BRC Sequent 24 Handbook

HANDBOOK
on SEQUENT 24
TA010976 - N. 1 - 17 - 11 - 2004
M.T.M. s.r.l.
Via La Morra, 1 12062 - Cherasco (Cn) - Italy Tel. ++39 0172 48681 Fax ++39 0172 488237
2
INDEX
1. INTRODUCTION
1.1 WHAT IS SEQUENT 24?
1.2 MAIN DIFFERENCES WITH THE PREVIOUS SEQUENT SYSTEMS
2. UNDERSTANDING THE SEQUENT 24 SYSTEM
2.1 SEQUENT 24 ECU
2.2 CHANGEOVER SWITCH
2.2.1 C
HANGEOVER SWITCH IN ITS PETROL POSITION
2.2.2 CHANGEOVER SWITCH IN ITS GAS POSITION
2.2.3 ERROR INFORMATION
2.3 GENIUS FOR SEQUENT 24
2.4 ENGINE WATER TEMPERATURE SENSOR
2.5 FUEL “RAIL”
2.6 BRC INJECTORS
2.7 GAS PRESSURE AND TEMPERATURE SENSOR
2.8 MAP SENSOR
2.9 HARNESS
2.9.1 I
NJECTORS CUT
3. PROGRAMMING
3.1 FILE TYPES
3.2 ASSISTED PERSONALISED PROCEDURE
4. TUNE-UP
4.1 CHANGING OVER
4.2 SELF-MAPPING
5. UTILITIES
5.1 INFORMATION
6. PROBLEMS AND SOLUTIONS
7. ANNEXES
A - LIST OF THE PINS AND THEIR FUNCTIONS B - LOCATION OF THE ECU PINS C - GENERAL ELECTRICAL DIAGRAM
D - INJECTORS CUT DIAGRAM E - PETROL INJECTOR CONNECTION SEQUENT 24 HARNESS RIGHT OR LEFT F - UNIVERSAL 4-PETROL INJECTOR CON­NECTION SEQUENT 24 HARNESS
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1. INTRODUCTION
1.1 WHAT IS SEQUENT 24?
SEQUENT 24 is the BRC sequen­tial injection system in the gaseous phase that is easy to install, quick to map and low-cost. Its installation gets simpler owing to the new phi­losophy adopted for sensors and emulators. The SEQUENT 24 actually does not contemplate any additional devices; the emulators are integrated in the ECU and the sensors are integrated in the main components (Genius and RAIL). The connections are quicker owing to the specific connectors; moreo­ver, it is not necessary anymore to connect the TPS signal whereas the choice to connect the lambda oxygen sensor signal is still optio­nal. For the RPM signal it will be possible to choose a coil signal too, in addition to a standard RPM signal or crankshaft position sensor
signal. The new SEQUENT 24 PC programme is easier to use and completely separated from the standard SEQUENT and from the SEQUENT FAST, also as regards the filing of the mappings, but it anyway keeps their basic philo­sophy unchanged.
1.2 MAIN DIFFERENCES WITH THE PREVIOUS SEQUENT SYSTEMS
In the following table you will find the list of the main differences between standard SEQUENT / SEQUENT FAST and SEQUENT 24:
Sensors
• P1-MAP (case)
• Tgas on the reducer
• P1-Tgas integrated on rail
• Twater integrated on the reducer
• MANIFOLD PRESSURE ONLY WHILE SELF-MAPPING
Injectors Cut
• Cut on the negative inside the ECU
• Emulation with the Modular LD
Cut on the POSITIVE inside the ECU
and simultaneous for the 4 injectors (the orange wires do not enter the ECU)
Key contact and Petrol Injectors Positive
To connect to the key contact positive
(brown) and to the petrol injectors positive (white-green)
The key contact positive becomes
petrol injectors positive that goes into and out from the ECU. ECU ignition only if the petrol injectors positive is active
Communication
Active with key contact positive ON
Active with the engine switched on;
once it is connected it remains active even disconnecting the key contact (if the PC/ communication is not disconnected)
Changeover switch
• 10 pins connected with the ECU
• 3 pins connected with the ECU + one for the level on the changeover switch
Screen
Connected with the ECU case with a
specific pin
Connected with the battery ground
TPS connection
Necessary or Optional
Not connected
RPM Connection
Necessary or Optional
It is possible to use the RPM counter
signal, the crankshaft position sensor signal (only one wire) or the coils negative)
Filing of the mappings
FSF+AAP file or only FSF for vehicle
parameters and mapping
FLS file for vehicle parameters and
mapping..
Separated from the previous Sequent
systems
Advance variator
Inside
Outside
SEQUENT / SEQUENT FAST
SEQUENT 24
4
2 UNDERSTANDING THE SEQUENT 24 SYSTEM
The SEQUENT 24 system main­tains, in general, the philosophy of the previous SEQUENT systems it derives from; it nevertheless intro­duces some changes and improve­ments as regards installation and operation, as well as some modifi­cations in the components the BRC installer already knows well.
2.1 SEQUENT 24 ECU
A detailed description of the ECU would be beside the point of this handbook. The main point is to underscore that it is the operational unit controlling the system. As the previous ones it complies with the automotive and EMC standards and is tight. What distinguishes it from the previous ones is the fully­plastic case and the much more compact dimensions advantaging its installation on the vehicle. For installation please carefully follow the indications given for the stan­dard Sequent and Sequent Fast that are already familiar to the BRC installers.
2.2 CHANGEOVER SWITCH
Although it is similar to the typical two-position changeover switch provided with a buzzer, already used on Sequent and Sequent Fast, the differences distinguishing it from the previous ones are nevertheless substantial. This new changeover switch can be conside­red like a small ECU: it is not only a switch regulating the petrol-gas changing over, but it actually com­municates with the ECU and con­trols the visualisation of the gas level in the tank on the 4 green LEDs.
2.2.1 CHANGEOVER SWITCH IN
ITS PETROL POSITION
With the button of the changeover switch in its petrol position, the vehicle works in forced petrol mode
(as in all the previous systems). The rectangular red LED lit informs the user, while the gas level infor­mation disappears, that is to say the four level green LEDs are off.
2.2.2 CHANGEOVER SWITCH IN
ITS
GAS POSITION
In this position the vehicle starts up on petrol – the level LEDs are the­refore off – and, with the changeo­ver conditions configured by the programme attained (see chapter
3.1 for further information), automa­tically changes over to GAS. The user is informed by the rectangular LED that first becomes orange and then green (gas operation). Only while running on gas the gas level in the tank is visualised on the four green LEDs.
2.2.3 ERROR INFORMATION
As it has already been undersco­red, this changeover switch is an “intelligent” device communicating
with the ECU. When the communi­cation fails, the two level central green LEDs and the rectangular orange LED blinking inform the user of the malfunction. In such conditions it is always pos­sible to force the petrol operation turning the switch in its petrol posi­tion, as it is possible to run on gas with the changeover switch in its gas position, though losing the level information. In these cases it is recommended to make a diagnosis and, if need be, to repair/or replace the chan­geover switch.
2.3 GENIUS FOR SEQUENT 24
The pressure reducer is like the LPG GENIUS for SEQUENT, unlike it is provided with a new water tem­perature sensor, that is not compa­tible with the ones of the previous systems.
Pict. 1 ECU Sequent 24
Pict. 2 Changeover switch
5
2.4 ENGINE WATER TEM­PERATURE SENSOR
The water temperature sensor is directly fitted on the GENIUS on the water side. The sensor is of the resistive two-wire type, based on an NTC thermistore. The gas chan­ging over strategies are grounded on the measurement of the engine water temperature. This sensor dif­fers from the previous ones for its new mechanical structure: it is actually more compact and integra­tes inside it the part connected to the sensor and to the connector.
2.5 FUEL “RAIL”
It is the element bearing the injec­tors fitted. Unlike the previous sequential systems, the gas pres­sure and temperature sensor (not compatible with the previous systems) is also fitted on the rail in addition to the injectors (BRC type only).
2.6 BRC INJECTORS
The SEQUENT 24 equipment only uses BRC injectors. See in the fol­lowing table (pitc. 5) the powers, for guidance.
2.8 GAS PRESSURE AND TEMPERATURE SENSOR
This sensor is absolutely new, in a compact body and already integra­ted with the connector; it contains the P1 gas pressure and tempera­ture sensor. The sensor is directly fitted on the fuel rail. In this position the measurement of gas pressure and temperature is more careful and allows rectifying the gas mixtu­res more rapidly.
MAP SENSOR
The MAP sensor is identical with the MAP sensor of the Standard SEQUENT, already familiar to the BRC installer. The material differen­ce distinguishing it from the other systems is that in the SEQUENT 24 this sensor is used ONLY DURING THE SELF-MAPPING. During the
Pict. 3 Genius for SEQUENT 24 and engine water tem­perature sensor
Pict. 4 Rail and Gas pres­sure and tempera­ture sensor
Pict. 6 MAP sensor
Pict. 5 LPG powers
LPG powers
Genius 800 Genius 1200 Genius 1500
Injectors Max Type Inducted - 26 kW/cyl. 30 kW/cyl.
Supercharged - 32 kW/cyl. 36 kW/cyl.
Iniettori Normal Type Inducted 17 kW/cyl. 21 kW/cyl. -
Supercharged 22 kW/cyl. 26 kW/cyl. -
6
vehicle’s normal operation, the MAP is estimated: an approximate value of the manifold pressure is therefore visualised on the SEQUENT 24 interface. For the self-MAPPING the MAP sensor is provided with the pipes necessary for the connection on the vehicle, inside the SEQUENT 24 CALIBRATION KIT Code 09SQ10990001.
2.9 HARNESS
The SEQUENT 24 harness is slen­derer than the previous systems’ ones. The 56-pole connector har­ness of the Standard SEQUENT is replaced by the 24-pole connector harness of the SEQUENT 24. To make installation easier the main devices of the system are connec­ted through a specific connector and the quantity of wires to weld is very small. Shielded conductors have been used in order to comply with the EMC standards. The connectors on the harness are waterproof with the exception of the connector of the changeover switch that is however housed in the passenger’s com­partment and is therefore protected from water. The injectors ought to be cut with great care: the injectors cut is the main novelty of the whole system and of the harness.
2.9.1 INJECTORS CUT
Unlike the previous systems, the injectors are cut on the positive: this allows having less wires ente­ring the ECU. Two wires are actually enough to cut all the injectors: the White/Green wire (injectors positi­ve, original equipment side) and the White/Brown wire (injectors positi­ve, injectors side). On the other hand, it won’t be pos­sible to change over from petrol to gas and vice versa injector by injec­tor; the changing over could possi­bly be abrupt and we might change over only while decelerating on
some vehicles. The White/Green wire has also the key contact positive function, i.e. it is the wire that turns the gas ECU ON. It is proper to bear in mind, in this connection, that some vehicles do not actuate the injectors positive until the starting up: it is not the­refore sufficient to turn the key con­tact on. In this case, the only way to turn the gas ECU on is to start up. As while programming, the gas ECU needs this wire to be high­potential, programming will be car­ried out with the vehicle running. The injectors positive normally is not low-potential as soon as the engine and the key contact are switched off, but it can remain high for some seconds with the vehicle switched off. In this case, the ECU too will remain ON for some seconds. The White/Brown wire is directly connected with the petrol injectors. It supplies tension on the injectors positive while running on petrol, whereas it takes this power supply off while running on gas, in order to cut injectors. It is highly recommended to use right and left harnesses specifically conceived for Sequent 24 whene­ver it is possible. They actually allow making quick connections with the injectors, without welding and cutting down any error possibi­lity. It is necessary not to mix up the right with the left harnesses and to carefully follow the instructions sup­plied with these harnesses. The exchange of the two harnesses brings about the vehicle’s malfunc­tion both on petrol and on gas and the short-circuit of the injectors pilo­ting outputs of the petrol ECU to the positive. This short-circuit strains the petrol ECU only when the engine is running (it is anyway not possible to start up). Furthermore, the petrol ECU is generally protected against this type of short circuit. Nonetheless it
is recommended to act very cau­tiously. In particular, it is recom­mended not to insist excessively if the vehicle does not start up after reconnecting the injectors, but to check immediately whether the connection harness is correct.
Should the right and left harnesses not be used, it is anyway possible to use the universal harness, fol­lowing the enclosed instructions with the utmost care. In particular, bear in mind that:
- The White/Green wire can be generally connected only with a positive wire coming from the petrol original harness, even if it is best, in general, to reunify all the positives of the injectors (ECU side) on this wire, in order not to supply overcur­rent to one single wire of the petrol original harness.
- All the positives of the petrol injec­tors ought to be cut, by disconnec­ting them from the original positive and connected only with the White/Brown wire. Indeed, should the original positive still get to a petrol injector, the injector will also work while running on gas and the­refore provoke the bad combustion of the attendant cylinder.
- The petrol injectors positive to be cut ought to be as close as possible to the petrol injectors. If we cut the positive far from the petrol injectors, we actually run the risk of cutting, in addition to the injectors, other actuators or sensors of the vehicle supplied with the same wire of the original equipment.
- The injectors negatives ought to be cut and connected, as in the past, to the violet (petrol ECU side) and orange (injectors side) wires and ought to be connected in the same order, from 1 to 4, as the gas injectors. At the end of this handbook (Annex
7
B on page 14) you will find an explanatory diagram regarding the injectors cut. The petrol injectors are emulated through special coils similar to the coils used in the Modular LD of the Sequent systems that are fitted inside the ECU. The codes of the connection har­nesses for the 4 petrol injectors are listed below:
06LB50010121 – UNIVERSAL Harness 06LB50010122 – RIGHT Harness 06LB50010123 – LEFT Harness
3 PROGRAMMING
The software structure is maintai­ned as similar as possible to the BRC sequential systems already on the market and familiar to the BRC installer. Only the material differen­ces introduced for SEQUENT 24 will be therefore here-after indica­ted.
3.1 FILE TYPES
The SEQUENT 24 ECU is pro­grammed by downloading two diffe­rent types of files:
1. File .S19
2. File .FSL the information necessary for the vehicle’s operation is contained in the file. FSL.
3.2 ASSISTED PERSONALI­SED PROCEDURE
Let’s find out, in brief, about the assisted personalised programming procedure. The procedure is to be carried out with the engine swit­ched on and the changeover switch on petrol mode (the programme will show the installer when changing over to gas). The steps to follow are not far removed from the ones analysed for the Standard SEQUENT and for the SEQUENT FAST, that’s why you are kindly requested to refer to the attendant handbooks for a more detailed description. Assisted personalised procedure
The main novelties have been introduced in the equipment type screen and in the RPM calibration screen. The equipment type screen (Picture 8 pag. 8) requires to enter an extra information: the vehicle volume. The RPM calibration screen (Picture 9 pag. 8) allows selecting a coil RPM signal besides selecting and calibrating a normal RPM signal or crankshaft position sen­sor.
WARNING: by selecting an
RPM signal from the negati­ve coil, the RPM won’t be correctly visualised in all the working condi­tions. In some of them as, for example, in the cut-off, the visuali-
sed RPM signal could not corre­spond to the vehicle’s real one; nevertheless it doesn’t affect the vehicle’s working.
4 TUNE-UP
This chapter will only examine the differences with the previous SEQUENT systems, otherwise you are kindly requested to make refe­rence to the handbooks on the Standard SEQUENT and SEQUENT FAST.
4.1 CHANGING OVER
The changing over operation has substantial differences distingui­shing it from the previous Sequent software, owing to the completely different injectors cut on Sequent
Beginning of the
procedure
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Selection of the equipment
and injectors type
RPM calibration
Lambda calibration
(optional)
Save file
Self-mapping
Save file
End of the procedure
ASSISTED PERSONALISED PROCEDURE
Pict. 7
8
Pict. 10
24. In particular, the injectors are simultaneously cut and changeover can be rough while in the Standard Sequent or Sequent Fast it was clean in all conditions. In these cases it is proper to avoid changing over in the most critical conditions that normally are idle speed or con­ditions requiring much torque to the engine.
It is obvious from the first screen (Picture 10) that changing over is always a function of the engine water temperature measured throu­gh the special sensor positioned on the Genius Reducer for Sequent
24. On Standard Sequent and Sequent Fast the changing over temperature was the gas one unless you con­nect to the vehicle’s original engine water temperature sensor.
As a rule, the changing over is divi­ded into two sections according as you change over with the warm vehicle (temperature higher than 50°C) or the cool vehicle (tempera­ture higher than 40°C). In the referred example the chan­ging over conditions are attained if:
1. 60 seconds at least have passed after the vehicle starting up and gas temperature ranges from 40° and 50°C.
2. 5 seconds at least have passed after the vehicle starting up and gas temperature is higher than 50°C. By clicking on the ADVANCED but­ton it is possible to set some para­meters affecting changing over or changing back to petrol for lack of fuel. In particular, it is possible to distin­guish the conditions for changing over from petrol to gas (Box 1 of Pict. 11) from the conditions for changing over from gas to petrol (Box 2 of Pict. 11).
In particular, the following configu­rations are possible:
- “Changing over at the idle speed”
Pict. 8
Pict. 9
9
indicates that changing over can be possible at RPM lower than 4000 and with a MAP value close to the idle speed one.
- “Changing over in deceleration” indicates that changing over can be possible in deceleration conditions, that is to say with RPM ranging between 2000 and 4000 and a MAP value close to the idle speed one. In these conditions the torque required to the engine is practically null; this obviously allows avoiding jerks during this phase. (This chan­ging over is very similar to the Flying Injection system). Changing over in deceleration is suitable for vehicles whose OBD detects miss­fires. On these vehicles, petrol-gas changing over and gas-petrol chan­ging back are particularly delicate and they are therefore recommen­ded only in deceleration conditions. (NOTE: the manual action on the changeover switch has anyway priority on the software; by forcing the changeover switch on its petrol mode the gas-petrol changing over is therefore immediate even if the changing over in deceleration is configured in the software).
- “Always changing over” indicates that changing over is possible in all conditions and therefore at any RPM and engine load values.
The standard configurations are:
- Petrol-Gas changing over (Box 1 of Pict. 11): changing over in dece­leration
- Gas-Petrol changing over (Box 2 of Pict. 11): always changing over
In the “Changing back to petrol for lack of gas” Box there are all the parameters controlling this function. They are the same parameters already seen for the Standard Sequent and Sequent FAST. Every time a new mapping is created, some given values are already con­figured; normally they do not need any modification.
Pict. 11
Pict. 12
The “Changing back to petrol at the idle speed” Box allows changing back to petrol every time the engine is below certain revs; this function is identical with the Sequent one and is only used on vehicles whose return to idle speed is so critical that it can provoke the engine stall as a consequence.
4.2 SELF-MAPPING
The self-mapping can be carried out from the tune-up function too. The procedure is the same as the assisted personalised one. The only novelty is the initial question
(Pict. 12) asking the installer to decide whether self-mapping from the CURRENT MAP, that is the one already existing in the ECU or from the BASIC MAP, that is by using the standard maps existing on the PC.
WARNING: It is necessary to connect the manifold pressu-
re.
5 UTILITIES
This chapter will only examine the differences with the previous SEQUENT systems, otherwise you are kindly requested to make refe­rence to the handbooks on the Standard SEQUENT and SEQUENT FAST.
5.1 INFORMATION
This section allows controlling the updating of the software versions existing on the PC that can be downloaded on the ECU, visuali­sing the software name and version (Picture 13).
10
Pict. 13
11
6 PROBLEMS AND SOLUTIONS
This chapter supplies some useful indications for the installer to solve some problems that could arise with this new system.
The ECU does not communicate
• Lack of power supply to the ECU
• The communication port configured on the PC is not correct
• The communication cable is faulty
• Turn the engine on
• Verify whether the configured COM port is correct in UTILITIES-COMMUNICA­TION
• Replace the communication cable
The ECU does not switch off
• The communication with the PC is still active
• Disconnect the communication cable or exit from the SEQUENT 24 programme and wait till the ECU is switched off
The changeover switch does not visua­lise the GAS level
• The changeover switch is in its petrol position (level LEDs are switched off)
• The changeover switch does not commu­nicate (level central LEDs are blinking)
• Changeover to gas and verify the level visualisation.
• Verify the changeover switch harness or replace the changeover switch. In these cases, the cause could also be the ECU. Therefore verify whether the ECU com­municates with the PC interface and, if necessary, try to replace it.
The changeover switch does not com­municate
• The level green central LEDs and the orange rectangular LED are blinking
• In this condition the vehicle goes on run­ning on petrol or on gas according to the changeover switch position. Nevertheless there is no information on the operation and it is therefore proper to verify the har­ness or replace the changeover switch.
The changeover switch does not switch on
• The changeover switch harness is cut off
• The 5Afuse is cut off
• The changeover switch fails
• The ECU does not switch on
• Verify the changeover switch harness continuity.
• Replace the 5A fuse
• Replace the changeover switch.
• Verify the ECU operation.
The vehicle works wrongly on gas
• The injectors positives are not cut correc­tly
• Make sure you have cut all the petrol injectors positives
• Verify you have cut as close as possible to the injectors.
The Petrol and GAS injectors do not inject simultaneously (you will find it hard to make the self-mapping)
• The injectors positives are not cut correc­tly
• Try to start the vehicle up with the gas injectors disconnected: if the vehicle starts up (even running bad) then there is a problem in the injectors positive cut.
The vehicle does not start up
• Inversion between RIGHT and LEFT har­ness
• Verify whether the injectors are connected correctly. If the RIGHTharness and the LEFT harness are inverted, trying to start up, the tension on the White/Green wire is still low.
The vehicle does not change over to gas.
• The injectors are not driven to the ground.
•The battery bond fails.
• Verify the connection of the B1 Pin injectors ground wire.
• Verify the connection of the C8 Pin bat­tery ground wire.
The ECU does not switch on or it resets itself in the gas operation
• The connection to the battery positive is lacking or is cut off.
• The connection to the injectors positive is lacking or is cut off.
• Verify the connection of the A1 Pin bat­tery positive wire.
• Verify the connection of the A7 Pin injectors positive wire.
WHAT’S HAPPENED?
WHAT TO DO
PROBLEM
The vehicle changes over to petrol in cut-off.
• The RPM signal is taken from the coil negative. This signal is set to zero in cut­off.
• Take an RPM signal different from the coils one.
The vehicle stalls while changing over to gas.
• The 15Afuse is cut off.
• Any of the actuators relay wires is disconnected.
• The relay fails.
• The White/Green wire is inverted with the White/Brown one (in this case you will hear the relay ringing).
• Verify the 15Afuse.
• Verify the connections on the actuators relay.
• Replace the relay.
• Verify the connection of the White/Green and White/ Brown wires.
12
1 2 3 4 5 6 7 8
A
+VBATT INJ1- GAS INJ2- GAS INJ3- GAS INJ4- GAS COMINJPET-OUT COMINJPET-IN RPM-IN
B
GND-INJ INJ1PET-IN INJ2PET-IN INJ3PET-IN INJ4PET-IN LAMBDA-AIN MAP-AIN P1-AIN
C
GAS SV WATER TEMP. K-LINE SWITCH-LINE SENSPOWER LAMBDA-AOUT TGAS-AIN GNDBATT
ANNEXES A
Pins
ANNEXES B
Location of the ECU pins
N. PIN OF
THE ECU
N. PIN OF THE
REMOTE
CONNECTOR
WIRE COLOUR WIRE NAME DESCRIPTION
A1 Note 1 Red +VBATT
ECU power supply from battery /
injectors current blow-by
B1 Ring Black GND-INJ Gas injectors ground C1 1 Green/Black EVGAS Solenoid valve piloting outlet A2 1 White/Green INJ1-GAS Gas injector 1 piloting outlet B2 B1 Violet INJ1BENZ-IN Petrol injector 1 inlet C2 2 Yellow TEMP.ACQUA Water temperature A3 1 White/Green INJ2-GAS Gas injector 2 piloting outlet B3 B2 Violet INJ2BENZ-IN Petrol injector 2 piloting intlet
C3 4 White LINEA-K
K line diagnostic
serial communication A4 1 White/Green INJ3-GAS Gas injector 3 piloting outlet B4 C1 Violet INJ3BENZ-IN Petrol injector 3 piloting intlet
C4 2 Green SWITCH LINE
Changeover switch
serial communication A5 1 White/Green
INJ4-GAS Gas injector 4 piloting outlet
B5 C5 Violet
INJ4BENZ-IN Petrol injector 4 piloting intlet
C5 Note 2 Red SENSPOWER
5V power supply for sensors and
changeover switch
A6 A2 White/Brown COMINJPET-OUT
Petrol injectors common positive,
injectors side B6 - Yellow LAMBDA-AIN Lambda oxygen sensor analog inlet C6 Light blue LAMBDA-AOUT Lambda oxygen sensor analog outlet
A7 A1 White/Green COMINJPET-IN
Petrol injectors common positive,
petrol ECU side (or +V key)
B7 4 White MAP-AIN MAP analog inlet C7 4 White TGAS-AIN Temperature analog inlet A8 - Grey RPM-IN RPM inlet B8 2 Green P1-AIN Gas pressure analog inlet C8 Note 3 Black GNDBATT ECU and sensors ground
Note 1: The A1 pin of the ECU (battery positive) is connected with the pin 3 of the connector for the communication with the PC. Note 2: The C5 pin of the ECU (sensors positive) is connected with the following pins of the remote connectors:
• Pin 3 of the gas pressure and temperature sensor
• Pin 4 of the changeover switch
• Pin 2 of the MAP sensor Note 3: The C8 pin of the ECU (ECU and sensors ground) is connected with the following pins of the remote connectors:
• Pin 1 of the gas pressure and temperature sensor
• Pin 3 of the changeover switch
• Pin 1 of the MAP sensor
• Pin 1 of the engine coolant temperature sensor
• Pin 1 of the gas level sensor
13
LPG SEQUENT 24
WIRING DIAGRAM
+
-
1 2 3 4
1 2 3 4
123
Relé
"I1"
"I2"
"I3"
"I4"
(-)
(+)
Sequent 24
ECU
Positive
Negative
Orange
Violet
Positive
Negative
Positive
Negative
Positive
Negative
White/Brown
White/Green
To connect during is made
of mapping of the car
Caution:
- Follow carefully the petrol injectors sequence and gas injectors as indicated in the diagram.
- Never connect to the earth the front and back solenoid valve wires.
- To allow a correct diagnosis of the front solenoid valve and the back one never connect them together.
- Never substitute the fuses with others of superior carrying capacity.
Battery
Black Black
Red
Red
LPG
Solenoid Valve
Water temperature
sensor
"GENIUS SEQUENT 24"
Reducer
Petrol
injectors
sequence
Gas inlet
GAS injectors sequence
Gas temperature
sensor and gas
pressure sensor
1st Petrol
Inject.
2nd Petrol
Inject.
3rd Petrol
Inject.
4th Petrol
Inject.
Orange
Violet
Orange
Violet
Orange
Violet
Orange
Violet
Europa
Multivalve
Lambda Oxygen sensor
Light Blue
Grey
Yellow
Level Sensor
Connector
Back Solenoid
Valve Connector
Fuse5AFuse
15A
Diagnostic
Point
c/o switch connector
rpm Signal
ANNEXES C
General electrical diagram
14
Violet
Orange
Violet
Orange
Violet
Orange
Violet
Orange
Violet
Violet
Violet
Violet
Ex
Ex
Ex
Ex
ITALY
M.T.M.
ET 98
White/Brown
Gas 1st
Injector
Gas 2nd
Injector
Gas 4th
Injector
Gas 3rd
Injector
A6
B5
B4
B3
B2
PETROL ECU
A5
White/Green
A4A3A2
White/Green
White/Green
White/Green
LPG
Solenoid Valve
SEQUENT 24
ECU
External Relé on the
wiring Sequent 24
Positive Petrol
Injector
C1
A7
White/Green
Grenn/Black
Ground
+12V After Contact
Europa
Multivalve
1st Petrol
Inject.
2nd Petrol
Inject.
3rd Petrol
Inject.
4th Petrol
Inject.
ANNEXES D
Injectors cut diagram
15
✂ ✂
ANNEXES E
4-Petrol injector connection Sequent 24 Harness Right or Left
ANNEXES F
Universal 4-Petrol injector connection Sequent 24 Harness
Sequent 24
1° Injector 2° Injector 3° Injector 4° Injector
Negative
Positive
Violet
Orange
Violet
Orange
Violet
Orange
Violet
Orange
Inj. 1 Petr. Inj. 1 Petr. Inj. 2 Petr. Inj. 2 Petr.
Inj. 4 Petr. Inj. 4 Petr.
Inj. 3 Petr. Inj. 3 Petr.
White/Green White/Brown
SEQUENT 24
Injector2°Injector3°Injector4°Injector
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