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5.1,
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TABLE
P
OF
CONTENTS
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CHAPTER
1.1
1.2
1.3
1.4
1.4.1
1.4.2
1.4.3
1.5
1.5.1
1.5.2
1.5.3
1.5.4
CHAPTER
2.1
2.1.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.3
2.3.1
2.3.2
2.4.
2.5
2.6
2.6.1
2.6.2
1
PURPOSE
REFERENCE
GENERAL
ARCHITECTURE
Milling
Control
ElectroMechanical
MODES
Set
Run
MDI
MDI
2
OPERATOR
Front
FRONT
Machine
SET
RUN
Special
MDI
Status
POWER
Spindle
Auxiliary
PORT
RESET
LUBE
Lube
Pneumatic
AND
DESCRIPTION
OF
OPERATION
Up
Mode
Mode
Mode
Store
CONTROLS
Panel
PANEL
UP
Manual
-
Indicators
&
CONTROL/AXIS
PORT
A/
SWITCH
&
PNEUMATIC
Assembly
INTRODUCTION
SCOPE
MANUALS
Machine
And
Power
(Manual
Mode
OPERATOR'S
Control
....
Controls
Operations
Data
Motor
Protection
Power
B
INTERFACE
Outlets
CONTROL
........
Assembly
Interface
Data
CONTROLS
.
Input
(LED)
DRIVE
Input)
AND
.
.
.
. . . .
. .
.
.
.
. . . .
SUBSYSTEM
SUBSYSTEM
INDICATORS
.
.
.
1-1
1-2
1-2
1-2
1-3
1-4
1-6
1-6
1-6
1-6
1-6
1-6
2-1
2-2
2-3
2-3
2-6
2-9
2-11
2-12
2-14
2-14
2-14
2-14
2-15
2-16
2-16
2-17
2-18
i
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CHAPTER
3.1
3.1.1
3.1.2
3.2
3.2.1
3.2.2
3.2.3
3.3
3.4
3
START
Prestart
System
CONDITIONS
Default
Self
Self
NORMAL
EMERGENCY
UP
Test
Test
SHUTDOWN
SYSTEM
Considerations
Start
Condition
STOP
Up
FOLLOWING
Diagnostic
Error
START
Procedure
Messages
PROCEDURES
UP
START
Description
iii
/SHUTDOWN
.
.
. .
.
.
.
.
UP
. .
.
.
.
.
.
.
.
3-1
3-1
3-1
3-4
3-4
3-5
3-5
3-6
3-6
4
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6.2.4
6.3
6.3.1
6.3.2
6.4
6.4.1
6.4.2
6.4.3
6.4.4
6.4.5
6.4.6
AUTO/
SPECIAL
The
DRY
SPECIAL
Travel
EMERGENCY
Spindle
Feed
Hold
Screen
BLOCK
OPERATIONS
OPTION
RUN
Key
CONDITIONS
Limit
Feed
Override
Error
Operation
Key
....
Switch
STOP
Hold
Messages
. .
. . .
. .
. . .
.
. .
6-4
6-4
6-4
6-5
6-7
6-7
6-7
6-7
6-8
6-8
6-8
CHAPTER
7.1
7.2
7.2.1
7.3
CHAPTER
8.1
8.2
8.3
8.4
8.5
8.5.1
8.6
8.7
CHAPTER
9.1
9.1.1
9.2
7
OVERVIEW
MDI
MODE
CANNED
STORE
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OPTIONAL
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TAPE
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TOOL
TOOL
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General
SETTING
OPERATION
CYCLE
OPTIONAL
EQUIPMENT
READER
MASS
CHANGE
Description
SYSTEM
TOOLS
....
Description
....
OPERATING
EQUIPMENT
STORAGE
TOOL
MIST
-
AND
IN
MDl/MDI
NOTES
DEVICE
KIT*
AND/OR
TOOL
HOLDERS
.
STORE
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. .
FLOOD
MODE
7-1
7-1
7-2
7-10
8-1
.
8-1
.
.
8-1
,
8-2
8-2
8-3
8-3
8-3
9-1
9-1
9-2
APPENDIX
1
A.
APPENDIX
.1
B
B.
2
.
3
B
.
4
B
.
5
B
A
SYSTEM
B
OVERVIEW
STANDARD
MACHINE
CONTROL
TOTAL
LEADING
SYSTEM
SYSTEM
ERROR
SYSTEM
FEATURES
FEATURES
DATA
STATUS/
MESSAGES
SPECIFICATIONS
OF
FEATURES
(SERIES
THE
I
R2E3)
V
ERROR
BRIDGEPORT
MESSAGES
R2E3
SERIES
A-l
B
1
—
I
B-l
B-2
B-4
B-5
3.5
3.6
3.6.1
3.6.2
POWER
RESET
RESET
RESET
FAILURE
PROGRAM
Pushbutton
Key
. .
Switch
3-6
3-6
3-7
3-7
CHAPTER
4.1
4.2
4.3
4.4
4.4.
1
4.4.
2
4.4.3
4.4.4
4.5
4.5.1
4.5.2
4.5.3
4.6
4.7
4.7.1
4.7.2
4.8
4.9
CHAPTER
4
SYSTEMS
MACHINE
AXIS
ENTERING
SETTING
MOVE
LOADING
CLEARING
EDITING
5
JOG
Manual
TLO
Tool
Cutter
Reference
Part
Clearance
OPERATION
Baud
Input
OPERATION
OPERATION
COORDINATE
TOOL
Knee
Input
Diameters
Diameter
REFERENCE
Point
Program
Point
PART
Rate
From
DATA
.
EDITING
SYSTEM
DATA
Adjustment
Compensation
POINTS
Zero
PROGRAMS
Peripheral
IN
(SET
SET
UP
.
.
....
....
XYZ)
. .
Equipment
MODE
.
.
.
4-1
4-2
4-4
4-5
4-6
4-7
4-10
4-10
4-11
4-12
4-13
4-14
4-14
4-15
4-15
4-16
4-18
4-19
5.1
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
5.2.9
5.3
5.3.1
5.3.2
CHAPTER
6.1
6.2
6.2.1
6.2.2
6.2.3
PROGRAM
QUICK
AUX
FULL
Description
Editor
6
OVERVIEW
NORMAL
Pre-Start
Starting
EDIT
FIND
INSERT
DELETE
RECALL
INCR
POLAR
"0
-
(Minus
EDIT
Program
EDITING
9",
Sign)
METHOD
Commands
OPERATION
OPERATION
The
Run
METHODS
(Decimal)
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.
. . .
.
. .
Spindle
.
. . .
. .
.
IN
.
.
RUN
MODE
5-1
5-1
5-2
5-3
5-4
5-4
5-4
5-4
5-4
5-5
5-5
5-5
5-5
5-5
6-1
.
6-1
6-2
6-2
6-3
iv
6.2.4
6.3
6.3.1
6.3.2
6.4
6.4.1
6.4.2
6.4.3
6.4.4
6.4.5
6.4.6
AUTO/BLOCK
SPECIAL
The
DRY
SPECIAL
Travel
EMERGENCY
Spindle
Feed
Hold
Screen
OPERATIONS
OPTION
RUN
Key
CONDITIONS
Limit
Feed
Override
Error
Operation
Key
....
Switch
STOP
Hold
Messages
. .
.
.
. .
. . .
.
.
.
6-4
6-4
.
.
6-4
6-5
6-7
6-7
6-7
6-7
6-8
6-8
6-8
CHAPTER
7.1
7.2
7.2.1
7.3
CHAPTER
8.1
8.2
8.3
8.4
8.5
8.5.1
8.6
8.7
CHAPTER
9.1
9.1.1
9.2
7
OVERVIEW
MDI
MDI
OPTIONAL
1-4
MODE
CANNED
STORE
8
PAPER
#30
Physical
ILE~
QUICK
INDEXER
EZ-F
COOLANT
TAPE
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9
TOOL
TOOL
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General
SETTING
OPERATION
CYCLE
OPTIONAL
EQUIPMENT
READER
MASS
CHANGE
Description
SYSTEM
TOOLS
....
Description
....
OPERATING
EQUIPMENT
STORAGE
TOOL
MIST
-
AND
IN
MDl/MDI
NOTES
DEVICE
KIT’
AND/OR
TOOL
HOLDERS
.
STORE
. .
. .
FLOOD
MODE
7-1
7-1
7-2
7-10
8-1
8-1
.
.
8-1
,
8-2
8-2
8-3
8-3
8-3
9-1
9-1
9-2
APPENDIX
1
A.
APPENDIX
.
B
1
B.
2
.
3
B
.
B
4
.
5
B
A
SYSTEM
B
OVERVIEW
STANDARD
MACHINE
CONTROL
TOTAL
LEADING
SYSTEM
SYSTEM
ERROR
SYSTEM
FEATURES
FEATURES
DATA
STATUS/
MESSAGES
SPECIFICATIONS
OF
FEATURES
(SERIES
ERROR
THE
BRIDGEPORT
R2E3)
I
v
MESSAGES
R2E3
SERIES
A-l
B-l
I
B-l
B-2
B-4
B-5
APPENDIX
C
CONNECTORS
APPENDIX
D
GLOSSARY
vi
\
LIST
OF
ILLUSTRATIONS
FIGURE
1-1
1-2
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
4-1
4-2
4-3
4-4
5-1
9-1
9-2
The
R2E3
R2E3
Series
Operator's
Machine
Speed
Speed
SET
RUN
MDI
Tape
Lube
Set
UP
Mode
Mode
Reader
&
up
Machine
Preset
Plug
Quick
Tool
Tool
Connectors
and
Setting
System
Controls
Range
Dial
Mode
Keys
-
Pneumatic
Mode
Coordinate
TLO
Edit
Tool
Functional
-
I
Front
Control
Panel
R2E3
Controls
Application
Adapter/
Controls
Keys
Measurement
for
Controls
Holder
Drawing
Keys
Remote
System
Tape/Local
Front
Serial
Panel
Blocks
I/O
Interface
PAGE
1-3
1-5
2-2
2-3
2-4
2-5
2-7
2-9
2-11
2-15
2-17
4-2
4-3
4-9
4-16
5-2
9-1
9-3
TABLE
4-1
7-1
A-l
A-2
Reference
MDI
Error
&
Error
LIST
Points
MDI
Store
Message
Combinations
OF
Sets
TABLES
and
Mode
vii
Tracking
Hex
-
To
Registers
Binary
PAGE
4-12
7-3
A-
2
A-
3
CHAPTER
INTRODUCTION
1
1.1
This
necessary
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Control
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REFERENCE
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1.
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(Decimal)
needed
required
assumes
replacement
polar
the
Store,
MDI
for
a
radius,
pole
data
for
positive
centers
or
input.
entering
of
A
is
Insert
value.
X,
angular
input
Y
.
The
mode
negative
It
with
distance
POLAR
only.
data,
is
not
R,
function
used
A,
from
absence
for
I,
the
J,
+X
is
of
a
JOG
2-13
2.2.6
Status
Indicators
(LED)
current
The
provided
2.3
The
Power
machine,
the
fusible
Main
facing
voltage
voltages
2.3.1
by
POWER
Disconnect
the
is
is
Spindle
status,
24
indicator
&
CONTROL/
Equipment
and
contains
disconnect
Power
volts
600
available
208
230
380
420
460
Motor
or
AXIS
Enclosure
switch
Equipment
AC.
in
VAC
VAC
VAC
VAC
VAC
Protection
mode
lamps.
DRIVE
the
switch.
located
The
kit
50/60
50/60
50/60
50/60
50/60
condition,
is
single
All
Enclosure.
option
form
Hz
Hz
Hz
Hz
Hz
mounted
electrical
incoming
on
of
through
of
the
The
selecting
the
machine
on
the
power
power
upper
maximum
Bridgeport
right
5
control
rear
connection
enters
corner
allowable
incoming
as
of
at
follows:
is
the
to
the
when
line
line
spindle
The
220,
against
becomes
stopping
before
RESETTING
TECHNICIAN,
JOB.
TO
2.3.2
Five
Enclosure.
located
cabinet,
230
the
HEED
Auxiliary
power
motor
or
excessive
excessive,
current
spindle
SERIOUS
THIS
receptacles
They
on
the
see
440
THE
right
Figure
a
is
3
VAC.
currents.
these
to
the
motor
HEATERS
LEVEL
PERSONAL
WARNING.
Power
are
II.
Outlets
found
side
2-8.
phase
Three
spindle.
can
REQUIRES
INJURY
are
directly
of
*
HP
2
heaters
the
If
overload
These
be
restarted.
WARNING
OPERATORS
COULD
provided
cabinet,
the
Correct
AC
protect
current
heaters
QUALIFIED
A
SHOULD
above
as
follows:
motor.
heaters
RESULT
on
the
the
the
It
spindle
the
drawn
by
will
must
MAINTENANCE
NOT
ATTEMPT
FROM
Power
communication
operator
operates
the
shut
be
THIS
FAILURE
Equipment
facing
on
motors
load
down,
reset
ports
the
2-14
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