Bradley WF3203, TDB3103 Installation Instructions Manual

Installation Instructions
TDB3103 Terreon
®
36" Semi-Circular Deep Bowl Washfountain with TouchTime
®
WF3203 Terreon
®
Extra Height 36" Semi­Circular Classic Washfountain with 9" Deep Bowl and TouchTime
®
Control
215-1579 Rev. D; EN 10-00-002 © 2010 Bradley Corporation Page 1 of 24 1-26-10
P.O. Box 309, Menomonee Falls, WI 53052-0309 TEL. 1-800-BRADLEY FAX 262-251-5817 http://www.bradleycorp.com
Main water supply to the unit should be ON at all times.
This installation manual and parts list should be filed by the owner’s maintenance department.
IMPORTANT
Table of Contents
Pre-Installation Information . . . . . . . . . . . . . . . . . 2
Model TDB3103 Washfountain Dimensions . . . . 3
Model WF3203 Washfountain Dimensions . . . . . 4
Washfountain Rough-Ins . . . . . . . . . . . . . . . . . . 5-7
Installation Instructions . . . . . . . . . . . . . . . . . . .7-12
Vernatherm Adjustment Instructions . . . . . . . . . .13
TouchTime® Troubleshooting . . . . . . . . . . . . . . .14
Terreon® Cleaning/Maintenance . . . . . . . . . . . . .15
Gel-Coated Fiberglass Cleaning/Maintenance . . .15
Stainless Steel Cleaning/Maintenance . . . . . . . . .16
Soap Dispensing Valve Repair Parts . . . . . . . .17-18
Soap Recommendations and Maintenance . . . . . .19
Sprayhead Troubleshooting/Repair Parts . . . . . . 20
Solenoid Valve Troubleshooting . . . . . . . . . . .21-22
Thermostatic Mixing Valve Troubleshooting .23-24
TDB3103
WF3203
A
D
A
C
O
M
P
L
I
A
T
N
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
2 1-26-10
Pre-Installation Information
IMPORTANT: Read this entire installation manual to ensure proper installation. IMPORTANT: Flush all the water supply lines before making connections.
TouchTime®and solenoid valve
Each TouchTime pushbutton activates a flow of water. Each nozzle is controlled by a separate sole­noid valve, allowing each user to activate a flow of tempered water from one spray nozzle with a pushbutton for 15 seconds. Each valve uses less than half the maximum amount of hot water allowed by the ANSI/ASHRAE/IES 90A-1980 Standard.
Solenoid valve: An electronically controlled solenoid valve serves as the metering mechanism. Few moving parts provide reliable metering performance and the solenoid is unaffected by chemicals and minerals often present in municipal water supplies.
Supplies required for installation:
• (4) 1/2" lag bolts, screws or other fasteners to anchor washfountain pedestal
• 1/2" hot and cold water supply lines and fittings (refer to rough-ins on page 6)
• Reducing fittings and 1/2" nom. copper tubing supply lines for types with supplies from above
• Standard P-trap (refer to rough-ins on pages 5-7)
• 1-1/2" drain lines and fittings (refer to rough-ins on pages 5-7)
• Teflon tape or pipe dope
• 110 VAC GFI power source for 110/24 VAC UL Class II transformer supplied
• OPTIONAL: Bradley recommends installing an electrical cut-off switch to the unit. This feature allows no accidental water delivery during regular maintenance and service.
Terreon® Semi-circular Washfountain Warranty
Product warranties may be found under “Product Information” on our website at www.bradleycorp.com
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
31-26-10
Semi-Circular Washfountain Dimensions
14-1/16" (357)
22-3/4" (577)
*24-1/2" (622)
*30-3/8" (772)
5-1/2"
(140)
4-3/4" (121)
13-1/2" (343)
*34" (864)
*38" (965)
*41-1/4"
(1048)
*44-7/8"
(1140)
*53-1/4"
(1353)
8"
(203)
14"
(356)
9"
(229)
7"
(178)
10"
(254)
5-1/2"
(140)
12"
(305)
10"
(254)
36"
(914)
14"
(356)
*
*
Optional equipment may not comply with all ADA dimensional guidelines
Model TDB3103
36" Semi-circular - side view
Model TDB3103 ADA Compliant
Back view
Bottom View
Top view
* ADJUSTMENTS TO VERTICAL DIMENSIONS
FOR VARIOUS RIM HEIGHTS
Rim Height Application Adjustment
34" Adult Height ADA, None, as shown
TAS Adult Height
32" TAS Ages 11 thru Subtract 2"
14 or 15, Grades 6 thru 8 or 9
30" TAS Ages 4 thru Subtract 4"
10 or 11, Grades 6 thru 8 or 9 & Proposed Juvenile Height ADA
6"
(152)
Figure 1a
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
4 1-26-10
Semi-Circular Washfountain Dimensions
6"
(152)
Model WF3203
36" Semi-circular - side view
Back view
Bottom View
Top view
Figure 1b
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
51-26-10
2" (51mm)
1" (25mm)
1-1/2" NPT DRAIN FROM THE WALL
PEDESTAL OPENING AT WALL
LOCATION OF ELECTRICAL OUTLET
(CHECK LOCAL CODES - OUTLET
MAY BE REQUIRED TO BE IN A
REMOTE LOCATION)
7"
(178mm)
2"
(51mm)
4"
(102mm)
9"
(229mm)
12"
(305mm)*
SEE TABLE
BELOW
34"
(864mm)
RIM
HEIGHT*
SEE TABLE
BELOW
MALE 1" NPT SUPPLY LINES
STUB OUT 1" FROM WALL
FINISHED FLOOR
HOT COLD
Figure 1c
* ADJUSTMENTS TO VERTICAL DIMENSIONS
FOR VARIOUS RIM HEIGHTS
Rim Height Application Adjustment
34" Adult Height ADA, TAS Adult Height None, as shown 35" (WF3203)
32" TAS Ages 11 thru 14 or 15, Subtract 2"
Grades 6 thru 8 or 9
30" TAS Ages 4 thru 10 or 11, Subtract 4"
Grades Pre-K thru 5 or 6 & Proposed Juvenile Height ADA
Semi-Circular Washfountain Rough-Ins
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
6 1-26-10
Rough-In Specifications
CLEARANCE
TRAP FOR WALL OUTLET ONLY
- Supplies through wall
- Vent through wall off-drain
1" NPT COLD SUPPLY THROUGH WALL
1" NPT HOT SUPPLY THROUGH WALL
1-1/2" NPT DRAIN
5" R. BOTTOM ACCESS
36" BOWL (914)
HOLE
4"
(102)
2"
(51)
2"
(51)
1"
(25)
*12"
(305)
*17 - 21"
(432 - 533)
DRAIN THROUGH WALL
SUPPLIES THROUGH WALL
Type A Drain
(mm)
4-3/4" (121)
NOTE: Supply lines for one to two washfountains should be 1"; for three washfountains, 1-1/4". For more than three washfountains, pipe sizes should be increased proportionately.
Figure 2
NOTE: Drain P-Trap &
Supplies by Others
NOTE: Supply lines for one to two
washfountains should be 1"; for three washfountains, 1-1/4". For more than three washfountains, pipe sizes should be increased proportionately.
*
ADJUSTMENTS TO VERTICAL DIMENSIONS
FOR VARIOUS RIM HEIGHTS
Rim Height Application Adjustment
34" Adult Height ADA, None, as shown
TAS Adult Height
32" TAS Ages 11 thru Subtract 2"
14 or 15, Grades 6 thru 8 or 9
30" TAS Ages 4 thru Subtract 4"
10 or 11, Grades Pre-K thru 5 or 6 & Proposed Juvenile Height ADA
Figure 3
Type O Drain
- Supplies from above
- Vented through wall off-drain
(mm)
1-1/2" NPT DRAIN
THROUGH WALL (STUB OUT TO SUIT TRAP DIMENSIONS)
1" NPT SUPPLIES FROM ABOVE
MUST REDUCE TO 1/2" NOM.
COPPER TUBE ON THESE
CENTERS TO PASS THROUGH
WASHFOUNTAIN
CLEARANCE
HOLE
1"
(25)
TRAP FOR WALL OUTLET ONLY
4"
(102)
*17 - 21"
(432 - 533)
13" R. TOP ACCESS
COLD
7/8" (22)
H
4"
(102)
4-3/4" (121)
DRAIN THROUGH WALL
WALL
TRAP
1-1/2" NPT DRAIN
7/8"
(22)
OT
36" BOWL (914)
7-3/8" R. BOTTOM ACCESS
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
71-26-10
Installation Instructions
Step 1: Rough-In Drain & Supplies
1. Rough in supply and drain piping as required for your installation (see pages 5-6 for rough-ins of optional installations).
Step 2: Bowl/pedestal mounting and assembly
1. Attach the stainless steel pedestal base to the pedestal using supplied screws and finishing wash­ers. For wall-mounted models, see Pages 3-4 for pedestal height.
2. Position the pedestal at the desired location and mark the position of the (4) pedestal wall mount­ing locations.
3. Secure the pedestal to the wall with suitable fasteners, 1/2" anchors and 1/2" bolts (supplied by installer) (see Figure 1b for wall mounting locations).
4. Using two people, carefully lift the bowl onto the pedestal (see Figure 4).
5. Position the bowl so that the threaded rods in the bowl mate with the slotted holes in the pedestal (see Figure 4).
NOTE: Before attaching 1/4" wing nuts and washers to threaded rods, remove red protective caps from threaded rods. Discard sleeve caps after removal.
6. Using 1/4" wing nuts and washers, secure the bowl to the pedestal, three places (see Figure 4).
CAUTION: BOWL SURFACE IS SMOOTH. APPROXIMATE WEIGHT OF BOWL IS 75
POUNDS. HANDLE WITH CARE!
Figure 4
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
8 1-26-10
Installation Instructions continued . . .
Step 3: Installing drain spud in bowl
NOTE: Seal between drain spud and drain hole with plumber’s putty (supplied by installer).
1. Secure drain spud with lock nut and washers as shown in Figure 5.
Figure 5
Step 4: Supply Stop Valve,Tubing Connection, and P-trap Installation
NOTE: Flush supply lines before making connections.
1. Using pipe thread sealant, thread thread supply stops onto stub-outs (see Figure 10).
2. Follow the procedures below and refer to Figure 6 when installing 3/8" tubing into sprayhead to ensure that you achieve a leakproof seal.
• Using a sharp knife, cut tubing squarely and remove any burrs. DO NOT pinch or crush end of tubing.
• Loosen nut on fitting. Moisten end of tube and push into fitting until it is firmly seated. Tighten nut to secure tube to fitting (make sure nut is securely tightened).
• If connector leaks, reseat tubing according to above procedure. If leaking persists, replace male connector, or call your Bradley representative for assistance.
4. Connect P-Trap (supplied by installer) to tailpiece and drain outlet.
NOTE: Flush supply lines before making connections.
NUT
TUBING
MALE 3/8" TUBE CONNECTOR 145-105
SPRAYHEAD
Figure 6
TUBING
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
91-26-10
Installation Instructions continued . . .
Step 5: TouchTime®assembly for A drain and O drain units
1. Install hemmed end (not sharp end) of support tube with gasket onto bowl.
2. Place sprayhead with 3/8" tubing onto support tube as shown in Figure 7 on page 10. Run tubing down through support tube. Make sure spray holes point away from the wall.
3. Place upper tie bar (notched at corners of both ends) on top of sprayhead parallel to wall. Connect the two threaded tie rods together using the coupling nut with hex head set screws. Run the tie rod down through upper tie bar (see Figure 7) and secure from underneath the bowl using the lower tie bar (no notches) and hex nut with socket head set screw. A minimum of 1-1/2" of threaded tie rod should protrude below the lower tie bar, this will be required to attach the valving.
4. Place TouchTime
®
module assembly on top of sprayhead. Rotate until actuator locks in with tie bar.
Drop TouchTime
®
module wires down to the valve assembly.
NOTE: Skip to Step 5 for units without soap.
• For units with soap option, install the spacer, soap dispenser and cover using the coupling nut, third tie rod (8-5/8" long) and second coupling nut as shown (see Figure 8 on page 11).
5. Secure actuator module cover and top cover with acorn nut and socket head set screw.
6. Holding the valve assembly outside of the pedestal, connect 3/8" supply tubing from the sprayhead to valve assembly tube connectors (see Figure 10 on page 12).
7. Thread one supplied 3/8" nut onto the tie rod. Slide valve assembly on next and secure with another 3/8" nut.
FOR “A” UNIT: Connect flexible hoses to supply stops using suitable fittings. FOR “O” UNIT: Install 1/2" nom. copper tubing supply lines (pass through holes in cover,
down through support column) and connect flexible hoses to supply stop valves using suitable fittings.
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
10 1-26-10
PEDESTALASSY.
S17-287
DRAIN 269-1597
TIE BAR
MODULE COVER
S04-083
TIE ROD
176-008
SUPPORT TUBE
S57-006
SUPPORT TUBE
GASKET
125-011
TIE ROD PRE-PACK
S45-1336
TOP COVER
107-099 (A) 107-179 (O)
ACTUATOR MODULE ASSEMBLY S83-180
TERREON™ SEMI-CIRCULAR DEEP BOWL (ADA bowl shown, classic bowl is optional)
Part no. varies with color of bowl. Contact your local Bradley Representative for assistance.
VALVE ASSY. SEE FIGURE 8 FOR PART NUMBER
SPRAYHEAD S05-054B
A/O UNITS
(A shown)
Figure 7
3/8" FLEXIBLE SUPPLY TUBE
R68-600014
COVER
TIE ROD
PRE-PACK
TIE ROD
COUPLING NUT
AND SET SCREW
SECTION VIEW OF
A/O UNIT ASSEMBLY
SPRAYHEAD
TOUCHTIME MODULE ASSY.
TIE BAR
SUPPLY TUBE
ACCESS PANEL 186-1260
Installation Instructions continued . . .
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
111-26-10
Figure 8
TOP COVER
SPRAYHEAD
COUPLING NUT AND SET SCREW
COUPLING NUT AND SET SCREW
SUPPORT
TUBE
MODULE
COVER
SPACER
ACTUATOR MODULE ASSEMBLY
SOAP DISPENSER
18-1/8" TIE ROD 176-008
TIE BAR
UNIT WITH “O” DRAIN AND ACTUATOR MODULE SHOWN, ALSO AVAILABLE WITH “A” DRAIN
8-5/8" TIE ROD 176-010
4-1/4" TIE ROD 176-118
RESTRAINING
BRACKET
140-128
Installation Instructions continued . . .
Optional Soap Installation Instructions .
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
12 1-26-10
Touch Time Installation Instructions continued . . .
Step 6: Valve and Electrical Connections for Touch Time
NOTE: Touch Time switch has four wires.
1. Connect the two transformer wires, and the two wires from the solenoid valve to the four wires from the the Touch Time switch. See Figure 10.
2. Plug the 24 VAC Class II transformer into the 110 VAC GFI outlet.
3. Turn supplies on. Open Check/Stop valves. Open volume control valve completely.
4. Push the Touch Time switch to activate water. Water will turn on when the button is released.
5. If the switch does not activate water, recheck electrical connections.
6. Depress a pushbutton until air is purged from the lines.
TOUCHTIME VALVE WITH THERMOSTATIC MIXING VALVE (SHOWN ) S45-2233
TOUCHTIME VALVE WITH TEMPERED LINE (NOT SHOWN ) S45-2234
NOTE: FLUSH SUPPLY LINES BEFORE MAKING CONNECTIONS.
DO NOT APPLY PIPE SEALANT TO COMPRESSION FITTINGS.
Figure 10
Transformer (S83-134)
Touch Time Module (S83-180)
Circular TT
Module Assembly
Supply Tube
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
131-26-10
Vernatherm Adjustment Instructions
NOTE: The Vernatherm TMA valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess
of 110°F (43°C) may cause scalding.
7. Check the temperature when approximately 1.0 GPM water flow is reached and adjust if neces­sary (the range of the valve is 95°F–115°F (35°C–43°C). To adjust the temperature, follow the procedure below:
• Loosen temperature locking nut with wrench.
• Using a blade screwdriver, turn the adjustment stem counterclockwise to increase the tempera-
ture or clockwise to decrease the temperature (Figure 11).
• Once desired temperature is reached, tighten nut to prevent temperature change.
8. Clean sprayhead if necessary. See page 18 for sprayhead maintenance and repair parts. Adjust the volume control valve, if necessary, to control the flow of water.
9. Attach pedestal access panel with hardware provided.
Figure 11
TEMPERATURE
ADJUSTMENT
STEM
TEMPERATURE
LOCKING
NUT
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
14 1-26-10
TouchTime®Toubleshooting
IMPORTANT: Make sure there is electrical power going to the transformer and there are
24 volts coming from the transformer.
CAUTION: Be sure to turn off electrical and water supplies as instructed during
troubleshooting.
If the Touch Time
push button unit does not function properly
1. Make sure the water supply and the 24 VAC power are both turned on. If the water supply and the electrical power are both turned on but the push button is still not func-
tioning, check the wiring following the steps outlined in procedure #2 below.
2. Check the wiring following the procedure outlined below:
a. Turn the electrical power off. b. Check the wiring for loose connections or corrosion and correct if necessary. c. Turn the electrical power back on and retest the push button.
If, after checking the wiring, the push button is still not functioning properly, test the transformer following the steps outlined in procedure #3.
3. Test the transformer with a volt meter following the procedure outlined below:
a. Turn the water supply off (the electrical power should remain on). b. Set the volt meter scale to be able to read “24 VAC”. c. Connect the volt meter leads from the transformer as shown in Figure 10 on page 12. d. The voltage reading should indicate 24 VAC ± 10%.
If you are unable to obtain a proper voltage reading, the transformer is not working properly and needs to be replaced. Contact your Bradley representative to order a replacement transformer.
If the transformer is working properly, turn the water supply back on and test the solenoid following the steps outlined in procedure #4.
4. Test the solenoid valve following the procedure outlined below (see Figure 10 on page 12):
a. Disconnect the Green/Gray wires from the solenoid. b. Disconnect the brown transformer leads. c. Connect the brown transformer leads directly to the solenoid. The solenoid coil should activate
and you should hear a single click and a humming noise.
d. If the solenoid still does not function, turn off the electrical power. Then remove the four screws
that secure the clamping plate to the valve body. Be careful not to lose the armature or spring (see Figure 14 on page 27).
e. Remove the diaphragm and clean it gently but thoroughly. Hold the diaphragm up to a light and
find the small hole which is located about halfway between the inner diameter and the outer diam­eter. Make sure the hole in the diaphragm is not plugged.
f. Reassemble the valve in reverse order and test again with power from the transformer.
If the solenoid coil does not activate, the solenoid valve is not working properly and needs to be replaced. Contact your Bradley representative to order a replacement solenoid valve assembly .
If, after checking the transformer, the solenoid valve and the wiring, you are unable to activate the sprayhead by pressing the Touch Time push button, the Touch Time switch assembly is not working properly and needs to be replaced. Contact your Bradley representative to order a replacement switch assembly.
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
151-26-10
Cleaning/Maintenance Instructions for Terreon®
Material Description: Terreon® is a NAHB Certified densified solid surface material composed of polyester resin and is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleansers or fine grit abrasives.
Routine Cleaning: Clean daily or as often as conditions require using a standard commercial or household cleaner such as Formula 409
®
or Windex®.
Stubborn Stains: Remove tough stains with Ajax
®
, Comet®, or Soft-Scrub®and a green Scotch-Brite®pad or lightly sand in a circular motion with 240 grit wet/dry sandpaper. The finish can be renewed with a maroon Scotch-Brite pad.
Special Situations for Material
Scratches: Remove scratches with a green Scotch-Brite®pad. The finish can then be renewed with a maroon Scotch-Brite
®
pad.
Hard Water Deposits: Remove hard water deposits with a mild solution of vinegar and water. Always rinse the unit thoroughly after cleaning. Restoring the Surface: Use Hope's
®
Solid Surface cleaner and polish to refresh and protect the Terreon Solid Surface material. Bradley recommends additional care and maintenance for the darker colored Terreon, for complete instructions on this additional maintenance see Bradley document #1505.
IMPORTANT:
DO NOT USE STRONG ACID OR ALKALINE CHEMICALS AND CLEANSERS TO CLEAN TERREON. IF THESES CHEMICALS COME IN CONTACT WITH THE TERREON SUR­FACE WIPE THEM OFF IMMEDIATELY AND RINSE WITH SOAPY WATER. AVOID CONTACT WITH HARSH CHEMICALS SUCH AS PAINT REMOVER, BLEACH, ACETONE, ETC. AVOID CONTACT WITH HOT PANS AND OBJECTS.
Repair Kits: T erreon®repair kits are available. Contact your Bradley representative or distributor for part numbers and pricing.
NOTE: Repair kits are made to order and have a shelf life of 30 days.
Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.
Cleaning/Maintenance Instructions for Gel-coated Fiberglass
Material Description: The Terreon®Washfountains referenced in this installation manual use a gel-coated fiberglass pedestal.
Routine cleaning: The gel-coated pedestal should be cleaned daily or as often as needed with a mild solution of detergent and water. Always use a soft cloth to avoid damage to the finish.
Repair Kits: There are no repair kits available for fiberglass materials. However, replacement parts are available, contact your Bradley representative for pricing and part numbers.
IMPORTANT: DO NOT EXPOSE GEL-COATED FIBERGLASS TO SOLVENTS AS THEY WILL DAMAGE THE MATERIAL AND MAY CREATE HARMFUL FUMES.
Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
16 1-26-10
Cleaning and Maintenance Instructions for Stainless Steel
Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care, particularly under corrosive conditions, is essential. Always start with the simplest solution and work your way toward the more complicated.
Routine cleaning: Daily or as often as needed use a solution of warm water and soap, detergent, or ammonia. Apply the cleaning solution per the manufactures instructions and always use a soft cloth or sponge to avoid damaging the finish.
Stubborn Stains: To remove stains from stainless steel use a stainless steel cleaner and polish such as Ball
®
stainless steel cleaner or a soft abrasive. Always follow the manufactures instructions and apply in the same direction as the polish lines.
IMPORTANT: NEVER USE ORDINARY STEEL WOOL OR STEEL BRUSHES ON STAINLESS STEEL. ALWAYS USE STAINLESS STEEL WOOL OR STAINLESS STEEL BRUSHES.
Special Situations for Material
Finger Prints and Smears: To remove fingerprints or smears use a high quality stainless steel cleaner and polish in accordance with the manufactures instructions. Many of these products leave a protective coating the helps prevent future smears and fingerprints.
Grease and Oil : To remove grease and oil use a quality commercial detergent or caustic cleaner. Apply in accordance to the manufactures instructions and in the direction of the polish lines.
Precautions: Avoid prolonged contact with chlorides (bleaches, salts), bromides (sanitizing agents), thio­cyanates (pesticides, photography chemicals, and some foods), and iodides on stainless steel equipment, especially if acid conditions exist.
IMPORTANT: DO NOT PERMIT SALTY SOLUTIONS TO EVAPORATE AND DRY ON STAINLESS STEEL.
The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the actual source of the rust in some iron or steel particles which may be touching, but not actually a part of the stainless steel structure.
NOTE: Strongly acidic or caustic cleaners may attack the steel causing a reddish film to appear. The use of these cleaners should be avoided.
Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
171-26-10
1 118-025 Valve Body 1 2 110-007 Packing Nut 1 3 135-001L Spring 1 4 125-001BU Washer 1 5 119-028 Plunger 1 * 161-014 Nut 1 * 124-001D Washer 2 * 142-002AH Washer - Stainless Steel 1
Attaching
Parts
S09-007S
Item Part No. Description Qty
Parts List
Soap Valve — Liquid — S09-007S
* Not Illustrated
3
1
5
4
2
This valve delivers a measured amount of soap with each upward stroke. The soap dispenser has been standard on washfountains since 1983 and is not well-suited for very thick lotion soaps.
NOTE: Lotion soap will clog liquid soap valves. Use only lotion soap valves with lotion soap.
Soap Valve — Lotion — S09-057S
1 124-001D Washer 1 2 110-057 Nut 1 3 125-001AN Stopper 1 4 159-114 Reinforcing Plate 1 5 124-001AT Washer 1 6 160-176 Screw 1 7 S09-040 Valve 1 1 8 S53-045 Adaptor 1 1
Valve Attaching
Assembly Parts
S09-057 S09-057S
Item Part No. Description Qty
Parts List
3
2
1
4
5
7
6
8
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
18 1-26-10
Soap Valve — Powdered — S09-010A
3
2
1
4
1 160-069 1 Screw, 1/4-20 RD 2 142-002X 1 Washer, 1/4 Split-Lock 3 S62-002 1 Agitator / Slide Assy. 4 192-004 1 Lever - Powdered Soap
Item Part No. Qty Description
Parts List
NOTE: Reducer plugs are available for use with fine granulated soap to reduce the flow.
NOTE: Valves can be changed from powdered to liquid by plugging the innermost, or “bearing” hole with rubber plug, part number 125-001AK. To change from liquid to powdered, the plug must be removed. If none is present, it will be necessary to drill out the bearing hole with a 1/2" or 5/8" drill. The plastic container config­uration forms a natural template for locating the bearing hole.
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
191-26-10
SOAP
RECOMMENDATIONS
Quality soap dispensers require good quality soap and periodic maintenance to properly operate. Bradley soap dispensers will provide dependable, consistent operation over the long term when soap with reasonable viscos­ity and pH levels are used and when a minimal amount of periodic maintenance is performed on the valves.
Soap thickness is determined by a measurement called viscosity. Soap viscosity should be between 100 cps (centerpoise) and 2500 cps for all Bradley soap dispensers. Thinner soaps are perceived by the users as being "watered down" so users tend to take more than they need, resulting in waste. Thick soaps flow slower and inhibit the "flushing" action of the valves, which allows the soap to congeal in the valve and cause clogs.
The pH (acid) level of the soap should be in the range of 6.5 to 8.5. More acidic soaps (pH levels lower than
6.5) will corrode metal parts (even stainless steel!!) and degrade rubber and plastic components. They will also cause skin irritation. Most inexpensive soaps (typically the pink lotion type) fall into this acidic category and will eventually cause valve failure and metal corrosion. Base soaps (pH levels higher than 8.5) will cause swelling or degradation of rubber and plastic parts and skin irritation.
Generally, any quality soap meeting the viscosity and pH guidelines above will work well with Bradley soap dispensers. PCMX or Isapropanol based antibacterial soaps (within viscosity and pH limits) will also work with Bradley dispensers. Soaps satisfying these basic guidelines will provide consistent flow and reduce clogs.
Most soap dispenser problems are caused by soap that is too thick or corrosive, or by a lack of maintenance. Many soaps come in concentrate form which must be diluted with water. Often, the soap is improperly diluted or used straight out of the bottle, which causes clogging and valve failure. If proper soap is being used, valves that have never been cleaned are usually the source of dispensing problems. Bradley has entered into an agree­ment with Champion Brand Products to provide additional customer service for purchasers of our dispensers regarding soap issues. They are very helpful and can get to the bottom of almost any soap dispenser related problem. They also sell an excellent "Bradley approved" soap. Please see Soap Instruction Sheet 215-1286 for details about soap valve cleaning or how to contact Champion. With proper maintenance and soap, Bradley dispensers will provide long term, trouble free operation.
SOAP DISPENSER MAINTENANCE INSTRUCTIONS
Bradley soap dispensers will provide dependable, consistent operation over the long term when the proper soap is used and when a minimal amount of periodic maintenance is performed on the valves. Valves must be maintained (cleaned) to function properly.
To ensure proper operation of your soap dispenser, follow these instructions:
• Once per month, unscrew valve from reservoir and soak it for 30 minutes in hot water.
• Push valve at least 20 times while it is soaking.
• Flush soap reservoir with hot water while valve is soaking. In cases of extreme clogging, the valve should be disassembled and the parts should be soaked in hot water or
cleaning solution to restore proper functioning. Soap dispensers that will not be used for extended periods of time (schools during summer break, etc.) should be drained, cleaned and left empty until put back into service. Soap left on the outside of dispensers can cause discoloration and corrosion of the reservoir (even on stainless steel units). All soap should be wiped or scrubbed off daily, then the outside of the dispenser should be rinsed with clear water and dried with a soft cloth.
Soap Maintenance Tips
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
20 1-26-10
Sprayheads — Standard w/Neoprene Spray Ring Grommet
3
2
1
10
4
5
7
6
8
9
1 125-001DE Neoprene Washer-Top 1 1 2 139-031 Sprayhead Manifold 1 — 3 124-001AL Washer 3 4 4 160-211 Carriage Bolt 3 4 5 115-061 Sprayhead Top 1 — 6 116-008 Sprayhead Bottom 1 — 7 124-001AT Washer 3 4 8 161-025 Nut 3 4 9 124-020D Sprayhead Grommet - Semi-circle 1
10 125-001DF Neoprene Washer-Bottom 1 1
Sprayhead Repair Kit
Assembly S05-054B S45-051
Item Part No. Description Qty
Parts List
NOTE: Repair kit does not include sprayhead
grommet. Order as a separate item.
Sprayhead Service Suggestions
Problem: Water splashes over the rim of the bowl.
Cause: Foreign matter has reduced the size of the sprayhead slots, causing greater pressure at the open slots.
Solution: Clean the sprayhead:
1. Disassemble the sprayhead and dislodge any dirt, lime build-up and foreign debris with a wire brush.
2. Sprayheads with rubber grommet spray rings may be cleaned by rubbing a coin over the grommet.
3. Throttle down the volume control (water spray should strike the bowl without splashing outside of the bowl).
Problem: Water flow diminishes from the sprayhead.
Cause: Strainer portion of the stop-strainer-check valve is plugged.
Solution: Remove and clean the strainer screen from the stop-strainer-check valve.
NOTE: The sprayhead shown above includes a perforated neopreme spray ring gr ommet that is self-cleaning. The water pressure flexes the spray holes which slows accumulation of foreign matter and tends to “br eak loose” any such deposits that may have accumulated.
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
211-26-10
Solenoid Valve Troubleshooting
CAUTION: Turn off water supplies to unit before troubleshooting.
Problem: An individual operating station fails to shut off and drips. Cause: There is debris trapped between the diaphragm and the valve seat. Solution: Remove debris between diaphragm and the valve seat.
1. Remove the three #8 Phillips-head screws that hold the solenoid valve assembly together. Be careful not to lose the armature or spring (see Figure 12 on page 22).
2. Remove the diaphragm. Remove any particles that have been trapped between the diaphragm and the valve seat. Rinse off the diaphragm and inspect for damage. Make sure the center orifice and both small side orifices are open.
3. Reassemble in reverse order, being careful not to overtighten the Phillips-head screws or you may crack the plastic valve body. Tighten until the armature plate makes contact with the plastic body.
4. Reconnect the wiring per diagram on page 12.
Problem: An individual operating station fails to turn on. Cause: Afailed coil for the valve or loose electrical connection to the terminal. Solution: Test the station to determine cause.
1. Disconnect the wires from the coil of an adjacent valve. Disconnect the wires from the problem valve and reconnect to the adjacent valve.
2. Turn on electrical and water supplies to the unit. Pass your hand in front of the sensor of the problem station, and the adjacent station should turn on.
If the adjacent station turns on and cycles normally, replace the coil on the problem valve. If the adjacent valve fails to turn on, inspect the wires from the sensor cable and do the following:
• make sure there are no breaks and that the fully insulated disconnect terminals are firmly
crimped in place;
• turn off the electrical and water supplies;
• reconnect to the adjacent valve and turn on the water supplies to the unit;
• pass your hand in front of the sensor. If the station still fails to turn on, replace the sensor.
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-
22 1-26-10
Solenoid Valve S07-069 (closed body)
Figure 12
8
7
8
1 1 118-308 VALVE BODY, 5/16" CLOSED 2 1 269-983 DIAPHRAGM 3 1 269-577 ARMATURE 4 1 269-578 SPRING 5 1 269-1729 ARMATURE HOUSING 6 1 269-1730 CLAMP, ARMATURE HOUSING 7 1 269-579 COIL, SOLENOID VALVE 8 3 160-447 SCREW, #8 X 5/8 9 1 125-001CS O-RING, #2-013
6
5
4
DESCRIPTIONQTY. PART NO.REF.
9
3
2
1
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime+Control
Installation Instructions TDB3103, WF3203
Bradley Corporation • 215-1579 Rev. D EN 10-00-002
231-26-10
Thermostatic Mixing Valve Troubleshooting
NOTE: Before attempting to troubleshoot the valve or disassemble the components, check for the fol­lowing conditions:
• If stop/check valves are used, make sure that they are fully open.
• Make sure that the hot and cold inlet pipes are connected properly, and that there are no cross-
connections or leaking stop/check valves.
• Check the hot water heater output to make sure that it is at least 20° F above the set tempera-
ture.
Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the valves after inspection and repair is complete.
Problem: Limited water flow
Cause: Dirt and debris have built up in the valve or strainer.
1. Remove and clean strainer. If strainer needs to be replaced, order Bradley part no. 173-028.
2. Check the piston for smooth movement.
To check the valve's piston for free and smooth movement, follow the procedures outlined below:
1. Remove the valve's cap and thermostat (see Figure 13 on Page 24).
2. Push down on the piston with your finger (the piston should move freely). If the movement is not as it should be, the piston needs to be cleaned. Follow the method outlined below for clean­ing the piston and valve body:
• Remove the thermostat.
• Lift the piston out with a needle-nose pliers and remove the spring.
• Any cleaner suitable for brass and stainless steel may be used (if cleaning with suitable cleaner
is not sufficient to remove debris, a 400-grit sandpaper may be used to polish and hone the pis­ton and valve body).
• Snap spring into piston (will detent) and reassemble into the valve body. Retest the piston.
3. If, after a thorough cleaning, the piston does not move freely, the piston must be replaced. Contact your Bradley representative and ask for Repair Kit (part number S65-259).
Problem: External leaks in the system
Cause: O-rings have been damaged.
Solution: Replace O-rings where necessary. For replacement of the O-rings, contact your
Bradley representative and ask for Repair Kit (part number S65-259).
Problem: Improper water temperature or temperature fluctuation
Cause: Thermostat is slowly failing or not working at all.
Solution: Check the thermostat for proper operation.
1. At room temperature (80° F or less) remove cap and thermostat.
2. Place thermostat into container with 115° F water. The pushrod should pop out of the thermostat approximately 1/10".
3. If thermostat pushrod does not pop out, the thermostat must be replaced. Contact your Bradley representative and ask for Repair Kit (part number S65-259).
Cause: Valve temperature is not properly set.
Solution: Adjust the temperature. Using a blade screwdriver, turn the adjustment stem counterclock-
wise to increase the temperature or clockwise to decrease the temperature.
Terreon® Deep Bowl 36" Semi-Circular Washfountain with TouchTime®Metering Control TDB3103, WF3203 Installation Instructions
Bradley Corporation • 215-1579 Rev. D; EN 10-00-002
24 1-26-10
Thermostat51
7 1 O-Ring
8 1 O-Ring
Item Qty Description
Repair Kit S65-259
9
6
5
4
3
2
1
7
8
Strainer
(173-028)
Valve Body
Spring
Thermostat
Piston
Stem
O-Ring
O-Ring
Cap
Nut 3/8-24 Hex Jam
10
Seal Cup
11
Figure 13
Vernatherm™ Thermostatic Mixing Valve (S01-524)
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