Bradley Express MG Series, Express MG-2/AST4 Installation Manual

Installation
MG-2/AST4
Express® Lavatory System - MG Series with Pushbutton Air Valve
Table of Contents
Pre-Installation Information ...............................2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Supplies Required......................................3
Rough-Ins ............................................4
Mount the Frame.......................................5
Install the Bowl ........................................5
Connect the Supply - Hot and Cold Supply ..................6
Connect the Supply - Single Tempered Supply ...............6
Install the Drains .......................................7
Adjust Temperature with Water Running.....................8
Components ..........................................9
Components Assembly .................................10
Cleaning and Maintenance ..............................11
Metering Air Valve Maintenance ..........................12
Troubleshooting – Stop Valve ............................12
Troubleshooting – Metering Air Valve ......................13
Thermostatic Mixing Valve Troubleshooting .................14
215-1325 Rev. U; ECN 17-08-026 © 2018 Bradley Page 1 of 14 1/10/2018
Menomonee Falls, WI 53052 USA
P.O. Box 309
800 BRADLEY (800 272 3539)
+1 262 251 6000
bradleycorp.com
MG-2/AST4 Installation
WARNING
Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Debris in supply lines can cause valves to malfunction.
Turn OFF electrical power to the electrical outlets, then unplug all electrical units prior to installation. Electrical power MUST remain off until installation is complete. After installation is complete, turn on the water supply first, then turn on the electrical power.
Installer's hardware must be appropriate for wall construction. Wall anchors must have a minimum pull-out rating of 1,000 pounds.
NOTICE
Overtightening fasteners can damage the Terreon material. Use caution when tightening bowl and sprayhead fasteners.
IMPORTANT
Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer.
For optional soap dispenser, refer to Installation Instructions for Express® Lavatory System MG-Series document 215-1585.
Separate parts from packaging and make sure all parts are accounted for before discarding any packaging material. If any parts are missing, do not begin installation until you obtain the missing parts.
Product warranties may be found under “Products” on our website at www.bradleycorp.com.
2 1/10/2018 Bradley • 215-1325 Rev. U; ECN 17-08-026
Installation MG-2/AST4
Dimensions
54"
(1372mm)
15"
(381mm)
42"
(1067mm)
15"
(381mm)
27"
(686mm)
47"
(1194mm)
22"
(559mm)
9½"
(241mm)
39"
(991mm)*
33½"
(851mm)*
29½"
(749mm)*
21½"
(546mm)
17½"
(445mm)*
* Subtract 4" from all vertical dimensions for Juvenile Height Mounting.
Subtract 3½" from all vertical dimensions for TAS Juvenile Height Mounting (grades Pre-K through 5 or 6). Subtract 1½" from all vertical dimensions for TAS Juvenile Height Mounting (grades 6 through 8 or 9).
Supplies Required
• (8) 3/8" wall anchors, bolts and 1" min. O.D. washers to mount main frame and bowl to wall (minimum pull-out rating of 1,000 lbs.)
• 1/2" Nominal copper tubing for hot and cold supplies and 1½" NPT drain piping
• Optional: 240/208 volt or 277 volt electrical box for optional electrical tankless water heater
Bradley • 215-1325 Rev. U; ECN 17-08-026 1/10/2018 3
MG-2/AST4 Installation
Rough-Ins
1
CENTERLINE OF FIXTURE
25½" (648mm)
APPROX. DIMENSION
14"
(356mm)
4"
(102mm)
25½" (648mm)
APPROX. DIMENSION
14"
(356mm)
4"
(102mm)
B,E
(718mm)*
25¾"
(654mm)*
19½"
(495mm)*
31½"
(800mm)*
26"
(660mm)*
B,E
A
22-3/8"
(568mm)*
A
C1
HOT
SUPPLY
C2
A
A
(127mm)
D
H
5"
A
A
Cold or
TEMPERED
SUPPLY
FLOOR
CODE DESCRIPTION QTY.
A ³/8" Wall Anchors with a minimum pull-out force of 1,000 lbs. for Frame 6
B ³/8" Wall Anchors with a minimum pull-out force of 1,000 lbs. for Bowl 2 C1 ½" Nominal Copper Tubing Hot Supply, stub out 2" from wall 1 C2 ½" Nominal Copper Tubing Cold or Tempered Supply, stub out 2" from wall 1
D 1½" NPT Drain, stub out 2" from wall 1
On the bowl back, measure the distance between the 3/4" bowl mounting holes. Divide this
E
measurement in half. Measure and mark this dimension on the wall to the left and the right of the centerline. Install two ³/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by installer) at locations marked.
H 110V GFCI Protected Electrical Outlet, I.R. and touch time only 1
Rim Height * Vertical Height Adjustments Fixture Style
33-1/2" None Standard Height 29-1/2" Subtract 4" Juvenile Height
32" Subtract 1-1/2" TAS, Grades 6 through 8 or 9 30" Subtract 3-1/2" TAS, Pre-K through 5 or 6
28¼"
2
The Express Lavatory System with Pushbutton Air Valve (model MG-2/AST4) must have a rim height no higher than 34" above finished floor to be compliant with Americans with Disabilities Act (ADA). When mounted at 33-1/2" rim height, the MG-2/AST4 Express meets ADA, ANSI and UFAS requirements for barrier-free clearances, reaches and controls. Always check local codes and ordinances for compliance.
4 1/10/2018 Bradley • 215-1325 Rev. U; ECN 17-08-026
Installation MG-2/AST4
Mount the Frame
2
Loosen, but do not remove the bottom
A
access panel screws.
Anchoring the frame to a wall that is not flat may cause the frame to bend, making it difficult to reinstall the access panels. If necessary, use shims to compensate for wall distortion.
Once you have positioned the frame such that it is level and flat against the wall or shimmed, use the 3/8" bolts
C
and washers (6 places) to mount the frame to the wall.
Remove the top access panel screws and washers and
B
remove the access panel.
Install the Bowl
3
If the fixture has a soap option, refer to the soap system installation manual (215-1585) before installing the bowl assembly.
Secure the bowl to the wall anchors with two 3/8" bolts and
B
washers. Do not overtighten.
Attach the bowl to the frame using the four ¼-20 x ½" pan-head screws and
A
washers. Do not tighten screws.
Tighten the pan-head screws. Do not overtighten.
If necessary, adjust the sprayhead body to fit closely to the wall by adjusting the sprayhead
C
mounting bolts. Refer to the components illustration for bolt locations.
Bradley • 215-1325 Rev. U; ECN 17-08-026 1/10/2018 5
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