Bradley Terreon TDB3108, Terreon WF3208 Installation Manual

Installation
TDB3108 with
Infrared Control
TDB3108 avec
commande à
infrarouge
Modelo TDB3108 con
control infrarrojo
WF3208 with
Infrared Control
WF3208 avec commande à
infrarouge
Modelo WF3208 con
control infrarrojo
TDB3108
Terreon® 54" Circular Deep Bowl Washfountain with Infrared Control
Terreon Lavabo fontaine 54" (1372 mm) à cuvette profonde circulaire avec commande à infrarouge
Fuente de lavado circular con palangana profunda Terreon de 54" (1372 mm) con control infrarrojo
WF3208
Terreon Extra Height 54" Circular Classic Washfountain with 9" Deep Bowl and Infrared Control
Terreon Lavabo fontaine 54" (1372 mm) à hauteur supplémentaire classique circulaire à cuvette profonde de 9" (229 mm) et commande à infrarouge
Fuente de lavado clásica circular Terreon de altura adicional de 1372 m (54") con palangana profunda de 9" (229 mm) y control infrarrojo
215-1187 Rev. P; ECN 13-00-001 © 2013 Bradley Page 1 of 68 1/28/2013
P.O. Box 309, Menomonee Falls, WI USA 53052-0309 PHONE 800.BRADLEY (800.272.3539) FAX 262.251.5817
bradleycorp.com
TDB3108, WF3208 Installation
Table of Contents
Pre-Installation Information ...............................................................................3
Circular Washfountain Dimensions ........................................................................4-5
Rough-In Specifications................................................................................ 6-7
Installing the Drain...................................................................................... 8
Bowl/Pedestal Mounting and Assembly .....................................................................9
Installing Drain Spud in Bowl.............................................................................10
Adaptive Infrared Assembly............................................................................11-14
Valve and Tubing Connections ........................................................................... 15
Electrical Connections for Adaptive Infrared ................................................................. 16
Adjust the Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cleaning and Maintenance ............................................................................17-18
Soap Valve Parts List and Maintenance ..................................................................19-20
Sprayhead Parts List and Troubleshooting ..................................................................21
Manual Mixing Valve Repair .............................................................................22
Volume Control Valve Repair.............................................................................22
Thermosatic Mixing Valve Toubleshooting.................................................................23-24
Sommaire
Informations sur la pré-installation ........................................................................25
Dimensions du lavabo fontaine circulaire .................................................................26-27
Spécifications de mise en place des tuyauteries ...........................................................28-29
Installation du drain ....................................................................................30
Montage de l’ensemble cuvette et socle....................................................................31
Installation de l’ergot de drain dans la cuvette ...............................................................32
Ensemble à infrarouge Adaptive ........................................................................33-36
Connexions de robinets et de tubulures ....................................................................37
Connexions électriques pour Infrarouge adaptive............................................................. 38
Régler la température ..................................................................................38
Instructions de nettoyage .............................................................................39-40
Nomenclature et conseils d’entretien pour le savon .........................................................41-42
Nomenclature et Suggestions pour réparer le bec diffuseur.....................................................43
Nomenclature du robinet mélangeur manuel ................................................................44
Nomenclature de soupape régulatrice de débit ..............................................................44
Dépannage du robinet mitigeur thermostatique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...45
Índice
Información previa a la instalación ........................................................................47
Dimensiones de fuente de lavado circular ................................................................48-49
Especificaciones técnicas para instalación de tuberías empotradas ........................................... 50-51
Instalación de desagüe .................................................................................52
Montaje y ensamblaje de palangana/pedestal ...............................................................53
Instalación del embudo de desagüe en la palangana..........................................................54
Conjunto del dispositivo infrarrojo Adaptive ...............................................................55-58
Conexiones de válvulas y tuberías ........................................................................59
Conexiones eléctricas para el dispositivo Infrarrojo adaptive ....................................................60
Ajuste la temperatura ..................................................................................60
Instrucciones de limpieza y mantenimiento ...............................................................61-62
Lista de piezas y mantenimiento de los dispensadores de jabón...............................................63-64
Lista de piezas y mantenimiento de los dispensadores de jabón.................................................65
Lista de piezas de la válvula mezcladora manual.............................................................66
Repuestos de la válvula de control de volumen ..............................................................66
Lista de piezas y mantenimiento de los dispensadores de jabón...............................................67-68
2 4/30/2013 Bradley • 215-1187 Rev. P; ECN 13-00-001
Installation TDB3108, WF3208
IMPORTANT!
Installation
Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department.
Separate parts from packaging and make sure all parts are accounted for before discarding
Packing List
any packaging material. If any parts are missing, do not begin installation until you obtain
THIS SIDE
UP
the missing parts.
Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction.
Hardware supplied by installer must be appropriate for wall construction. Wall anchors used must have a minimum pull-out rating of 1,000 lbs.
The Adaptive® Infrared control must be connected with a 24 VAC Class II transformer. Connections to 110 VAC can cause personal injury and will result in damage to the electronics.
Product warranties may be found under “Product” on our web site at www.bradleycorp.com.
Supplies Required by Installer
• (4) 1/2" lag bolts, screws or other fasteners to anchor washfountain pedestal
• 1" hot and cold water supply lines and fittings
• Reducing fittings and 1/2" nom. copper tubing supply lines for types with supplies from above
• Standard P-trap (vented trap supplied by Bradley when required)
• 2" drain lines and fittings
• 1-1/2" vent or tie pipe on fixtures vented through washfountain column
• Teflon tape or pipe dope
• 110 VAC GFI power source for 110/24 VAC UL Class II transformer supplied
• OPTIONAL: Bradley recommends installing an electrical cut off switch to the unit. This feature allows no accidental
water delivery during regular maintenance and service.
Pre-Installation Information
Terreon Material
The Washfountain is constructed of Terreon®, a densified solid surface material composed of polyester resin. Terreon is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleaners or fine-grit abrasives. Terreon is NAHB certified to meet ANSI Z124.3, Z124.6 and ANSI/ICPA SS-1-2001.
Adaptive Infrared
The sprayhead is controlled by a solenoid valve, allowing the user to activate a flow of water. The Infrared sensor will take a few minutes to adapt to its environment when the unit is powered up.
Bradley • 215-1187 Rev. P; ECN 13-00-001 4/30/2013 3
TDB3108, WF3208 Installation
Circular Washfountain Dimensions
Model TDB3108 54" Circular
54"
(1372)
63-5/8" (1616)
47-1/4"
(1200)
43-3/4"
(1111)
34"
(864)
23-1/2"
(597)
10"
(254)
36"
(914)
19-1/2"
(495)
Model TDB3108 is ADA Compliant Optional equipment may not comply with all
ADA dimensional guidelines
55-1/8" (1400)
w/ Soap
w/o Soap
Model TDB3108 54" Circular with Optional Accessories
Adjust to Towel Dispenser
Mounting Holes
55-3/4"
(1416)
47-1/4"
(1200)
43-3/4"
(1111)
34"
(864)
10"
(254)
23-1/2
(597)
36"
(914)
(mm)
6"
(152)
19-1/2"
(495)
54"
(1372)
Circular Washfountain Dimensions (TAS Intermediate)
Model TDB3108 54" Circular -
TAS Height
44-5/8"
(1133)
41-1/8"
(1045)
32"
(813)
25-1/2"
(648)
12"
(305)
35-1/2"
(902)
54"
(1372)
61" (1549)
w/ Soap
52-1/2"
(1334)
w/o Soap
19-1/2"
(495)
Model TDB3108 54" Circular - TAS Height with Optional Accessories
Adjust to Towel Dispenser
Mounting Holes
53-1/4"
(1353)
44-5/8"
(1143)
41-1/8" (1045)
(813)
32"
12"
(305)
25-1/2"
(597)
35-1/2"
(902)
6"
(152)
19-1/2"
(495)
54"
(1372)
Optional equipment may not comply with all TAS dimensional guidelines
4 4/30/2013 Bradley • 215-1187 Rev. P; ECN 13-00-001
Installation TDB3108, WF3208
Circular Washfountain Dimensions (Juvenile Height)
Model TDB3108 54" Circular -
Juvenile Height
42-5/8"
(1083)
39-1/8"
(994)
30"
(762)
23-1/2"
(597)
10"
(254)
35-1/2"
(902)
54"
(1372)
19-1/2"
(495)
Model TDB3108 54" Circular - Juvenile Height with Optional Accessories
Adjust to Towel Dispenser
Mounting Holes
51-1/4"
(1303)
59-1/8"
(1502) w/
Soap
50-5/8"
(1286)
w/o Soap
42-5/8"
(1033)
39-1/8"
(994)
30"
(762)
23-1/2"
10"
(254)
(597)
Optional equipment may not comply with all ADA or TAS dimensional guidelines
35-1/2"
(902)
(mm)
6"
(152)
19-1/2"
(495)
54"
(1372)
Circular Washfountain Dimensions
Model WF3208 - 54" Circular
54"
(1372)
47-1/4"
(1200)
43-3/4"
(1111)
34"
(864)
10"
(254)
23-1/2"
(597)
19-1/2"
37-1/2"
(953)
Model WF3208 is not ADA compliant.
(495)
63-5/8"
(1616) w/
Soap
55-1/8"
(1400)
w/o Soap
55-3/4"
(1416)
47-1/4"
(1200)
43-3/4"
Adjust to Towel Dispenser
Mounting Holes
(1111)
34"
(864)
10"
(254)
23-1/2"
(597)
37-1/2"
(953)
(mm)
6"
(152)
19-1/2"
(495)
54"
(1372)
Bradley • 215-1187 Rev. P; ECN 13-00-001 4/30/2013 5
TDB3108, WF3208 Installation
Rough-In Specifications
Type A
Off-line vent with supplies from below
4"
(102)
1/2" NPT Supplies Through Floor:
Stub Up 2-1/2" (64) Above Floor
7-5/8"
(194)
Hot
4"
(102)
Suggested
Electrical Outlet
Location
7-5/8"
(194)
Cold
2-1/2"
(64)
2" NPT Drain,
Stub Up 3" (76)
Above Floor
(mm)
Supply lines for one to two washfountains should be 1"; for three washfountains, 1-1/4". For more than three washfountains, pipe sizes should be increased proportionately.
54" (1372) Bowl
Type B
Centrally rising vent with supplies from above
2" NPT Drain,
Stub Up 3" (76)
Above Floor
54" (1372) Bowl
1" NPT Supplies From Above
Must Reduce to 1/2" Nom. Copper
Tube on These Centers To Pass
Thru Washfountain
7/8" (22)
Cold
4"
(102)
7/8" (22)
1-1/4"
Hot
(32)
1-1/2" NPT
Vent to Ceiling
Suggested
Electrical Outlet
Location
4"
(102)
Supply lines for one to two washfountains should be 1"; for three washfountains, 1-1/4". For more than three washfountains, pipe sizes should be increased proportionately.
6 4/30/2013 Bradley • 215-1187 Rev. P; ECN 13-00-001
Installation TDB3108, WF3208
Rough-In Specifications
Type H
Centrally rising vent with supplies from below
2" NPT Drain,
Stub Up 3" (76)
Above Floor
4"
(102)
1" NPT Supplies Through
Floor: Stub Up 2-1/2" (64)
Above Floor
7-5/8"
(194)
Hot
(102)
Suggested
Electrical Outlet
Location
4"
7-5/8"
(194)
Cold
2-1/2"
(64)
1-1/2" NPT
Vent to Ceiling
(mm)
Supply lines for one to two washfountains should be 1"; for three washfountains, 1-1/4". For more than three washfountains, pipe sizes should be increased proportionately.
Type O
Off-line vent with supplies from above
4"
(102)
54" (1372) Bowl
1" NPT Supplies From Above Must
Reduce to 1/2" Nom. Copper Tube on
These Centers to Pass Thru Washfountain
7/8" (22)
1-1/4"
(32)
4" (102)
Suggested
Electrical Outlet
Location
Hot
7/8" (22)
Cold
2" NPT Drain,
Stub Up 3" (76)
Above Floor
Supply lines for one to two washfountains should be 1"; for three washfountains, 1-1/4". For more than three washfountains, pipe sizes should be increased proportionately.
54" (1372) Bowl
Bradley • 215-1187 Rev. P; ECN 13-00-001 4/30/2013 7
TDB3108, WF3208 Installation
1
Installing the Drain
Rough in supply and drain piping as
A
required for your installation.
Assemble the drain to the dimension shown
B
below for the bowl size you are installing.
2" NPT Coupling if Tie
Pipe is Not Required
(Supplied by Installer)
Centerline of
Washfountain
4"
(102)
Types A, O
B - See Table 1
Vent or Tie Pipe
(Supplied by
Installer)
Centerline of
Washfountain
Vent or Tie Pipe
(Supplied by
Installer)
All piping shown in dotted lines to be supplied by installer.
Types B, H
Vented Trap
(111-024)
B - See Table 1
4"
(102)
Optional Tie Pipe
Bracket (S70-082)
Centerline of
Washfountain
See Rough-In information for dimensions not shown.
Table 1 — “B” Trap Dimensions
Dim Standard Height Juvenile Height TAS
B 23-3/8" (594) 22-1/2" (572mm) 24-1/2" (622mm)
B - See Table 1
4"
(102)
Types A, O with Tie
Pipe Bracket Option
8 4/30/2013 Bradley • 215-1187 Rev. P; ECN 13-00-001
Installation TDB3108, WF3208
2
Bowl/Pedestal Mounting and Assembly
Position the pedestal at desired location and mark the position of the (4) mounting
A
locations.
TAS OPTION: Place TAS spacer on floor over the mounting holes. Place pedestal on top of the spacer.
Secure pedestal to floor with suitable fasteners, 1/2" anchors and bolts (supplied
B
by installer). Do not overtighten.
Using three or four people, carefully lift bowl (see Figure 4b) on to pedestal making sure drain holes line up with floor drain
C
and mate thread rods with slotted holes in pedestal using locator ribs.
CAUTION! Bowl surface is very smooth. Approximate
weight of bowl is 190 pounds. Handle with Care!
Top View
Drain
Threaded Rod
(4) Places
Floor Mounting (4)
Places
Using 1/4" wing nuts and washers, secure the bowl to the pedestal in (4) places.
D
Front View
Place hands here
when lifting bowl
Locator Ribs (4)
Places
1/4" Washers and
Wing Nuts (4) Places
Place hands here
when lifting bowl
Threaded Rods
(4) Places
Drain
Bradley • 215-1187 Rev. P; ECN 13-00-001 4/30/2013 9
TDB3108, WF3208 Installation
3
A
B C D
Installing Drain Spud in Bowl
Loosely attach the drain spud to the bowl with the locknut and washer.
B Trap Option: Attach B trap to drain spud. Tie Pipe Option: Attach tie pipe bracket to
drain spud.
Tighten the spud and lock nut against bowl.
Secure the strainer to drain spud with screws provided.
Connect spud (or B Trap or Tie Pipe Bracket) to drain.
Seal between drain spud and drain hole with plumber’s putty (supplied by installer).
Spud
(112-015)
Drain Pre-Pack
(S45-273)
Washer
Locknut
(161-021)
(142-068)
Strainer
(S45-067)
Bowl
10 4/30/2013 Bradley • 215-1187 Rev. P; ECN 13-00-001
Installation TDB3108, WF3208
Adaptive Infrared Assembly for A Drain and O Drain Units
4a
without Tie Pipe Option
Install hemmed end (not sharp end) of support tube with gasket onto bowl.
A
Connect 1/2" supply tubing to sprayhead with 3/8" NPT to 1/2" tube connector and place sprayhead onto support tube. Run the tubing
B
down through the support tube and connect to valve tube connector.
I.R. Module Assembly
(S50-344)
Tie Bar
Support Tube STD (S57-005) JUV (S57-006)
Tie Rod Pre-Pack
(S45-1336)
Place the upper tie bar (notched at both corners of each end) on top of sprayhead. Connect the longer tie rod to the 4-1/4" tie rod using the coupling nut with hex head set screws. Run the tie rod assembly down
C
through upper tie bar and secure from underneath the bowl using lower tie bar (no notches) and hex nut with socket head set screw.
Tie Rod Pre-Pack
Actuator
Module
Assembly
Coupling
Nut
Top Cover (107-099 (A)) (107-179 (O))
Module Cover
(S04-083)
Nut
Sprayhead
(S05-054)
Tie Rod
(176-008A)
Sprayhead
Supply Tube
Cover
Tie Bar
Tie Rod
Section View of
A/O Unit Assembly
Support
Tube Gasket
(125-011)
Pre-Pack
(S45-055)
1/2" Supply Tube
Pedestal Assembly
(S17-242)
Valve Assembly
(S50-369)
Drain
(S45-273)
Terreon® Deep Bowl (ADA bowl shown,
classic bowl is optional) (Part No. Varies
with color of bowl. Contact your local
Bradley Rep for assistance)
Access Panel
(186-1456)
A/O
(A Shown)
Bradley • 215-1187 Rev. P; ECN 13-00-001 4/30/2013 11
TDB3108, WF3208 Installation
Adaptive Infrared Assembly for A Drain and O Drain Units
4a
without Tie Pipe Option continued...
Place the infrared module assembly on top of sprayhead. Rotate until infrared module locks in with tie bar. Drop two infrared module wires down
D
to valve assembly.
Unit with "A" Drain and I.R. Module
Shown, Also Available with "O" Drain
Top
Cover
Skip to step F for units without soap.
For units with soap option, install the spacer, soap dispenser and cover using the third tie rod (8-5/8"
E
long) and second coupling nut as shown. Secure with acorn nut and set screw.
Secure infrared module cover and top cover with
F
acorn nut and set screw.
For O Unit: Install 1/2" nominal copper tubing supply lines (pass them through holes in cover
G
down through support column) and connect to stops using suitable fittings.
Soap
Dispenser
Coupling
Nut
Coupling
Nut
Tie Rod (STD) 21-5/8" (JUV) 18-1/8"
Support Tube
STD (S57-005)
JUV (S57-006)
8-5/8" Tie Rod
Spacer
Module
Cover
4-1/4" Tie Rod
I.R. Module
Assembly (S50-344)
Tie Bar
Sprayhead
(S05-054)
12 4/30/2013 Bradley • 215-1187 Rev. P; ECN 13-00-001
Installation TDB3108, WF3208
Adaptive Infrared Assembly for B and H Units and Units with
4b
Tie Pipe Option
Install hemmed end (not sharp end) of support tube with gasket onto bowl.
A
Connect 1/2" supply tubing to sprayhead with 3/8" NPT to 1/2" tube connector and place sprayhead onto support tube. Run the tubing
B
down through the support tube and connect to valve tube connector.
I.R. Module Assembly
(S50-344)
Tie Bar Pre-Pack
(S45-056)
1/2" Supply Tube
C
Cover (107-185 (B)) (107-048 (H))
Sprayhead
(S05-054)
Insert the 1-1/2" vent pipe (supplied by installer) down through the support tube and thread into vented trap.
Actuator
Module
Assembly
Sprayhead
Supply Tube
Section View of
B/H Unit Assembly
Cover
Tie Bar
Support Tube STD (S57-005) JUV (S57-006)
Support
Tube Gasket
(125-011)
Pedestal Assembly
Vented Trap
(111-024)
(S17-242)
Drain
(S45-273)
Terreon Deep Bowl (ADA bowl shown,
classic bowl is optional) Part no. varies
with color of bowl. Contact your Bradley
Rep. for assistance.
Access Panel
(186-1456)
Valve Assembly
(S50-369)
B/H
(B Shown)
Bradley • 215-1187 Rev. P; ECN 13-00-001 4/30/2013 13
TDB3108, WF3208 Installation
Adaptive Infrared Assembly for B Drain and H Drain Units with
4b
Tie Pipe Option continued...
Place the infrared module assembly on top of sprayhead. Rotate until infrared module locks in with tie bar. Drop two infrared module wires down
D
to valve assembly.
Skip to step F for units without soap.
Unit with "B" Drain and I.R. Module
Shown, Also Available with "H" Drain
Top
Cover
Soap
Dispenser
For units with soap option, slide the spacer and soap dispenser over the 1-1/2" pipe.
E
Position the upper tie bar slightly below the module or soap dispenser and fasten securely to vent pipe
F
with set screws provided. Secure top cover to tie bar with two cap screws provided.
For B Unit: Install 1/2" nominal copper tubing supply lines (pass them through holes in cover
G
down through support column) and connect supply lines to stops using suitable fittings.
Module
Cover
Tie Bar
Support Tube Std. (S57-005) Juv. (S57-006)
Spacer
Infrared Module
Assembly (S50-344)
Sprayhead
(S05-054)
14 4/30/2013 Bradley • 215-1187 Rev. P; ECN 13-00-001
Installation TDB3108, WF3208
5
Valve and tubing connections
Flush supply lines before making connections. Do not apply pipe sealant to compression fittings.
Connect 1/2" dia. tubing to tee and solenoid assembly, two places. The male connector
A
for the valve assembly will remain tight and leakproof when tubing is cut and installed properly. Follow the procedures below when installing tubing to ensure that you achieve a leakproof seal.
• Using a sharp razor, cut tubing squarely and remove any burrs. DO NOT pinch or crush end of tubing.
• Loosen nut on fitting. Moisten end of tube and push into fitting until it is firmly seated. Tighten nut to secure tube to fitting (make sure nut is securely tightened).
• If connector leaks, reseat tubing according to above procedure. If leaking persists, replace male connector, or call your Bradley representative for assistance.
Solenoid Assembly (S08-055)
Flexible
Hose
Filter
Washer
Stop/Check
Valve
1/2" Dia. Tube (R68-600012)
1/2" Dia. Tube
from Sprayhead
Tee
(269-764)
Volume Control
(S02-045)
Thermostatic
Mixing Valve
Assembly (S67-597)
Nut
Hang valve assembly on pedestal bracket. Use wire tie to secure valves.
B
For “O” and “B” units (overhead supplies) skip steps C through E.
Connect the 1/2" NPT female end of the stop/check valves to the rough-ins.
C
Attach flexible hosing to thermostatic mixing valve, two places.
D
Insert the filter washers (provided) into the swivel nut at the end of the supply hoses and
E
connect to the stop/check valves.
Volume Control
Valve Bracket
Pedestal
Tubing
Male Tube Connector
1/2" Tube from
Sprayhead
Filter
Washer
Check/Stop
Valve
Cold Supply
Hot Supply
Bradley • 215-1187 Rev. P; ECN 13-00-001 4/30/2013 15
TDB3108, WF3208 Installation
6
Electrical connections for Adaptive Infrared
Do not use for two minutes after making power connection. The sensors will take up to eight minutes (without being used) to adapt to the bowl if another object is detected during the two-minute start-up period.
IR Module
Connect the three wires from the infrared module assembly to the valve assembly. Attach two of the female connect wires to the solenoids. Attach the male connect wire to one of the
A
24 VAC transformer leads. Attach the remaining transformer lead to the solenoid wire adapter.
Connect 24 VAC transformer (provided) to power source.
B
Turn supplies on. Open check/stop
C
valves completely.
Open volume control valve completely
D
and check piping installation for leaks.
Window
(269-1351)
B Black
(S53-272)
(S53-261A)
(S50-344)
C Red
A Red
(S53-261A)
Top View Module
Assembly Connect
Wires as shown
Valve Assembly
(S50-369
110/24 VAC Transformer
(S83-134)
Pass your hand in front of each sensor
E
until air is purged from the lines.
7
A
Adjust the Temperature
This Vernatherm TMA valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess of 110°F (43°C) may cause scalding.
Check the temperature and adjust if necessary (the range of the valve is 95°F–115°F (35°C–43°C). To adjust the temperature, follow the procedure below:
• Loosen temperature locking nut with a wrench.
• Using a blade screwdriver, turn the adjustment stem counterclockwise to increase the temperature or clockwise to decrease the temperature.
• Once desired temperature is reached, tighten nut to prevent temperature cahnge.
Temperature
Adjustment Stem
Wire Adapter
(269-620)
F = Female Connect M = Male Connect
Temperature Locking Nut
S53-261
Clean sprayhead if necessary. Adjust the volume control
B
valve, if necessary, to control the flow of water.
Attach pedestal access panel and kick plate with hardware
C
provided.
16 4/30/2013 Bradley • 215-1187 Rev. P; ECN 13-00-001
Installation TDB3108, WF3208
Cleaning and maintenance instructions for Terreon
Material Description: Terreon is an NAHB Certified densified solid surface material composed of polyester resin and is resistant
to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleansers or fine grit abrasives. Routine Cleaning: Clean daily or as often as conditions require using a standard commercial or household cleaner such as
Formula 409® or Windex®. Stubborn Stains: Remove tough stains with Ajax®, Comet®, or Soft-Scrub® and a green Scotch-Brite® pad or lightly sand in a
circular motion with 240 grit wet/dry sandpaper. The finish can be renewed with a maroon Scotch-Brite pad.
Special Situations for Material
Scratches: Remove scratches with a green Scotch-Brite® pad. The finish can then be renewed with a maroon Scotch-Brite® pad. Hard Water Deposits: Remove hard water deposits with a mild solution of vinegar and water. Always rinse the unit thoroughly
after cleaning. Restoring the surface: Use Hope’s® Solid Surface cleaner and polish to refresh and protect the Terreon Solid Surface material.
Bradley recommends additional care and maintenance for the darker colored Terreon. For complete instructions on this additional maintenance see Bradley document #1505.
NOTICE! Do not use strong acid or alkaline chemicals and cleansers to clean Terreon. If these chemicals
come in contact with the Terreon surface, wipe them off immediately and rinse with soapy water. Avoid contact with harsh chemicals such as paint remover, bleach, acetone, etc. Avoid contact with hot pans and objects.
Repair Kits: Terreon repair kits are available. Contact your Bradley representative or distributor for part numbers and pricing.
Repair kits are made to order and have a shelf life of 30 days.
Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.
Cleaning/Maintenance Instructions for Gel-coated Fiberglass
Material Description: The Terreon Washfountains referenced in this installation manual use a gel-coated fiberglass pedestal. Routine Cleaning: The gel-coated pedestal should be cleaned daily or as often as needed with a mild solution of detergent and
water. Always use a soft cloth to avoid damage to the finish. Repair Kits: There are no repair kits available for fiberglass materials. However, replacement parts are available, contact your
Bradley representative for pricing and part numbers.
NOTICE! Do not expose gel-coated fiberglass to solvents as they will damage the material and may create
harmful fumes.
Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor
does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.
Bradley • 215-1187 Rev. P; ECN 13-00-001 4/30/2013 17
TDB3108, WF3208 Installation
Cleaning and maintenance instructions for stainless steel
Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care, particularly
under corrosive conditions, is essential. Always start with the simplest solution and work your way toward the more complicated. Routine cleaning: Daily or as often as needed use a solution of warm water and soap, detergent, or ammonia. Apply the cleaning
solution per the manufacturer’s instructions and always use a soft cloth or sponge to avoid damaging the finish. Stubborn Stains: To remove stains from stainless steel use a stainless steel cleaner and polish such as Ball® stainless steel
cleaner or a soft abrasive. Always follow the manufacturer’s instructions and apply in the same direction as the polish lines.
NOTICE! Never use ordinary steel wool or steel brushes on stainless steel. Always use stainless steel wool
or stainless steel brushes.
Special Situations for Material
Fingerprints and Smears: To remove fingerprints or smears use a high quality stainless steel cleaner and polish in accordance
with the manufacturer’s instructions. Many of these products leave a protective coating that helps prevent future smears and fingerprints.
Grease and Oil : To remove grease and oil use a quality commercial detergent or caustic cleaner. Apply in accordance to the manufacturer’s instructions and in the direction of the polish lines.
Precautions: Avoid prolonged contact with chlorides (bleaches, salts), bromides (sanitizing agents), thiocyanates (pesticides, photography chemicals, and some foods), and iodides on stainless steel equipment, especially if acid conditions exist.
NOTICE! Do not permit salty solutions to evaporate and dry on stainless steel.
The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the actual source of the rust in some iron or steel particles which may be touching, but not actually a part of the stainless steel structure.
NOTICE! Strongly acidic or caustic cleaners may attack the steel, causing a reddish film to appear. The use
of these cleaners should be avoided.
Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor
does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.
18 4/30/2013 Bradley • 215-1187 Rev. P; ECN 13-00-001
Installation TDB3108, WF3208
Soap Valve — Liquid — S09-007S
Parts List
Attaching
Parts
S09-007S
Item Part No. Description
1 118-025 Valve Body 1 2 110-007 Packing Nut 1 3 135-001L Spring 1 4 125-001BU Washer 1 5 119-028 Plunger 1
* 161-014 Nut 1 * 124-001D Washer 2 * 142-002AH Washer - Stainless Steel 1
* Not Illustrated
This valve delivers a measured amount of soap with each upward stroke. The soap dispenser has been standard on washfountains since 1983 and is not well-suited for very thick lotion soaps.
Qty
NOTICE! Lotion soap will clog liquid soap valves. Use only lotion soap
valves with lotion soap.
3
1
4
5
2
Soap Valve — Lotion — S09-057S
Parts List
Valve
Assembly
S09-057
Item Part No. Description
1 124-001D Washer 1 2 110-057 Nut 1 3 125-001AN Stopper 1 4 159-114 Reinforcing Plate 1 5 124-001AT Washer 1 6 160-176 Screw 1 7 S09-040 Valve 1 1 8 S53-045 Adaptor 1 1
Qty
Attaching
Parts
S09-057S
5
4
3
7
6
8
2
1
Bradley • 215-1187 Rev. P; ECN 13-00-001 4/30/2013 19
TDB3108, WF3208 Installation
Soap Valve — Powdered — S09-010A
1
2
Parts List
Item Part No. Qty Description
1 160-069 1 Screw, 1/4-20 RD 2 142-002X 1 Washer, 1/4 Split-Lock 3 S62-002 1 Agitator / Slide Assy. 4 192-004 1 Lever - Powdered Soap
Reducer plugs are available for use with fine granulated soap to reduce the flow.
Valves can be changed from powdered to liquid by plugging the innermost, or “bearing” hole with rubber plug, part number 125-001AK. To change from liquid to powdered, the plug must be removed. If none is present, it will be necessary to drill out the bearing hole with a 1/2" or 5/8" drill. The plastic container configuration forms a natural template for locating the bearing hole.
3
4
Soap Maintenance Tips
Soap Recommendations
Quality soap dispensers require good quality soap and periodic maintenance to properly operate. Bradley soap dispensers will provide dependable, consistent operation over the long term when soap with reasonable viscosity and pH levels are used and when a minimal amount of periodic maintenance is performed on the valves.
Soap thickness is determined by a measurement called viscosity. Soap viscosity should be between 100 cps (centerpoise) and 2500 cps for all Bradley soap dispensers. Thinner soaps are perceived by the users as being “watered down” so users tend to take more than they need, resulting in waste. Thick soaps flow slower and inhibit the “flushing” action of the valves, which
allows the soap to congeal in the valve and cause clogs.
The pH (acid) level of the soap should be in the range of 6.5 to 8.5. More acidic soaps (pH levels lower than 6.5) will corrode metal parts (even stainless steel!!) and degrade rubber and plastic components. They will also cause skin irritation. Most
inexpensive soaps (typically the pink lotion type) fall into this acidic category and will eventually cause valve failure and metal corrosion. Base soaps (pH levels higher than 8.5) will cause swelling or degradation of rubber and plastic parts and skin
irritation. Generally, any quality soap meeting the viscosity and pH guidelines above will work well with Bradley soap dispensers. PCMX
or Isapropanol based antibacterial soaps (within viscosity and pH limits) will also work with Bradley dispensers. Soaps satisfying these basic guidelines will provide consistent flow and reduce clogs.
Most soap dispenser problems are caused by soap that is too thick or corrosive, or by a lack of maintenance. Many soaps come in concentrate form which must be diluted with water. Often, the soap is improperly diluted or used straight out of the bottle, which causes clogging and valve failure. If proper soap is being used, valves that have never been cleaned are usually the source of dispensing problems. Bradley has entered into an agreement with Champion Brand Products to provide additional customer service for purchasers of our dispensers regarding soap issues. They are very helpful and can get to the bottom of almost any soap dispenser related problem. They also sell an excellent “Bradley approved” soap. Please see for details about soap valve cleaning or how to contact Champion. With proper maintenance and soap, Bradley dispensers will provide long term, trouble free operation.
Soap Instruction Sheet 215-1286
Soap Dispenser Maintenance Instructions
Bradley soap dispensers will provide dependable, consistent operation over the long term when the proper soap is used and when a minimal amount of periodic maintenance is performed on the valves. Valves must be maintained (cleaned) to function properly.
To ensure proper operation of your soap dispenser, follow these instructions:
• Once per month, unscrew valve from reservoir and soak it for 30 minutes in hot water.
• Push valve at least 20 times while it is soaking.
• Flush soap reservoir with hot water while valve is soaking.
In cases of extreme clogging, the valve should be disassembled and the parts should be soaked in hot water or cleaning solution to restore proper functioning. Soap dispensers that will not be used for extended periods of time (schools during summer break, etc.) should be drained, cleaned and left empty until put back into service. Soap left on the outside of dispensers can cause discoloration and corrosion of the reservoir (even on stainless steel units). All soap should be wiped or scrubbed off daily, then the outside of the dispenser should be rinsed with clear water and dried with a soft cloth.
20 4/30/2013 Bradley • 215-1187 Rev. P; ECN 13-00-001
Installation TDB3108, WF3208
Sprayheads — Standard w/Neoprene Spray Ring Grommet
Repair kit does not include sprayhead grommet. Order as a separate item.
4
1
2
3
5
9
10
7
Parts List
Sprayhead
Assembly
S05-054A
Item Part No. Description
1 125-001DE Neoprene Washer - Top 1 1 2 139-031 Sprayhead Manifold 1 — 3 124-001AL Washer 3 4 4 160-211 Carriage Bolt 3 4 5 115-061 Sprayhead - Top 1 — 6 116-008 Sprayhead - Bottom 1 — 7 124-001AT Washer 3 4 8 161-025 Nut 3 4 9 124-020D Sprayhead Grommet - Semi-Circle 1
10 125-001DF Neoprene Washer - Bottom 1 1
Qty
Sprayhead Service Suggestions
8
Repair
Kit
S45-051
6
Problem Possible Cause Solution
Water splashes over the rim of the bowl.
Water flow diminishes from the sprayhead.
Foreign matter has reduced the size of the sprayhead slots, causing greater pressure at the open slots.
Strainer portion of the stop­strainer-check valve is plugged.
Clean the sprayhead:
1. Disassemble the sprayhead and dislodge any dirt, lime build­up and foreign debris with a wire brush.
2. Sprayheads with rubber grommet spray rings may be cleaned by rubbing a coin over the grommet.
3. Throttle down the volume control (water spray should strike the bowl without splashing outside of the bowl).
Remove and clean the strainer screen from the stop-strainer-check valve.
The sprayhead shown above includes a perforated neoprene spray ring grommet that is self-cleaning. The water pressure flexes the spray holes which slows accumulation of foreign matter and tends to “break loose” any such deposits that may have accumulated.
Bradley • 215-1187 Rev. P; ECN 13-00-001 4/30/2013 21
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