Bradley Smoker TDB3108 User Manual

Installation
Installation
Instalación

TDB3108

Terreon®54" Circular Deep Bowl Washfountain with
Infrared Control

Terreon®Lavabo fontaine 1372 mm (54") à cuvette
profonde circulaire avec commande à infrarouge

Fuente de lavado circular con palangana profunda
Terreon®de 1372 mm (54") con control infrarrojo

WF3208

Terreon®Extra Height 54" Circular Classic
Washfountain with 9" Deep Bowl and Infrared Control

Terreon®Lavabo fontaine 1372 mm (54") à hauteur
supplémentaire classique circulaire à cuvette
profonde de 229 mm (9") et commande à infrarouge

Fuente de lavado clásica circular Terreon®de altura
adicional de 1372 m (54") con palangana profunda de
229 mm (9") y control infrarrojo

P.O. Box 309, Menomonee Falls, WI 53052-0309
Phone: 1-800-BRADLEY Fax: [phone]
http:\\www.bradleycorp.com

215-1187 Rev N; EN 06-915B
© 2007 Bradley Corporation
Page 1 of 85 4/6/2007

IMPORTANT!

Read this entire installation manual to ensure
proper installation. When finished with the
installation, file this manual with the owner
or maintenance department.

Separate parts from packaging and make
sure all parts are accounted for before
discarding any packaging material. If any
parts are missing, do not begin installation
until you obtain the missing parts.

Make sure that all water supply lines have
been flushed and then completely turned off
before beginning installation. Debris in
supply lines can cause valves to
malfunction.

Hardware supplied by installer must be
appropriate for wall construction. Wall
anchors used must have a minimum pull-out
rating of 1,000 lbs.

The Adaptive® Infrared control must be
connected with a 24 VAC Class II
transformer. Connections to 110 VAC can
cause personal injury and will result in
damage to the electronics.

Product warranties may be found under
“Product Information” on our web site at
www.bradleycorp.com.

IMPORTANT !

Lire ce manuel d’installation dans son
intégralité pour garantir une installation
appropriée. Une fois celle-ci terminée,
classer ce manuel auprès du service à la
clientèle ou d’entretien.

Séparer les pièces de l’emballage et veiller à
bien avoir toutes les pièces avant de jeter le
matériau d’emballage. Le cas échéant, ne
pas commencer l’installation avant d’avoir
obtenu les pièces manquantes.

Veiller à bien vidanger et fermer toutes les
conduites d’eau avant de commencer
l’installation. Tout débris dans les conduites
d’alimentation risque de provoquer un
mauvais fonctionnement des soupapes.

La quincaillerie fournie par l’installateur doit
être appropriée pour la construction des
murs. Les dispositifs d’ancrage muraux
doivent avoir un indice d’arrachement
minimum de 454 kg (1 000 lbs.).

La commande à infrarouge Adaptive® doit
être connectée avec un transformateur
24 V c.a. Classe II. Des connexions à du
110 V c.a. peuvent provoquer des blessures
personnelles et endommager les
composants électroniques.

Les garanties du produit figurent sous la
rubrique « Informations techniques » sur
notre site Internet à www.bradleycorp.com.

¡IMPORTANTE!

Lea todo este manual para garantizar su
instalación adecuada. Cuando haya
terminado la instalación, preséntelo al dueño
o al Departamento de Mantenimiento.

Separe las piezas del empaque y asegúrese
de que no falte ninguna antes de desechar el
material del empaque. Si falta alguna pieza,
no comience con la instalación hasta que
obtenga las faltantes.

Asegúrese de que todas las tuberías de
suministro de agua hayan sido lavadas y
cerradas completamente antes de comenzar
la instalación. Los desechos en las tuberías
de suministro pueden causar averías en las
válvulas.

Las piezas metálicas proporcionadas por el
instalador deben ser adecuadas para la
construcción en la pared. Las sujeciones de
pared usadas deben tener una capacidad
mínima de extracción de 454 kg (1.000
libras).

El control infrarrojo Adaptive® debe
conectarse con un transformador clase II de
24 V CA. Las conexiones a 110 V CApueden
causar lesiones personales y producirán
daños a los componentes electrónicos.

Se pueden encontrar garantías de los
productos en Product Information
(Información sobre productos) en nuestro
sitio Web en www.bradleycorp.com.

A

D

A

C

O

M

P

L

I

A

N

T

TDB3108

with Infrared Control

TDB3108

avec commande à infrarouge

Modelo TDB3108

con control infrarrojo

TDB3108 Juvenile

with Infrared Control

TDB3108 Enfant

avec commande à infrarouge

Modelo infantil TDB3108

con control infrarrojo

WF3208

with Infrared Control

WF3208

avec commande à infrarouge

Modelo WF3208

con control infrarrojo

TDB3108 TAS Height
with Infrared Control

TDB3108 Hauteur TAS

avec commande à infrarouge

Altura TAS del modelo TDB3108

con control infrarrojo

TDB3108, WF3208 Terreon®54" Circular Installation

2 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

Table of Contents

Pre-Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Model TDB3108 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Model WF3208 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Washfountain Rough-Ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-19

Terreon® Cleaning/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Gel-Coated Fiberglass Cleaning/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Stainless Steel Cleaning/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Soap Dispensing Valve Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23

Soap Recommendations and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Sprayhead Troubleshooting/Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Manual Mixing Valve (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Volume Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Vernatherm™ Thermostatic Mixing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-29

Supplies Required by Installer

• (4) 1/2" lag bolts, screws or other fasteners to anchor washfountain pedestal

• 1" hot and cold water supply lines and fittings (refer to rough-ins on pages 7-8)

• Reducing fittings and 1/2" nom. copper tubing supply lines for types with supplies from above

• Standard P-trap (refer to rough-ins on pages 7-8) (vented trap supplied by Bradley when required)

• 2" drain lines and fittings (refer to rough-ins on pages 7-8)

• 1-1/2" vent or tie pipe on fixtures vented through washfountain column (see page 9 for lengths required)

• Teflon tape or pipe dope

• 110 VAC GFI power source for 110/24 VAC UL Class II transformer supplied

• OPTIONAL: Bradley recommends installing an electrical cut-off switch to the unit. This feature
allows no accidental water delivery during regular maintenance and service.

Pre-Installation Information

Terreon®Material

The Washfountain is constructed of Terreon®, a densified solid surface material composed of polyester
resin. Terreon

®

is resistant to chemicals, stains, burns and impact. Surface damage can be easily

repaired with everyday cleaners or fine-grit abrasives. Terreon

®

is NAHB certified to meet ANSI

Z124.3, Z124.6 and ANSI/ICPA SS-1-2001.

Adaptive Infrared

The sprayhead is controlled by a solenoid valve, allowing the user to activate a flow of water. The
Infrared sensor will take a few minutes to adapt to its environment when the unit is powered up.

Installation TDB3108, WF3208 Terreon®54" Circular

3Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

Model TDB3108 is ADA compliant.

Optional equipment may not comply with

all ADA dimensional guidelines

Model TDB3108 - 54" Circular

Model TDB3108 - 54" Circular

with optional accessories

Figure 1a

Figure 1b

54"

(1372)

47-1/4"

(1200)

43-3/4"

(1111)

34"

(864)

23-1/2"

(597)

10"

(254)

A

D

A

•

C

O

M

T

P

N

L

I

A

63-5/8"

(1616)

WITH

SOAP

55-1/8"

(1400)

WITHOUT

SOAP

55-3/4"

(1416)

47-1/4"

(1200)

43-3/4"

(1111)

34"

(864)

19-1/2"

(495)

36"

(914)

Adjust to towel dispenser

mounting holes

6" (152)

10"

(254)

23-1/2"

(597)

36"

(914)

19-1/2"

(495)

54"

(1372)

TDB3108, WF3208 Terreon®54" Circular Installation

4 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

Circular Washfountain Dimensions (TAS intermediate)

TAS

54"

(1372)

19-1/2"

(495)

35-1/2"

(902)

25-1/2"

(648)

12"

(305)

32"

(813)

41-1/8"

(1045)

44-5/8"

(1133)

Model TDB3108

54" Circular - TAS Height

Model TDB3108

54" Circular - TAS Height with

optional accessories

Figure 1c

Figure 1d

Optional equipment may not comply with

all TAS dimensional guidelines

61"

(1549)

WITH

SOAP

52-1/2"

(1334)

WITHOUT

SOAP

53-1/4"

(1353)

44-5/8"

(1143)

41-1/8"

(1045)

32"

(813)

Adjust to towel dispenser

mounting holes

12"

(305)

25-1/2"

(648)

35-1/2"

(902)

6" (152)

19-1/2"

(495)

54"

(1372)

Installation TDB3108, WF3208 Terreon®54" Circular

5Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

Circular Washfountain Dimensions (juvenile height)

A

D

A

•

C

O

M

P

L

I

A

N

T

54"

(1372)

19-1/2"

(495)

35-1/2"

(902)

23-1/2"

(597)

10"

(254)

30"

(762)

39-1/8"

(994)

42-5/8"

(1083)

Model TDB3108

54" Circular - Juvenile Height

Model TDB3108

54" Circular - Juvenile Height

with optional accessories

Figure 1e

Figure 1f

Optional equipment may not comply with

all ADA or TAS dimensional guidelines

59-1/8"

(1502)

WITH

SOAP

50-5/8"

(1286)

WITHOUT

SOAP

51-1/4"

(1303)

42-5/8"

(1033)

39-1/8"

(994)

30"

(762)

Adjust to towel dispenser

mounting holes

10"

(254)

23-1/2"

(597)

35-1/2"

(902)

19-1/2"

(495)

54"

(1372)

6" (152)

A

D

A

•

C

O

M

T

P

N

L

I

A

Optional equipment may not
comply with all ADA
dimensional guidelines

TDB3108, WF3208 Terreon®54" Circular Installation

6 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

Circular Washfountain Dimensions

54"

(1372)

19-1/2"

(495)

37-1/2"

(953)

23-1/2"

(597)

10"

(254)

34"

(864)

43-3/4"

(1111)

47-1/4"

(1200)

Model WF3208 is not ADA compliant.

Model WF3208 - 54" Circular

Model WF3208 - 54" Circular

with optional accessories

Figure 1g

Figure 1h

63-5/8"

(1616)

WITH
SOAP

55-1/8"

(1400)

WITHOUT

SOAP

55-3/4"

(1416)

47-1/4"

(1200)

43-3/4"

(1111)

34"

(864)

Adjust to towel dispenser

mounting holes

6" (152)

10"

(254)

23-1/2"

(597)

37-1/2"

(953)

19-1/2"

(495)

54"

(1372)

Installation TDB3108, WF3208 Terreon®54" Circular

7Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

Rough-In Specifications

NOTE: Supply lines for one to two

washfountains should be 1"; for
three washfountains, 1-1/4". For
more than three washfountains,
pipe sizes should be increased
proportionately.

NOTE: Supply lines for one to two
washfountains should be 1"; for
three washfountains, 1-1/4". For
more than three washfountains,
pipe sizes should be increased
proportionately.

Figure 2a

Figure 2b

TDB3108, WF3208 Terreon®54" Circular Installation

8 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

Rough-In Specifications continued . . .

NOTE: Supply lines for one to two

washfountains should be 1"; for
three washfountains, 1-1/4". For
more than three washfountains,
pipe sizes should be increased
proportionately.

NOTE: Supply lines for one to two
washfountains should be 1"; for
three washfountains, 1-1/4". For
more than three washfountains,
pipe sizes should be increased
proportionately.

Figure 2c

Figure 2d

Installation TDB3108, WF3208 Terreon®54" Circular

9Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

1

Installing the drain

NOTE:

All piping shown in dotted lines
to be supplied by installer.

ROUGH IN SUPPLYAND DRAIN PIPING AS REQUIRED FOR YOUR INSTALLATION (SEE
PAGES 7-8 FOR ROUGH-INS OF OPTIONAL INSTALLATIONS)

A

ASSEMBLE THE DRAIN TO THE DIMENSION SHOWN IN FIGURE 3 FOR THE BOWL
YOU ARE INSTALLING.

B

t

Figure 3

Dim Standard Height Juvenile Height TAS

B 23-3/8" (594mm) 22-1/2" (572mm) 24-1/2" (622mm)

Table 1 — “B” Trap Dimensions

Centerline of
Washfountain

Vent

Tie Pipe

2" NPT Coupling if Tie

Pipe is not required

(Supplied by Installer)

B – See Table 1

(Supplied by Installer)

Centerline of
Washfountain

or

Types B, H

Vented T rap

(111-024)

B – See Table 1

4"

(102)

4"

(102)

(Supplied by Installer)

T ypes A, O

See rough-ins

on Pages 7-8

for dimensions

not shown

Vent

or

Tie Pipe

Centerline of

Washfountain

B – See Table 1

4"

(102)

Optional
Tie Pipe Bracke
(S70-082)

T ypes A, O

With Tie Pipe

Bracket Option

TDB3108, WF3208 Terreon®54" Circular Installation

10 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

2

Bowl/pedestal mounting and assembly

CAUTION:

Bowl surface is very smooth. Approximate
weight of bowl is 190 pounds. Handle with Care!

POSITION THE PEDESTALAT DESIRED LOCATION AND MARK THE POSITION OF THE (4) MOUNTING LOCATIONS (SEE FIGURE 4A).

PLACE TAS SPACER ON FLOOR OVER THE MOUNTING HOLES. PLACE PEDESTAL ON TOP OF THE SPACER.

A

SECURE PEDESTALTO FLOOR WITH SUITABLE FASTENERS, 1/2" ANCHORS AND BOLTS (SUPPLIED BY INSTALLER). DO NOT OVERTIGHTEN.

B

USING THREE OR FOUR PEOPLE, CAREFULLYLIFT BOWL (SEE FIGURE 4B) ON TO PEDESTAL MAKING SURE DRAIN
HOLES LINE UP WITH FLOOR DRAIN AND MATE THREAD RODS WITH SLOTTED HOLES IN PEDESTAL USING
LOCATOR RIBS.

C

TAS OPTION:

USING 1/4" WING NUTS AND WASHERS, SECURE THE BOWLTO THE
PEDESTAL IN FOUR PLACES.

D

DRAIN

TOP VIEW

FRONT VIEW

TDB 3108 BOWL - 190 LBS.

THREADED RODS
(4) PLACES

LOCATOR RIBS

(4) PLACES

1/4" WASHERS

AND WING NUTS

(4) PLACES

THREADED RODS

(4) PLACES

FLOOR MOUNTING
(4) PLACES

DRAIN

PLACE HANDS

HERE WHEN

LIFTING BOWL

PLACE HANDS
HERE WHEN
LIFTING BOWL

Figure 4a

Figure 4b

Installation TDB3108, WF3208 Terreon®54" Circular

11Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

3

Installing drain spud in bowl

NOTE!

Seal between drain spud and drain hole with
plumber’s putty (supplied by installer).

LOOSELYATTACH THE DRAIN SPUD TO THE BOWL WITH THE
LOCKNUT AND WASHER AS SHOWN IN FIGURE 5.

A

TIGHTEN THE SPUD AND LOCK NUT AGAINST THE BOWL.

B

SECURE THE STRAINER TO DRAIN SPUD WITH THE SCREWS PROVIDED.

C

CONNECT SPUD (OR B TRAP OR TIE PIPE BRACKET) TO DRAIN.

D

ATTACH B TRAP TO DRAIN SPUD.

B TRAP OPTION:

ATTACH TIE PIPE BRACKET TO
DRAIN SPUD.

TIE PIPE OPTION:

STRAINER
S45-067

SPUD
112-015

BOWL

WASHER
142-068

LOCKNUT
161-021

DRAIN PRE-PACK

S45-273

Figure 5

TDB3108, WF3208 Terreon®54" Circular Installation

12 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

Adaptive infrared assembly for A drain and O drain units
without Tie Pipe option

4a

Figure 6

INSTALL HEMMED END (NOT SHARP END) OF SUPPORT TUBE WITH GASKET ONTO BOWL (SEE FIGURE 6).

A

CONNECT 1/2" SUPPLYTUBING TO SPRAYHEAD WITH 3/8" NPT TO 1/2" TUBE CONNECTOR AND PLACE SPRAYHEAD ONTO
SUPPORT TUBE. RUN THE TUBING DOWN THROUGH THE SUPPORT TUBE AND CONNECT TO VALVE TUBE CONNECTOR.

B

PLACE THE UPPER TIE BAR (NOTCHED AT BOTH CORNERS OF EACH END) ON TOP OF SPRAYHEAD. CONNECT THE LONGER TIE
ROD TO THE 4-1/4" TIE ROD USING THE COUPLING NUT WITH HEX HEAD SET SCREWS. RUN THE TIE ROD ASSEMBLY DOWN
THROUGH UPPER TIE BAR (SEE FIGURE 6 INSET) AND SECURE FROM UNDERNEATH THE BOWL USING LOWER TIE BAR (NO
NOTCHES) AND HEX NUT WITH SOCKET HEAD SET SCREW.

C

COVER

TIE
ROD

ACTUATOR

MODULE

ASSY.

SPRAYHEAD

SUPPLYTUBE

TIE ROD

PRE-PACK

COUPLING

NUT

SECTION VIEW OF

A/O UNIT ASSEMBLY

TIE
BAR

TIE ROD PRE-PACK

I.R. MODULE ASSY.

SUPPORT TUBE

(STD) S57-005

(JUV) S57-006

SUPPORT TUBE

GASKET

125-011

PRE-PACK

1/2" SUPPLY TUBE

PRE-PACK

S45-1466

PEDESTAL ASSY.

S45-1336

TIE BAR

S45-055

S17-242

COVER
107-099 (A)
107-179 (O)

S50-344

NUT

SPRAYHEAD
S05-054

TIE ROD
176-008A

DRAIN
S45-273

TERREON® DEEP BOWL

(ADA bowl shown, classic

bowl is optional)

Part No. varies with color of bowl.

Contact your local Bradley Rep.

for assistance

ACCESS PANEL
186-1456

VALVE ASSY.
S50-369

A/O

(A shown)

Installation TDB3108, WF3208 Terreon®54" Circular

13Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

Installation Instructions continued . . .

TOP COVER

Figure 7

I.R. MODULE
ASSEMBLY
S50-344

SPRAYHEAD
S05-054

SUPPORT TUBE

(STD.) S57-005

(JUV.) S57-006

COUPLING

NUT

SPACER

SOAP

DISPENSER

TIE ROD

(STD.) 21-5/8"

(JUV.) 18-1/8"

UNIT WITH “A” DRAIN AND I.R. MODULE
SHOWN, ALSO AVAILABLE WITH “O” DRAIN

COUPLING

NUT

4-1/4"
TIE ROD

8-5/8"
TIE ROD

MODULE
COVER

TIE BAR

PLACE THE INFRARED MODULE ASSEMBLY ON TOP OF SPRAYHEAD. ROTATE UNTIL INFRARED MODULE LOCKS IN WITH TIE BAR.
DROP TWO INFRARED MODULE WIRES DOWN TO VALVE ASSEMBLY.

D

SECURE INFRARED MODULE COVER AND TOP COVER WITH ACORN NUT AND SET SCREW.

E

FOR O UNIT: INSTALL 1/2" NOMINAL COPPER TUBING SUPPLYLINES (PASS THEM THROUGH HOLES IN COVER DOWN

THROUGH SUPPORT COLUMN) AND CONNECT TO STOPS USING SUITABLE FITTINGS.

F

FOR UNITS WITH SOAP OPTION, INSTALL THE SPACER, SOAP DISPENSER AND COVER USING THE THIRD TIE ROD (8-5/8" LONG)
AND SECOND COUPLING NUT AS SHOWN (SEE FIGURE 7). SECURE WITH ACORN NUT AND SET SCREW.

•

NOTE! Skip to step E for units without soap.

TDB3108, WF3208 Terreon®54" Circular Installation

14 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

Adaptive infrared assembly for B drain and H drain units
with Tie Pipe option

4b

SUPPORT TUBE

GASKET

125-011

SUPPORT TUBE

(STD) S57-005

(JUV) S57-006

PRE-PACK

S45-1466

VENTED TRAP

111-024

TIE BAR

PRE-PACK

S45-056

PEDESTAL ASSY.

S17-242

COVER
107-185 (B)
107-048 (H)

I.R. MODULE ASSY.

S50-344

1/2" SUPPLY TUBE

SPRAYHEAD
S05-054

DRAIN
S45-273

VALVE ASSY.
S50-369

ACCESS PANEL
186-1456

TERREON® DEEP BOWL
(ADA bowl shown, classic bowl
is optional) Part No. varies with color
of bowl. Contact your Bradley Rep.
for assistance.

B/H

(B shown)

COVER

SECTION VIEW OF

B/H UNIT ASSEMBLY

SPRAYHEAD

ACTUATOR

MODULE

ASSY.

TIE
BAR

SUPPLY

TUBE

Figure 8

INSTALL HEMMED END (NOT SHARP END) OF SUPPORT TUBE WITH GASKET ONTO BOWL (SEE FIGURE 8).

A

CONNECT 1/2" SUPPLYTUBING TO SPRAYHEAD WITH 3/8" NPT TO 1/2" TUBE CONNECTOR AND PLACE SPRAYHEAD ONTO
SUPPORT TUBE. RUN THE TUBING DOWN THROUGH THE SUPPORT TUBE AND CONNECT TO VALVE TUBE CONNECTOR.

B

INSERT THE 1-1/2" VENT PIPE (SUPPLIED BY INSTALLER) DOWN THROUGH THE SUPPORT TUBE AND THREAD INTO VENTED TRAP.

C

Installation TDB3108, WF3208 Terreon®54" Circular

15Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

Installation Instructions continued . . .

Figure 9

INFRARED
MODULE
ASSEMBLY
S50-344

SPRAYHEAD
S05-054

SUPPORT TUBE
(STD.) S57-005
(JUV.) S57-006

SPACER

SOAP

DISPENSER

TIE BAR

UNIT WITH “B” DRAIN AND I.R. MODULE
SHOWN, ALSO AVAILABLE WITH “H” DRAIN

TOP COVER

PLACE THE INFRARED MODULE ASSEMBLY ON TOP OF SPRAYHEAD. ROTATE UNTIL INFRARED MODULE LOCKS IN WITH TIE BAR.
DROP TWO INFRARED MODULE WIRES DOWN TO VALVE ASSEMBLY.

D

POSITION THE UPPER TIE BAR SLIGHTLYBELOW THE MODULE (SEE FIGURE 8 INSET ON PREVIOUS PAGE) OR SOAP DISPENSER
(SEE FIGURE 9) AND FASTEN SECURELY TO VENT PIPE WITH SET SCREWS PROVIDED. SECURE TOP COVER TO TIE BAR WITH TWO
CAP SCREWS PROVIDED.

E

FOR B UNIT: INSTALL 1/2" NOMINAL COPPER TUBING SUPPLYLINES (PASS THEM THROUGH HOLES IN COVER DOWN

THROUGH SUPPORT COLUMN) AND CONNECT SUPPLY LINES TO STOPS USING SUITABLE FITTINGS.

F

FOR UNITS WITH SOAP OPTION, SLIDE THE SPACER AND SOAP DISPENSER OVER THE 1-1/2" PIPE.

•

NOTE! Skip to step E for units without soap.

TDB3108, WF3208 Terreon®54" Circular Installation

16 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

5

Valve and tubing connections

Figure 10a

Figure 10b

NUT

MALE TUBE
CONNECTOR

TUBING

V ALVE ASSEMBLY S50-369

NOTE: Flush supply lines before making connections.

Do not apply pipe sealant to compression fittings.

CONNECT 1/2" DIA. TUBING TO TEE AND SOLENOID ASSEMBLY, TWO PLACES. THE MALE CONNECTOR
(FIGURE 10B) FOR THE VALVE ASSEMBLY WILL REMAIN TIGHT AND LEAKPROOF WHEN TUBING IS CUT AND INSTALLED PROPERLY.
FOLLOW THE PROCEDURES BELOW WHEN INSTALLING TUBING TO ENSURE THAT YOU ACHIEVE A LEAKPROOF SEAL.

A

USING A SHARP RAZOR, CUT TUBING SQUARELY AND REMOVE ANY BURRS. DO NOT PINCH OR CRUSH END OF TUBING.

•

LOOSEN NUT ON FITTING. MOISTEN END OF TUBE AND PUSH INTO FITTING UNTIL IT IS FIRMLY SEATED. TIGHTEN NUT TO SECURE
TUBE TO FITTING (MAKE SURE NUT IS SECURELY TIGHTENED).

•

IF CONNECTOR LEAKS, RESEAT TUBING ACCORDING TO ABOVE PROCEDURE. IF LEAKING PERSISTS, REPLACE MALE
CONNECTOR, OR CALL YOUR BRADLEY REPRESENTATIVE FOR ASSISTANCE.

•

HANG VALVE ASSEMBLY ON PEDESTAL BRACKET (SEE FIGURE 11 ON PAGE 17). USE WIRE TIE TO SECURE VALVES.

B

CONNECT THE 1/2" NPT FEMALE END OF THE STOP/CHECK VALVES TO THE ROUGH-INS.

C

ATTACH FLEXIBLE HOSING TO THERMOSTATIC MIXING VALVE, TWO PLACES.

D

INSERT THE FILTER WASHERS (PROVIDED) INTO THE SWIVEL NUT AT THE END OF THE SUPPLY HOSES AND CONNECT TO THE
STOP/CHECK VALVES.

E

NOTE! For “O” and “B” units (overhead supplies) Skip steps C through E

1/2" DIA. TUBE

FROM SPRAYHEAD

1/2" DIA. TUBE

R68-600012

SOLENOID

ASSY.

S08-055

FLEXIBLE

HOSE

FILTER WASHER

TEE
269-764

VOLUME CONTROL
S02-045

THERMOSTATIC
MIXING VALVE
ASSEMBLY
S67-597

STOP/CHECK

VALVE

Installation TDB3108, WF3208 Terreon®54" Circular

17Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

Installation Instructions continued . . .

VALVE AND TUBING CONNECTIONS - ADAPTIVE INFRARED OPTION

NOTE: FLUSH SUPPLY LINES BEFORE MAKING CONNECTIONS.

Figure 11

1/2" TUBE FROM

SPRAYHEAD

VALVE

BRACKET

VOLUME

CONTROL

PEDESTAL

CHECK/STOP

VALVE

FILTER

WASHER

COLD
SUPPLY

HOT
SUPPLY

TDB3108, WF3208 Terreon®54" Circular Installation

18 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

6

Electrical connections for Adaptive Infrared

START-UP NOTE: Do not use for two minutes after making power connection. The sensors will take up

to eight minutes (without being used) to adapt to the bowl if another object is detected during the
two-minute start-up period.

I.R. MODULE

S50-344

TOP VIEW MODULE

ASSEMBLY

CONNECT WIRES

AS SHOWN

VALVE ASSY.
S50-369

110/24 VAC
TRANSFORMER
S83-134

F = FEMALE CONNECT
M = MALE CONNECT

WIRE

ADAPTER

269-620

S53-261

(S53-261A) C

RED

(S53-261A) A

RED

(S53-272) B

BLACK

WINDOW
269-1351

Figure 12

CONNECT THE THREE WIRES FROM THE INFRARED MODULE ASSEMBLY TO THE VALVE ASSEMBLY. ATTACH TWO OF THE FEMALE
CONNECT WIRES TO THE SOLENOIDS AS SHOWN IN FIGURE 12. ATTACH THE MALE CONNECT WIRE TO ONE OF THE 24 VAC
TRANSFORMER LEADS. ATTACH THE REMAINING TRANSFORMER LEAD TO THE SOLENOID WIRE ADAPTER (SEE FIGURE 12).

A

CONNECT 24 VAC TRANSFORMER PROVIDED TO POWER SOURCE.

B

TURN SUPPLIES ON. OPEN CHECK/STOP VALVES COMPLETELY.

C

OPEN VOLUME CONTROL VALVE COMPLETELY AND CHECK PIPING INSTALLATION FOR LEAKS.

D

PASS YOUR HAND IN FRONT OF EACH SENSOR UNTILAIR IS PURGED FROM THE LINES.

E

Installation TDB3108, WF3208 Terreon®54" Circular

19Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

Vernatherm Ajustment Instructions

NOTE: The Vernatherm TMA valve is NOT factory preset. Upon installation, the temperature
of this valve must be checked and adjusted to ensure delivery of a safe water temperature.

Water in excess of 110°F (43°C) may cause scalding.

TEMPERATURE

ADJUSTMENT

STEM

TEMPERATURE

LOCKING

NUT

Figure 13

CHECK THE TEMPERATURE AND ADJUST IF NECESSARY (THE RANGE OF THE VALVE IS 95°F–115°F (35°C–43°C). TO ADJUST THE
TEMPERATURE, FOLLOW THE PROCEDURE BELOW:

F

CLEAN SPRAYHEAD IF NECESSARY. SEE PAGE 25 FOR SPRAYHEAD MAINTENANCE AND REPAIR PARTS. ADJUST THE VOLUME
CONTROL VALVE, IF NECESSARY, TO CONTROL THE FLOW OF WATER.

G

ATTACH PEDESTALACCESS PANEL WITH HARDWARE PROVIDED.

H

ATTACH KICK PLATE TO PEDESTAL BASE WITH HARDWARE PROVIDED.

I

LOOSEN TEMPERATURE LOCKING NUT WITH WRENCH.

•

ONCE DESIRED TEMPERATURE IS REACHED, TIGHTEN NUT TO PREVENT TEMPERATURE CHANGE.

•

USING A BLADE SCREWDRIVER, TURN THE ADJUSTMENT STEM COUNTERCLOCKWISE TO INCREASE THE TEMPERATURE OR
CLOCKWISE TO DECREASE THE TEMPERATURE (FIGURE 13).

•

TDB3108, WF3208 Terreon®54" Circular Installation

20 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

Cleaning/Maintenance Instructions for Terreon®

Material Description: Terreon® is a NAHB Certified densified solid surface material composed of polyester
resin and is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with
everyday cleansers or fine grit abrasives.

Routine Cleaning: Clean daily or as often as conditions require using a standard commercial or household
cleaner such as Formula 409

®

or Windex®.

Stubborn Stains: Remove tough stains with Ajax

®

, Comet®, or Soft-Scrub®and a green Scotch-Brite®pad or
lightly sand in a circular motion with 240 grit wet/dry sandpaper. The finish can be renewed with a maroon
Scotch-Brite pad.

Special Situations for Material

Scratches: Remove scratches with a green Scotch-Brite®pad. The finish can then be renewed with a maroon
Scotch-Brite

®

pad.

Hard Water Deposits: Remove hard water deposits with a mild solution of vinegar and water. Always rinse
the unit thoroughly after cleaning.
Restoring the Surface: Use Hope’s

®

Solid Surface cleaner and polish to refresh and protect the Terreon
Solid Surface material. Bradley recommends additional care and maintenance for the darker colored Terreon,
for complete instructions on this additional maintenance see Bradley document #1505.

IMPORTANT:

DO NOT USE STRONG ACID OR ALKALINE CHEMICALS AND CLEANSERS TO
CLEAN TERREON. IF THESES CHEMICALS COME IN CONTACT WITH THE TERREON
SURFACE WIPE THEM OFF IMMEDIATELY AND RINSE WITH SOAPY WATER. AVOID CONTACT
WITH HARSH CHEMICALS SUCH AS PAINT REMOVER, BLEACH, ACETONE, ETC. AVOID
CONTACT WITH HOT PANS AND OBJECTS.

Repair Kits: Terreon®repair kits are available. Contact your Bradley representative or distributor for part
numbers and pricing.

NOTE: Repair kits are made to order and have a shelf life of 30 days.

Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an
endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named
are regional in distribution, and can be found in local supermarkets, department and hardware stores, or
through your cleaning service. It is emphasized that all products should be used in strict accordance with
package instructions.

Cleaning/Maintenance Instructions for Gel-coated Fiberglass

Material Description: The Terreon®Washfountains referenced in this installation manual use a gel-coated
fiberglass pedestal.

Routine Cleaning: The gel-coated pedestal should be cleaned daily or as often as needed with a mild solution
of detergent and water. Always use a soft cloth to avoid damage to the finish.

Repair Kits: There are no repair kits available for fiberglass materials. However, replacement parts are
available, contact your Bradley representative for pricing and part numbers.

IMPORTANT: DO NOT EXPOSE GEL-COATED FIBERGLASS TO SOLVENTS AS THEY
WILL DAMAGE THE MATERIAL AND MAY CREATE HARMFUL FUMES.

Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an
endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named are
regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your
cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.

Installation TDB3108, WF3208 Terreon®54" Circular

21Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

Cleaning and Maintenance Instructions for Stainless Steel

Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive.
Proper care, particularly under corrosive conditions, is essential. Always start with the simplest solution and
work your way toward the more complicated.

Routine Cleaning: Daily or as often as needed use a solution of warm water and soap, detergent, or
ammonia. Apply the cleaning solution per the manufacture’s instructions and always use a soft cloth or
sponge to avoid damaging the finish.

Stubborn Stains: To remove stains from stainless steel use a stainless steel cleaner and polish such as Ball

®

stainless steel cleaner or a soft abrasive. Always follow the manufacture’s instructions and apply in the same
direction as the polish lines.

IMPORTANT: NEVER USE ORDINARY STEEL WOOL OR STEEL BRUSHES ON STAINLESS
STEEL. ALWAYS USE STAINLESS STEEL WOOL OR STAINLESS STEEL BRUSHES.

Special Situations for Material

Finger Prints and Smears: To remove fingerprints or smears use a high quality stainless steel cleaner and
polish in accordance with the manufacture’s instructions. Many of these products leave a protective coating
the helps prevent future smears and fingerprints.

Grease and Oil: To remove grease and oil use a quality commercial detergent or caustic cleaner. Apply in
accordance to the manufacture’s instructions and in the direction of the polish lines.

Precautions: Avoid prolonged contact with chlorides (bleaches, salts), bromides (sanitizing agents),
thiocyanates (pesticides, photography chemicals, and some foods), and iodides on stainless steel equipment,
especially if acid conditions exist.

IMPORTANT: DO NOT PERMIT SALTY SOLUTIONS TO EVAPORATE AND DRY ON
STAINLESS STEEL.

The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the
actual source of the rust in some iron or steel particles which may be touching, but not actually a part of the
stainless steel structure.

NOTE: Strongly acidic or caustic cleaners may attack the steel causing a reddish film to appear. The use of
these cleaners should be avoided.

Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an
endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named are
regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your
cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.

TDB3108, WF3208 Terreon®54" Circular Installation

22 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

1 118-025 Valve Body 1
2 110-007 Packing Nut 1
3 135-001L Spring 1
4 125-001BU Washer 1
5 119-028 Plunger 1
* 161-014 Nut 1
* 124-001D Washer 2
* 142-002AH Washer - Stainless Steel 1

Attaching

Parts

S09-007S

Item Part No. Description Qty

Parts List

Soap Valve — Liquid — S09-007S

* Not Illustrated

3

1

5

4

2

This valve delivers a measured amount of soap with each upward stroke. The soap dispenser has
been standard on washfountains since 1983 and is not well-suited for very thick lotion soaps.

NOTE: Lotion soap will clog liquid soap valves. Use only lotion soap valves with lotion soap.

Soap Valve — Lotion — S09-057S

1 124-001D Washer — 1
2 110-057 Nut — 1
3 125-001AN Stopper — 1
4 159-114 Reinforcing Plate — 1
5 124-001AT Washer — 1
6 160-176 Screw — 1
7 S09-040 Valve 1 1
8 S53-045 Adaptor 1 1

Valve Attaching

Assembly Parts

S09-057 S09-057S

Item Part No. Description Qty

Parts List

3

2

1

4

5

7

6

8

Installation TDB3108, WF3208 Terreon®54" Circular

23Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

Soap Valve — Powdered — S09-010A

3

2

1

4

1 160-069 1 Screw, 1/4-20 RD
2 142-002X 1 Washer, 1/4 Split-Lock
3 S62-002 1 Agitator / Slide Assy.
4 192-004 1 Lever - Powdered Soap

Item Part No. Qty Description

Parts List

NOTE: Reducer plugs are available for use with fine granulated
soap to reduce the flow.

NOTE: Valves can be changed from powdered to liquid by plugging
the innermost, or “bearing” hole with rubber plug, part number
125-001AK. To change from liquid to powdered, the plug must be
removed. If none is present, it will be necessary to drill out the
bearing hole with a 1/2" or 5/8" drill. The plastic container
configuration forms a natural template for locating the bearing
hole.

TDB3108, WF3208 Terreon®54" Circular Installation

24 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

SOAP

RECOMMENDA

TIONS

Quality soap dispensers require good quality soap and periodic maintenance to properly operate. Bradley soap
dispensers will provide dependable, consistent operation over the long term when soap with reasonable
viscosity and pH levels are used and when a minimal amount of periodic maintenance is performed on the
valves.

Soap thickness is determined by a measurement called viscosity. Soap viscosity should be between 100 cps
(centerpoise) and 2500 cps for all Bradley soap dispensers. Thinner soaps are perceived by the users as being
“watered down” so users tend to take more than they need, resulting in waste. Thick soaps flow slower and
inhibit the “flushing” action of the valves, which allows the soap to congeal in the valve and cause clogs.

The pH (acid) level of the soap should be in the range of 6.5 to 8.5. More acidic soaps (pH levels lower than

6.5) will corrode metal parts (even stainless steel!!) and degrade rubber and plastic components. They will also
cause skin irritation. Most inexpensive soaps (typically the pink lotion type) fall into this acidic category and
will eventually cause valve failure and metal corrosion.

Base soaps (pH levels higher than 8.5) will cause

swelling or degradation of rubber and plastic parts and skin irritation.
Generally, any quality soap meeting the viscosity and pH guidelines above will work well with Bradley soap

dispensers. PCMX or Isapropanol based antibacterial soaps (within viscosity and pH limits) will also work
with Bradley dispensers. Soaps satisfying these basic guidelines will provide consistent flow and reduce clogs.

Most soap dispenser problems are caused by soap that is too thick or corrosive, or by a lack of maintenance.
Many soaps come in concentrate form which must be diluted with water. Often, the soap is improperly diluted
or used straight out of the bottle, which causes clogging and valve failure. If proper soap is being used, valves
that have never been cleaned are usually the source of dispensing problems. Bradley has entered into an
agreement with Champion Brand Products to provide additional customer service for purchasers of our
dispensers regarding soap issues. They are very helpful and can get to the bottom of almost any soap dispenser
related problem. They also sell an excellent “Bradley approved” soap. Please see Soap Instruction Sheet 215-
1286 for details about soap valve cleaning or how to contact Champion. With proper maintenance and soap,
Bradley dispensers will provide long term, trouble free operation.

SOAP DISPENSER MAINTENANCE INSTRUCTIONS

Bradley soap dispensers will provide dependable, consistent operation over the long term when the proper
soap is used and when a minimal amount of periodic maintenance is performed on the valves. Valves must be
maintained (cleaned) to function properly.

To ensure proper operation of your soap dispenser, follow these instructions:

• Once per month, unscrew valve from reservoir and soak it for 30 minutes in hot water.

• Push valve at least 20 times while it is soaking.

• Flush soap reservoir with hot water while valve is soaking.
In cases of extreme clogging, the valve should be disassembled and the parts should be soaked in hot water or

cleaning solution to restore proper functioning. Soap dispensers that will not be used for extended periods of
time (schools during summer break, etc.) should be drained, cleaned and left empty until put back into service.
Soap left on the outside of dispensers can cause discoloration and corrosion of the reservoir (even on stainless
steel units). All soap should be wiped or scrubbed off daily, then the outside of the dispenser should be rinsed
with clear water and dried with a soft cloth.

Soap Maintenance Tips

Installation TDB3108, WF3208 Terreon®54" Circular

25Bradley Corporation • 215-1187 Rev. N; EN 06-915B 4/6/2007

Sprayheads — Standard w/Neoprene Spray Ring Grommet

3

2

1

10

4

5

7

6

8

9

1 125-001DE Neoprene Washer-Top 1 1
2 139-031 Sprayhead Manifold 1 —
3 124-001AL Washer 3 4
4 160-211 Carriage Bolt 3 4
5 115-061 Sprayhead Top 1 —
6 116-008 Sprayhead Bottom 1 —
7 124-001AT Washer 3 4
8 161-025 Nut 3 4
9 124-020D Sprayhead Grommet - Semi-circle 1 —

10 125-001DF Neoprene Washer-Bottom 1 1

Sprayhead Repair Kit

Assembly S05-054B S45-051

Item Part No. Description Qty

Parts List

NOTE: Repair kit does not include sprayhead

grommet. Order as a separate item.

Sprayhead Service Suggestions

Problem: Water splashes over the rim of the bowl.

Cause: Foreign matter has reduced the size of the sprayhead slots, causing greater pressure at the open slots.

Solution: Clean the sprayhead:

1. Disassemble the sprayhead and dislodge any dirt, lime build-up and foreign debris with a wire brush.

2. Sprayheads with rubber grommet spray rings may be cleaned by rubbing a coin over the grommet.

3. Throttle down the volume control (water spray should strike the bowl without splashing outside of the bowl).

Problem: Water flow diminishes from the sprayhead.

Cause: Strainer portion of the stop-strainer-check valve is plugged.

Solution: Remove and clean the strainer screen from the stop-strainer-check valve.

NOTE: The sprayhead shown above includes a perforated neopreme spray ring gr ommet that is self-cleaning. The water pressure flexes
the spray holes which slows accumulation of foreign matter and tends to “br eak loose” any such deposits that may have accumulated.

TDB3108, WF3208 Terreon®54" Circular Installation

26 4/6/2007 Bradley Corporation • 215-1187 Rev. N; EN 06-915B

Mixing Valve — Manual — S01-038

5

6

7

2

3

4

1

1-1/16 - 14 NPT

1/2 - 14 NPT

1 118-034 Mixing Valve Body - Brass 1 1 — — —
1 118-034A Mixing Valve Body - Chrome — — 1 1 —
2 124-001BD Fiber Washer 1 1 1 1 1
3 125-001BC O-Ring 1 1 1 1 1
4 119-059 Mixing Valve Core 1 1 1 1 1
5 152-038 Roll Pin 1 1 1 1 1
6 121-016 Bonnet - Brass 1 1 — — 1
6 121-016A Bonnet - Chrome — — 1 1 —
7 160-197 Screw - Brass 1 1 — — —
7 160-189 Screw - Stainless Steel — — 1 1 —

* 129-007 Tailpiece - Brass — 2 — — —
* 110-005 Tailpiece Nut - Brass — 2 — — —
* 129-007A Tailpiece - Chrome — — — 2 —
* 110-005A Tailpiece Nut - Chrome — — — 2 —
* 124-001AF Tailpiece Washer — 2 — 2 2

Valve Valve Valve Valve

Assembly Assembly Assembly Assembly Repair Kit

S01-038 S01-038S S01-038A S01-038AS S45-197

Item Part No. Description Qty

Manual Mixing Valve Parts List

* Parts not shown