab of the tractor.

5100 - 2 Remotes

Hose Marker

Function

Long Red

Turn agitators clockwise

Long Blue

Lift rear fork or deflector

Always set the tractor's hydraulic flow at a lower rate and adjust it upward until the desired speed is reached. Excessive oil flow may damage the flow divider cartridge.

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Cylinder Maintenance

The hydraulic cylinders are easily removed for repair or maintenance simply by:

• Lowering the fork (or deflector) to the down position and

unhooking the hydraulic lines. Be sure there is no pressure on the lines and mark the line locations so there is no confusion when reinstalling the cylinders. Check hydraulic schematics.

• Removing the cotter pin closest to the frame of the machine and

sliding the cylinder pins out

• To reinstall, reverse the removal procedure

NOTE: Always cover exposed cylinder shafts with grease to avoid rusting of shafts if the unit is not used for extended periods of time. Rusted cylinder shafts are NOT covered by warranty NOTE: Check all hoses and fittings periodically for leaks. Tighten or replace any dripping components or any worn out hoses.

Implement Tongue

The adjustable hitch on the Bale King features a cast single tongue with hammer strap insert. This allows for use with tractors equipped with a hammer strap or with a single drawbar. It also allows the machine to move independently over rough terrain without bending the draw pin.

• Make sure that the drawbar is set to 16 inches behind

the PTO shaft for proper PTO length.

• Adjust the hitch height to match the drawbar height and allow the machine to sit level.

• DO NOT install the insert if using a tractor with a hammer strap as this will bend the

hitch pin

NOTE: Make sure that the jack in on the outside stub for lifting, and the inside stub during transport. DO NOT lift the machine with the jack on the inside stub.

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Rear Fork Tines

The rear fork bale tines can be adjusted side to side by removing the pin connecting the tine to the machine and replacing the tine in the other available gap. Always use tines in the same position on either side to keep the stress on the forks and cylinders balanced. For transport and safety when working under the forks, install the red safety locks onto the lift cylinder, and fasten in place using the supplied pin.

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Hoop Grate Adjustment

There are six adjustment settings for the hoop grate on the bale processor. These settings determine the rate of feed of the bale you are processing and the how fine the cut will be. Move the handle “UP” for a more aggressive cut.

• Position #1: Highest grate setting for finest cut and

slowest rate of feed. Used for tough processing feeds such as silage bales and some types of hay.

• Position #2 - #5: Normal operating range. Machine

gets more aggressive as grate is lowered (handle moves “up”).

• Position #6: Lowest grate position, most aggressive

fastest rate of feed.

The Bale King should be adjusted according to bale conditions to achieve a rate of feed of approximately 1.5 to 2 minutes. Light brittle material such as wheat straw may allow faster processing while tough stringy material such as slough hay, green feed, or flax will require slower processing. Hoop grate adjustment should be checked periodically. NOTE: Processing a bale too rapidly may cause unnecessary machine deterioration.

For cases where a faster feed rate is desired, there is a second setting on the shackle connection between the hoop and handle (inside the front tub wall). To switch to a more aggressive setting, remove the bottom 3/4" bolt and nut, and reposition the bolt and bushing to the lower hole. Support the hoops externally to prevent injury.

NOTE: Upper grate position should be approximately 1/4” flail recession. Lower grate

position should allow 1-1/2” flail protrusion. Contact your Bale King dealer if this can’t be achieved.

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Deflector

The Bale King 5100 is equipped with a hydraulic side deflector to change the discharge distance and distribution. It also comes with a flipping rubber flap for superior control of the spread pattern.

Moving the deflector to the down position and flipping the rubber down (above left) will allow the hay to be laid in a windrow, or bunk feeder. Swinging the deflector up will allow you to spread straw out over a large area. If you also flip the rubber up (above right), you will be able to "fine tune" the discharge, to control the height and distance. To flip the rubber, simply pull on the handle and swing into position. Then push the handle so that the tabs catch in the notches and lock into place.

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The Bale King 5100 deflector comes with the additional feature of adjustable width:

• First move the deflector to its lowest position.

• Remove the seven bolts (2 front, 3 top, 2 rear) connecting the inner and outer deflector

pieces.

• Slide the outer deflector to the desired width and replace the bolts.

There are three different deflector length settings to accommodate your desired width:

Bunk Feeding Width

(Distance from Tire)

Transport Width

Total (RHS, LHS)

Folded

N/A

8'-6" (4'-3", 4'-3")

Short

28 Inches

9'-4" (5'-1", 4'-3")

Medium

32 Inches

9'-8" (5'-5", 4'-3")

Long

35 Inches

9'-10" (5'-7", 4'-3")

NOTE: Use only the medium and short settings unless required due to tractor width.

For transport and storage, the deflector lock should be put in place by swinging the lock as shown and fastening with a lynch pin.

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The Bale King 5100 deflector also has the ability to fold for more compact long term storage or long distance transport.

• Move the deflector to its lowest position

• Remove the seven bolts (2 front, 3 top, 2 rear) connecting the inner deflector and outer

deflector

• Move the outer deflector to the widest setting and replace the bolts on the front and back

of the deflector as shown (do not tighten yet, do not replace top bolts)

• Raise the deflector to its highest position with the hydraulics. Remove the bolts closest to

the machine center (both front and back) and swing the outer deflector down.

Be sure that the outer deflector fits nicely outside the tub walls. Some fine tuning may be required. Replace the bolts on the front and back in the available holes as shown. The deflector should now fit inside the width of the wings.

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Agitators

The Bale King is equipped with a flow divider/combiner and two hydraulic motors for turning the bale. Once the main rotor is turning at full speed the bale can be turned in either direction to begin processing. The faster the bale is turned in either direction, the faster it will be processed. It may be necessary to change direction of the bale when loose debris builds on either side of the bale chamber. This will remove the loose debris preventing spillage from the machine. This is especially true when processing soft core bales. By reversing direction regularly, soft core bales will process more evenly.

If the tractor has a flow control, adjust the oil flow so that the agitators run at a low rate.

Adjust the flow as needed to find the best speed to process a bale (approximately 30 rpm or 12 gpm flow). Turning bales too fast can result in rotor overloading resulting in flail “backslap” which in turn causes flail and bushing damage. High agitator speed may also cause damage to the hydraulic motors and excessive twine and material build-up on the agitators.

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Loading Bales

When loading Bales into your Bale King bale processor, the following procedure should be followed:

• Position the tractor and the Bale King so as to be lined up to back straight into the row of

bales.

• When close to the bale, lower the forks completely (you will feel a light vibration as the

forks bottom out against the frame.)

• Back completely under the first bale.

• Allow the tractor to move forward while lifting the bale, because the bale fork moves

away from the machine while loading.

• If you are loading from the same row you can dump the bale into the machine and back

straight into the second bale. If you are going to a different stack for the second bale only raise the first bale enough to clear the ground. Move to the next row and align the machine to the bale before dumping the bale into the tub. This gives you good visibility to line up to the second bale.

• Once you have the first bale in the tub and the second bale on the forks, raise the bale

fork about 1/4 of the way up. You can now transport to your feeding or bedding area to begin processing.

Note: Carry the bale as low as possible to lessen the stress on the cylinder shafts. Carrying the bale too high may bend hydraulic cylinder shafts.

• When the first bale has been processed, it is common practice to leave the rotor running

at full speed when loading the second bale into the bale chamber from the rear forks.

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Optional Diverter Kit

The Bale King 5100 processor has an optional diverter kit (BMI # 25091) which allows it to operate using only 2 hydraulic remotes. The fork and deflector functions are then controlled by a cab-mounted switch box. This box must be wired up to the tractor's electrical system.

The diverter kit also features a pilot operated check valve to ensure that the deflector will not fall down due to leaking across the valve.

A 4-pin plug is used to power the diverter valve on the processor. If no power is supplied, the hydraulics will still control the rear forks, but the deflector will not be functional. If the switch in the tractor is activated, the deflector can be controlled. On 5100TR machines, this box can also control grain flow ("Feed").

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Optional Fine Chop Kit

The Bale King 5100 processor has an optional fine chop knife kit (BMI # 22139) available to go into the lower tub area. This option is available if you require a finer cut on the material which you are processing such as slough hay and silage bales. It is recommended that the knives be lowered when bedding straw as it will affect your spread pattern. Adjust the machine as needed.

There are two settings for the fine chop, depending on how fine you wish to cut the

material. These settings achieved by pulling on the handle (towards the back of the machine), then selecting the desired hole.

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Optional Total Ration Grain Tank (5100TR)

The Bale King 5100 has an available 40 bushel grain tank, which allows grain to be discharged on top of a windrow of processed hay, or independently out the right side of the machine. This bolt-on kit changes the processor to a 5100TR (Total Ration). The tank is located on the left side of the machine and features a large opening, 5 ft off the ground for easy filling. A flow control valve allows you to adjust the speed of the augers so that you can meter the grain flow for different situations. It is recommended to determine your desired rate based on driving speed and the flow rate of the tractor. Setting the valve to "0" will give no grain, while setting it to "10" will be full speed.

The grain tank has the option of running using two, three, or four sets of hoses. Each hose has a coloured marker to identify its function. They should be connected at best convenience for the tractor's controls. Note that the hoses are paired by colour and the following tables show the operation when pushing oil into the hose with the longer marker.

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5100TR - 4 Remotes Set-up

Hose Marker

Function

Long Red

Turn agitators clockwise

Long Blue

Lift rear fork

Long Yellow

Lift discharge deflector

Long Green

Discharge grain

5100TR - 3 Remote Set-up

Hose Marker

Function

Long Red

Turn agitators clockwise

Long Blue

Lift rear fork or deflector

Long Green

Discharge grain

5100TR - 2 Remote Set-up

Hose Marker

Function

Long Red

Turn agitators clockwise

Long Blue

Lift rear fork or deflector, or discharge grain

If a Total Ration grain tank is installed with a fine chop kit, an adaptor (BMI # 22042) is available to move the handle to the front of the tub.

Cleanout doors are located at the bottom end of both the cross-auger, and the grain tank. It is recommended that both be cleaned out at the end of every season.

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Lubrication and Maintenance

Lubricating the Bale King bale processor should be done on a regular basis.

Location

Timeline

A

Hoop Handle

150 Bales or 8 hours

whichever comes first

B

Fine Chop Handle Adaptor

(5100TR Only)

C

Agitator Bearings (x 2)

D

Rotor Bearing

E

Bale Fork Pivot (x 2)

F

Wheel Hubs (x 2)

Seasonally (or 300 hours)

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PTO/Driveline

Frequent lubrication is required. Grease the driveline parts as required on the chart.

After storage for long periods of time, lubricate and check the function of every driveline component before operating. Failure to grease all the joints will VOID warranty.

Gearbox

There is one grease zerk on the front of the gear box. Apply 3-5 pumps of good quality grease every 8 hours or 150 bales, whichever comes first. If the gearbox is removed to replace the rotor or perform any other service, add 80 pumps of grease to the grease zerk upon reinstallation.

The gear box requires GL5 80W90 gear oil. The oil should be filled to the level plug (approximately 500 mL) and checked on a regular basis. The oil should also be changed at the following intervals:

• 25 hours after first use

• 50 hours after first use

• Every 300 hours or annually (which ever comes first)

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Tire Inflation and Rating

Wheel bearings should be inspected annually for adjustment and lubricated annually. Inspect more often for extensive traveling.

• To tighten the wheel bearings, lift up each wheel (one at a time) until the wheel spins

freely.

• Remove dust cap and the cotter pin which retains the castle nut.

• Tighten the nut until the wheel will rotate approximately two turns when given a firm

spin.

• Align castle nut to closest hole and insert the cotter pin.

• Pack hub full of grease and reinstall the dust cap.

Proper tire inflation will help to alleviate puncture problems when towing and operating on rough terrain.

Check for proper tire inflation

24 psi

Replace any damaged or worn tires

16Lx16.1 6-ply

Check and tighten wheel bolts on a regular basis

125 ft.lb

Note: When inflating tires, use a clip-on chuck and extension

hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.

Note: Warranty does not cover damaged rims and hubs due to loose wheel bolts or flat tires. Tire warranty is covered by the tire manufacturer.

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Twine Removal

Twine guards are installed on the machine to keep bale twines out of important areas such as bearings.

• The wheel hubs have a twine guard to keep anything from

getting tangled in the wheel bearing. Check for and remove any twine which may have wrapped around the spindle.

• The main rotor and the agitators are equipped with

removable twine guards. The guards are mounted to the front and rear walls of the machine. The twine guards are bolted and need to be removed if you need to remove or tighten the bolts on the bearings or the hydraulic motors.

• Remove any twine which may have wrapped around the

agitators.

WARNING: Before attempting the removal of twine from the rotor, be sure that the machine is stopped and the tractor is shut OFF. Place the tractor in park. Twines can be removed with the use of the supplied knife, or any other knife.

An electric device is also available from suppliers to melt the twine & allow it to be pulled off. Once melted, the twine should be removed immediately to prevent damage to the rotor. It is NOT PERMITTED to leave the twine burning on the rotor as this has several adverse effects:

• It may take the temper out of the steel, rendering it weaker.

• Loose straw and hay remaining in the machine may ignite causing a fire in the processor.

• Excessive buildup of melted plastic.

• Dry out bushings causing them to wear prematurely.

NOTE: Bridgeview Manufacturing Inc. VOIDS warranty for any damage caused by twine

burning in the processor.

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Rotor and Flail Replacement

When reinstalling the rotor, follow the removal procedure in reverse. Once the rotor is in place, install the bearing with the grease zerk facing the discharge side, and the gearbox with the breather UP. Apply Loc-Tite to the bearing bolts and torque to 110 ft-lb. Center the rotor side to side and check flail clearance on the hoop grates. and ensure that there is 1/2" to 5/8" clearance between the flails and bottom of the tub. Tighten the bearing lock collar in the direction of rotation. Check that the gearbox oil level is up to the bottom of the side plug, and add 80 pumps of grease to the gearbox zerk.

Flail replacement is accomplished by removing the 3/4”x 4-3/4” bolt holding the flail to the rotor. The flail is then lifted away from the rotor. The bushing can now be removed by using slight pressure to push it out of the flail. Inspect the bolt, bushing, and the flail for wear. If wear is excessive, replace with new parts. Bridgeview Manufacturing Inc. recommends when changing flails to change in PAIRS (opposite each other). Processing bales with broken flails causes the rotor to be out of balance and excessive vibration may cause machine deterioration.

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Transportation

The Bale King 5100 can be safely towed on public roads, provided the following precautions are met:

• Tow vehicle and hitch must be rated at least 5300 lb gross, and 1600 lb tongue.

• NEVER exceed 40 km/h (25 mph).

• ALWAYS ensure that the safety chain is properly installed

• Tow vehicle must have a 7 pin round trailer plug (or adaptor)

• Plug in lights and check for proper function (flashing amber lights, red tail lights)

• Ensure that the supplied SMV (Slow Moving Vehicle) sign is clearly visible from the rear

• Lift the forks all the way up and install the safety locks

• If possible, the deflector should be in the folded position

• Ensure that the deflector safety lock is installed

• Ensure that the PTO and hydraulic hoses are properly secured

NOTE: With the deflector folded and no grain tank, the overall width of the processor is 8'-6".

Check with local authorities regarding transport on public roads. Follow all applicable laws

and regulations.

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Trouble-shooting Guide

Problem

Possible Cause

Remedy

Excessive main

shear bolt breakage

Engaging PTO at high engine speed or too quickly

• Idle tractor to engage PTO then bring up to

full operating speed

• Feather PTO lever into position

Excessive twine wrapped on rotor causing flail movement to be restricted

• Cut twine off rotor

Broken flails causing rotor to be out of balance

• Replace broken flails (in pairs opposite

each other)

Overloading rotor

• Set hoops to less aggressive position

• Slow rotation of bale

• Change direction of bale rotation

Incorrect shear bolt used

• Use correct shear bolt

Operating machine at less than 1000 PTO RPM

• Operate machine at rated 1000 PTO RPM

Excessive vibration

while processing

bales

Excessive twine wrapped on rotor causing flail movement to be restricted

• Cut twine off rotor

Broken flails causing rotor to be out of balance

• Replace broken flails (in pairs opposite

each other)

Overloading rotor

• Set hoops to less aggressive position

• Slow rotation of bale

• Change direction of bale rotation

Operating machine at less than 1000 PTO RPM

• Operate machine at rated 1000 PTO RPM

Rotor bearing failure

• Replace failed parts

Agitators stopping

Excessive loose material in tub causing agitator to jam

• Reverse direction of bale rotation

• Turn bale more slowly

Tractor relief pressure set too low

• Set tractor relief pressure to at least 2500

PSI

A single agitator

stopping

Mechanical flow divider valve not functioning correctly

• Contact your dealer for repairs

Coupler between motor and agitator broken

• Replace failed parts

No grain Flow

Flow control valve set too low

• Increase flow rate in tractor or on flow

control valve

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Features and Specifications

Dimensions:

5100

5100TR

Overall Weight

4400 lb

5240 lb

Drawbar Weight

1250 lb

1600 lb

Overall Height

105 in.

Overall Length (Forks Up)

187 in.

Overall Length (Forks Down)

217 in.

Overall Width (Deflector Folded)

102 in.

125 in.

Overall Width (Deflector Up)

112 in.

125 in.

Overall Width (Deflector Down)

135 in.

145 in.

Tread Width (on centers)

78 in.

86 in.

Grain Tank Capacity

40 bushels

Tub Opening

80 x 91 in.

Rotor Extended Tip Diameter

27 in.

Discharge Opening

12 x 80 in.

Heavy Duty Reinforced Frame and Axle Assembly:

Main Frame

4 x 6 in. Tubing

Frame Width

52 in.

Heavy Duty Square Jack

Mounted on Frame

Heavy Duty Bale Fork Frame

3 x 6 in. Tubing

Adjustable Bale Fork Width (on centers)

48 in. or 40.5 in.

Adjustable Hitch Height

4 settings at 1.5 in. intervals

Spring Lock Lever on Grate and Fine Chop Adjusters

Dual Hydraulic Lift Cylinders

3” x 18” x 1-1/2" Rod

Single Hydraulic Deflector Cylinder

1-1/2" x 6" x 3/4" Rod

Tire Size

16L x 16.1 6 Ply

Tire Inflation

24 psi

Wheel Nut Torque

125 ft-lb

Minimum Horse Power Requirements

75 HP

Required Number of Hydraulic Remotes

2 or 3 (5100)

2, 3 or 4 (5100TR)

Rated PTO RPM

1000 RPM

Flail Tip Speed at 1000 RPM

7000 FPM

Number of Flails

28

Flail Size

3/4 x 1-½ x 7 in.

Oil Impregnated Bushing in Flails

Rotor Shaft

1-15/16” Bearing

Agitator Shaft

1-3/4” Bearings

Disc Type Twine Guard

PTO Shaft

Weasler: Cat. 6 80 deg. C.V.

Shear Bolt

3/8 x 2” Gr. 5

Gearbox Oil

GL5 80W90

Gearbox Oil Capacity

500 mL

Bridgeview Manufacturing Inc.

30

PARTS MANUAL

Jack & Hitch

#

DESCRIPTION

PART #

QTY

1

Jack, 5000 lb * Comes with pin *

22166

1

2

Nut, 3/4" Stover Lock

11823

3

Hitch Tongue

22440

1

4

Bolt, 3/4" x 5"

10803

1

5

Bolt, 3/4" x 5-3/4"

10802

2

6

Hitch Clevis

22441

1

7

Safety Chain, 11000lb x 53"

21715

1

8

Nut, 1/2" Nylon Lock

10241

1

9

Flat Washer, 1/2"

11668

2

10

Bolt, 1/2" x 2"

10322

1

Bridgeview Manufacturing Inc.

31

Wheels & Hub

#

DESCRIPTION

PART #

QTY

5100

QTY

5100TR

1

8 Inch Axle Extension * TR Only *

24969 1

2

Nut, 3/4"

10283

12

18

3

Lock Washer, 3/4"

10284

12

18

4

Bolt, 3/4" x 2"

13800

12

18

5

Tire, 16L-16.1 6 ply * See your local tire dealer *

- 2 2

6

Rim, 16.1x14, 8 on 8"

10354 2 2

7

Wheel Stud, 9/16" x 1-3/4" NF

10347

16

8

Spindle Plate

22434 2 2

9

Seal, 2" ID

10344 2 2

10

Inner Bearing Cone, 1-3/4" ID

10345 2 2

11

Inner Bearing Race

10349 2 2

12

Hub Housing * Includes #11 & #13 *

10343 2 2

13

Outer Bearing Race

10346 2 2

14

Outer Bearing Cone, 1-3/8" ID

10348 2 2

15

Flat Washer, 1-1/6" ID x 2" OD

10071 2 2

16

Castle Nut, 1" NF

10153 2 2

17

Dust Cap

10350 2 2

18

Cotter Pin, 3/16" x 1-1/2"

10072 2 2

Bridgeview Manufacturing Inc.

32

Rotor & Drive Components

#

DESCRIPTION

PART #

QTY

1

Rotor Shaft Cap

17380

1

2

Bolt, 5/8" x 1-3/4" NF Gr. 8

10274

4

3

Lock Collar

10268

1

4

Rotor Bearing * Includes # 3 & 6 *

10221

1

5

Nut, 5/8" NF Serrated Flange Gr. 8

15398

4

6

Grease Zerk, 1/8" NPT Straight

10270

1

7

Bolt, 3/8" x 3/4"

11816

8

Rotor Twine Guard, Rear

22413

1

9

Nut, 3/8" Serrated Flange

10271

4

10

X-Rotor Weldment

22449

1

11

Nut, 3/4" Stover Lock

11823

28

12

Brass Flail Bushing

10005

28

13

Rotor Flail

22412

28

14

Bolt, 3/4" x 4-3/4"

10443

28

15

Twine Cutter Handle * See Breakdown *

-

1

16

Twine Cutter Holder * See Breakdown *

-

1

17

Bolt, 1/2" x 1-1/2"

10174

8

18

PTO Shaft * See Breakdown *

-

1

19

Gearbox Twine Guard

23002

1

20

Nut, 1/2" Serrated Flange

10273

8

21

Gearbox Assembly * See Breakdown *

-

1

22

PTO Safety Shield

10421

1

23

Flat Washer, 3/8"

11667

4

24

Bolt, 3/8 x 1"

13806

4

Bridgeview Manufacturing Inc.

33

Gearbox

Bridgeview Manufacturing Inc.

34

Gearbox

#

DESCRIPTION

PART #

QTY

Complete Gearbox Assembly

22158

1

Housing - 1

2

End Cap - 1

3

Output Gear

-

1

4

Input Gear

-

1

5

Output Shaft

-

1

6

Input Shaft

-

1

7

Bearing (32012)

10496

2

8

Bearing (32009)

10497

2

9

Seal, 45 x 60 x 8

24013

1

10

Seal, 60 x 100 x 10

10498

1

11

Pipe Plug, 3/8" NPT

24014

2

12

Relief Plug, 3/8" NPT

24015

1

13

Bolt, M8 x 25 Gr. 8.8

24026

6

14

Lock Washer, M8

24016

6

15

O-Ring

24017

1

16

O-Ring

24018

1

17

Shim, 125 x 164 x 0.1

24022

2

18

Shim, 125 x 164 x 0.3

24023

2

19

Name Plate (Bridgeview)

-

1

20

End Cap - 1

21

Seal, 60 x 85 x 10

10500

1

22

Shim, 68 x 74.5 x 0.1

24024

2

23

Shim, 68 x 74.5 x 0.3

24025

2

24

Grease Zerk, 1/4"-28 Straight

12080

1

25

Bolt, M10 x 25

15087

4

26

Lock Washer, M10

24021

4

27

Press Cup

24446

1

NOTE: Items with no part number are not sold separately. A complete gearbox is required.

Bridgeview Manufacturing Inc.

35

PTO Shaft

#

DESCRIPTION

PART #

QTY

Complete PTO Shaft Assembly (1-3/8")

20546

1

1a 1b

Safety Slide Lock Repair Kit (1-3/8"-21 Spline) Safety Slide Lock Repair Kit (1-3/4"-20 Spline)

17567 24981

(1) (1)

2

WWCV Auto-Lok Yoke Assembly (1-3/8"-21 Spline)

20549

(1)

3

WWCV Auto-Lok Yoke Assembly (1-3/4"-20 Spline)

20556

(1)

4

CV Cross and Bearing Kit (Equal Length)

20550

2

5

CV Center Housing

20551

1

6

Yoke & Shaft Assembly Tractor Side

20552

1

7

Guard Repair Kit Tractor Side

20553

1

8

Guard Assembly Tractor Side

17583

1

9

Guard Assembly Implement Side

17585

1

10

Guard Repair Kit Implement Side

17572

1

11

Yoke & Tube Assembly Implement Side

17584

1

12

U-joint Cross & Bearing Kit

17573

1

13

Shear Assembly * Does not come with bolts 14 or 16 *

17581

1

14

Shear Bolt, 3/8" x 2"

11817

1

15

Nut, 3/8" Stover Lock

17586

1

16

Nut, 5/8" Stover Lock

24982

2

17

Bolt, 5/8" x 3-1/2"

24983

2

NOTE: Ensure that the PTO shaft on the machine is correct to the drawings below. Equal length CV cross (4.19") with bearing cup diameter 1.38". If the damaged PTO has different dimensions, consult the Bridgeview Manufacturing website.

Bridgeview Manufacturing Inc.

36

Twine Cutter

#

DESCRIPTION

PART #

QTY

1

Twine Cutter Handle Kit

-

1

2

Twine Cutter Holder Kit

21549

1

3

Rubber Handle Cap

17587

1

4

Twine Cutter Handle

20862

1

5

Bolt, 1/4" x 3/4" Truss Head

17638

4

6

Nut, 1/4" Serrated Flange

11812

4

7

Twine Cutter Blade

17438

1

8

Twine Cutter Holder Inside Bracket

17690

1

9

Twine Cutter Holder Outside Bracket

17691

1

10

Flat Washer, 1/4"

11666

2

Bridgeview Manufacturing Inc.

37

Grates

#

DESCRIPTION

PART #

QTY

1

Grate Assembly

22414

1

2

Nut, 1" Stover Lock

21746

2

3

Flat Washer, 1"

14472

2

4

Grate Pivot Bushing

22417

2

5

Bolt, 1" x 2-1/2"

21820

2

6

Bolt, 3/4" x 2-1/2"

14470

2

7

Grate Shackle

22416

2

8

Grate Shackle Bushing

22415

2

9

Nut, 3/4" Nylon Lock

10007

2

10

Bolt, 3/8" x 1"

13806

4

11

Grease Zerk, 1/4"-28 x 90 degree

16389

1

12

Nut, 3/8" Serrated Flange

10271

4

13

Grate Handle Spring

19471

1

14

S-Handle

22187

1

15

Roll Pin, 3/16" x 1-1/4"

10302

1

16

Grate Adjust Handle

22023

1

17

Rubber Cover

10297

1

Bridgeview Manufacturing Inc.

38

Agitators

#

DESCRIPTION

PART #

QTY

5100

QTY

5100TR

1

Agitator Shaft Cap

17381 2 2

2

Bolt, 1/2" x 1-1/2"

10174 8 8

3

Lock Collar

10040 2 2

4a

Grease Zerk, 1/8" NPT Straight

10270 2 1

4b

Grease Zerk, 1/8" NPT 45 degree * TR Only *

15640 1

5

Agitator Bearing * Includes # 3 & 4a *

10038 2 2

6

Nut, 1/2" Serrated Flange

10273 8 8

7

Agitator

22418 2 2

8

Nut, 3/8" Serrated Flange

10271

16

9

Agitator Twine Guard

22419 4 4

10

Bolt, 3/8" x 3/4"

11816

16

11

Agitator Insert

22084 2 2

12

Agitator Motor, 8" Long (S/N BK6416 & up) * Seal Kit Agitator Motor, 6-1/2" Long (S/N BK6415 & below) # * Seal Kit

25872 25891 21720 22820

2

13

Lock Washer, 1/2"

14447 8 8

14

Socket Head Bolt, 1/2" x 3" (S/N BK6416 & up) Socket Head Bolt, 1/2" x 2-1/2" (S/N BK6415 & below)

25952 16863

8

NOTE: Check the serial number (S/N) of your machine before ordering.

Bridgeview Manufacturing Inc.

39

Wings & Front Rack

#

DESCRIPTION

PART #

QTY

1

Bolt, 1/2" x 1-1/4"

10240

21

2

Flat Washer, 1/2"

11668

21

3

Light Bracket - Left

22433

1

4

Rear Wing Gusset - Left

22430

1

5

Nut, 1/2" Serrated Flange

10273

21

6

Wing

22428

2

7

Front Rack

22427

1

8

Light Bracket - Right

22432

1

9

Rear Wing Gusset - Right

22431

1

10

Bolt, 3/8" x 1"

13806

8

11

Nut, 3/8" Serrated Flange

10271

8

Bridgeview Manufacturing Inc.

40

Rear Forks

Bridgeview Manufacturing Inc.

41

Rear Forks

#

DESCRIPTION

PART #

QTY

1

Fork Tine

22421

2

Cotter Pin, 3/16" x 1-1/2"

10072

8

3

Fork Tine Pin

10031

2

4

Flat Washer, 1"

14472

2

5

Rear Fork Frame

22420

1

6

Rear Fork Pivot Pin

22006

2

7

Nut, 3/8" Nylon Lock

10806

2

8

Bolt, 3/8" x 2-3/4"

20908

2

9

Hydraulic Cylinder, 3" x 18" x 1-1/2" * Seal Kit

21717 20807

2

10

Bushing Insert, 1"

23708

4

11

Grease Zerk

16364

2

12

Cylinder Pin, 1" x 4-1/16"

22190

2

13

Cylinder Pin, 1" x 3-1/2"

10339

2

14

Hydraulic Hose Clamp

21561

2

15

Hydraulic Hose Clamp Cap

21725

1

16

Bolt, 5/16" x 1-3/4"

21726

1

17

Cylinder Safety Lock

21860

2

18

Quick Pin

21709

2

19

Cotter Pin, 1/4" x 2"

10580

2

Bridgeview Manufacturing Inc.

42

Deflector & Hose Cover

Bridgeview Manufacturing Inc.

43

Deflector & Hose Cover

#

DESCRIPTION

PART #

QTY

1

Bolt, 3/8" x 1"

13806

8

2

Deflector Rubber Channel

22423

1

3

Deflector Rubber

10477

1

4

Nut, 3/8" Nylon Lock

10806

8

5

Carriage Bolt, 3/8" x 3/4"

14072

7

6

Deflector Flipper Pin

24464

1

7

Nut, 3/8" Serrated Flange

10271

20

8

Compression Spring

24461

1

9

Roll Pin, 3/16" x 1-1/4"

10302

1

10

Deflector Pivot

22426

2

11

Inner Deflector

22425

1

12

Bolt, 3/8" x 3/4"

11816

13

Hose Cover

22436

1

14

Cotter Pin, 3/16" x 1-1/4"

11669

4

15

Cylinder Pin, 3/4" x 3" Usable

22007

1

16

Hydraulic Cylinder, 1-1/2" x 6" x 3/4" * Seal Kit

21711 23738 1

17

Cylinder Pin, 3/4" x 3" Usable

22007

1

18

Deflector Rubber Flipper

24463

1

19

Outer Deflector - Flip-Style Outer Deflector - Rigid #

24462 25078

1

20

Nut, 1/2" Serrated Flange

10273

12

21

Bolt, 1/2" x 1"

10824

8

22

Bolt, 1/2" x 2"

10322

1

23

Deflector Lock

22422

1

24

Pin Stud

13231

1

25

Lynch Pin

13233

1

26

Hose Cover Front @

22945

1

27

Flat Washer, 3/8"

11667

10

# NOTE: For machines with a rigid rubber deflector, order kit #25078 to upgrade to a flip-style deflector.

@ NOTE: For machines without a front cover, order kit #23220

Bridgeview Manufacturing Inc.

44

Front Tub Components

Bridgeview Manufacturing Inc.

45

Front Tub Components

#

DESCRIPTION

PART #

QTY

1

Nut, 1/4" Serrated Flange

11812

6

2

Nut, 1/2" Serrated Flange

10273

3

Nut, 3/8" Stover Lock

17586

4

Shear Bolt, 3/8" x 2" Gr. 5

10279

4

5

Manual Holder Bracket

22439

1

6

Flat Washer, 1/2"

11668

1

7

Bolt, 1/2" x 1-1/4"

10240

1

8

Operator Manual Holder

22409

1

9

Flat Washer, 1/4"

11666

4

10

Bolt, 1/4" x 3/4"

11809

4

11

Nut, 3/8" Serrated Flange

10271

8

12

Bolt, 3/8" x 1"

13806

2

13

7-pin Trailer Plug

12177

1

14

PTO/Hose Holder Channel

22435

1

15

Hose Clamps * See Breakdown *

-

1

16

Nut, 3/8" Nylon Lock

10806

1

17

PTO Holder Lock

22450

1

18

Bolt, 3/8" x 1"

13806

7

19

Nut, 5/16" Serrated Flange

11814

8

20

Bolt, 5/16" x 3/4"

20903

4

21

Stud, 1/2"

13231

1

22

Pilot Operated Check Valve

19114

1

23

Bolt, 5/16" x 2"

15572

2

24

Nut, 5/16" Nylon Lock

11815

1

25

Hydraulic Hose Clamp

21561

2

26

Hydraulic Hose Clamp Cap

21725

1

27

Bolt, 5/16" x 2-1/2"

19115

1

28

Flow Divider Valve (4-1/4" deep, S/N BK6416 & up) (2-1/4" deep, S/N BK5517 - 6415) #

25778 23368

1

29

Bolt, 1/4" x 5" (S/N BK6416 & up) Bolt, 1/4" x 2-3/4" (S/N BK5517 - 6415)

25951 11811

2

30

Grommet

21428

1

31

Flat Washer, 5/16"

12496

2

32

Diverter Stack Kit * Includes bolts, washers, & nuts *

12895

1

33

Diverter Valve * Nut & O-Ring Kit * Magnet Kit

11743 17977 11789

2

34

Diverter Valve Plug

13657

2

35

Socket Head Bolt, 5/16" x 3"

11783

2

NOTE: Some parts shown are optional. Check the serial number (S/N) of your machine before ordering.

Bridgeview Manufacturing Inc.

46

PTO Holder

#

DESCRIPTION

PART #

1

PTO/Hose Holder Front Plate

22838

2

Hydraulic Hose Clamp, 1/2"

21561

3

Hydraulic Hose Clamp, 3/8"

22180

4

Hydraulic Hose Clamp, 1/4"

22181

5

Hydraulic Hose Clamp Cap, Large

21725

6

Hydraulic Hose Clamp Cap, Small

22182

7

Bolt, 5/16" x 3-1/2"

13765

8

Bolt, 5/16" x 3"

22844

9

Bolt, 5/16" x 1-3/4"

21726

10

Bolt, 5/16" x 1-3/8"

22183

11

Wiring Clamp

13629

NOTE: Quantities are as required

Bridgeview Manufacturing Inc.

47

Rear Tub Components

#

DESCRIPTION

PART #

QTY

1

Light, Amber LED

21722

2

Light, Red LED

21721

2

3

Light Pigtail

21422

4

Light Grommet

21723

4

5

Bolt, 3/8" x 1"

13806

7

6

Flat Washer, 3/8"

11667

7

Rear Cover Panel

22437

1

8

Nut, 3/8" Serrated Flange

10271

10

9

Cable Clamp

13629

4

10

Nut, 5/16" Nylon Lock

11815

2

11

Junction Box * See wiring diagram *

13668

1

12

Bolt, 5/16" x 1"

20906

2

13

Bolt, 3/8" x 3/4"

11816

3

14

Slow Moving Vehicle Sign Kit * See breakdown *

22411

1

15

Grommet

21428

1

Bridgeview Manufacturing Inc.

48

Slow Moving Vehicle (SMV) Sign Kit

NOTE: Only the parts shown above are used on the Bale King 5100. Additional parts are included in the SMV sign

kit which are not required.

#

DESCRIPTION

PART #

QTY

Complete SMV Sign Kit

22411

1

Nut, 1/4" Serrated Flange

-

2

Galvanized Sign Bracket

-

1

3

Plastic SMV Sign

-

1

4

Pan Head Bolt, 1/4" x 5/8"

-

2

5

Nut, 5/16"

-

2

6

Lock Washer, 5/16"

-

2

7

Galvanized Tapered Receiver Bracket

-

1

8

Carriage Bolt, 5/16" x 1/2"

-

2

9

Carriage Bolt, 5/16" x 2"

-

10

Lock Washer, 1/4"

-

Bridgeview Manufacturing Inc.

49

Decals

#

DESCRIPTION

PART #

QTY

1

"BALE KING 5100"

22163

2

"DANGER", PTO

12219

2

3

"DANGER", Discharge

12230

4

"DANGER", Stand Clear of Lift

12229

1

5

AMC Member

12239

1

6

Hoop Adjustment

22165

1

7

Deflector Safety Lock

22292

1

8

Red Reflector

13324

3

9

Amber Reflector

13325

3

10

"TOTAL RATION" *

24862

(1)

* TR only

Bridgeview Manufacturing Inc.

50

Fine Chop

Bridgeview Manufacturing Inc.

51

Fine Chop

#

DESCRIPTION

PART #

QTY

1

Fin Bolt, 3/8" x 3/4"

10807

8

2

Nut, 3/8" Serrated Flange

10271

8

3

Fine Chop Cover Plate

22438

1

Fine Chop Kit * Optional *

22139

1

4

Bolt, 3/8" x 1"

13806

6

5

Fine Chop Pivot Front

22443

1

6

Nut, 3/8" Serrated Flange

10271

6

7

Rubber Handle

10297

1

8

Fine Chop Handle

22446

1

9

Bolt, 1/2" x 2-1/2"

10804

1

10

Fine Chop Handle Mount

22445

1

11

Flat Washer, 1/2"

11668

1

12

Compression Spring

21713

1

13

Nut, 1/2" Nylon Lock

10241

1

14

Nut, 1/4" Serrated Flange

11812

26

15

Fine Chop Blade

10404

13

16

Bolt, 1/4" x 3/4"

11809

26

17

Fine Chop Bar *NOTE: On newer kits, handle mount (#10) is part of this piece

22442

1

18

Fine Chop Pivot Rear

22444

1

19

Split Collar

12792

1

Fine Chop Adaptor Kit * TR Only *

22042

1

20

Carriage Bolt, 3/8" x 1"

15718

2

21

Fine Chop Adaptor Pivot

25051

1

22

Nut, 3/8" Serrated Flange

10271

2

23

Grease Zerk

16374

1

24

Bolt, 1/2" x 1-1/4"

10240

2

25

Fine Chop Adaptor Linkage

25048

1

26

Nut, 1/2" Nylon Lock

10241

2

Bridgeview Manufacturing Inc.

52

Diverter Control Box

4-pin Round Plug

#

DESCRIPTION

PART #

QTY

Diverter Kit with Line Lock * 5100 Optional *

25091

1

Complete Control Box with Harness (5100 Series)

24466

1

2

Complete Control Box with Cab to Hitch Harness (5100 Series)

-

1

3

Square Plug for Diverter Valve

13657

*

4

4-pin Trailer Plug

24691

1

5

4-pin Tractor Plug

24690

1

4,5

4-pin Trailer & Tractor Plug Kit

25079

1

6

3-way Switch

13561

1

7

Complete Hitch to Valve Harness (5100 Series)

24693

1

8

Cover-up Sticker (for "Wing/Feed")

25125

#

* NOTE: 1 plug is needed for each diverter valve.

# NOTE: Only used on 5100TR with 3 remote kit.

Bridgeview Manufacturing Inc.

53

3-pin Flat Plug

#

DESCRIPTION

PART #

QTY

1

Complete Control Box with Harness (5100 Series)

24466

1

2

Complete Control Box with Cab to Hitch Harness (5100 Series)

11793

1

3

Square Plug for Diverter Valve

13657

1

4

4-pin Round Plug Kit

25079

1

5

3-Way Switch

13561

1

6

Complete Hitch to Valve Harness (5100 Series)

11794

1

Bridgeview Manufacturing Inc.

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Total Ration Grain Tank

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Bridgeview Manufacturing Inc.

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Total Ration Grain Tank (S/N 25580 & up)

NOTE: For tanks with S/N below 25579, contact Bridgeview for parts.

#

DESCRIPTION

PART #

QTY

Total Ration Grain Tank Kit 2 Remote Kit * CHOOSE ONE * 3 Remote Kit * CHOOSE ONE * 4 Remote Kit * CHOOSE ONE * Fine Chop Adaptor Kit * REQ'D FOR FINE CHOP ONLY*

22040 22045 22044 22043 22042

1 (1) (1) (1)

OPTIONAL

1

Total Ration Grain Tank

25084

1

2

Grain Tank Top Connector

25093

2

3

Grain Tank Cleanout Door

25096

1

4

Grain Tank Lid

25085

1

5

Grain Tank Lid Baffle

25092

3

6

Cross Auger Pipe

25820

1

7

Cross Auger Cleanout Door

25095

1

8

Auger Motor Mount

25826

2

9

Cross Auger Support - Base

25088

1

10

Cross Auger Support - Upper

25089

1

11

Cross Auger Support - Clamp

25094

1

12

Grain Tank Auger

25041

1

13

Cross Auger

25042

1

14

Auger Spout Chain Catch

25097

1

15

Auger Spout - Top

25123

1

16

Auger Spout - Bottom

25124

1

17

Hydraulic Motor * Seal Kit

25810 25827

2

18

Flow Control Valve

10455

1

19

Gas Shock

16808

1

20

Bearing, 3-Bolt Pressed Flange Housing

10368

4

21

Bearing, 3/4" * Includes # 22 *

10366

2

22

Bearing Lock Collar

10367

2

23

Bearing Cover

25117

1

24

Strap w/ Buckle

25122

1

25

Strap w/o Buckle

26

Chain, 3/16" x 20 links

25121

1

27

Lock Pin, 1/4" x 1-1/4"

13951

1

28

Hydraulic Hose Clamp, 1/2"

21561

6

29

Hydraulic Hose Clamp Cap, Large

21715

3

30

Bushing, 1/2" ID x 1-1/4" OD

10239

2

31

Square U-bolt, 1/2" x 6" x 5-1/2"

25056

2

32

Bolt, 1/2" x 1-1/2"

10174

7

33

Bolt, 1/2" x 1"

10824

2

34

Bolt, 3/8" x 2"

10279

2

35

Bolt, 3/8" x 1-1/2"

11660

1

36

Lock Washer, 3/8"

13971

8

37

Bolt, 3/8" x 1"

13806

26

38

Bolt, 3/8" x 3/4"

11816

8

39

Fin Bolt, 3/8" x 3/4"

10807

9

40

Bolt, 5/16" x 1-3/4"

21726

3

41

Bolt, 5/16" x 1-1/4"

24418

2

42

Bolt, 5/16" x 1"

20906

1

43

Carriage Bolt, 5/16" x 1"

17884

3

44

Carriage Bolt, 5/16" x 3/4"

11662

3

45

Bolt, 1/4" x 2-1/2"

11811

2

46

Truss Head Bolt, 1/4" x 1/2"

22619

2

47

Fender Washer, 1/2"

10238

2

48

Flat Washer, 1/2"

11668

4

49

Flat Washer, 3/8"

11667

8

50

Flat Washer, 1/4"

11666

2

51

Nut, 1/2" Serrated Flange

10273

2

52

Nut, 1/2" Nylon Lock

10241

6

53

Nut, 3/8" Serrated Flange

10271

35

54

Nut, 3/8" Nylon Lock

10806

3

55

Nut, 5/16" Serrated Flange

11814

10

56

Nut, 5/16" Nylon Lock

11815

3

57

Nut, 1/4" Serrated Flange

11813

4

Bridgeview Manufacturing Inc.

57

HYDRAULIC AND ELECTRICAL SCHEMATICS

Hydraulics

Bridgeview Manufacturing Inc.

58

Bridgeview Manufacturing Inc.

59

Bridgeview Manufacturing Inc.

60

Bridgeview Manufacturing Inc.

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Bridgeview Manufacturing Inc.

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Bridgeview Manufacturing Inc.

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Bridgeview Manufacturing Inc.

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Bridgeview Manufacturing Inc.

65

Hydraulic Components

#

DESCRIPTION

PART #

AA

Hydraulic Motor - Agitator (6-1/2" Long) * Seal Kit

21720 22820

BB

Hydraulic Motor - Grain Tank * TR Only * * Seal Kit

25810 25827

CC

Hydraulic Cylinder - Rear Forks * Seal Kit * Stopper Kit

21717 20807 21860

DD

Hydraulic Cylinder - Deflector * Seal Kit

21711 23738

EE

Flow Divider Valve (2-1/4" Deep)

23368

FF

Flow Control Valve * TR Only *

10455

GG

Diverter Valve * Nut & O-Ring * Magnet * Stack Kit

11743 17977 11789 12895

HH

Pilot-operated Check Valve

19114

II

Check Valve, 8MJ-8FB

12171

JJ

Pioneer Tip, 8FB

17379

KK

Hose Marker, Long Red

20790

LL

Hose Marker, Short Red

18140

MM

Hose Marker, Long Blue

18497

NN

Hose Marker, Short Blue

18141

OO

Hose Marker, Long Yellow

16520

PP

Hose Marker, Short Yellow

16521

QQ

Hose Marker, Long Green

16522

RR

Hose Marker, Short Green

17053

SS

Hydraulic Motor - Agitator (8" Long) * Seal Kit

25872 25891

TT

Flow Divider Valve (4-1/4" Deep)

25778

A

Adaptor, 10MB-8MJ

10161

B

Adaptor, 10MB-8MJ90

12169

C

Adaptor, 10MB-8MJ45

23844

D

Adaptor, 10MB-6MJ

11739

E

Adaptor, 10MB-6MJ45

22722

F

Adaptor, 8MBR-8MJT

22159

G

Adaptor, 8MB-6MJ

11740

H

Adaptor, 8MB-6MJ90

10200

I

Adaptor, 8MB-4MJ

22160

J

Adaptor, 8MJ90BH

10531

K

Adaptor, 8MJ45BH

22189

L

Adaptor, 8FJXR-8MJT

11768

M

Adaptor, 6MBR-6MJT

23726

N

Adaptor, 6MB-6MJ

10162

O

Adaptor, 6MB-6MJ90

10201

P

Adaptor, 6MJ90BH

10187

Q

Adaptor, 6MJ-6FJX90

12162

R

Adaptor, 6MB-6MJ Orifice (1/32")

17436

S*

Adaptor, 6MB-6FB * Serial Numbers BK5516 & below *

-

T

Adaptor, 12MB-8MJ

25937

NOTE: Quantities vary depending on machine set-up. Order as required.

Bridgeview Manufacturing Inc.

66

Hydraulic Hoses

#

DIAM.

LENGTH

ENDS

1

1/2"

170" OAL

8FJX-8MB

2

1/2"

134" OAL

8FJX-8FJX90

3

1/2"

125" OAL

8FJX90-8MB

4

1/2"

98" OAL

8FJX-8FJX90

5

1/2"

92" OAL

8FJX-8MB

6

1/2"

71" OAL

8FJX-8FJX

7

1/2"

44.5" OAL

8FJX-8FJX90

8

1/2"

38.5" OAL

8FJX-8FJX45

9

1/2"

22" OAL

8FJX-8FJX

10

1/2"

15" OAL

8FJX-8FJX45

11

1/2"

13.5" OAL

8FJX45-8MB

12

3/8"

125" OAL

6FJX-8MB

13

3/8"

79.5" OAL

6FJX-6FJX

14

3/8"

78" OAL

6FJX-8FJX90

15

3/8"

57.5" OAL

6FJX-8FJX

16

3/8"

35.5" OAL

6FJX-8FJX

17

3/8"

33.5" OAL

6FJX-8FJX

18

3/8"

17.25" OAL

* 16.5" OAL *

6FJX-6FJX90

19

3/8"

13.5" OAL

* 14" OAL *

6FJX-6FJX

20

3/8"

11.25" OAL

* 11.75" OAL *

6FJX-6FJX90

21

3/8"

9.25" OAL

* 10.25" OAL *

6FJX-6FJX

22

3/8"

8.75" OAL

6FJX-6FJX

23

1/4"

128" OAL

4FJX-6FJX90

24

1/4"

35" OAL

6FJX-6FJX90

25

1/4"

26" OAL

6FJX-6FJX90

26

1/4"

20.25" OAL

6FJX-6FJX90

27

1/4"

16.25" OAL

6FJX-6FJX90

28

1/4"

13.5" OAL

6FJX-6FJX

29

1/4"

12.25" OAL

6FJX-6FJX90

30

3/8"

8.5" OAL

6FJX-6FJX

NOTE: Quantities vary based on machine set-up. Hoses are not available for sale. Use the information above to

have replacement hoses made up locally.

* NOTE: For Serial Numbers BK5516 & below

Bridgeview Manufacturing Inc.

67

Lights & Electrical

Diverter Controls

Bridgeview Manufacturing Inc.

68

Lights

Bridgeview Manufacturing Inc.

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Junction Box: S/N BK6359 - up

Bridgeview Manufacturing Inc.

70

Junction Box: S/N BK5426 - 6358

Bridgeview Manufacturing Inc.

71

NOTES

---------------------------------------------------------------------------------------------------------------------

Bridgeview BALE KING 5100, BALE KING 5100TR, BALE KING 8100, BALE KING 5200, BALE KING 5200TR Operator's & Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual