Bradford White 46392H Installation & Operating Manual

STAINLESS STEEL

NDIRECT-FIRED

I

WATER HEATER

A Spanish language version of these instructions is available by contacting the manufacturer
listed on the rating plate.
La version Espanola de estas instruccions se puede obtener al escribirle a la fábrica cuyo
nombre aparece in la placa de especificaciones.

INSTALLATION/OPERATING MANUAL

WITH PARTS LISTING AND TROUBLESHOOTING GUIDE

WARNING

To avoid damage or injury, there
must be no materials stored
against the indirect water heater
and proper care must be taken to
avoid unnecessary contact
(especially by children) with the
indirect water heater.

 Do not store or use

gasoline or other
flammable liquids in
the vicinity of this
water heater or any
other appliance.

For your family’s comfort, safety, and convenience, we
recommend this water heater be installed and serviced by a
plumbing professional.

238-46392-00H REV 6/16

CONGRATULATIONS!

You have just purchased one of the finest water heaters
on the market today!

This installation, operation, and instruction manual will
explain in detail the installation and maintenance of your
new Indirect Water Heater. We strongly recommend that
you contact a plumbing professional for the installation of
this water heater.

We require that you carefully read this manual, as well as
the enclosed warranty, and refer to it if questions arise. If
you have any specific questions concerning your
warranty, please consult the plumbing professional from
whom your water heater was purchased. For your
records we recommend that you write the model, serial
number and installation date of your water heater in the
back of this manual.

This manual should be kept with the water heater.

We’re committed to providing you with the finest water
heater made.

2

SECTION I

IMPORTANT INFORMATION

-READ CAREFULLY-

CAUTION

The maximum boiler water supply temperature to the indirect
heat exchanger must not exceed 240°F (115°C).

Improper water quality will reduce the expected life of the water
heater. Hard water, sediment, high or low PH and high levels of
chlorides in the domestic water should be avoided. Be sure that
PH value falls between 6 and 8 and dissolved chlorides are less
than 100 ppm. A filter must be used where sediment is greater
than 5 microns in size that is present in the water. A water
softening system is recommended for areas with hard water. In
areas where water quality is unknown, a qualified water
treatment expert should be consulted.

NOTICE: Damage to tanks caused by improper water quality is not
covered under warranty.

NOTICE

Insulation blankets are not required for this water heater. This
water heater meets or exceeds the ASHRAE/IES 90.1b standards
with respect to insulation and standby loss requirements.

TABLE OF CONTENTS

I- IMPORTANT INFORMATION…………….….. 3

II- SPECIFICATIONS………………………………. 8
III- GENERAL INFORMATION……………………. 12
IV- PRE-INSTALLATION…………………………… 15

V- WATER CONNECTIONS……………………….. 19
VI- ELECTRICAL CONNECTIONS……………….. 24

VII- OPERATING INSTRUCTIONS………………… 26

VIII- MAINTENANCE…………………………………. 30

IX- TROUBLESHOOTING GUIDE………………… 32

X- PARTS LIST……………………………………… 34

3

Important Information continued-

The equipment must be installed in accordance with those
installation regulations required in the area where the installation is
to be made. These regulations must be carefully followed in all
cases. Authorities having jurisdiction must be consulted before
installations are made.

All wiring on water heaters installed in the USA must be in
accordance with the National Electrical Code (latest edition) and/or
local regulations; or in Canada, installed in accordance with the
Canadian Electrical Code (latest edition) and/or local regulations.

The following terms are used throughout this manual to bring
attention to the presence of hazards of various risk levels, or to
important information concerning product life.

DANGER

Indicates an imminently
hazardous situation, which,
if not avoided, will result in
death, serious injury, or
substantial property
damage.

WARNING

Indicates a potentially
hazardous situation, which,
if not avoided, could result
in death, serious injury, or
substantial property
damage.

Indicates a potentially
hazardous situation, which,
if not avoided, may result
in moderate, or minor
injury or property damage.

Indicates special
instructions on installation,
operation or maintenance,
which are important but
not related to personal
injury hazards.

CAUTION

NOTICE

4

Important Information continued-

DANGER

DO NOT store or use gasoline or other flammable,
combustible, or corrosive vapors and/or liquids in the vicinity
of this or any other appliance.

IF YOU SMELL GAS:

 DO NOT try to light any appliance.
 DO NOT touch any electric switch; do not use any

telephone in your building.

 Immediately call your gas supplier from a telephone in

another building. Follow the gas supplier’s instructions.

 If you cannot reach your gas supplier, call the fire

department.
DO NOT OPERATE THE APPLIANCE UNTIL THE
LEAKAGE IS CORRECTED!

Liquefied petroleum gas/propane gas is heavier than air and
will remain at floor level if there is a leak. Basements, crawl
spaces, closets, and areas below ground level will serve as
pockets for accumulation of leaking gas.

This water heater is supplied with an adjustable thermostat
to control water temperature. Hot water temperatures
required for automatic dishwasher and laundry use can
cause scald burns resulting in serious personal injury and/or
death. The temperature at which injury occurs varies with
the person’s age and the time of exposure. The slower
response time of disabled persons increases the hazards to
them. NEVER allow small children to use a hot water tap or
to draw their own bath water. NEVER leave a child or
disabled person unattended in a bathtub or shower.

To comply with NSF requirements this water heater is to be:

a) Sealed to the floor with sealant, in a smooth and easily

cleanable way, or

b) Installed with an optional leg kit that includes legs

and/or extensions that provide a minimum clearance of
6” beneath the water heater.

5

Important Information continued-

WARNING

Installation is not complete unless a properly sized/capacity
temperature and pressure relief valve is installed into the top of
the water heater. See the General Information section of this
manual for details.

This water heater contains very hot water under high pressure.
Do not unscrew any pipe fittings or attempt to disconnect any
components of this water heater without positively assuring the
water is cool and has no pressure. Always wear protective
clothing and equipment when installing, starting up, or
servicing this water heater to prevent scald injuries. Do not rely
on pressure and temperature gauges to determine the
temperature and pressure of the water heater. This water
heater contains components that become very hot. Do not touch
any components unless they are cool.

Improper installation, adjustments, alteration, service or
maintenance can cause property damage, personal injury or
loss of life. Failure to follow all instructions in the proper order
can cause personal injury or death. Read and understand all
instructions, including all those contained in component
manufacturer’s manuals, which are provided with the
appliance before installing, starting-up, operating, maintaining,
or servicing this appliance. Keep this manual and literature in
legible condition and posted near the appliance for reference by
owner and service technician.

This water heater requires regular maintenance and service to
operate safely. Follow the instructions contained in this
manual.
Installation, maintenance, and service must be performed only
by an experienced, skilled, and knowledgeable installer or
service agency.

6

Important Information continued-

WARNING

It is the responsibility of the installing contractor to see that all
controls are correctly installed and are operating properly
when the installation is complete.

DO NOT operate the water heater with jumpered or absent
controls or safety devices.

DO NOT tamper with or alter the water heater and/or controls.

DO NOT operate the water heater if any external part has been
under water. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the control
system that was under water.

This water heater is suitable for installation on combustible
flooring. DO NOT install this water heater on carpeting.

DO NOT operate this water heater without first being certain it
is filled with water.

Flammable items, pressurized containers, or any other potential
fire hazardous articles must never be placed on or adjacent to
the heater. Containers of flammable gases should not be stored
or used in the same room with this water heater.

7

SECTION II

SPECIFICATIONS

Figure 1 – Heater Layout (40, 52, 75 single exchanger models)

Table 1: Water Heater Dimension (Inches)

MODEL A B C D E F G

40-Gal. 24 5 9-1/2 19 24-5/8 35-1/4 35-1/2
52-Gal. 24 5 9-1/2 19 28-3/8 45-5/8 45-7/8
75-Gal. 24 5 9-1/2 19 28-1/4 63-7/8 64-1/8

8

Specifications continued-

Figure 2 – Tank Layout (120 gallon model)

9

Specifications continued-

Table 2: Water Heater Capacities

MODEL

Tank Cap.

(Gal)

Coil Cap.

(Gal)

Dry Weight

(Lbs)

Wet Weight

(Lbs)

40-Gal. 40 1.2 90 415
52-Gal. 52 1.6 100 525
75-Gal. 75 1.6 125 745

120-Gal. 119 4.6 270 1257

Table 3: AHRI Certified Water Heater Ratings

MODEL

First

Hour

Rating

(Gal/Hr)

Continuous

Draw

Rating

(Gal/Hr)

Standby

Heat
Loss

Rating

(°F/Hr)

Minimum
Output of

Heat Source

(BTU/Hr)

Minimum

Source
Flow Rate
(Gal/Min)

40-Gal. 158 133 0.9 87,500 8.0
52-Gal. 200 165 0.7 113,000 8.0
75-Gal. 225 165 0.5 113,000 8.0

120-Gal. 360 280 0.6 195,000 11.0

NOTE: These certified ratings were obtained with a heat source
output and flow rate as specified in Table 3 and a 180°F boiler water
supply temperature. Other results will be obtained under different
conditions.

Table 4: Water Heater Performance

MODEL

Maximum First

140 °F 115 °F

Hour Rating

(Gal/Hr) @

Continuous
Draw Rating
(Gal/Min) @

140 °F 115 °F

Approximate

Boiler Output

Needed For

Ratings

(BTU/hr)
40-Gal. 209 279 3.0 4.2 136,000
52-Gal. 276 369 4.0 5.5 180,000
75-Gal. 293 385 4.0 5.5 180,000

120-Gal. 517 683 7.2 10.0 325,000

NOTE: Based on 200°F boiler water temperature and 50°F potable
water inlet temperature.

Heat

10

Specifications continued-

Table 5: Water Heater Performance

MODEL
40-Gal. 7.3 7.6 6.0 @ 8 gpm
52-Gal. 9.7 10.0 6.2 @ 8 gpm
75-Gal. 14.3 10.0 6.2 @ 8 gpm

120-Gal 23.8 21.3 8.5 @ 11 gpm

Hot Water

Availability

(Minutes)

Coil Heat

Transfer

Area (Sq Ft)

Pressure Drop
(Feet of Head)

NOTICE

If the boiler takes longer to heat up from a cold start than the
water availability as noted above, hot water shortage may
occur.

Hot water availability is based on drawing 80% of the heated
tank volume at 4 gallons per minute flow rate.

The maximum heat transfer through the coil (heat input) of
the water heater at 240°F boiler water supply temperature
and 210°F potable water temperature is below 77,500 Btu/hr
for the 40, 52 and 75 gallon single heat exchanger models.
Heat transfer is below 139,500 Btu/hr for the 120 gallon
models. Potable water temperature is limited to below 210°F
and nominal water-containing capacity is below 120 gallons
for all indirect-fired models.

Accordingly, per Part HLW-101.2, Section IV of the ASME
Boiler and Pressure Vessel Code, all indirect-fired products
listed are exempted from compliance with the code.

11