Bradford-White Copper Brute II 720-B User Manual

Page 1
Pump-Mounted Water Heaters
BWCV - Copper Brute II Indoor/Outdoor Sizes 199,900 - 1,999,000 BTU/Hr. 84% Thermal Efficiency
The unit will be designed and constructed in accordance with the ASME Boiler and Pressure Vessel Code Section IV requirements for 160 psi working pressure. The units will bear the ASME "H" stamp and be registered by the National Board.
5-Year Limited Heat Exchanger Warranty / 1-Year Limited Warranty on Component Parts.
For more information on warranty, please visit www.bradfordwhite.com
For products installed in USA, Canada and Puerto Rico. Some states do not allow limitations on warranties. See complete copy of the warranty included with the heater.
MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING U.S. PATENTS: 5,954,492; 5,761,379; 5,943,984; 5,081,696; 5,988,117; 6,142,216; 5,199,385; 5,574,822; 5,372,185; 5,485,879; 5,277,171; (B1)5,341,770; 5,660,165; 5,596,952; 5,682,666; 4,904,428; 5,023,031; 5,000,893; 4,669,448; 4,829,983; 4,808,356; 5,115,767; 5,092,519; 5,052,346; 4,416,222; 4,628,184; 4,861,968; 4,672,919; Re. 34,534; 7,270,087 B2. OTHER U.S. AND FOREIGN PATENT APPLICATIONS PENDING. CURRENT CANADIAN PATENTS: 1,272,914; 1,280,043; 1,289,832; 2,045,862; 2,112,515; 2,108,186; 2,107,012; 2,092,105; 2,409,271. ©2008, Bradford White Corporation. All rights reserved. Printed in U.S.A.
720-B 0908
Page 2
PUMP
PUMP
W*
F
CB G
A
H
141/
3
18
B
V* W*
E & D
C
20
28
6
/
8
142/
3
51/
4
236/
8
123/
4
V*
DIMENSIONS
5BWCV0200
BWCV0300
BWCV0400
20
1
/2
26
1
/2
33
1
/2
52
67
85
7
1
/3
7
1
/3
7
1
/3
18
18
18
4
1
/2
4
1
/2
4
1
/2
12
12
12
23
1
/8
23
1
/8
23
1
/8
59
59
59
23
1
/8
23
1
/8
23
1
/8
59
59
59
5
7
/8
5
7
/8
5
7
/8
15
15
15
5
7
/8
5
7
/8
5
7
/8
15
15
15
34
4
/5
40
4
/5
47
4
/5
88
103
121
4
4
6
10
10
15
5
6
7
13
15
18
4
5
6
10
13
15
A
LengthModel
Numbers
B
Ct. Line
Vent Connect
to Side
C
Ct. Line
Air Connect
to Side
D
Ct. Line
Air
Connect
to Floor
E
Ct. Line
Vent
Connect
to Floor
F
Ct. Line
Air Connect
to Back
of Unit
G
Ct. Line
Vent Connect
to Back
of Unit
H
Length
Plus
Pump
W*
Air
Connect
V*
Vent
Connect
Horiz.
Vent Pipe
M
inch cm inch cm inch cm inch cm inch cm inch cm inch cm inch cm inch cm inch cm inch cm
Copper-Brute II (200-400) Water Heater Dimensions
imensions are shown in inches
D
.
* Air and vent connections may be on top or back of unit and are field convertible.
Page 3
5 6 7 8 9 10 11 12 13 14 15 161 23
BWC4VA 1
S
ERIES USAGE FUEL ALTITUDE LOCATI ON REVISION HEAT
E
XCHANGER
F
IRING
M
ODE
O
PTIONS C
ODE
P
UMP
O
PTIONS
B (std.)
P
C=On-Off (std.)
K=Two-Stage
L (std.) N (std.)
S
S
IZE
VN
P
A
C=Convertible
0 0 0
2 3 4
0 0 0
0 0 0
Copper-Brute II (200-400) Water Heater Specifications
Model Character Designation
(1-3) Model Series Designation
W C = Copper Brute II
B
(4) Usage
V = Volume Water
(5-8) Size
0 2 0 0 = 199,900 BTU/Hr. input 0 3 0 0 = 299,900 BTU/Hr. input 0 4 0 0 = 399,900 BTU/Hr. input
(9) Fuel
N = Natural Gas P = Propane
(10) Altitude
A = 1-10,000 feet
(11) Location
C= Convertible
(12) Firing Mode
C = On-Off (standard on all models) K = Two-stage (optional on all models)
(13) Revision
1 = First Revision of Design
(14) Heat Exchanger
B = Glass-lined cast iron headers / copper / bronze trim P = Glass-lined cast iron headers / cu-nickel / bronze trim
(15) Option Code
L = Low Temp. Control
(16) Pump Options
N = Pump mounted water heater, normal water pump S = Pump mounted water heater, soft water pump
Copper-Brute II Models
Model Input Numbers BTU/Hr. BTU/Hr. GPH LPH GPH LPH GPH LPH inches inches (lbs.) (kg)
BWCV0200 199,900 169,900 227 858 204 771 146 5523⁄4 11⁄2 290 132
BWCV0300 299,900 254,900 340 1285 306 1157 219 8283⁄4 11⁄2 320 145
BWCV0400 399,900 339,900 453 1712 408 1542 291 1100
1. Input and output must be derated 4% per 1000 feet above sea level when installed above 2000 feet altitude.
2. Dimensions are nominal.
Note: GPH = gallons per hour, LPH = liters per hour.
1
Output
1
WATER TEMPERATURE RISE IN DEGREES
90°F 50°C 100°F 56°C 140°F 78°C
Water Flow Data
WATER
HARD
Model Numbers GPM LPM GPM LPM GPM LPM
BWCV0200
BWCV0300 45 170 35 133 23 87
BWCV0400 45 170 35 133 23 87
Note: GPM= gallons per minute, LPM=liters per minute
Flow
45
Flow
170
NORMAL
Flow
35
WATER
Flow
133
SOFT
Flow
23
WATER
Flow
87
Gas2Water2Shipping
Conn. Conn. Weight
3
4 11⁄2 350 159
Firing Rates
Model Numbers Firing Stage
BWCV0200
BWCV0300
BWCV0400 On/Off*
* Two-stage available as an
option.
On/Off*
On/Off*
Page 4
W
*
W*
G
V*
A
V*
W*
B
C
H
E
V*
B
C
D
W*
F
V
*
193/
4
411/
2
351/
3
133/
4
183/
4
122/
5
133/
4
2
7
3
/
4
291/
3
10
Copper-Brute II (500-2000)
DIMENSIONS
50ft.
50ft.
50ft.
50ft.
50ft.
50ft.
50ft.
BWCV0500
BWCV0750
BWCV1000
BWCV1250
BWCV1500
BWCV1750
BWCV2000
33
1
/
2
45
1
/
2
57
1
/
2
68
78
1
/
2
89
99
1
/
2
85
116
146
172
199
226
253
15
3
/
4
21
3
/
4
28
3
/
4
34
39
3
/
4
44
1
/
2
49
3
/
4
40
55
73
86
101
113
126
5
3
/
4
5
3
/
4
5
3
/
4
10
1
/
8
10
1
/
8
10
1
/
8
10
1
/
8
15
15
15
26
26
26
26
29
3
/
4
29
3
/
4
29
3
/
4
30
3
/
4
30
3
/
4
30
3
/
4
30
3
/
4
76
76
76
78
78
78
78
32
3
/
4
32
3
/
4
32
3
/
4
29
1
/
2
29
1
/
2
29
1
/
2
29
1
/
2
83
83
83
75
75
75
75
7
3
/
4
7
3
/
4
7
3
/
4
8
3
/
4
8
3
/
4
8
3
/
4
8
3
/
4
20
20
20
28
28
28
28
8
3
/
4
8
3
/
4
7
8
3
/
4
8
3
/
4
8
3
/
4
8
3
/
4
22
22
18
22
22
22
22
46
58
70
80
91
101
112
117
147
178
203
231
256
284
6
6
8
8
8
8
12
15
15
20
20
20
20
20
8
10
10
12
12
14
14
20
25
25
30
30
36
36
6
8
8
8
8
8
12
15
20
20
20
20
20
30
3
3
3
3
3
3
A
LengthModel
Numbers
B
Ct. Line
Vent Connect
to Side
C
Ct. Line
Air Connect
to Side
D
Ct. Line
Air
Connect
to Floor
E
Ct. Line
Vent
Connect
to Floor
F
Ct. Line
Air Connect
to Back
of Unit
G
Ct. Line
Vent Connect
to Back
of Unit
H
Length
Plus
Pump
W*
Air
Connect
V*
Vent
Connect
Horiz.
Vent Pipe
Max.
Pipe
Length
No.
of
Elbows
Water Heater Dimensions
imensions are shown in inches
D
.
* Air and vent connections may be on top or back of unit and are field convertible.
Page 5
5 6 7 8 9 10 11 12 13 14 15 161 23
B
WC
4 V
A2
SERIES USAGE FUEL ALTITUDE LOCATION REVISION HEAT
EXCHANGER
FIRING
MODE
OPTIONS
CODE
PUMP
OPTIONS
B (std.)
K P S
K=Two-Stage
N=Three-Stage
L=Four-Stage
X (std.)
J L
N (std.)
S H
SIZE
VN
P
A
C=Convertible
0 0 1 1 1 1 2
5 7 0 2 5 7 0
0 5 0 5 0 5 0
0 0 0 0 0 0 0
Copper-Brute II (500-2000) Water Heater Specifications
Model Character Designation
(1-3) Model Series Designation
B W C = Copper Brute II
(4) Usage
V = Volume Water
(5-8) Size
0 5 0 0 = 500,000 BTU/Hr. input 0 7 5 0 = 750,000 BTU/Hr. input 1 0 0 0 = 999,000 BTU/Hr. input 1 2 5 0 = 1,250,000 BTU/Hr. input 1 5 0 0 = 1,500,000 BTU/Hr. input 1 7 5 0 = 1,750,000 BTU/Hr. input 2 0 0 0 = 1,999,000 BTU/Hr. input
(9) Fuel
N = Natural Gas P = Propane
(10) Altitude
A = 0-10,000 feet
(11) Location
(12) Firing Mode
(13) Revision
(14) Heat Exchanger
C=Convertible
K = Two-stage (500 & 750) N = Three-stage (1000) L = Four-stage
(1250, 1500, 1750 & 2000)
2 = First Revision of Design
B = Glass-lined cast iron headers /
copper tubes/ bronze trim
K = Bronze headers / copper tubes/
bronze trim
P = Glass-lined cast iron headers /
cu-nickel / bronze trim
S = Bronze headers / cu-nickel /
bronze trim
(15) Option Code
X = Standard J = CSD-1, FM, IRI, IL L = LDS (consult factory)
(16) Pump Options
N = Pump mounted water heater,
normal water pump
S = Pump mounted water heater,
soft water pump
H = Pump mounted water heater,
hard water pump
Copper-Brute II Models
Model Input Numbers BTU/Hr. BTU/Hr. GPH LPH GPH LPH GPH LPH inches inches (lbs.) (kg)
BWCV0500 500,000 425,000 567 2143 510 1929 364 1378 11⁄4 2 480 218
BWCV0750 750,000 638,000 850 3214 765 2893 547 2066 11⁄4 2 560 254
BWCV1000 999,000 849,000 1133 4281 1019 3853 728 2752 11⁄2 21⁄2 670 304
BWCV1250 1,250,000 1,063,000 1417 5357 1276 4821 911 3444 2 21⁄2 730 331
BWCV1500 1,500,000 1,275,000 1701 6429 1531 5786 1093 4133 2 21⁄2 815 370
BWCV1750 1,750,000 1,488,000 1984 7500 1786 6750 1276 4821 2 21⁄2 880 400
BWCV2000 1,999,000 1,699,000 2266 8567 2040 7710 1457 5507 2 2
1. Input and output must be derated 4% per 1000 feet above sea level when installed above 2000 feet altitude.
2. Dimensions are nominal.
Note: GPH = gallons per hour, LPH = liters per hour.
1
Output
1
WATER TEMPERATURE RISE IN DEGREES
90°F 50°C 100°F 56°C 140°F 78°C
Water Flow Data
HARD WATER NORMAL WATER SOFT WATER
Model Numbers
BWCV0500 90 341 68 257 45 170
BWCV0750 90 341 68 257 45 170
BWCV1000
BWCV1250 90 341 68 257 68 257
BWCV1500
BWCV1750
BWCV2000 112 424 112 424 112 424
Note: GPM= gallons per minute, LPM=liters per minute
Flow Flow Flow Flow Flow Flow GPM
90 341 68 257 45 170
LPM
GPM
LPM
GPM
90
90
341
341
68 257 68 257
68
257
68
LPM
257
Gas2Water2Shipping
Conn. Conn. Weight
1
2 1010 459
Firing Rates
Model Numbers Firing Stage
BWCV0500
BWCV0750 2-Stage
BWCV1000 3-Stage
BWCV1250 4-Stage
BWCV1500 4-Stage
BWCV1750 4-Stage
BWCV2000
2-Stage
4-Stage
Page 6
Standard Features
Thermal efficiency up to 85%
ASME 160 psi working pressure heat
exchanger
ASME "H" stamp, designed and certified for potable water use
Flanged bronze water connections
Glass-lined headers
External header gaskets
125 psi (861 kPa) ASME rated pressure
relief valve
Flow switch, mounted and wired
Temperature/pressure gauge
Pump, mounted and wired
Multiple operating gas valve/pressure
regulators
Optional Equipment
Copper-nickel heat exchanger
Normally open vent valve (500-2000 only,
see IRI Package)
Low water cutoff
Motorized gas safety valve
(500-2000, see LDS Package)
Double stack stand (500-2000 only)
Reverse Heat Exchanger - switches the
inlet and outlet to left side and pump to the right side
Indoor Venting Accessories (required for sidewall venting)
Manual “A” gas valve
Washable intake air filter
Multiple, removable burner trays
Stainless steel burners
Built-in draft fan for Category I or III vent
systems
Air pressure switch
Burner site glass
24V control system
115/24VAC transformer
Ignitor access panels
Energy Management Monitor (EM2)
ump time delay
p
Manual reset high limit
Automatic reset high limit (500-2000 only)
CSD-1 Package includes:
Size 500-2000: Single Try Ignition, High and Low Gas
Pressure Switches, and Gas Regulator. Excludes Low Water Cutoff.
IRI Package, added to the CSD-1 package includes:
Size 500-2000: Single Try Ignition, High and Low Gas
Pressure Switches with Manual reset, Normally Open Vent Valve, Safety Valve with Gas Regulator and Leak Test Valve.
Excludes Low Water Cutoff
Electronic PID staging control with LCD and touchpad
PC board for electrical connections
External controller connections with
selector switch
Hot surface ignition
On/Off toggle switch
Pump time delay
Diagnostic lights
Less than 10 ppm NOx (500-2000 only)
Less than 30 ppm NOx (200-400 only)
All models can be converted to either
indoor use or outdoor use. For outdoor use, you must order exhaust vent and air intake vent (consult factory for part numbers)
LDS Package includes: Size 500-1000: Safety Valve with Gas Regulator, High Gas
Pressure Switch and Leak Test Valve. Size 1250-2000: Solenoid Safety Valve, Motorized Valve
with Proof of Closure, Leak Test Valve, High and Low Gas Pressure Switches.
Clearances
APPLIANCE
SURFACE
Left Side 1 2.5 24 61
Right Side 1 2.5 24 61
Top 1 2.5 12 30
Back* 1 2.5 12 30
Front 1 2.5 36 91
Vent
*When vent and/or air is connected to the back, 36" (91cm) is suggested.
Sales 800-523-2931 ●Fax 215-641-1670 / Technical Support 800-334-3393 ●Fax 269-795-1089 ●Warranty 800-531-2111 ●Fax 269-795-1089
REQUIRED CLEARANCE FROM
COMBUSTIBLE MATERIAL
inch cm inch cm
Per venting supplier’s instructions
For U.S. and Canada field service, contact your professional installer or local Bradford White sales representative.
International:
SUGGESTED SERVICE ACCESS CLEARANCES
Telephone 215-641-9400 ●Telefax 215-641-9750 / www.bradfordwhite.com
Sales / Technical Support 866-690-0961 / 905-238-0100 ●Fax 905-238-0105 / www.bradfordwhite.com
Ambler, PA
Motor Electrical Data
WATER CATEGORY
Model Numbers Soft Normal Hard Soft Normal Hard
BWCV0200
BWCV0300
BWCV0400
BWCV0500
BWCV0750
BWCV1000
BWCV1250
BWCV1500
BWCV1750
BWCV2000 1 1 1 9.8 9.8 9.8
Power (HP) Current (Amps)
1
1
1
1
1
1
1
1
3
1
3
3
3
3
3
3
3
3
4
3
3
4 2.8 2.8 7.2
1
3
3
4 2.8 2.8 7.2
1
3
3
4 2.8 2.8 7.2
1
3
3
4 2.8 2.8 7.2
1
3
3
4 2.8 2.8 7.2
1
3
2
4 2.8 5.2 7.2
1
3
2
4 2.8 5.2
3
3
4
4 2.8 7.2 7.2
3
3
4
4 7.2
7.2
7.2
7.2
©2008, Bradford White Corporation. All rights reserved.
720-B-0908-A Printed in U.S.A.
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