Bradley Terreon TDB3103, Terreon Extra Height WF3203 Installation Manual

Installation
TDB3103
Terreon® 36" Semi-circular Deep Bowl Washfountain with Infrared Control
TDB3103 with
Infrared Control
TDB3103 avec
commande à infrarouge
Modelo TDB3103 con
control infrarrojo
Terreon Lavabo fontaine 914 mm (36") à cuvette profonde semi-circulaire avec commande à infrarouge
Fuente de lavado semicircular con palangana profunda Terreon de 914 mm (36") con control infrarrojo
WF3203
Terreon Extra Height 36" Semi-Circular Classic Washfountain with 9" Deep Bowl and Infrared Control
Terreon Lavabo fontaine 914 mm (36") à hauteur supplémentaire classique semi­circulaire à cuvette profonde de 229 mm (9") et commande à infrarouge
Fuente de lavado clásica semicircular Terreon de altura adicional de 914 mm (36") con palangana profunda de 229 mm (9") y control infrarrojo
215-1332 Rev. V; ECN 12-00-004 © 2013 Bradley Page 1 of 56 1/15/2013
WF3203 with
Infrared Control
WF3203 avec
commande à infrarouge
Modelo WF3203 con
control infrarrojo
P.O. Box 309, Menomonee Falls, WI USA 53052-0309 PHONE 800.BRADLEY (800.272.3539) FAX 262.251.5817
bradleycorp.com
TDB3104, WF3204 Installation
Table of Contents
Pre-Installation Information ...............................................................................3
Semi-Circular Washfountain Dimensions ..................................................................4-5
Rough-In Specifications............................................................................... 6-7
Installing the Drain......................................................................................8
Bowl/Pedestal Mounting and Assembly .....................................................................8
Installing Drain Spud in Bowl..............................................................................9
Connect Supply Stops, Sprayhead Supply Tubing and P-Trap ....................................................9
Sprayhead, IR Module and Thermostatic Mixing Valve Installation................................................10
Electrical Connections for Adaptive Infrared .................................................................11
Adjust the Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Cleaning and Maintenance ...........................................................................13-14
Soap Valve Parts List and Maintenance .................................................................15-16
Sprayhead Parts List and Troubleshooting ..................................................................17
IR Module Troubleshooting ..............................................................................18
Adaptive IR Troubleshooting .............................................................................19
Thermostatic Mixing Valve Troubleshooting..................................................................20
Sommaire
Informations sur la pré-installation ........................................................................21
Dimensions du lavabo fontaine semi-circulaire ............................................................22-23
Spécifications de mise en place des tuyauteries ......................................................... 24-25
Mise en place des tuyauteries de drain et d’alimentation .......................................................26
Montage de l’ensemble cuvette et socle....................................................................26
Installation de l’ergot de drain dans la cuvette ...............................................................27
Raccorder les robinets d’arrêt d’alimentation, la tubulure d’alimentation et le siphon en P .............................27
Installation du bec diffuseur, du module IR et du robinet mélangeur thermostatique..................................28
Connexions électriques pour infrarouge Adaptive.............................................................29
Faire couler l’eau pour régler la température ................................................................30
Instructions de nettoyage/d’entretien....................................................................31-32
Nomenclature et conseils d’entretien pour le savon ........................................................33-34
Nomenclature et Suggestions pour réparer le bec diffuseur.....................................................35
Dépannage IR Adaptive ................................................................................36
Dépannage du bouton-poussoir électromagnétique ...........................................................37
Dépannage du robinet mitigeur thermostatique ..............................................................38
Índice
Información previa a la instalación ........................................................................39
Dimensiones de fuentes de lavado semicirculares.........................................................40-41
Especificaciones técnicas para colocación de tuberías empotradas ...........................................42-43
Desagüe y suministros empotrados .......................................................................44
Montaje y ensamblaje de palangana/pedestal ...............................................................44
Instalación del embudo de desagüe en la palangana..........................................................45
Conecte las válvulas de cierre de suministro, la tubería de suministro de la boquilla rociadora y el sifón en P. .............45
Instalación de la boquilla rociadora, el módulo infrarrojo y la válvula mezcladora termostática .........................46
Conexiones eléctricas para el dispositivo infrarrojo Adaptive ....................................................47
Ajuste la temperatura con el agua corriendo ................................................................48
Instrucciones de limpieza/mantenimiento ................................................................49-50
Lista de piezas y mantenimiento de los dispensadores de jabón..............................................51-52
Lista de piezas y solución de problemas de las boquillas rociadoras .............................................53
Localización de fallas del dispositivo IR Adaptive.............................................................54
Solución de problemas de la válvula de solenoide............................................................55
Solución de problemas de la válvula mezcladora termostática ..................................................56
2 1/15/2013 Bradley • 215-1332 Rev. V; ECN 12-00-004
Installation TDB3104, WF3204
IMPORTANT!
Installation
Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department.
Separate parts from packaging and make sure all parts are accounted for before discarding
Packing List
any packaging material. If any parts are missing, do not begin installation until you obtain
THIS SIDE
UP
the missing parts.
Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction.
Hardware supplied by installer must be appropriate for wall construction. Wall anchors used must have a minimum pull-out rating of 1,000 lbs.
The Adaptive® Infrared control must be connected with a 24 VAC Class II transformer. Connections to 110 VAC can cause personal injury and will result in damage to the electronics.
Product warranties may be found under “Product” on our web site at www.bradleycorp.com.
Supplies Required by Installer
• (4) 1/2" lag bolts, screws or other fasteners to anchor washfountain pedestal
• 1/2" nominal copper tubing for hot and cold water supply lines.
• Standard P-trap
• 1-1/2" drain lines and fittings
• Teflon tape or pipe dope
• 110 VAC GFI power source for 110/24 VAC UL Class II transformer supplied
• OPTIONAL: Bradley recommends installing an electrical cut off switch to the unit. This feature allows no accidental
water delivery during regular maintenance and service.
Pre-Installation Information
Terreon Material
The Washfountain is constructed of Terreon®, a densified solid surface material composed of polyester resin. Terreon is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleaners or fine-grit abrasives. Terreon is NAHB certified to meet ANSI Z124.3, Z124.6 and ANSI/ICPA SS-1-2001.
Adaptive Infrared
The sprayhead is controlled by a solenoid valve, allowing the user to activate a flow of water. The Infrared sensor will take a few minutes to adapt to its environment when the unit is powered up.
Bradley • 215-1332 Rev. V; ECN 12-00-004 1/15/2013 3
TDB3104, WF3204 Installation
Semi-Circular Washfountain Dimensions
Model TDB3103 36" Semi-circular - side view
*53-1/4"
(1353)
*44-7/8"
(1140)
*41-1/4"
(1048)
*34"
(864)
*38"
(965)
*30-3/8"
(772)
6"
(152)
*24-1/2"
(622)
13-1/2"
(343)
22-3/4"
(577)
14-1/16"
(357)
4-3/4"
(121)
Top View
Back View
36"
(914)
14"
(356)
8"
(203)
Optional equipment may not comply with all ADA dimensional guidelines
5-1/2"
(140)
*Adjustments to Vertical Dimensions
for Various Rim Heights
Rim Height Application Adjustment
34" Adult Height ADA, TAS Adult Height None, as shown 32" TAS Ages 11 thru 14 or 15, Grades 6 thru 8 or 9 Subtract 2" 30" TAS Ages 4 thru 10 or 11, Grades 6 thru 8 or 9
& Proposed Juvenile Height ADA
Subtract 4"
14"
(356)
*9"
(229)
Bottom View
12"
(305)
*10"
(254)
7"
(178)
10"
(254)
5-1/2"
(140)
4 1/15/2013 Bradley • 215-1332 Rev. V; ECN 12-00-004
Installation TDB3104, WF3204
Semi-Circular Washfountain Dimensions
Model WF3203 36" Semi-circular - side view
22-3/4"
(577)
Top View
52-11/16"
(1339)
44-1/2"
(1131)
41-1/8"
(1046)
39"
(991)
6"
(151)
35"
(889)
24-1/2"
(662)
13-3/8"
(340)
4-5/8"
(118)
Back View
5-1/2"
(140)
14"
(356)
9"
(229)
36"
(914)
14"
(356)
8"
(203)
12"
(305)
10"
(254)
7"
(178)
Bottom View
10"
(254)
5-1/2"
(140)
Bradley • 215-1332 Rev. V; ECN 12-00-004 1/15/2013 5
TDB3104, WF3204 Installation
Semi-Circular Washfountian Rough-Ins
2" (51)
1" (25)
Location of Electrical Outlet (Check
Local Codes - Outlet may be Required
to be in a Remove Location)
7"
(178)
Hot Cold
1/2" Nominal Copper
Tubing for Supply Lines,
Stub Out 1" from Wall
2"
(51)
(102)
4"
1-1/2" NPT
Drain from
the Wall
Pedestal
Opening at Wall
9"
(229)
12" (305)* See Table
Below
(mm)
34" (864)
Rim Height*
See Table
Below
Finished Floor
*Adjustments to Vertical Dimensions
for Various Rim Heights
Rim Height Application Adjustment
34"
35" (WF3203)
32" TAS Ages 11 thru 14 or 15, Grades 6 thru 8 or 9 Subtract 2" 30" TAS Ages 4 thru 10 or 11, Grades Pre-K thru 5
Adult Height ADA, TAS Adult Height None, as shown
Subtract 4"
or 6 & Proposed Juvenile Height ADA
6 1/15/2013 Bradley • 215-1332 Rev. V; ECN 12-00-004
Installation TDB3104, WF3204
Rough-In Specifications
Type A Drain
- Supplies through wall
- Vented through wall off-drain
4"
(102)
Clearance Hole
*17-21"
(432 - 533)
Trap for Wall Outlet Only
*12"
(305)
1" (25)
2"
(51)
2"
(51)
4-3/4"
(121)
Drain through Wall
Supplies through Wall
Drain P-Trap and supplies by others.
1/2" Nominal Copper
Tubing for Cold Supply,
Through Wall
1-1/2" NPT Drain
36" Bowl
(914)
5" R. Bottom Access
1/2" Nominal Copper
Tubing for Hot Supply,
Through Wall
*Adjustments to Vertical Dimensions
for Various Rim Heights
Rim Height Application Adjustment
34"
35" (WF3203)
32" TAS Ages 11 thru 14 or 15, Grades
30" TAS Ages 4 thru 10 or 11, Grades
Adult Height ADA, TAS Adult Height None, as shown
Subtract 2"
6 thru 8 or 9
Subtract 4"
Pre-K thru 5 or 6 & Proposed
Juvenile Height ADA
(mm)
Type O Drain
- Supplies from above
- Vented through wall off drain
1-1/2" NPT Drain
Through Wall
(Stub Out to Suit
Trap Dimensions)
1/2" Nominal Copper Tubing
Trap for Wall Outlet Only
4"
(102)
Clearance Hole
*17-21"
(432 - 533)
Wall
1"
(25)
Supplies from Above
4-3/4"
(121)
Drain through Wall
4"
(102)
13" R Top Access
Tra p
1-1/2" NPT Drain
Cold
7/8" (22)
7/8" (22)
Hot
36" (914) Bowl
7-3/8" R. Bottom Access
Bradley • 215-1332 Rev. V; ECN 12-00-004 1/15/2013 7
TDB3104, WF3204 Installation
1
2
A
B
C D
Rough-in Drain and Supplies
Rough in supply and drain piping
A
as required for your installation.
Bowl/Pedestal Mounting and Assembly
Attach the stainless steel pedestal base to the pedestal using supplied screws and finishing washers.
Position the pedestal at the desired location and mark the position of the (4) pedestal wall mounting locations.
Secure pedestal to wall with suitable fasteners, 1/2" anchors and 1/2" bolts (supplied by installer).
Using two people, carefully lift bowl onto pedestal.
A location to plug in the 24 VAC Tramsformer is required. Refer to drawing for Outlet Rough-In.
Before attaching 1/4" wing nuts and washer to threaded rod, remove red protective caps from threaded rods. Discard sleeve caps after removal.
CAUTION! Bowl surface is very smooth. Approximate weight of bowl is 75 pounds. Handle with Care!
Top View
Position the bowl so that the threaded rods in the bowl mate with the slotted holes in
E
the pedestal.
Using 1/4" wing nuts and washers, secure
F
the bowl to the pedestal, three places.
Wall Mounting
Locations
(Typical)
#10 - 24 Screw (3)
(160-248)
Finish Washers (3)
(142-002CA)
Front View
Place Hands
Here When Lifting Bowl
Drain
Drain
Place Hands
Here When Lifting Bowl
Pedestal
(219-039)
Threaded Rod
(Secured by 1/4"
wing nut and
washer)
Base Assembly, Standard Height
(S17-281)
Base Assembly, TAS (S17-284)
Base Assembly, Juvenile Height
(S17-285)
Shell, Wall Mounted - Trim Piece
(186-1306)
8 1/15/2013 Bradley • 215-1332 Rev. V; ECN 12-00-004
Installation TDB3104, WF3204
3
A
4
Installing Drain Spud in Bowl
Secure drain spud with lock nut and washers.
Bowl
Drain Pre-Pack
(S45-273)
Connect Supply Stops, Sprayhead Supply Tubing and P-Trap
Seal between drain spud and drain hole with plumber’s putty (supplied by installer).
Strainer and Spud
Apply Plumber's Putty Here
Fiber Washer
Locknut
Connect supply stops onto stub-outs.
A
Using a sharp knife, cut tubing squarely and remove any burrs. Do not pinch or crush end
B
of tubing.
Loosen nut on fitting. Moisten end of tube and push into fitting until it is firmly seated.
C
Tighten nut to secure tube to fitting (make sure nut is securely tightened).
If connector leaks, reseat tubing. If leaking persists, replace the male connector, or call
D
your bradley representative for assistance.
Connect p-trap (supplied by installer) to
E
tailpiece and drain outlet.
Sprayhead
Tubing
Flush supply lines before making connections. Do not use pipe sealant on compression fittings.
Male 3/8"
Tube
Connector
(145-105)
Nut
Tubing
Bradley • 215-1332 Rev. V; ECN 12-00-004 1/15/2013 9
TDB3104, WF3204 Installation
5
Sprayhead, IR Module and Thermostatic Mixing Valve Installation
Install hemmed end (not sharp end) of support tube with gasket onto bowl.
A
Place sprayhead with 3/8" tubing onto support tube. Run the tubing down through
B
the support tube. Make sure the spray holes point away from the wall.
Place the upper tie bar (notched at both corners of each end) on top of sprayhead parallel to wall. Connect the two threaded tie rods together using the coupling nut with hex head set screws. Run the tie rod down through upper tie bar and secure
C
from underneath the bowl using the lower tie bar (no notches) and hex nut with socket head set screw. A minimum of 2-1/4" of threaded tie rod should protrude below the lower tie bar; this will be required to attach the valving.
Tie Rod Pre-Pack
(S45-1336)
Top Cover (107-099 (A)) (107-179 (O))
Place the infrared module assembly on top of sprayhead. Rotate until infrared module locks in with tie bar. Drop two infrared module wires down
D
to valve assembly. Make sure infrared module windows are facing away from the wall.
Skip to step F for units without soap.
For units with soap option, install the spacer, soap dispenser and cover using the couping nut, third tie rod (8-5/8" long) and second coupling nut.
E
Secure with sprayhead restraining bracket, acorn nut and socket head screw.
Secure infrared module cover and top cover with
F
acorn nut and socket head set screw.
Holding the valve assembly outside of pedestal, connect 3/8" tubing from sprayhead to valve
G
assembly tube connector. Connect the two flexible hoses to the valve assembly.
Thread one supplied 3/8" nut onto the tie rod. Slide valve assembly on next and secure with another 3/8" nut. Connect flexible hoses to supply stops. Make sure the hot supply is connected to
H
the hot inlet on the valve (marked with the letter "H") and the cold supply is connected to the cold inlet on the valve (marked with the letter "C").
IR Module Assembly
Support Tube
(S57-006)
Support
Tube Gasket
(125-011)
Valve
Assembly
Pedestal Assembly (S17-287)
(S50-367)
Tie Bar
Tie Rod
(176-008A)
Module Cover
(S04-083)
Sprayhead
(S05-054B)
Terreon® Semi-Circular Deep Bowl (ADA Bowl
Shown, Classic Bowl is
your local Bradley Rep
Access Panel
Drain
(269-1597)
Optional)
(Part No. Varies with
color of bowl. Contact
for assistance)
(186-1260)
Infrared Module
Assembly
Coupling
Nut and Set
Screw
Sprayhead
Supply Tube
A/O Units
(A Shown)
Tie Rod Pre-Pack
Section View of
A/O Unit Assembly
Cover
Tie Bar
Tie Rod
10 1/15/2013 Bradley • 215-1332 Rev. V; ECN 12-00-004
Installation TDB3104, WF3204
Unit with "A" Drain and IR Module Shown,
Also Available with "O" Drain
Restraining Bracket
(140-128)
Soap
Dispenser
Coupling Nut
and Set Screw
Coupling Nut
and Set Screw
21-5/8" Tie Rod
(176-008A)
Support Tube
Top
Cover
8-5/8"
Tie Rod
Spacer
Module
Cover
4-1/4" Tie Rod
(176-118)
IR Module
Assembly
Tie Bar
Sprayhead
(S05-054B)
3/8" Tubing from Sprayhead
I.R. Valve with Thermostatic
Mixing Valve (Shown) (S45-2504)
Volume Control
I.R. Valve with
Tempered Line Not
Shown (S45-2505)
Do not apply pipe sealant to compression fittings.
Valve Assembly
Hot
Tie
Rod
Tie Rod Nut
(110-064)
Flexible
Hose
(269-2053)
Stop
(S27-340)
Cold
6
Electrical connections for Adaptive Infrared
START-UP NOTE: Do not use for two minutes after making power connection. The sensors will take up to eight minutes (without being used) to adapt to the bowl if another object is detected during the two-minute start-up period.
Attach infrared female connect wire from infrared
A
module to solenoid.
3/8" Tubing from
Attach the infrared male connect wire from the
B
infrared module to the transformer lead wire.
Attach the remaining transformer lead wire to the
C
solenoid.
Connect 24 VAC transformer provided to power
D
source.
Turn supplies on. Open stop valves completely.
E
Open volume control valve completely and check
F
piping installation for leaks.
Pass your hand in front of each sensor until air is
G
purged from the lines.
Sprayhead
Infrared
Module Female
Connect Wire
I.R. Valve with
Thermostatic Mixing Valve
(Shown) (S45-2504)
24 VAC
Transformer
(S83-134)
Infrared Module
(S50-367)
Male
Connect
Female
Connect
Solenoid
Tempered Line Not
Shown (S45-2505)
Do not apply pipe sealant to compression fittings.
Valve
I.R. Valve with
Bradley • 215-1332 Rev. V; ECN 12-00-004 1/15/2013 11
TDB3104, WF3204 Installation
7
Adjust the Temperature
This valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess of 110°F (43°C) may cause scalding.
Loosen Cap Screw about 1/4" (4-6 turns) and lift up cover (do not remove).
A
Using cover, turn cartridge gently until desired water temperature is reached. Do
B
not turn past stops as this may damage unit. Push cover down and tighten screw.
Clean sprayhead, if necessary. Adjust the volume control to control the flow of water.
C
Attach pedestal access panel with hardware provided.
D
H
C
12 1/15/2013 Bradley • 215-1332 Rev. V; ECN 12-00-004
Installation TDB3104, WF3204
Cleaning and maintenance instructions for Terreon
Material Description: Terreon® is an NAHB Certified densified solid surface material composed of polyester resin and is resistant
to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleansers or fine grit abrasives. Routine Cleaning: Clean daily or as often as conditions require using a standard commercial or household cleaner such as
Formula 409® or Windex®. Stubborn Stains: Remove tough stains with Ajax®, Comet®, or Soft-Scrub® and a green Scotch-Brite® pad or lightly sand in a
circular motion with 240 grit wet/dry sandpaper. The finish can be renewed with a maroon Scotch-Brite pad.
®
Special Situations for Material
Scratches: Remove scratches with a green Scotch-Brite® pad. The finish can then be renewed with a maroon Scotch-Brite® pad. Hard Water Deposits: Remove hard water deposits with a mild solution of vinegar and water. Always rinse the unit thoroughly
after cleaning. Restoring the surface: Use Hope’s® Solid Surface cleaner and polish to refresh and protect the Terreon Solid Surface material.
Bradley recommends additional care and maintenance for the darker colored Terreon. For complete instructions on this additional maintenance see Bradley document #1505.
NOTICE! Do not use strong acid or alkaline chemicals and cleansers to clean Terreon. If these chemicals
come in contact with the Terreon surface, wipe them off immediately and rinse with soapy water. Avoid contact with harsh chemicals such as paint remover, bleach, acetone, etc. Avoid contact with hot pans and objects.
Repair Kits: Terreon repair kits are available. Contact your Bradley representative or distributor for part numbers and pricing.
Repair kits are made to order and have a shelf life of 30 days.
Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.
Cleaning/Maintenance Instructions for Gel-coated Fiberglass
Material Description: The Terreon Washfountains referenced in this installation manual use a gel-coated fiberglass pedestal. Routine Cleaning: The gel-coated pedestal should be cleaned daily or as often as needed with a mild solution of detergent and
water. Always use a soft cloth to avoid damage to the finish. Repair Kits: There are no repair kits available for fiberglass materials. However, replacement parts are available, contact your
Bradley representative for pricing and part numbers.
NOTICE! Do not expose gel-coated fiberglass to solvents as they will damage the material and may create
harmful fumes.
Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor
does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.
Bradley • 215-1332 Rev. V; ECN 12-00-004 1/15/2013 13
TDB3104, WF3204 Installation
Cleaning and maintenance instructions for stainless steel
Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care, particularly
under corrosive conditions, is essential. Always start with the simplest solution and work your way toward the more complicated. Routine cleaning: Daily or as often as needed use a solution of warm water and soap, detergent, or ammonia. Apply the cleaning
solution per the manufacturer’s instructions and always use a soft cloth or sponge to avoid damaging the finish. Stubborn Stains: To remove stains from stainless steel use a stainless steel cleaner and polish such as Ball® stainless steel
cleaner or a soft abrasive. Always follow the manufacturer’s instructions and apply in the same direction as the polish lines.
NOTICE! Never use ordinary steel wool or steel brushes on stainless steel. Always use stainless steel wool
or stainless steel brushes.
Special Situations for Material
Fingerprints and Smears: To remove fingerprints or smears use a high quality stainless steel cleaner and polish in accordance
with the manufacturer’s instructions. Many of these products leave a protective coating that helps prevent future smears and fingerprints.
Grease and Oil : To remove grease and oil use a quality commercial detergent or caustic cleaner. Apply in accordance to the manufacturer’s instructions and in the direction of the polish lines.
Precautions: Avoid prolonged contact with chlorides (bleaches, salts), bromides (sanitizing agents), thiocyanates (pesticides, photography chemicals, and some foods), and iodides on stainless steel equipment, especially if acid conditions exist.
NOTICE! Do not permit salty solutions to evaporate and dry on stainless steel.
The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the actual source of the rust in some iron or steel particles which may be touching, but not actually a part of the stainless steel structure.
NOTICE! Strongly acidic or caustic cleaners may attack the steel, causing a reddish film to appear. The use
of these cleaners should be avoided.
Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor
does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.
14 1/15/2013 Bradley • 215-1332 Rev. V; ECN 12-00-004
Installation TDB3104, WF3204
Soap Valve — Liquid — S09-007S
Parts List
Attaching
Parts
S09-007S
Item Part No. Description
1 118-025 Valve Body 1 2 110-007 Packing Nut 1 3 135-001L Spring 1 4 125-001BU Washer 1 5 119-028 Plunger 1
* 161-014 Nut 1 * 124-001D Washer 2 * 142-002AH Washer - Stainless Steel 1
* Not Illustrated
This valve delivers a measured amount of soap with each upward stroke. The soap dispenser has been standard on washfountains since 1983 and is not well-suited for very thick lotion soaps.
Qty
NOTICE! Lotion soap will clog liquid soap valves. Use only lotion soap
valves with lotion soap.
3
1
4
5
2
Soap Valve — Lotion — S09-057S
Parts List
Valve
Assembly
S09-057
Item Part No. Description
1 124-001D Washer 1 2 110-057 Nut 1 3 125-001AN Stopper 1 4 159-114 Reinforcing Plate 1 5 124-001AT Washer 1 6 160-176 Screw 1 7 S09-040 Valve 1 1 8 S53-045 Adaptor 1 1
Qty
Attaching
Parts
S09-057S
5
4
3
7
6
8
2
1
Bradley • 215-1332 Rev. V; ECN 12-00-004 1/15/2013 15
TDB3104, WF3204 Installation
Soap Valve — Powdered — S09-010A
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Parts List
Item Part No. Qty Description
1 160-069 1 Screw, 1/4-20 RD 2 142-002X 1 Washer, 1/4 Split-Lock 3 S62-002 1 Agitator / Slide Assy. 4 192-004 1 Lever - Powdered Soap
Reducer plugs are available for use with fine granulated soap to reduce the flow.
Valves can be changed from powdered to liquid by plugging the innermost, or “bearing” hole with rubber plug, part number 125-001AK. To change from liquid to powdered, the plug must be removed. If none is present, it will be necessary to drill out the bearing hole with a 1/2" or 5/8" drill. The plastic container configuration forms a natural template for locating the bearing hole.
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Soap Maintenance Tips
Soap Recommendations
Quality soap dispensers require good quality soap and periodic maintenance to properly operate. Bradley soap dispensers will provide dependable, consistent operation over the long term when soap with reasonable viscosity and pH levels are used and when a minimal amount of periodic maintenance is performed on the valves.
Soap thickness is determined by a measurement called viscosity. Soap viscosity should be between 100 cps (centerpoise) and 2500 cps for all Bradley soap dispensers. Thinner soaps are perceived by the users as being “watered down” so users tend to take more than they need, resulting in waste. Thick soaps flow slower and inhibit the “flushing” action of the valves, which
allows the soap to congeal in the valve and cause clogs.
The pH (acid) level of the soap should be in the range of 6.5 to 8.5. More acidic soaps (pH levels lower than 6.5) will corrode metal parts (even stainless steel!!) and degrade rubber and plastic components. They will also cause skin irritation. Most
inexpensive soaps (typically the pink lotion type) fall into this acidic category and will eventually cause valve failure and metal corrosion. Base soaps (pH levels higher than 8.5) will cause swelling or degradation of rubber and plastic parts and skin
irritation. Generally, any quality soap meeting the viscosity and pH guidelines above will work well with Bradley soap dispensers. PCMX
or Isapropanol based antibacterial soaps (within viscosity and pH limits) will also work with Bradley dispensers. Soaps satisfying these basic guidelines will provide consistent flow and reduce clogs.
Most soap dispenser problems are caused by soap that is too thick or corrosive, or by a lack of maintenance. Many soaps come in concentrate form which must be diluted with water. Often, the soap is improperly diluted or used straight out of the bottle, which causes clogging and valve failure. If proper soap is being used, valves that have never been cleaned are usually the source of dispensing problems. Bradley has entered into an agreement with Champion Brand Products to provide additional customer service for purchasers of our dispensers regarding soap issues. They are very helpful and can get to the bottom of almost any soap dispenser related problem. They also sell an excellent “Bradley approved” soap. Please see for details about soap valve cleaning or how to contact Champion. With proper maintenance and soap, Bradley dispensers will provide long term, trouble free operation.
Soap Instruction Sheet 215-1286
Soap Dispenser Maintenance Instructions
Bradley soap dispensers will provide dependable, consistent operation over the long term when the proper soap is used and when a minimal amount of periodic maintenance is performed on the valves. Valves must be maintained (cleaned) to function properly.
To ensure proper operation of your soap dispenser, follow these instructions:
• Once per month, unscrew valve from reservoir and soak it for 30 minutes in hot water.
• Push valve at least 20 times while it is soaking.
• Flush soap reservoir with hot water while valve is soaking.
In cases of extreme clogging, the valve should be disassembled and the parts should be soaked in hot water or cleaning solution to restore proper functioning. Soap dispensers that will not be used for extended periods of time (schools during summer break, etc.) should be drained, cleaned and left empty until put back into service. Soap left on the outside of dispensers can cause discoloration and corrosion of the reservoir (even on stainless steel units). All soap should be wiped or scrubbed off daily, then the outside of the dispenser should be rinsed with clear water and dried with a soft cloth.
16 1/15/2013 Bradley • 215-1332 Rev. V; ECN 12-00-004
Installation TDB3104, WF3204
Sprayheads — Standard w/Neoprene Spray Ring Grommet
Repair kit does not include sprayhead grommet. Order as a separate item.
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Parts List
Sprayhead
Assembly
S05-054B
Item Part No. Description
1 125-001DE Neoprene Washer - Top 1 1 2 139-031 Sprayhead Manifold 1 — 3 124-001AL Washer 3 4 4 160-211 Carriage Bolt 3 4 5 115-061 Sprayhead - Top 1 — 6 116-008 Sprayhead - Bottom 1 — 7 124-001AT Washer 3 4 8 161-025 Nut 3 4 9 124-020D Sprayhead Grommet - Semi-Circle 1
10 125-001DF Neoprene Washer - Bottom 1 1
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Sprayhead Service Suggestions
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Repair
Kit
S45-051
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Problem Possible Cause Solution
Water splashes over the rim of the bowl.
Water flow diminishes from the sprayhead.
Foreign matter has reduced the size of the sprayhead slots, causing greater pressure at the open slots.
Strainer portion of the stop­strainer-check valve is plugged.
Clean the sprayhead:
1. Disassemble the sprayhead and dislodge any dirt, lime build­up and foreign debris with a wire brush.
2. Sprayheads with rubber grommet spray rings may be cleaned by rubbing a coin over the grommet.
3. Throttle down the volume control (water spray should strike the bowl without splashing outside of the bowl).
Remove and clean the strainer screen from the stop-strainer-check valve.
The sprayhead shown above includes a perforated neoprene spray ring grommet that is self-cleaning. The water pressure flexes the spray holes which slows accumulation of foreign matter and tends to “break loose” any such deposits that may have accumulated.
Bradley • 215-1332 Rev. V; ECN 12-00-004 1/15/2013 17
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