BRAMLEY K8341 Instruction Manual

INSTRUCTION MANUAL

Page 1

Instruction Manual for SJ-2 (K8341)

11/26/2015

NSW Schools / TAFE - SJ-2

Swage, Jenny

1.6mm

K8341

R.R. BRAMLEY & CO. LTD.

Page 2

Instruction Manual for SJ-2 (K8341)

11/26/2015

ESTABLISHED 1921

TELEPHONE [phone] FACSIMILE 09 525 0735 EMAIL [e-mail]

184 MARUA ROAD, MT WELLINGTON, AUCKLAND NEW ZEALAND

P.O. BOX 14-114, PANMURE, AUCKLAND, NEW ZEALAND

OPERATING INSTRUCTIONS & PARTS LIST

SJ2

SWAGING & JENNYING

MACHINE

TELEPHONE: [phone] FACSIMILE: 2-9534-6932 EMAIL: [e-mail]

AUSTRALIAN OFFICE

60 BARRY AVENUE, MORTDALE, NSW 2223, AUSTRALIA.

P.O. BOX 151, MORTDALE, NSW 2223, AUSTRALIA

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Instruction Manual for SJ-2 (K8341)

11/26/2015

Thank you for purchasing this High Quality, Industrial Duty, Swaging Machine.

This Machine has been constructed from High Grade Grey Iron, which combines good strength
whilst also providing very good running surfaces for the Rotating Shafts and Slider Blocks.

All machining has been carried out on the latest computer controlled machinery to exacting
standards. Drive Gears have been Precision Machined to provide very smooth operation and long
life.

With care and regular lubrication your new machine will provide years of efficient service.

BEFORE USE:

The machine has had rust preventative applied to all exposed parts. This should be thoroughly
cleaned and replaced, as required, with a thin smear of light machine oil. Securely fasten to a
stable work bench.

LUBRICATION:

Apply grease regularly (fortnightly) to all nipples provided. A few drops of oil onto the Slider
Bearing (12) and the Gears is also recommended.

OPERATION:

The Bottom Shaft slides forwards and backwards to allow easy centralising the Top and Bottom
Wheels. This can be done by first loosening the Clamp Knob (29) and then using the Adjustable
Knob (27) on the other side of the machine to slide the Shaft to the desired position.

The Guide Plate can be positioned where required to operate as a depth stop with a range up to
240mm.

The Top shaft pivots up and down and is lowered during operation by means of the Top Handle
(11). This Handle is slowly screwed down while rotating the Shafts back and forth. Slowly
forming the bend in this manner will help to overcome possible cutting or splitting of Sheet Metal.

Once the desired form has been achieved the two wheels can be separated by unscrewing the Top
Handle. The spring loaded Top Shaft will be raised automatically as this Handle is unscrewed.

SWAGE & JENNY 2 MACHINE

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Instruction Manual for SJ-2 (K8341)

11/26/2015

PART DESCRIPTION QTY

7701 BODY – MAIN CASTING 1
7702 CASTING – COVER TOP 1
7703 LEVER CASTING 1
7704 BLOCK – SHAFT BEARING - FRONT 1
7705 BLOCK – SHAFT BEARING - REAR 1
7706 GUIDE BRACKET 1
7707 GUIDE PLATE 1
7708 PUR GEAR - TOP 1
7709 SPUR GEAR - BOTTOM 1
7710 FINGER – LINEAR ADJUSTMENT 1
7711 SCREW - PRESSURE 1
7712 BUSH – SLIDING 1
7713 SHAFT - LINEAR LOCK 1
7714 SHAFT – GUIDE BRACKET 2
7715 SPIGOT – SPRING LOCATION 1
7716 SPRING – SHAFT RELEASE 1
7717 SPANNER 1
7718 SHAFT – TOP 1
7719 SHAFT - BOTTOM 1
7720 RETAINING COLLAR – TOP SHAFT 1
7721 PUSHER PIN – LINEAR ADJUSTMENT 1
7722 SPINDLE – LINEAR ADJUSTMENT 1
7723 SHAFT – HANDLE LEVER 1
7724 HANDLE LEVER 1
7725 LOCKING NUTS 2
7726 SPACE COLLARS 2
7727 HAND KNOB – LINEAR ADJUSTMENT 1
7728 HAND KNOB – SHAFT GUIDE BRACKET 2
7729 HAND KNOB – LOCK LINEAR ADJUSTMENT 1
7730 KEY 1
7731 2mm WIRING / JENNYING / ROLLER - TOP 1
7732 2mm WIRING ROLLER - BOTTOM 1
7733 4mm WIRING ROLLER - TOP 1
7734 4mm WIRING ROLLER - BOTTOM 1
7735 7mm WIRING ROLLER - TOP 1
7736 7mm WIRING ROLLER - BOTTOM 1
7737 PIVOT SCREW – BEARING BLOCK 2
7738 JENNY ROLLER – BOTTOM 1
7739 FLAT ROLLER - TOP 1
7740 CRIMPING ROLLERS 2

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Instruction Manual for SJ-2 (K8341)

11/26/2015

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Instruction Manual for SJ-2 (K8341)

11/26/2015

OPTIONAL ACCESSORIES

Page 7

Instruction Manual for SJ-2 (K8341)

11/26/2015

PART DESCRIPTION QTY

A2 10mm

A3

10mm WIRING ROLLER – BOTTOM 1

A4 NECKING

A5 NECKING

WIRING ROLLER – TOP

ROLLER – TOP

ROLLER – BOTTOM

1

1

1

PURCHASED ITEMS

PART DESCRIPTION QTY

1

C

2

C

C3 M8

8 x 45 CAP SCREW

M

8 x 25 CAP SCREW

M

x 20 COUNTERSINK SCREW

6

2

2

4

C

5

C

6

C

7

C

8

C

9

C

10

C

C11 1/8”

6 x 25 SET SCREW

M

6 x 45 ROLLING PIN

M

4 x 25 ROLLING PIN

M

12 NUT

M

10 FLAT WASHER

M

10 STARLOCK DOME

M

10 NUT

M

BSP GREASE NIPPLE

1

4

2

1

1

1

1

4