bridgeport M-156 User Manual

*-156
MILLING,
STUDENT
BRIDGEPORT
JUNE
MANUAL
FDR
THE
$
1981
CNC
GORING
MACHINES
This
manual
and
is
use,
prohibited
This the
reproduction,
manual
requirements
CMr?
Mo.
-IQiMOJ
made
provides
available
without
carries
or
written
additional
the
of
information
to
you
dissemina
permission.
preface
for
safety
and
which
the
use
tion
of
the
Bridgeport
is
proprietary
and
this
information
precautions
entire
Macn
BRIDGEPORT
to
maintenance
and
procedures
of
for
any
warnings.
contained
our
products.
other
Read
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manual.
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P.
Day
COMPENDIUM
(
1
Day
Day
Day
Day
Machine Machine
Setting
Film
Basic Introduction
Basic
Speeds,
Drilling
P
ract
Editor
2
Revi
Explain
Canned
Polar
Practice
safety
-
rectangular
miscellaneous
ce
i
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cycles
coordinate
3
Review
Basic
Mul
Deceleration
Prorated
Practice
Circular
ti
-Quadrant
4
Review
Loops
Multi-hole
Cutter
Practice
£
compensation
5
Review
Polar
Transformation
Plant
of
coordinate Tour
description--
operations
£
p
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length
in
to
£
Boring
rams
Tool
Feeds
M-128
"G"
code
--
programs
Interpolation
Circular
override
Feedrates
programs
Macros
program
week
(Repetitive
drilling
(Rotation
--
offsets
milling,
coordinate
"G"
codes
functions
Tool
selection
cycles
4-5
system
M-129
drilling
-
M-129
routines
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milling
M-128 M-128
drilling
(
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M-129
5"7
Interpolation
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5~
programming)
M-129
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M-129
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M-128
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not
be
deceleration
\
will
deceleration
more
than
override
still
occur
MAX.
V
t
PRORATED
OUTSIDE
t
INSIDE
FORMULA:
(FACTOR)
FORMULA:
(FACTOR)
x
x
FEEDRATES
(PART
(STRAIGHT
(PART
(STRAIGHT
FOR
RADIUS)
(PART
FEEDRATE)
LINE
RADIUS
(PART
FEEDRATE)
LINE
I
NS
J
+
RADIUS)
RADIUS)
1-9
DE
OR
OUTSIDE
(CUTTER
=
NEW
(CUTTER
=
NEW
RADII
RADIUS)
FEEDRATE
RADIUS)
FEEDRATE
=
FACTOR
FACTOR
BASIC
PROGRAMMING
i
EXAMPLES
Three
simple
The
1.
square
.
Program
Program
No
%N
N5X-2.26Y2.Z-.1
N10G1X2.F100
N15Y-2. N20X-2. N25Y2.26
N30G0X-3.
E
2.
Program Program
No
%N
.N5G75
N
N12G1Y-.5Z-.1F50
N13Y.5F100
N15X.255
N20G3X-
N25G1Y-
N30G3X
N35G1Y
N40G0X-3.
E
"A”
Cutter
Cutter
1G0G9OX-
The
End
"A"
Cutter
Cutter
1G0G90X-
10X0Y0Z
.
.
.
255Y-.5I0J-.5F50
.
5F100
examples
first
part
Path:
Compensation
3.
Y3.T
Y3.M2
next
Mill.
Path:
Compensation
T
3.
Y3.
.
05
5I0J.
255Y.
5F100
Y3.M2
example
using
1M6
example
1M6
5F50
follow
+
3
1/2
shows
T
3
1/2
(Fig.
a
(Start
T
1
iH
SqJ
(Start
Sq.
2.010
illustrating
1)
is
End
Dia.
Point)
(Figure
the
contour
Point)
X
(Figure
an
Mill.
Gutter
l
1
V
how
external
Cutter
1)
milling
Path
\
,1
,
I
.
2)
Path
I
l
to
milling
program
Origin
(XO,YO)
of
a
Slot
.1.011/1.009
1/2-
Origin
(XO,
slot
Y0)
cutter
cut
Width
Deep
compensation.
around
using
a
3~1i"
Program Program
Cutter
%N1GOG90X-3.Y3.T1M6
N5G41X-2.26Y2.5Z-.1
N10G1Y2.F100
N
N20Y-2.
N25X-2.
N30Y2.26
N
N40X-3.Y3.M2
E
Program
Program
Cutter
%N
.N5G75
N10X0Y0Z.05
N12G1Y-.5Z-.1F50
N
N20X.255
N25G3X­N30G1Y-.5F100
N35G
N40G1Y.5F100
N
N50G0X-3.
E
"B"
Cutter
__
comp.
15X2.
35G0G40X-2.
Dia.
a
iH
"B”
Cutter
Comp.
1G0G90X-
15G41X0Y
.255Y.5I0J.5F50
3X
255Y-.
.
45GOG40X0Y
Y3.M2
-invoked
revoked
5Z
-invoked revoked
3.
Y3.T
.
5F100
0Z.05
Path:
.
Path:
5I0J-
05
1M6
.
(
(N35)
(N15) (N45)
5F50
N5)
P
P
i
I
V
I
i
I
I
I
3.
last
The
notice
will
completing
(N45).
program
in
the
3
illustrates
Block
external
(start
|—
\
Sq.
1/2
2.010
HkO
J_!
«
I
:
4
it
cut
Point)
both is then
Cutter
v;
(Figure
previous
necessary
reinitiating
Path
3)
1-10
i
to
t
I
I
«
i
i
examples
off
turn
it
Width
Slot
1.011/1.009
Deep
1/2"
Origin
(X0,
combined.
compensation
for
the
YO)
You
after
255Y
.
255Y-
.
Y3.M2
slot
Y3.T1M6
5
5I0J
.
5IQJ-
.
internal
%N
1G0G90X-3.
.N5G75
N10G41X-2.26Y2.5Z-.
N15G1Y2.F100
N20X2. N25Y-2.
N30X-2. N35Y2.26
N4OGOG40X0Y0Z.05
N42G1Y-.5Z-.1F50
N45G41X0Y.
N50X.255
N55G3X-
N60G1Y-.5F100
N65G3X
N70G1Y.5F100
N75G0G40X0Y0Z.05
N80X-3.
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.
1
5F5
5F
.
I
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EDITOR
SUMMARY
*
*
B
C/old
D
Dn F
text
I
K L
Ln
N Nn
N-n P
Pn
R
text
T
Set
text/new
Delete
Delete
string
Insert
(Kill)
entire
List
entire
List
Move
line
Move
line
Move
Print
Print
Replace
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Set
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current
n
text
Deletes
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current
n
pointer
text
lines
pointer pointer
pointer
lines
pointer
Search
in
text text
line
starting
current
after
Change
the
character
line
starting
for
front
entire
and
at
first
of
current
program
output
forward forward
backwardnlines
at
line
with
top
to
of
last
current
occurance
and
n
inches
line
one
lines
n
current
new
program
line
line
or
line
enters
(n=2
(n=l
line
text
of
program
character
(n=0-999)
of
text
(Text
next
of
leader
999)
to
to
(Note:
Mode
-999)
string
string
-
mode
with
Line
CR,
%
pointer
starting
CR
to
and
E
next
Exit)
for
does
n
not
line
3
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Ctrl
Ctrl Ctrl
Ctrl
Ctrl
CR
Rubout
*
0
Q
R
U
Z
Abort
Input
Print
Delete
Exit
Advance
Erase
:
Note
:
Note
listing
tape
current
current
the
editor
line
last
Text
Mode
add
J_
Ctrl
Q,
Keyboard
text
pointer
character
K
are
will
is
printout
or
(Can
line
before
line
one
Insertion
inserted
insert
locked
only
being
line
typed
be
storing
typed
and
(consecutive
Characters
by
editor
data
thru
out
used
print
in
(NO
keyboard
editor
conjunction
CARRIAGE
(Use
LF
rubouts
and
tape
with
RETURN)
BOSS
-
may
exited
reader
J_
only)
4
be
only.
or
used)
by
cr
J<)
cr
1-11
CNC
&
BTC
I
MILL
MAINTENANCE
I
I
LUBRICATION
1.
Reservoir
Capacity:
Recommended
Instruct!-
I
BTC
Note
Spindle
no
FILTERS
Logi
.
1
Arm
maintenance.
c
Console:
CNC/BTC
2.
Nema
Box:
CNC/BTC
3.
BTC
I
only:
BTC
-
on
ons
:
Reservoir:
bearings
I
I
CNC
I
&
side
left
Cap.
Lubricants:
A)
Sunoco
B)
Exxon
C)
Mobil
D)
American
E)
Texaco
F)
Shell
A)
Float
is
B)
Pull
are
One
on
regularly
One
on
back
Spindle
I
&
of
946cc
switch
low...Mai
pump
Mobile
packed
disposable
main
tha
disposable
the
bottom
the
of
enclosure
II
column.
=
Aprox.
Way
Febis
Vactra
Waytac
-
Way
Tonna
prevents
ntain
by
hand
velocite
with
type
logic
according
type
R.H.
machine.
80
lube
K53
Lubricant
33
proper
at
lifetime
Part
cabinet
to
Part
side
Pn
-
90
-
#1180
oil
#2
oil
#31
restart
start
#6
grease,
#1506551.
(R.H.
your
#1507452.
of
Change
1504114
Hrs.
oil
D
level
of
or
shop
the
as
spindle
Part
-
of
spindle
in
reservoir.
day.
equivalent.
therefore
This
side
of
conditions.
This
nema
electrical
above.
run
time
1523132
#
if
oil
they
filter
machine).
filter
is
is
box
require
located
Change
located
at
I
I
I
I
1
I
I
I
I
the
R
Pneumati
Main
1.
Tape
Reader
CLEAN
SHOP
cs
CNC
regulator:
&
BTC
I
Micro-fog
Lubrication:
Air
Pressure:
Requirements:
I
BTC
Run
Clean
Clean
cleaners
head
Isopropyl
System
CLEAN
tape
new
lamp
read
cleaner.
is
MACHINES
Lubricator-
Cappella
Maintain
side
back
and
lens.
head
may
be
Alcohol
sensitive
of
and
and
used...
may
=
Minimum
1-12
"A"
regulator
column.
4
forth,
sprocket
Mi
Her
be
substituted.
Use
Wax
@
CFM
then
with
Stephenson
caution.
Down
Free
set
80
Time
Oil
to
PSI
clean
brush.
Part
#2652006
psi
80
head.
Recommended
M5-200
-
left
tape
V
R
R
R
R
R
R
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CD
m
1
C/5
m
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PROBLEM
SET
Bridgeport
Machines
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