Bradley Express SS Series, Express SS-2N, Express SS-IR, Express SS-STD, Express SS-2N-WH Installation Manual

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Page 1

Installation

SS-2N/IR/STD SS-2N/IR-WH

SS-2N/IR/STD/LSD-2

SS-2N/IR-WH/LSD-2

Express® Lavatory System SS-Series

Express Lavatory Systems are ADA and TAS compliant

U.S. Pat. Nos. 5,611,093, D447,224 Other Patents Pending

Table of Contents

Pre-Installation Information .........................2

Components .......................................3

Supplies Required .................................4

Dimensions..................................... 4–5

Rough-Ins .........................................6

Installation .................................... 7–10

Sensor Assembly and Solenoid Valve Access ........11

Solenoid Valve Troubleshooting .....................12

Navigator

Stop Valve Troubleshooting ........................14

Cleaning and Maintenance for Terreon

Soap Dispenser Maintenance ......................15

Mixing Valve Troubleshooting ............13

.............14

P.O. Box 309, Menomonee Falls, WI USA 53052-0309 PHONE 800.BRADLEY (800.272.3539) FAX 262.251.5817 bradleycorp.com

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SS-2N/IR/STD, SS-2N/IR/WH Installation

IMPORTANT!

Installation

Read this entire installation manual to ensure proper installation. When ﬁ nished with the installation, ﬁ le this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer.

Separate parts from packaging and make sure all parts are accounted for before discarding any

Packing List

•

packaging material. If any parts are missing, do not begin installation until you obtain the missing

•

I H T

E ID S

•

parts.

Make sure that all water supply lines have been ﬂ ushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction.

Turn OFF electrical power to the electrical outlets, then unplug all electrical units prior to installation. Electrical power MUST remain off until unit and optional water heater have been plumbed. After installation is complete, turn on the water supply ﬁ rst, then turn on the electrical power.

Hardware supplied by installer must be appropriate for wall construction. Wall anchors must have a minimum pull-out rating of 1,000 lbs. Follow appropriate dimensions for standard or juvenile height based on conﬁ guration and required rim height. Overtightening fasteners can damage the Terreon® material. Use caution when tightening bowl and sprayhead fasteners.

Product warranties may be found in the “Products” section on our Web site at bradleycorp.com.

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Installation SS-2N/IR/STD, SS-2N/IR/WH

Components

PA NE L

FASTENERS

(160-450)

WASHERS

(142-002CA)

(6) PLACES

ACCESS PANEL GRAY (186-1455) PUTTY (186-1455A) COAL (186-1455B)

BOLT 5/16-18

160-371

SCREW 10-24

160-386

SPRAYHEAD COVER

(PART NUMBER VARIES WITH COLOR OF UNIT. CONTACT YOUR LOCAL BRADLEY REP. FOR ASSISTANCE).

SPRAYHEAD BODY

(PART NUMBER VARIES WITH COLOR OF UNIT. CONTACT YOUR LOCAL BRADLEY REP. FOR ASSISTANCE).

BOWL

(PART NUMBER VARIES WITH COLOR OF UNIT. CONTACT YOUR LOCAL BRADLEY REP. FOR ASSISTANCE).

WASHER 142-002BJ

LOCKWASHER 142-002BK

NUT 5/16-18 161-036

MAIN FRAME

S17-325

CLASS II PLUG-IN

TRANSFORMER

BOWL MOUNTING

HARDWARE

1/4"-20 x 1/2"

PAN HEAD

SCREW (qty. 2)

(160-389)

P-TRAP (POLYPROPYLENE)

(CHROME-PLATED BRASS)

(142-002DB)

(269-1697)

OPTIONAL P-TRAP

(S29-094)

110/24 VAC

S83-152

1/4"-20

WASHER

(qty. 2)

SCUFF BASE PANEL GRAY (185-034) PUTTY (185-034A) COAL (185-034B)

DRAIN

ASSEMBLY

#8-32 SCREW

(160-319)

DRAIN PLUG

(P16-072)

STRAINER

(P16-075)

1/8" RUBBER

WASHER

(125-001DP)

TAILPIECE

(129-056)

SCUFF PANEL FASTENERS (160-450) WASHERS (142-002CA) (4) PLACES

#8-32 x 3/4"

ROUND HEAD

MACHINE SCREW

(160-276)

OPTIONAL WATER HEATER

EX95TMLB, 240/208 volts

EX100TMLB, 277 volts

SCUFF FRAME S17-326

USED WITH STANDARD

HEIGHT FRAME ONLY

BRACKET

(140-950)

(269-1767)

(269-1768)

#8 WASHER

#8 NUT

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SS-2N/IR/STD, SS-2N/IR/WH Installation

Supplies Required:

• (6) ³⁄₈" wall anchors, bolts and 1" min. O.D. washers to mount main frame and bowl to wall (minimum pull-out rating of 1,000 lbs.)

• STD. HEIGHT ONLY: (2) ³⁄₈" wall anchors, bolts and 1" min. O.D. washers to mount scuff base to wall

• ½" nominal copper tubing for hot and cold supplies and 1½" NPT drain piping

• 110 volt GFCI protected electrical outlet for 1110/24 VAC plug-in transformer (supplied)

• OPTIONAL: 240/208-volt or 277-volt electrical box for electric tankless water heater

Dimensions - Front and Top Views

50" (1270mm)

Top View

85⁄8

" (219mm)

8" (203mm) Radius

Front View Standard Frame

Front View Wall-Hung Frame

15"

(381mm)

38¼" (972mm)

21¼" (540mm)

30" (762mm)

36" (914mm)

38¼" (972mm)

15"

(381mm)

10" (254mm) Radius

7" (178mm)

30" (762mm)

36" (914mm)

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Installation SS-2N/IR/STD, SS-2N/IR/WH

Dimensions - Side Views

Standard Height

38½"

(978mm)

34"

(864mm)

30"

(762mm)

13¼"

(311mm)

Wall Hung Mounted at Juvenile Height Ages: 6 through 12

211⁄8" (537mm)

11½"

(292mm)

(219mm)

(902mm)

35½"

⁄8"

31"

(787mm)

3" (76mm)

Standard Height Only

27"

(686mm)

Scuff Base on

Wall Hung Mounted at Standard Height

(978mm)

⁄8" (537mm)

11½"

(292mm)

⁄8"

(219mm)

38½"

34"

(864mm)

30"

(762mm)

13¼"

(311mm)

⁄8" (537mm)

11½"

(292mm)

(219mm)

⁄8"

Wall Hung Mounted at TAS Height Grades: 6 through 8 or 9

36½"

(927mm)

32"

(813mm)

(711mm)

28"

11¼"

(286mm)

211⁄8" (537mm)

11½"

(292mm)

(219mm)

TAS

85⁄8"

10¼"

(260mm)

Wall Hung Mounted at TAS Height Grades: Pre-K through 5 or 6

34½"

(876mm)

30"

(762mm)

26"

(660mm)

9¼"

(235mm)

211⁄8" (537mm)

(292mm)

TAS

11½"

85⁄8"

(219mm)

Bradley Corporation • 215-1497 Rev. G; ECM 11-08-011 10/19/11 5

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SS-2N/IR/STD, SS-2N/IR/WH Installation

Rough-Ins

23-1/2"

(597mm)

13-1/4"

(337mm)

23-1/2"

(597mm)

32"

(813mm)

25-3/4"

(654mm)

20"

(508mm)

FLOOR

9-3/8"

(238mm)

(76mm)

(102mm)

19"

(483mm)

9-3/8"

(238mm)

(102mm)

2" (51mm)

13"

(330mm)

3-1/2"

(89mm)

15"

(381mm)

(730mm)

22"

(559mm)

28-3/4"

CODE DESCRIPTION QTY.

D1 ½" nominal copper tubing for Cold Supply, stub-out 2" from wall 1

D2 ½" nominal copper tubing for Hot or Tempered Supply, stub-out 2" from wall 1

E 1½" NPT Drain, stub-out 2" from wall 2

J 110v GFI Protected Electrical Outlet 1

RIM HEIGHT

34" None Standard Height

34" None Wall-Hung

32" Subtract 2" TAS, Grades 6 through 8 or 9

31" Subtract 3" Juvenile Height

30" Subtract 4" TAS, Pre-K through Grades 5 or 6

³⁄₈" Wall Anchors with a minimum pull-out force of 1,000 lbs. for Bowl

³⁄₈" Wall Anchors with a minimum pull-out force of 1,000 lbs. for Mainframe

³⁄₈" Wall Anchors for Base Frame, Standard Frame option only, minimum pull-out force not required

On the bowl back, measure the distance between the ¾" bowl mounting holes. Divide this measurement in half. Measure and mark this dimension on the wall to the left and the right of the centerline. Install two ³⁄₈" wall anchors with a minimum pull-out rating of 1,000 lbs (supplied by installer) at locations marked.

Water Heater Option #1: Rough-in appropriate electrical supply per local code (recommended location for 240/208v or 277v electrical box [4" long x 4" wide x 8" high] shown)

Water Heater Option #2: Rough-in appropriate electrical supply per local code (recommended location for 240/208v or 277v electrical box [4" long x 4" wide x 4" high] shown)

VERTICAL HEIGHT ADJUSTMENTS FOR CODES

A–E, H, C and W

FIXTURE STYLE

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Installation SS-2N/IR/STD, SS-2N/IR/WH

Mount Frame to Wall

SCUFF PANEL

STANDARD HEIGHT

FRAME ONLY

Using a T20 torx key, remove the fasteners securing the

access panel to the main frame, and remove the panel.

Once you have positioned the frame such that it is level and flat against the wall or shimmed , mount the frame to the wall at four places using ³⁄₈" bolts and 1” min. O.D. washers.

NOTE: When mounting the standard height frame, mount the scuff base to the wall at the same time using two additional ³⁄₈" bolts and washers.

Anchoring the frame to a wall that is not flat may cause the frame to bend, making it difficult to reinstall the access panels. If necessary, use shims to compensate for wall distortion.

Install Bowl

SCUFF BASE FRAME

STANDARD HEIGHT FRAME ONLY

The sprayhead body has slotted holes for adjusting the fit-up with the bowl and wall.

The tailpiece on the waste tee has been rotated upward for shipping purposes. Turn the tailpiece down to its proper position before installing the bowl.

Attach the bowl to the frame with ¼"-20 x ½" pan-head screws and washers. Do not tighten.

Secure the bowl to the wall anchors with ³⁄₈" bolts and 1" min. O.D.

washers, two places.

Do not overtighten.

Tighten the pan-head screws

Do not overtighten.

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SS-2N/IR/STD, SS-2N/IR/WH Installation

Connect the Supply — Hot and Cold Supply

Loosen but do not remove the two mounting screws holding the valve bracket to the frame.

Slide the valve bracket up and lift it from the frame.

Connect one end of each hose to the Navigator valve (one on the hot side, one on the cold side).

Connect the other swivel end to the stop valves.

The letter “H” on the Navigator Mixing Valve indicates hot water supply inlet.

Connect the Supply — Single Tempered Supply

Loosen but do not remove the two mounting screws holding the valve bracket to the frame.

Slide the valve bracket up and lift it from the frame.

Connect one end of flexible hose to the tempered line adapter.

Connect the other swivel end to the stop valve.

Attach the stop to the tempered wall stub-out.

Attach the stops to the hot and cold water wall stub-outs.

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Installation SS-2N/IR/STD, SS-2N/IR/WH

Install the Drain

To Drain

Stub-Out

Optional Electric Tankless Water Heater

240/208 or 277 voltage is required for hot water heater. Refer to the installation manual provided with the hot water heater for further installation information.

Hang the water heater on the right side frame member.

Connect the ½" flexible hose from the hot water heater outlet to the supply inlet on

Connect the ½" flexible hose from the cold water supply stub-out to the hot

water heater inlet.

Bradley Corporation • 215-1497 Rev. G; ECM 11-08-011 10/19/11 9

the solenoid valve assembly.

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SS-2N/IR/STD, SS-2N/IR/WH Installation

Connect Electrical and Sprayhead Supplies

WARNING: The Express® control must be connected with the 24 VAC Class II transformer provided. Connections

to 110 VAC can cause personal injury and will result in damage to the electronics. Connection of leads other than shown may cause permanent damage to the sensor.

Green Supply Tube

(from Sprayhead)

Red Supply Tube (from Sprayhead)

White Spade Terminal

Red Spade Terminal

Snap the transformer's circuit plug into the female

transformer circuit plug.

Connect the sensor circuit plug from the sprayhead to the solenoid circuit plug.

Adjust the Temperature

Using the cover, turn the cartridge gently until desired water temperature is reached. Do not turn past

stops as this may damage the unit. Push the cover down and tighten the screw.

Loosen the cap screw about ¼" (4–6 turns) and lift up the cover

(do not remove).

Green Spade Terminal

White Spade Terminal

Loosen the compression nuts. Push the sprayhead supply tubes firmly into

the tube connectors until they are fully seated.

Tighten the compression nuts by hand.

This valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess of 110°F (43°C) may cause scalding.

Reinstall the valve bracket. Turn on the water supply and check for leaks. Turn on the electrical power to the electrical outlet and pass your hand in front of each station’s sensor until all the air is purged from the lines and water is flowing smoothly. Reinstall the access panel.

START-UP NOTE: Wait two full minutes after making the power connection before using the lav. The sensors will take up to eight full minutes (while not in use) to adapt to the bowl if another object is detected during the two-minute start-up period.

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Installation SS-2N/IR/STD, SS-2N/IR/WH

Sensor assembly and solenoid valve access

• To access sensors: Remove the Phillips-head screws located in the bottom of the sprayhead body and lift the Terreon cover/shelf off.

• To reinstall sprayhead cover/shelf: Position the cover/shelf on the sprayhead body and secure it to the sprayhead body using the screws provided.

Sprayhead Components

Window

(269-1241)

O-Ring

(125-157)

Nut, ½"-14 NSPM

(110-115)

Aerator Assembly

(S05-180)

INFRARED SENSOR 269-1608HP

Bradley Corporation • 215-1497 Rev. G; ECM 11-08-011 10/19/11 11

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SS-2N/IR/STD, SS-2N/IR/WH Installation

Troubleshooting – Solenoid Valve: Part nos. S07-067 (closed body) & S07-067A (thru body)

Turn off water supplies to the unit before troubleshooting.

Item Qty. Part No. Description

1 1 118-307 Valve Body, ¼" Closed

1 1 118-307A Valve Body, ¼" Thru

2 1 269-983 Diaphram

3 1 269-577 Armature

4 1 269-578 Spring

5 1 269-1729 Armature Housing

6 1 269-1730 Clamp, Armature Housing

7 1 269-579 Coil, Solenoid Valve

8 3 160-447 Screw, #8 x 5/8

9 1 125-165 O-Ring, #2-013

Repair Kit S65-113

Item Qty. Description

2 1 Diaphram

3 1 Armature

4 1 Spring

Problem Cause Solution

An individual operating station fails to shut off and drips.

An individual operating station fails to turn on.

Debris is trapped between the diaphragm and the valve seat.

A failed coil for the valve or loose electrical connection to the terminal.

Remove debris between diaphragm and the valve seat.

1. Remove the three #8 Phillips-head screws that hold the solenoid valve assembly together. Be careful not to lose the armature or spring.

2. Remove the diaphragm. Remove any particles that have been trapped between the diaphragm and the valve seat. Rinse off the diaphragm and inspect for damage. Make sure the center oriﬁ ce and both small side oriﬁ ces are open.

3. Reassemble in reverse order (do not overtighten the Phillips-head screws or the plastic valve body may crack). Tighten until the armature plate makes contact with the plastic body.

4. Reconnect the wiring.

Test the station to determine the cause.

1. Disconnect the wires from the coil of an adjacent valve. Disconnect the wires from the problem valve and reconnect to the adjacent valve.

2. Turn on electrical and water supplies to the unit. Pass your hand in front of the sensor of the problem station, and the adjacent station should turn on.

If the adjacent station turns on and cycles normally, replace the coil on the problem valve.

If the adjacent valve fails to turn on, inspect the wires from the sensor cable and do the following:

• make sure there are no breaks and that the fully insulated disconnect terminals are ﬁ rmly crimped in place;

• turn off the electrical and water supplies;

• reconnect to the adjacent valve and turn on the water supplies to the unit;

• pass your hand in front of the sensor. If the station still fails to turn on, replace the sensor.

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Installation SS-2N/IR/STD, SS-2N/IR/WH

Thermostatic Mixing Valve Troubleshooting

Before attempting to troubleshoot the valve or disassemble the components, check for the following conditions:

• If stop valves are used, make sure that they are fully open.

• Make sure that the hot and cold inlet pipes are connected properly, and that there are no cross-connections or leaking stop valves.

• Check the hot water heater output to make sure that it is at least 10° F above the set temperature.

Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the valves after inspection and repair is complete.

Problem Cause Solution

External leaks.

Improper water temperature or temperature fluctuation.

Limited water flow.

Damaged cartridge or O-rings. Replace cartridge with part number 269-1927

Hot water supply is not 10° above desired set point. Increase hot water supply temperature

Valve temperature is not properly set. Adjust the temperature as shown on page 10, step 8.

Dirt and debris have built up in the valve or strainer. 1. Check to make sure both hot and cold supplies are

connected to the Navigator mixing valve and that they have water flow.

2. Remove cover and U-clip. Remove the cartridge and clean the strainer. It is not required to grease cartridge, however if desired, use silicone grease only. Do not use grease on check valves.

Parts List

Item Part No. Description

1 160-463 Cap Screw 1 1 1

2 107-582 Cover 1 1 1

3 269-1927 Thermostatic Cartridge 1 1 1

4 198-014 Check Valve* 2 2 2

5 132-051 Retaining Ring* 2 2 2

6 118-319 Valve Body 1 1 1

7 146-079 U-Clip 1 1 1

* Included with Prepack S65-326

Quantity

S59-4000 S59-4000A S59-4000BY

Tempered Line Adapter Option Part no. S39-804

(replaces S59-4000 if tempered line is used)

Strainer

(173-028)

Bradley Corporation • 215-1497 Rev. G; ECM 11-08-011 10/19/11 13

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SS-2N/IR/STD, SS-2N/IR/WH Installation

Stop Valve Troubleshooting

Problem Cause Solution

Water dribbles or does not ﬂ ow from the sprayhead.

Stop Valves may not be functioning properly.

1. Close the stops and inspect the valves that supply water to the lavatory system.

2. Inspect the stop valves to see that they have been properly installed.

Sprayhead delivers ONLY hot OR cold water.

Stop Valves may not be functioning

1. Close the stops and inspect the valves that supply water to the lavatory system.

properly.

2. Inspect the stop valves to see that they have been properly installed.

3. Inspect the thermostatic mixing valve for proper installation and connection to hot and cold supplies.

Cleaning and Maintenance for Terreon

Material Description: Terreon is an NAHB-certiﬁ ed densiﬁ ed solid surface material composed of polyester resin and is resistant to

chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleansers or ﬁ ne grit abrasives.

Routine Cleaning: Clean daily or as often as conditions require using a standard commercial or household cleaner such as Formula 409

Stubborn Stains: Remove tough stains with Ajax

or Windex®.

, Comet®, or Soft-Scrub® and a green Scotch-Brite® pad or lightly sand in a

circular motion with 240 grit wet/dry sandpaper. The ﬁ nish can be renewed with a maroon Scotch-Brite pad.

Special Situations for Terreon Material

Scratches: Remove scratches with a green Scotch-Brite pad. The ﬁ nish can then be renewed with a maroon Scotch-Brite

pad, followed by a white Scotch-Brite pad or 30-micron sandpaper.

Hard Water Deposits: Remove hard water deposits with a mild solution of vinegar and water. Always rinse the unit thoroughly after cleaning.

Restoring the surface: Use Hope’s material. Bradley recommends additional care and maintenance for the darker colored Terreon. For complete instructions on this additional maintenance, visit bradleycorp.com.

Solid Surface cleaner and polish to refresh and protect the Terreon Solid Surface

Do not use strong acid or alkaline chemicals and cleansers to clean Terreon. If these chemicals come in contact with the surface, wipe them off immediately and rinse with soapy water. Avoid contact with harsh chemicals such

as paint remover, bleach, acetone, etc. Avoid contact with hot pans and objects.

Repair Kits: Terreon repair kits are available. Contact your Bradley representative or distributor for part numbers and pricing.

Repair kits are made to order and have a shelf life of 30 days.

Terreon® is a unique, cast solid surface material. Aggregate ﬂ ow and distribution as well as shades of color can vary from product to product creating natural characteristics.

Brand Names

Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor does the omission of any brand name cleaner imply inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.

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Installation SS-2N/IR/STD, SS-2N/IR/WH

Fill Soap Dispenser

The soap valve will dispense vegetable/coconut oil liquid soaps, synthetic detergents, viscous lotion soaps, and antiseptic solutions. A 10-15% con cen tra tion is rec om mend ed for veg e ta ble or co co nut oil liquid soaps. Before filling, rinse out each soap tank with hot water to remove packing dust. Shake water out thor ough ly and allow to dry. DO NOT OVERFILL!

Leaf Spring will engage when

Soap Tank Kits

soap tank is pushed into place.

S65-291 (Gray) includes:

Gray Tank w/Valve

(S11-220)

Leaf Spring

(S39-350)

Screw

(160-385)

S65-291A (Putty) includes:

Putty Tank w/Valve

(S11-220A)

Leaf Spring

(S39-350)

Screw

(160-385)

S65-291B (Coal) includes:

Coal Tank w/Valve

(S11-220B)

Leaf Spring

(S39-350)

(160-385)

Soap Valve Repair Kit (S65-258)

(includes Nut, Spring, Washer and Plunger)

Soap Blank

Gray (133-143) Putty (133-143A) Coal (133-143B)

Screw

Filler Hole

#10 Screw

Clean Soap Dispenser

Do not use abrasive cleansers to clean the soap tank. Abrasive cleaners can damage the surface.

Regular cleaning of the soap dispenser is recommended to ensure optimum performance and maximum service life. Cleaning the soap dispenser monthly to remove soap residue, dirt, and other accumulations should become a regular part of your washroom cleaning routine and general maintenance program.

Clean exterior: Use warm water and soap to clean the exterior of the soap dispenser. Dry with a soft cloth.

Clean interior: Inspect the interior of the tank for residue or coagulation of soap. If necessary, clean the tank according to the following procedure:

1. Pour out any remaining soap in the tank.

2. Full the tank half-full of hot water and shake the tank to dislodge the soap residue.

3. Empty the water from the container and repeat steps 1 and 2 until the soap container is clean.

If rinsing alone does not remove the soap residue, place a small chain (24 inches long) into the tank with hot water and shake the container until the chain dislodges the residue. Then remove the chain and rinse out the tank.

Clean internal components: Pump hot water through the soap dispenser until a clean flow of water comes out of the valve.

To change soap, pour out all of the soap from the dispenser ans rinse with hot water several times until all residue is removed. Pump the valve until clean water appears. Rinse the dispenser with ethyl alcohol; air dry before refilling.

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