Bradley MG Series, MG-3/BIR3 Express Installation Manual

Installation

MG-3/BIR3

Express®
Lavatory System - MG
Series with Battery
Infrared Control

Table of Contents

Pre-Installation Information ..............2

Dimensions..........................3-4

Installation Instructions............... 5-11

Cleaning and Maintenance .............12

Assembly of Components ............13-15

Troubleshooting BIR3 Components ....... 16

Solenoid Valve Parts ..................17

Navigator

Cleaning the Strainer ................18-19

®

Valve Maintenance and Parts 18-19

Read this entire installation manual to ensure proper
installation.

Flush all the water supply lines before making con nec tions.

Wall anchors used must have a minimum pull-out rating of
1,000 lbs.

File these instructions with the owner or maintenance
department.

Product warranties may be found under “Product
Information" on our web site at www.bradleycorp.com.

215-1509 Rev. G; ECN 13-08-025
© 2014 Bradley
Page 1 of 19 4/9/2014

IMPORTANT

P.O. Box 309, Menomonee Falls, WI 53052-0309
Phone: 800.BRADLEY (800.272.3539) Fax: [phone]
bradleycorp.com

Express® Lavatory System - MG-Series with Battery Infrared Control
MG-3/BIR3 Installation

Pre-Installation Information

Barrier-free and ADA compliant - standard height mounting

The Express® Lavatory System with Battery Infrared Control (model MG-3/BIR3) must have a rim height
no higher than 34" above finished floor to be compliant with Americans with Disabilities Act (ADA). When
mounted at 34" rim height, the MG-3/BIR3 Express® meets ADA, ANSI and UFAS requirements for barrier­free clearances, reaches and controls. Always check local codes and ordinances for compliance.

Barrier-free and ADA compliant - juvenile height mounting

The Express® Lavatory System with Battery Infrared Control (model MG-3/BIR3) must have a rim height no
higher than 30" above finished floor to be compliant with Americans with Disabilities Act (ADA) Accessibility
Guidelines for Buildings and Facilities: Building Elements Designed for Children’s Use; Final Rule.

Texas Accessibility Standards compliant

The Express® Lavatory System with Battery Infrared Control (model MG-3/BIR3) meets Texas Accessibility
standards (TAS) for barrier-free clearances, reaches and controls. Always check local codes and ordinances
for compliance.

Infrared sensor and solenoid

Each sprayhead is controlled by a separate sensor and solenoid valve, enabling each user to activate a single
flow of water. Each valve uses less than half the maximum of hot water allowed by the ANSI/ASHRAE/IES
90A-1980 Standard.

Supplies required for installation

•

(8) ³⁄₈" wall anchors, bolts and washers to mount frame and bowl to wall (minimum pull-out rating of 1,000 lbs.)

• ½"Nominalcoppertubingforhotandcoldsuppliesand1½"NPTdrainpiping

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Express® Lavatory System - MG-Series with Battery Infrared Control
Installation MG-3/BIR3

MG-3/BIR3 Express® Lavatory System Dimensions

30"

(762)

15"

(381)

84"

(2134)

(mm)

72"

(1829)

15"

(381)

30"

(762)

(mm)

*39"

(991)

*33½"

(851)

*29½"

(749)

57"

(1445)

77"

(1956)

22"

(559)

(mm)

9½"

(241)

21½"
(546)

*17½"

(445)

*Subtract 4" from vertical dimensions for compliance with ADA guidelines for children’s use.

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Express® Lavatory System - MG-Series with Battery Infrared Control
MG-3/BIR3 Installation

Dimensions continued . . .

35-1/2"

(902mm)

30"

(762mm)

TAS Juvenile Height

Grades Pre-K thru 5 or 6

26"

(660mm)

14"

(356mm)

FLOOR

37½"

(952mm)

32"

(813mm)

TAS Juvenile Height

Grades 6 thru 8 or 9

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28"

(711mm)

16"

(406mm)

FLOOR

Express® Lavatory System - MG-Series with Battery Infrared Control
Installation MG-3/BIR3

Installation Instructions

Step 1: Rough in supplies and optional hot water heater

NOTE: See Figure 1 (below), 1a, 1b (for TAS on page 6) and Figure 2 (on page 7) when roughing in the

MG-3/BIR3 Express®.

IMPORTANT: Flush the supply lines before making connections. Debris in supply lines will cause

the valves to malfunction.

IMPORTANT: Dimensions shown in Figure 1 are for Standard Height Mounted MG-3/BIR3 Express®.

1. Roughin½"nominalcoppertubingforhotandcoldsupplylinesthroughwallatdimensionsshown.

2. Roughin1½"NPTdrainwasteconnectionthroughwallatdimensionsshown.

Standard Height Mounting

CENTERLINE OF FIXTURE

*31½"

(800)

*28¼"

(718)

40½" (1029)

APPROX. DIMENSION

28"

(711)

A A

B

*26"

(660)

½" NOMINAL COPPER TUBING FOR HOT

2¾"
(70)

H

C

BB

(102)

4" (102)

AND COLD SUPPLIES STUB OUT 2"

28"

(711)

4"

40½" (1029)

APPROX. DIMENSION

BB

B

*19½"

(495)

1½" NPT DRAIN
STUB OUT 2"

FLOOR

³⁄₈

" WALL ANCHORS, (8) PLACES

MIN. PULL-OUT STRENGTH 1000 LBS. PER ANCHOR

*Juvenile Height Mounting:

Subtract 4" from vertical dimensions for compliance with ADA guidelines for children’s use.

Figure 1

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Express® Lavatory System - MG-Series with Battery Infrared Control
MG-3/BIR3 Installation

TAS — Texas Accessibility Standards:
Juvenile Height (grades Pre-K thru 5 or 6)

40½" (1029)

APPROX. DIMENSION

A

B

28"

(711)

24¾"

(629)

22½"
(572)

B

CENTERLINE

OF FIXTURE

40½" (1029)

APPROX. DIMENSION

4"

(102)

28"

(711)

1½" NPT DRAIN
STUB OUT 2"

FLOOR

A

B

B

16"

(406)

28"

(711)

2¾" (70)

B

C

H

B

4" (102)

½" NOMINAL COPPER TUBING FOR HOT AND COLD SUPPLIES STUB OUT 2"

Figure 1a

TAS — Texas Accessibility Standards:
Juvenile Height (grades 6 thru 8 or 9)

40½" (1029)

APPROX. DIMENSION

A

B

30"

(762)

26¾"

(679)

24½"
(622)

³⁄₈

" WALL ANCHORS, (8) PLACES MIN. PULL-OUT

STRENGTH 1000 LBS. PER ANCHOR

CENTERLINE

OF FIXTURE

40½" (1029)

APPROX. DIMENSION

28"

(711)

2¾" (70)

B

H

C

BB

4" (102)

28"

(711)

4"

(102)

1½" NPT DRAIN
STUB OUT 2"

FLOOR

A

B

B

18"

(457)

½" NOMINAL COPPER TUBING FOR HOT AND COLD SUPPLIES STUB OUT 2"

³⁄₈

Figure 1b

" WALL ANCHORS, (8) PLACES MIN. PULL-OUT

STRENGTH 1000 LBS. PER ANCHOR

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Express® Lavatory System - MG-Series with Battery Infrared Control
Installation MG-3/BIR3

Installation Instructions continued . . .

Step 2: Rough in wall anchors

1. Install six
locations marked (ref. location “B" shown in Figure 1, 1a or 1b on pages 5-6).

NOTE: The dimensions for the wall anchors at location “A" are for reference only.

2. On the back of the bowl, measure the distance between the ¾" bowl mounting holes. Divide this
measurement in half. Measure and mark this dimension on the wall to the left of the centerline and to the
right of the centerline. Install two
installer) at the locations marked (ref. location “A" shown in Figure 1, 1a or 1b on pages 5-6).

NOTE: The anchors will be used to mount the Express® MG-3/BIR3 bowl and frame to the wall.

½" NOMINAL COPPER

TUBING FOR HOT AND

COLD SUPPLIES OR

TEMPERED SUPPLY.

³⁄₈

" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by installer) at the

STUB OUT 2"

³⁄₈

" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by

1½" NPT DRAIN

STUB OUT 2"

Figure 2

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Express® Lavatory System - MG-Series with Battery Infrared Control
MG-3/BIR3 Installation

Installation Instructions continued . . .

Step 3: Mount frame to wall

1. Loosen, but do not remove the bottom three access panel screws.

2. Remove the top three access panel screws and washers securing the access panel to the frame and
remove the access panel (see Figure 3).

3. Position the frame with Terreon® End Caps attached, against the wall, ensuring that it is level.

IMPORTANT: Anchoring the frame to a wall that is not flat may cause the frame to bend. If

necessary, install shims to compensate for wall distortion.

4. Ensure that the back of the frame is flat against the wall. If wall is not flat, insert shims behind the frame
to ensure that it will not bend when anchored.

5. Once you have positioned the frame such that it is level and flat against the wall or shimmed, use the
bolts and washers to mount the frame to the wall.

LEFT

®

FRAME

³⁄₈

" BOLTS AND WASHERS

(6) PLACES

TERREON

END CAP

³⁄₈

"

¼" - 20 SCREWS
AND FINISHING WASHERS
(6) PLACES

Figure 3

STAINLESS STEEL

ACCESS PANEL

FRONT VIEW

TERREON

END CAP

®

RIGHT

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Express® Lavatory System - MG-Series with Battery Infrared Control
Installation MG-3/BIR3

Installation Instructions continued . . .

Step 4: Install bowl assembly

IMPORTANT: See Figure 4 below when installing the bowl assembly. If the fixture has soap option,

refer to the soap system installation manual 215-1585 before installing the bowl
assembly.

1. With someone to assist you, place the bowl assembly squarely onto the frame being careful not to pinch
tubing between bowl and frame.

2. Attachthefrontofthebowlassemblytotheframeusingthefour¼-20x½"pan-head
screws and washers provided. Do not tighten screws at this time.

IMPORTANT: When bolting the bowl assembly to the wall, do not overtighten the bolts.

Overtightening bolts can damage the Terreon® material.

3. After the bowl assembly is attached to the frame, install the two

³⁄₈

" bolts and washers

(supplied by the installer) to bolt the bowl to the wall anchors. Do not overtighten bolts.

4. Tighten the screws installed in procedure #2 above to secure the bowl assembly to the frame.

Do not overtighten.

5. If necessary, adjust sprayhead body to fit closely to wall by adjusting sprayhead mounting bolts. See
Figure 8 on page 13 for sprayhead mounting bolt locations.

³⁄₈

" BOLT

AND WASHER

³⁄₈

" BOLT

AND WASHER

FRAME

SPRAYHEAD

BOWL

TERREON®
END CAP (L)

Figure 4

TERREON®
END CAP (R)

¼"-20 x ½"
PAN HEAD
SCREWS AND
WASHERS
(4) PLACES

BACK VIEW

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Express® Lavatory System - MG-Series with Battery Infrared Control
MG-3/BIR3 Installation

Installation Instructions continued . . .

Step 5: Connecting supply

1. Loosen but do not remove the two mounting screws holding the valve bracket to the frame. Slide the
valve bracket up until the larger cutout in the frame’s slot aligns with the screw head (see Figure 5b).
Then lift up to remove the valve bracket from the frame.

2. FOR HOT AND COLD SUPPLY: Attach the stops to the hot and cold water supply piping from the wall.
Connect the flexible hoses to the Navigator Mixing Valve and to the stops (see Figure 5a).

NOTE: The “H" on Navigator Mixing Valve indicates hot water supply inlet.

FORSINGLETEMPEREDSUPPLY:Attachthestoptothe½"temperedsupplyline.Connectthestopto

the tempered line adapter with the flexible supply hose (Figure 5c).

3. AssembletheP-trapbyconnectingthe1½"tubularpipetothetailpieceandtothe1½"drainpipestubbed

out of the wall.

4. Install the strainer on the drain plug opening inside the bowl, and push the strainer firmly into place.
Secure the strainer with the screw provided.

Hot and Cold Supplies

NAVIGATOR

THERMOSTATIC

MIXING VALVE

FLEXIBLE

SUPPLY

Figure 5a

HOSE

Single Tempered

Supply

CONNECT TO

HOT WATER

SUPPLY

VALVE BRACKET

MOUNTING SCREW

FLEXIBLE

SUPPLY

HOSE

CONNECT TO
COLD WATER

SUPPLY

SLOT IN

FRAME

Figure 5b

FLEXIBLE
SUPPLY HOSE
(TO SOLENOID

BRACKET)

TO SUPPLY

LINE

TEMPERED

Figure 5c

LINE ADAPTER

(S39-804)

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Express® Lavatory System - MG-Series with Battery Infrared Control
Installation MG-3/BIR3

Installation Instructions continued . . .

Step 7: Connecting electrical and supply tubing

WARNING: The MG-3/BIR3 must be connected to the 6 VDC battery. Connection to 110 VAC may

cause personal injury and/or damage to electronics. Connection of leads other than
shown may cause permanent sensor damage.

CAUTION: To avoid activating the sprayhead valve, make sure to connect the sensor cable

plugs to the circuit board before inserting the batteries into the battery holder. If the
cable is connected or disconnected while the batteries are installed, the station will
activate and continue running for 75 seconds.

1. Snap the sensor plugs from the sprayhead into the proper valve’s circuit board.

2. Insert the batteries into the battery holders (see Figure 7a). Mount the battery holders (with batteries) in a
convenient location on the frame using the hook-and-loop fastener provided.

3. Snap the battery holder plugs into the female circuit board plugs.

4. Insert the three sprayhead supply tubes into the three solenoid tube connectors by loosening the
compression nut and firmly pushing the tubing into the tube connector until the tubes are fully seated,
then re-tighten the compression nut by hand (see Figure 7b).

5. Align the valve bracket mounting screws with slots on the frame. Let the valve bracket slide down to lock
into place.

6. Turn on the water supply to the Express® and check for leaks. Pass your hand in front of each station’s
sensor until all the air is purged from the lines and water is flowing smoothly.

Figure 7a

BATTERY HOLDER (S83-177)

BLACK SUPPLY TUBE

NAVIGATOR

THERMOSTATIC

MIXING VALVE

COMPRESSION NUT
(110-231)

6-volt LITHIUM

BATTERY (261-010)

GREEN SUPPLY TUBE

RED SUPPLY TUBE

Figure 7b

BATTERY CABLE

SENSOR CABLE

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Express® Lavatory System - MG-Series with Battery Infrared Control
MG-3/BIR3 Installation

Installation Instructions continued . . .

Step 8: Adjust the temperature

This valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and
adjusted to ensure delivery of a safe water temperature. Water in excess of 110°F (43°C) may cause scalding.

1. Check the temperature when approximately 1.0 GPM water flow is reached and adjust if necessary (the
range of the valve is 95°F–125°F (35°C–52°C).

2. Loosen Cap Screw about ¼" (4-6 turns) and lift up cover (do not remove).

3. Using cover, turn cartridge gently until desired water temperature is reached. Do not turn past stops as
this may damage unit. Push cover down and tighten screw.

4. Reinstall panel to frame with the five Torx-head screws provided (see Figure 3 on page 8).

Figure 8

H

C

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Installation MG-3/BIR3

Cleaning and Maintenance Instructions

IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be used to clean

the MG-3/BIR3 Express®. If these chemicals come in contact with the Terreon®
surface, wipe off the surface immediately and flush with soapy water. Avoid
unnecessary or prolonged contact with hot pans and objects.

Terreon® and panel maintenance

The bowl, sprayhead and pedestal end caps are made of Terreon®, a solid cast polyester resin
material. Terreon® resists chemicals, stains, burns and impact, and is repairable with everyday cleaners or
fine-grit abrasives. The panel is made of stainless steel. With regular cleaning, your MG-3/BIR3 Express® will
provide years of dependable service.

Stainless Steel Access Panel cleaning

Stainless steel is extremely durable, and maintenance is simple and inexpensive. Proper care, particularly
under corrosive conditions, is essential. Ordinary deposits of dirt and grease are quickly removed with soap
and water. Whenever possible, the metal should be thoroughly rinsed and dried after washing. To remove
tightly adhering deposits, use stainless steel polishing powder. In all cases, rub in the direction of the stainless
steel grain.

IMPORTANT: Never use ordinary steel wool or steel brushes on stainless steel. Always use

stainless steel wool or stainless steel brushes.

Avoid prolonged contact with chlorides, bromides, thiocyanates, and iodides on stainless steel equipment,
especially if acid conditions exist. Do not permit salty solutions to evaporate and dry on stainless steel. The
appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the
source of the rust in some iron or steel particles which may be touching, but not actually a part of the stainless
steel structure. NOTE: Strongly acidic or caustic cleaners may attack the steel causing a reddish film to

appear. The use of these cleaners should be avoided.

Terreon® Bowl, Sprayhead and Pedestal End Cap cleaning

IMPORTANT: To sustain original finish, additional care is recommended for dark colored solid

surfaces to maintain highest quality color. The original luster can be maintained by
periodically applying furniture polish, mineral oil or a solid surface cleaner or polish.
For more information on restoring dark colors, see Bradley document #1505. Length
of time between applications varies with usage.

• Forregularcleaning,usestandardcommercialorhouseholdproductssuchasFormula409® or Windex®.

• RemovetoughstainswithAjax®, Comet® or Soft-Scrub® and a green Scotch-Brite® pad or lightly sand

in a circular motion with 240 grit wet/dry sandpaper. The finish can be renewed with a maroon Scotch­Brite® pad.

• RemovescratcheswithagreenScotch-Brite® pad. The finish can be renewed with a maroon Scotch-

Brite® pad. Remove hard water build-up with a mild solution of vinegar and water.
* Use of brand names is intended to indicate a type of cleaner and does not constitute an endorsement.
** It is emphasized that all products should be used in strict accordance with package instructions.

• Repair kit: A repair kit is available from Bradley to repair/patch the Terreon

your Bradley representative to order a repair kit and be sure to specify color.

®

bowl and shelf. Contact

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Express® Lavatory System - MG-Series with Battery Infrared Control
MG-3/BIR3 Installation

Assembly of Components

SPRAYHEAD BODY
(PART NUMBER VARIES WITH
COLOR OF UNIT. CONTACT
YOUR LOCAL BRADLEY REP.
FOR ASSISTANCE).

BOWL
(PART NUMBER VARIES WITH

END CAP (LEFT)

(PART NUMBER

VARIES WITH
COLOR OF UNIT.
CONTACT YOUR

LOCAL BRADLEY

REP FOR

ASSISTANCE).

COLOR OF UNIT. CONTACT
YOUR LOCAL BRADLEY REP.
FOR ASSISTANCE).

STAINLESS STEEL
ACCESS PANEL
186-1262.

Figure 8

Other replacement parts

SPRAYHEAD
MOUNTING BOLTS (5)

END CAP (RIGHT)
(PART NUMBER VARIES WITH
COLOR OF UNIT. CONTACT
YOUR LOCAL BRADLEY REP.
FOR ASSISTANCE).

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Installation MG-3/BIR3

Assembly of Components continued . . .

Sensor assembly and solenoid valve access

• Toaccesssolenoids:

Using a 5/32" Allen socket wrench, loosen, but do not remove the bottom three access panel screws.

Remove the top three access panel screws and washers securing the panel to the frame and remove the
access panel (see Figure 3 on page 8). Solenoids are located on left side of frame (see Figure 9).

• To remove sprayhead:

Remove (5) bolts located underside of bowl neck (see Figures 8 and 10). Carefully remove sprayhead
from bowl.

• To access sprayhead/aerator/lens and sensor assembly:

Remove (2) screws and washers from the access plate assembly using a ¹⁄₈" Allen socket wrench. The
access plate assembly is located underneath the sprayhead (3) places (see Figure 11 on page 15), the
assembly will drop down to access the lens, sensor, and sensor eyes, housing flow control and tube
connector.

⁵⁄₁₆" I.D. BRAIDED HOSE

NAVIGATOR
MIXING VALVE

Figure 9

SPRAYHEAD BODY

FRAME

SOLENOIDS

MOUNTING LOCATION
TO BOWL (5) PLACES

Figure 10

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SPRAYHEAD ASSEMBLY
S05-166

Express® Lavatory System - MG-Series with Battery Infrared Control
MG-3/BIR3 Installation

Assembly of Components continued . . .

SENSOR EYES
30" (251-019A)
60" (251-019B)

INFRARED

WINDOW

269-1241

SPRAYHEAD

NUT

110-115

CONNECTOR ¼" TUBE
145-089

Figure 11a

HOUSING,

FLOW CONTROL

S05-142A

WINDOW

PURPLE EYE

ACCESS PLATE

150-201

SCREW BUTTON HD SOCKET

#10-24 160-138

Figure 11b

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Express® Lavatory System - MG-Series with Battery Infrared Control

CLOSED VALVE

Installation MG-3/BIR3

Troubleshooting BIR3 Components

CAUTION: Turn off water supplies to unit before troubleshooting.

Problem: An individual operating station drips and fails to shut off.

Cause: There is debris trapped between the diaphragm and the valve seat.

Solution: Remove debris between diaphragm and the valve seat.

Disconnect the plug from the battery to the circuit board of the problem valve. Remove the three #8 Phillips-head
screws that hold the solenoid valve assembly together. Be careful not to lose the armature or spring (see Figure 13
on page 17). Remove the diaphragm. Remove any particles that are trapped between the diaphragm and the valve
seat. Rinse off the diaphragm and inspect for damage. Make sure the center orifice and both small side orifices are
open. Reassemble in reverse order, being careful not to overtighten the Phillips-head screws or you may crack the
plastic valve body. Tighten until the armature plate makes contact with the plastic body. Reconnect the battery plug
per diagram on page 11. Turn on water supplies to the unit.

Problem: An individual operating station fails to turn on or off.

Cause: A dead or faulty battery.

Solution: Test the station to determine cause and replace battery if required.

Disconnect the plug from the battery to the circuit board of the problem valve. Disconnect the plug from the battery
to the circuit board of an adjacent valve. Connect the battery plug from the adjacent working valve to the problem
valve. Wait for ten seconds. Activate the problem station’s sensor ten times. The station should turn on. If the station
turns on, and cycles normally, replace the battery.

Cause: Faulty sensor eyes.

Solution: Test station to determine cause; replace sensor eyes if

required.

Figure 11a

Disconnect the sensor cable from the circuit board of the problem valve.
Disconnect the sensor cable from the circuit board of an adjacent working
valve. Connect the sensor cable from the adjacent working valve to the
problem valve. Activate the problem station’s sensor. The station should turn
on. If the station turns on and cycles normally, replace the sensor eyes.

Cause: Faulty solenoid valve.

Solution: Test station to determine cause; replace solenoid valve if
required.

Remove the screw, circuit board and standoff from the problem valve.
Remove the battery holder. With a good working battery, briefly contact the
solenoid valve directly with the battery as shown in Figure 12a. The contact
should cause the valve to open. With the battery holder removed, briefly
contact the solenoid valve with the battery in the position shown in Figure
12b. This should cause the valve to close. If the valve does not operate when
directly contacted with a good battery, and the solenoid valve has already
been cleaned as outlined at the beginning of this troubleshooting section,
replace the solenoid valve.

If problems persist:

Pass your hand in front of the problem station, while at the same time looking
to see if the indicator light on the circuit board flashes (the indicator light is
located near the hole in the circuit board where the standoff is mounted). If
it does not flash, and the battery and sensor eyes have already been tested
as outlined above, the problem may be with the circuit board. Make a
note of the numbers printed on the circuit board, then contact your Bradley
representative for assistance.

OPEN VALVE

Figure 11b

CLOSED VALVE

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Express® Lavatory System - MG-Series with Battery Infrared Control
MG-3/BIR3 Installation

Troubleshooting – Stop Valve

Problem Cause Solution

Water just
dribbles or does
not flow from
sprayhead

Water sprayhead
delivers all hot or
cold water

Water supply malfunctioning 1. Close the stops and check the valves that supply water to

the lavatory system.

2. Inspect the stop valves for proper installation.

Water supply or mixing valve
malfunctioning

1. Close the stops and check the valves that supply water to
the lavatory system.

2. Inspect the stop valves for proper installation.

3. Inspect mixing valve for proper hot and cold installation. A
red marking indicates the hot inlet.

Solenoid Valve S07-072 (closed body) and S07-072A (thru body)

8

11

11

21269-983 DIAPHRAGM

7

8

6

5

31192-017 ARMATURE
41135-093 SPRING
51269-1729 ARMATURE HOUSING
61269-1730 CLAMP, ARMATURE HOUSING
71269-1731 COIL, SOLENOID VALV E
83160-447 SCREW, #8 X 5/8
91125-165 O-RING, #2-013

118-307 VALVE BODY, 1/4" CLOSED
118-307A VALVE BODY, 1/4" THRU

DESCRIPTIONQTY.PART NO.REF.

SOLENOID VALVE W/CIRCUIT BOARD

CLOSED BODY

4

3

(S07-082)

THRU BODY
(S07-082A)

CIRCUIT BOARD

(S83-178)

PAN-HEAD SCREW

6-19 x 3/4"

2

1

9

(160-451)

VALVE ASSEMBLY

CLOSED BODY
(S07-072)

THRU BODY
(S07-072A)

Figure 13

18 4/9/2014 Bradley • 215-1509 Rev. G; ECN 13-08-025

Express® Lavatory System - MG-Series with Battery Infrared Control
Installation MG-3/BIR3

Thermostatic Mixing Valve Troubleshooting

Before attempting to troubleshoot the valve or disassemble the components, check for the following conditions:

• Ifstopvalvesareused,makesurethattheyarefullyopen.

• Makesurethatthehotandcoldinletpipesareconnectedproperly,andthattherearenocross-connectionsor

leaking stop valves.

• Checkthehotwaterheateroutputtomakesurethatitisatleast10°Fabovethesettemperature.

Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the valves after inspection and
repair is complete.

Problem Cause Solution

External leaks.

Damaged cartridge or O-rings. Replace cartridge with part number 269-1927

Improper water
temperature or
temperature
fluctuation.

Limited water
flow.

2

Hot water supply is not 10° above desired set point. Increase hot water supply temperature

Valve temperature is not properly set. Adjust the temperature as shown on page 12, step 8.

Dirt and debris have built up in the valve or strainer. 1. Check to make sure both hot and cold supplies are

connected to the Navigator mixing valve and that they
have water flow.

2. Remove cover and U-clip. Remove the cartridge and
clean the strainer. It is not required to grease cartridge,
however if desired, use silicone grease only. Do not use
grease on check valves.

1

Item Part No. Description

1 160-463 Cap Screw 1 1 1

2 107-582 Cover 1 1 1

3 269-1927 Thermostatic Cartridge 1 1 1

4 198-014 Check Valve* 2 2 2

5 132-051 Retaining Ring* 2 2 2

6 118-319 Valve Body 1 1 1

3

7 146-079 U-Clip 1 1 1

* Included with Prepack S65-326

Parts List

Quantity

S59-4000 S59-4000A S59-4000BY

5

4

Tempered Line Adapter Option
Part no. S39-804

(replaces S59-4000 if tempered line
is used)

Strainer

6

4

5

7

(173-028)

Bradley • 215-1509 Rev. G; ECN 13-08-025 4/9/2014 19