PowerPro
HP-300 SERIES
HP310 - 10 k VA
HP320 - 20 k VA
HP330 - 30 kVA
CONTENTS
I. GENERAL DESCRIPTION..................................................................2
1.1 Introduction.................................................................................2
1.2 Design Concept...........................................................................3
1.2.1 The Operating Modes of UPS .............................................4
1.2.2 The Power Configuration of UPS .........................................5
1.3 Technical Specifications..............................................................8
II. FRONT PANEL .................................................................................9
2.1 Introduction ................................................................................9
2.2 Alarms And Status Messages.......................................................9
2.3 Menu Description.........................................................................13
2.4 MAIN MENU................................................................................15
2.5 MEASURES Menu Items.............................................................15
2.6 ALARMS Menu Items...................................................................15
2.7 INFORMATION Menu Items.......................................................16
2.8 SETTINGS Menu Items...............................................................16
2.9 COMMAND Menu Items..............................................................17
2.10 TIME Menu Items ......................................................................18
2.11 PASSWORD Menu Items ...........................................................18
III. PARALLEL OPERATION ..................................................................19
3.1 Introduction.................................................................................19
3.1.1 Security.............................................................................19
3.1.2 Redundancy ......................................................................19
3.1.3 Power Increment ................................................................19
3.2 Parallel Operation Modes.............................................................19
3.2.1 Symetric Parallel Mode.......................................................19
3.2.2 Redundant Parallel Mode....................................................20
3.2.3 Hot Standby Mode..............................................................21
3.3 Parallel Operation Mode Fault Codes............................................21
3.4 Parallel System Accessories.........................................................22
IV. OPERATING INSTRUCTIONS...........................................................24
4.1 Introduction.................................................................................24
4.2 Procedure For Switching The UPS To Power The Load
From a Power-Off Condition .........................................................24
4.3 Procedure For Switching The UPS Into a Maintenance Bypass
From Normal Operation................................................................25
4.4 Procedure For Switching The UPS ON From a Maintenance
By-Pass Power Down Condition ...................................................25
4.5 Procedure For Switching The UPS ON From Static By-Pass ..........26
4.6 Procedure For Completely Powering Down The UPS.....................26
4.7 When Utility Power Is Interrupted..................................................26
V. INSTALLATION PROCEDURE ........................................................27
5.1 Introduction...............................................................................27
5.2 Unpacking.................................................................................27
5.3 Equipment Positioning ...............................................................27
5.4 Connecting The UPS Power Cables ...........................................28
5.4.1 Safety Earth ....................................................................29
5.4.2 Cable Connections...........................................................29
5.4.3 Battery Installation ...........................................................30
5.4.4 The Communication (UPS-Server)....................................32
VI . CUSTOMER SERVICE.....................................................................33
6.1 Maintenance.............................................................................33
6.2 Troubleshooting.........................................................................33
6.3 Storage.....................................................................................33
VII. REMOTE MONITORING AND CONTROL .........................................34
7.1 Using Serial Port .......................................................................34
7.2 Serial Communication Cable .....................................................34
7.3 Modem Connection ...................................................................35
7.3.1 Hardware Configuration....................................................35
7.3.2 Functioning Principle ........................................................35
7.3.3 SMART Modem Programming (PC modem) ......................35
7.3.4 DUMB Modem Programming ...........................................35
7.3.5 DUMB Modem –UPS Connection Cable ............................36
7.4 Dry Contact (Interface) Connection............................................36
7.5 Remote Monitoring Panel...........................................................36
VIII. LIMITED WARRANTY....................................................................37
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PowerPro HP300 Series User Manual
SAFETY
This manual contains important instructions for HP-300 series UPS that should be followed during installation
and maintenance.
IMPORTANT NOTICES
1. Read instructions carefully before operating the UPS
2. All warnings in the manual should be adhered to.
3. All operating instructions should be followed.
4. The unit should be supplied by a grounded outlet. Do not operate the unit without ground source.
5. Power cord of the UPS should be routed carefully so that they are not to be walked on.
6. Please save this manual.
7. Please save or recycle the packaging materials.
WARNING!
• Do not insert any object into ventilation holes or other openings.
• To reduce the risk of fire or electric shock, install in temperature and humidity controlled indoor area free
of conductive contaminants.
• To reduce the risk of fire, replace fuses with the same type and rating when necessary.
CAUTION!
• Only qualified personnel should install or service UPS/batteries.
• Risk of electric shock, do not remove cover. No user serviceable parts inside, refer servicing to
qualified service personnel.
•
The output may be energized when the unit is not connected to a mains supply.
• Risk of electric shock hazardous live parts inside this unit are energized from the battery supply
even when the input AC power is connected.
•
Turn OFF the UPS before installing a computer interface signal cable. Reconnect the power cord only
after signaling interconnections have been made.
ABOUT THE BATTERY
• A battery can present a risk of electric shock or burn from high short circuit currents. The following
precaution should be observed when working on batteries:
* Remove watches, rings or other metal objects.
* Use tools with insulated handles.
• The batteries in this UPS are recyclable. Batteries must be disposed of according to local environmental
laws. The batteries contain lead and pose a hazard to the environment and human health if not disposed
of properly.
• Do not dispose of batteries in a fire. The batteries will explode. Do not open or mutilate the batteries. They
contain an electrolyte, which is toxic and harmful to the skin and eyes. If electrolyte comes into contact
with the skin the affected area should be washed immediately.
• The energy source (the battery) cannot be de-energized by the user.
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PowerPro HP300 Series User Manual
I. GENERAL DESCRIPTION
1.1 Introduction
T-300P Uninterruptible Power Supplies, are On-Line UPS’s, being manufactured with the state-of-the art
PWM and IGBT technology, produce microprocessor controlled pure sine wave output to critical loads.
T-300P series UPS’s install between the critical load and the mains.
The advantages of using UPS:
• Power blackout protection:
If the mains power fails, the UPS continues to power the critical load from its battery source, leaving the
load immune from power disturbances.
•
Increased power quality:
The UPS has its own internal voltage and frequency regulator circuits, which ensure that its output is
maintained within close tolerances independent of voltage and frequency variations on the mains power
lines.
• Increased noise rejection:
By rectifying the input AC power to DC power, and then converting it back to AC, any electrical noise
present on the input mains supply line is effectively isolated from the UPS output, therefore the critical load
sees only clean power.
Features :
•
Parallel mode operation up to 2 UPS. (1 redundant)
• On-line technology with pure sine wave output.
• PWM and IGBT technology.
• 3 Microprocessors at each UPS
• Microprocessor controlled main controller board.
• Microprocessor controlled rectifier board.
• Microprocessor controlled parallel control board.
• Static (STS) and maintenance by-pass.
• LCD (Liquid Crystal Display) display.
• Alarm history (Memory for max. 64 alarms.)
• High quality maintenance-free lead-acid type batteries.
•
High nonlinear load capacity, special for computers.
• Automatic and Manual Battery Test System:
After all the pre conditions ensured, the battery test is made periodically by itself.
• Interactive battery management system
• Nonlinear loads driving capability.
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PowerPro HP300 Series User Manual
• Facility of connection with the PC:
In case of failure, alarms of the UPS (Battery low, mains control or general) is shown by the dry relay
contacts and RS232, to the user. The relay interfaces
are specially produced for the server systems
(IBM AS400 and Microsoft Windows NT).
• Accessories:
o Optional UPS monitoring software ( RUPS , RUPSII
, UPSILON ) SNMP devices, compatible to
any operating system.
o Remote Monitoring Panel (RMP) available: You can observe the UPS status and parameters without
using a computer at a remote location up to 200 meters away (via RS485 interface). Up to 5 remote
monitoring panel connection is possible.
o UPS Port Sharer up to 24 server is available
1.2 Design Concept
S1 : Inverter input power switch
S2 : Static by-pass input power switch
S3 : Maintenance by-pass power switch
S4 : UPS power out switch
S5 : Battery circuit breaker (optional)
F1-F2-F3 : Rectifier input fuses
Inverter
Rectifier
Static By-pass
Static Transfer Switch
Maintenance By-pass
Mechanic Transfer Switch
3 Phase
Line
Input
3 Phase
Load
Output
Battery Group
S3
S2 S1
S5
S4
Figure 1-1 Block Diagram
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PowerPro HP300 Series User Manual
RECTIFIER: The first conversion stage (from AC to DC) uses a 3 phase, fully controlled rectifier to convert
the incoming mains supply into a regulated DC BUS BAR. The DC BUS BAR produced by the rectifier
provides both battery charging power and power to the inverter section.
BATTERY GROUP: It keeps as an reserve DC power supply, for the inverter in case of mains failure.
INVERTER: It is made by utilizing the latest technology of power transistor (IGBT) and pulse width
modulation (PWM). Inverter converts dc bus voltage into (second conversion) an alternative voltage like line
voltage. And provides this voltage and frequency being fixed.
STATIC TRANSFER SWITCH (STATIC BY-PASS): Two types of bypass circuitry is available for HP 300
series UPS ,
• Full static switch for parallel systems
• Half static switch for normal UPS
The circuit block annotated contains an electronically controlled switching circuit, which enables the
critical load to be connected either to inverter output or to a by-pass power source via the” static by-pass
line”. Normally at standart models, the load is connected to the inverter via a contactor K1 (controlled by
the static switch circuits); but in the event of a UPS overload, or inverter failure, it is automatically
transferred to the static by-pass line.
In parallel systems the second static switch is builded ,from inverter output ,to load.
MECHANIC TRANSFER SWITCH (MAINTENANCE BY-PASS):
A second, manually controlled,
”maintenance by-pass” supply is also incorporated into the UPS design. Its purpose is to enable the critical
load to be powered from the mains (by-pass) supply while the UPS is shut down for maintenance or
troubleshooting.
The load is unprotected against mains power supply aber rations or failure when it is connected to either the
static by-pass or maintenance by-pass supply.
BATTERY CIRCUIT BREAKER: At 10-15-20-30 kVA models battery circuit breaker is optional , if distance is
long between UPS and battery group you must install this circuit breaker. There is a fuse loadbreak switch
(externally mounted ) between the UPS and the batteries. The battery is connected to the DC BUS BAR
through a fuse loadbreak switch . This switch has two built-in fuses (one for battery plus, and one for battery
minus). This circuit breaker is closed manually.
Also electronic controlled battery circuit breaker (optional) available. This circuit breaker is closed
manually but it contains an under voltage release coil which enables it to be tripped from the UPS control
electronics following certain detected faults. It also has a magnetic trip facility for overload protection.
BATTERY GROUP (CABINET): The batteries associated with the UPS are generally housed in a purposebuilt cabinet located along-side the main UPS equipment. For a long-term efficiency from the batteries, keep
them in room temperature (20°C).
1.2.1 The Operating Modes of UPS
A. Normal Operation (If there is a main) : All relevant power isolators and circuit Breakers
Closed (except mechanical bypass circuit breaker), the load is powered by the UPS. Also during
the normal operation battery charges. This is made by the UPS’s rectifier.
B. Battery operation:
During this operation Inverter part of the UPS is converting DC power to AC power ,and feeding
the load. Critical load works till the batteries are being empty. At the end of charge UPS gives ”A7
BATTERY LOW” alarm.If the batteries are fully discharged UPS gives “A5 BAT.AUT END”
message and shutdown. When a normal voltage comes to the mains the UPS turns back to work
normally.
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PowerPro HP300 Series User Manual
NOTE: The battery circuit breaker must be turn to “1” position when a voltage comes to the main.
If not in a second main failure the critical load will be without Voltage.
C. On maintenance by-pass: UPS shutdown but the load connected to the unprotected mains via
the maintenance by-pass supply line.
D. Parallel operation : At least 2 UPS’s is installed to system for increasing security and redundancy
, they operates together and interactive.
1.2.2 The Power Configuration of UPS
The power switch location of the T-300P series UPS’s are shown in the figures 1.1-2-3-4 In the figure 1.2
external (split) by-pass block diagram is given. Optionally the static and mechanic by-pass line can be
connect to a different 3 phase AC source ( other UPS etc.),and the rectifier input is connected to generator or
mains voltage. If there is no other power supply static and mechanic by-pass line input (S2) and the rectifier
input connections will be connect to each other. (See figure 1.1)
During the normal operation except the maintenance by-pass switch, all the Switches will be at “1-On”
position (closed).
3 phase
load
output
Inverter
Rectifier
Static By-Pass
Static Transfer Switch
Maintenance Bypass
Mechanic transfer switch
3 Phase
Line
Input
Battery group
S3
S2
S1
S5
S4
3 Phase
By-Pass
Supply
Input
Figure 1.2 UPS Split (external) By-Pass Block Diagram
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PowerPro HP300 Series User Manual
Parallel System
Data Socket
(DB25 Female)
RS232
Communication
Port
(DB9 Female)
Dry Relay Output Contacts
Parallel System
Current Samples
Socket
(DB15 Female)
Figure 1-3-a 10-15-20 kVA Power Switch Location
Battery Circuit
Breaker Input
Emergency
Stop
Line Failure
Relay
Battery Low
Relay
By-Pass
Relay
BATT
BATT
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PowerPro HP300 Series User Manual
Parallel System
Data Socket
(DB25 Female)
RS232
Communication
Port
(DB9 Female)
Dry Relay Output Contacts
Parallel System
Current Samples
Socket
(DB15 Female)
Figure 1-3-b 30 kVA Power Switch Location
Battery Circuit
Breaker Input
Emergency
Stop
Line Failure
Relay
Battery Low
Relay
By-Pass
Relay
BATT
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PowerPro HP300 Series User Manual
1.3 Technical Specifications
GENERAL SPECIFICATIONS 10 15 20 30
Output kVA 10 15 20 30
Output kW 8 12 16 24
Output Power factor 0,8
Parallel Operation Up to 2 UPS (1 Redundant)
Hot Stand-by Operation Up to 2 UPS (1 Redundant)
Battery charging temperature compensation Optional
Emergency shutdown available
INPUT
Number of phase 3 phase
Input voltage 220/380 Vac or 230/ 400 Vac 3 phase ,N
Voltage tolerance +15% , -15%
By-pass voltage 220/380 Vac or 230/ 400 Vac 3 phase, N
Input frequency
50 Hz. ± 5%
RFI Level EN 50091
Split bypass connection available
OUTPUT
Number of phase 3 phase
Nominal Output voltage 220/380 Vac or 230/ 400 Vac 3 phase ,N
Voltage regulation tolerance
±1%
Nominal Output frequency 50 Hz
Output frequency tolerance (line syncron)
±2%
Output frequency tolerance (free running)
±0,2%
Efficiency 100% Load 90%
Load Crest Factor 3:1
Total Harmonic Distortion (THD) <3%
Overload 125% load 10 min.150% load 1 min.
BATTERY
Number of 30
Run time Optional
Float charge voltage 405 Vdc
End of charge voltage 300 Vdc
Boost charge available
Battery Test 1 time in 1 week (manuel test available)
Charge time <5 hours at full load
Battery trip available
INTERFACE
Communication
RS232(standart) RS485 (optional)
Up to 5 remote monitoring panel
Remote control
Dry contact Line failure,battery low,bypass,
EPO ,battery trip in/out
SNMP capability Optional SNMP adapter
Modem connection available
OTHER
Maximum temperature
0-40°C
Audible noise <60 dBA
Humidity %10-%90
Dimensions (HxWxD) (mm) 1145x485x675
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PowerPro HP300 Series User Manual
II. FRONT PANEL
2.1 Introduction
The front panel of UPS, consisting of a 2 lines alphanumeric display ,6 status lamps,plus 5 function keys,
allows the complete monitoring of the UPS status. The mimic flow diagram helps to comprehend the
operating status of the UPS. By using the function keys operator can moves on menus and change some
parameters.
Figure 2-1 Operator control and indicator panel
L1 : If lamp is lit mains is okay
L2 : If lamp is lit the rectifier is operating
L3 : If lamp is lit UPS is operating on batteries
L4 : If lamp is lit static bypass is active and load is connected to mains voltage
L5 : If lamp is lit mechanical bypass switch is on
L6 : If lamp is lit inverter feeds the load
L7 : If lamp is lit S4 power output switch “1” on position.
There are 5 function keys on front panel these are ENTER ,UP ,DOWN ,PLUS and MINUS.
UP and DOWN keys help moving on menus , PLUS and MINUS keys select options , ENTER key means the
selected option or menu is valid.
NOTE : ALL MESSAGES SHOWN IN THIS CHAPTER IS VALID FOR MC VERSION OF UPS
CONTROL SOFTWARE.
2.2 Alarms And Status Messages
Totally 64 alarm and status messages are used in UPS which helps the user. Messages are coded for easy
dialog with service organization,all messages contains numbers A1-A2-A3….An. Messages and events in
UPS are recorded to a log file with event time and date
L1
L2
L3
L4
L5
L6
L7
ENTER
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PowerPro HP300 Series User Manual
ALARM DESCRIPTION
A1 BYPASS FAILURE Bypass system failure
Possible Causes: 1) Maybe bypass parts are defective call service
A2 INVERTER FAILURE Inverter digital start system is failed
Possible Causes: Internal failure. Call service.
A3 3 OVERTEMP Overload in UPS repeated at 3 times in 30 min.
Possible Causes: 1) Overload
2) Fan failure or durty air inlets,outlets
3) Bad UPS settling
A4 OUT FAILURE UPS output voltage is out of tolerance at 3 times in 30 min.
Internal failure. Call service.
A5 BATT AUT END Batteries empty at last of line out. Wait to return of electric.
A6 CHARGER FAULT Rectifier is not to produce DC bus voltage.
A7 BATTERY LOW Batteries are low.
Possible Causes: 1) UPS wrought long time when line out
2) Charger system failure
A8 OUTPUT HIGH
Inverter output voltage is over than max. tolerance voltage value.
Inverter is stopped.
Possible Causes: 1) Inverter failure
A9 OVERLOAD UPS loaded over than max. %100 load level.
Possible Causes:
Load on the UPS output is over than max. Load capacity. This state is maybe
continous or short time. When this alarm is continous to check loads.
A10 LINE FAILURE Line failure.
Possible Causes: 1) Maybe line out
2) There is a problem on the UPS ýnput board. Please Check.
3) UPS input fuses blowned.
A11 HIGH TEMPER Over temperature. (inverter or rectifier section)
Possible Causes: 1) Overload for inverter
2) Over temperature
3) Fan failure or durty air inlets
4) Bad UPS settling. There is not vantilation area.
A12 IGBT FAILURE Inverter output system failure.
Possible Causes: 1) Overload.
2) Short circuit.
3) UPS is out of order. Call service.
A13 OUTPUT LOW
Inverter output voltage is under than min. tolerance voltage value.
Inverter is stopped.
A14 BATTERY HIGH Battery voltage is over than max. tolerance.
A15 FUSE FAILURE Fuse blowned. (not used at this power range)
A16 BYP INPUT BAD
During transfer to bypass ,Voltage or frequency value of bypass source is
incorrect and the UPS turn off the load power.
During normal (inverter) operation some times you can see this message.
During bypass if the bypass protection option is on and if the bypass source is
tolerant out UPS switch off the static bypass for load protection.
A17 BATT CB OPEN
Battery circuit breaker is off ,batteries are not connected to UPS
At start up If the mains is okay you can start operation but this message is
active
At start up During Line failure UPS waits for turn on battery CB and then it
starts
A18 BATT.CAPA.LOW
If the battery charge is low this message indicates that charge period is not
completed. If mains failure occurs during this message battery operating time
is not valid.
UPS will beep once every 15 sec.
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PowerPro HP300 Series User Manual
ALARM DESCRIPTION
A19 BATT FAULT
Battery test aborted. And batteries are not OKAY
UPS gives beep sound whitin 15 sec
You can clear this message by pressing 3 seconds to ENTER key
Possible Causes: 1) Rectifier fault
2) Battery cells damaged
3) PURE battery connection
A20 BOOST CHARGE
Boost charge is active for 10 hours. At the end of this time UPS stops the boost
charge.
UPS gives beep sound whitin 15 sec
A21 ROTATE PHASE Phase sequence is changed on the UPS input. Please change.
A23 MODE FAILURE In parallel system, the operation mode of 1 UPS is differenf from the other
A24 P.FAILURE 17 Parallel controller board failure
A25 P.FAILURE 18 Parallel controller board failure
A26 P.FAILURE 19 Parallel controller board failure
A27 P.FAILURE 20 Parallel controller board failure
A28 P.FAILURE 21 Parallel controller board failure
A29 P.TEST MODE Paralel controller is in test mode
A30 P FAILURE 23 Parallel controller board failure
A31 DUBL UPS NR. Same UPS number is used in parallel system.
Possible Causes: 1) Change from settings menu
A39 ROTATE PHASE UPS input phases sequency is not correct
A40 CANT FIND PR
One of parallel modes is selected but there is no parallel control board on UPS
Change mode from settings menu
A41 P.BAL.FAILURE In parallel operation current sharing is not okay
A42 BATTERY TEST Performing battery test
A43 P.SYNC.FAIL In parallel system SLAVE UPS is not synchronized to MASTER UPS
A44 BT.OPERATION UPS is operating from batteries
Possible Causes: 1) Central system is black-out
2) Distribution problems upfront of the UPS
A45 MAINS OK
After mains failure, mains voltage restored again. This message appears on
screen for 15 seconds after mains restored.
A46 BOOST CH.END Boost charge mode is finished, normal charge is valid.
A47 CANNOT START Analog start system in UPS is failed.
Status messages:
This message group simply shows the UPS STATUS at the upper line of LCD PANEL.
RECTIFIER START ! : UPS started the rectifier
INVERTER START ! : UPS started the inverter
MAINT SWITCH ON ! : Maintenance bypass switch is on
MANUEL BYPASS ! : Load is transferred to mains manually
STATUS ALARM ! : Alarm status
STATUS NORMAL ! : UPS is operating
EMERGENCY STOP ! : External emergency signal is detected.
WAITING SYNC ! : Inverter started waiting for syncronization
STATUS FAULT ! : Fault status
CLOSE BATT.CB ! : UPS is waiting for battery CB close
STATUS WARNING ! : Warning message is valid on LCD panel
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PowerPro HP300 Series User Manual
RECTIFIER START :
At start up the UPS controller board check for input voltage, frequency, battery voltage for starting, if these
parameters normal UPS starts.
INVERTER START :
If the inverter stops controller board tries to start again, during inverter start this message appears on first line
of LCD PANEL.
MAINT SWITCH ON:
Maintenance bypass switch is connected from input to the output of UPS directly, controller stops inverter for
accidental short circuits between mains voltage and inverter output. If the user turn off maintenance switch
inverter starts again.
EMERGENCY STOP :
If an external EPO switch is installed to system (connected to interface board) ,to stop all UPS parts (rectifier
,static bypass ,inverter ,etc….) is possible . After pressing EPO switch all parts of the UPS stops ,for restart
turn off S1 (inverter input) switch and turn on again.
FAULT STATUS :
In some cases controller checks events but can not find solutions, in this case controller decide to stop
system ,for restart user must be turn off S1 (inverter input) switch and turn on again.
WARNING STATUS :
Some events recorded to log event file stays on LCD PANEL but UPS continues to work, these messages
named as warning messages, user can clear this messages by pressing ENTER key for 3 seconds.
These are:
• A20 Boost charge alert
• A6 Charger fault
• A18 Batt capacity low
Shutdown Messages :
HP 300 series UPS’s can operate interactive with operating system, by using some softwares you can send
commands to UPS from operating system .UPS takes this commands and produces some messages these
are:
WAITING SHUTDOWN : Shutdown command is performed from operating system and UPS is waiting for
a certain delay for shutdown.
UPS SHUTDOWN : UPS is in shutdown status
WAITING RESTART : UPS is shutdown but it is waiting for a certain delay for restart
PAR.SHUTDOWN : In parallel system the other UPS send shutdown command and UPS is in
shutdown status.
CANCEL SHUTDOWN : Shutdown command is canceled.
Only operating system or a PC computer can send this commands.
If the shutdown command is performed during line failure UPS shutdowns and is the mains is okay UPS
starts again automaticly.
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PowerPro HP300 Series User Manual
2.3 Menu Description
By using UP and DOWN function keys on front panel you can move on main menu functions ,when main
menu appears on LCD panel if you press ENTER key you can go to submenu item.
In submenu you can move by UP and DOWN keys ,if there is option on submenu item ,you can change
options by pressing PLUS and MINUS keys. If you press ENTER ket the option is valid.
MEASURES submenu
LD% (output load percentage)
OPV (output voltages)
FREQU (output frequency)
IPV (input voltages)
BYP (bypass source voltages)
BATT (battery voltage and current)
...... etc
SAMPLE menu selection:
If you want to go measures menu use UPS and DOWN keys find MEASURES MENU, press ENTER key
,now you can move on measures menu subitems by UP and DOWN keys.
At the end of sub menus ENTER EXIT is located, during this message if you press ENTER key you can go
back main menu.
At ALARMS MENU you can see LOG HISTORY, log events are recorded with event time and date.
PASSWORD Menu is located for service purposes. This menu is developed for only adjustment.
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PowerPro HP300 Series User Manual
Menu and submenu items
MAIN MENU SUBMENU MEANING
MEASURES MENU LD%: 050 030 060 Output load
OPV: 220 221 219 V Output voltage
FREQU: 50.0 Hz Output frequency
IPV: 240 230 226 V Input voltages
BYP: 225 221 219 V Bypass source voltages
IPI: 031 040 020 A Ginput currents
BATT: 432 V 06.7A Battery voltage and charge current
TEMP: 24 C Cabinet inside heat
CHARGE LEVEL: 60% Battery charge level
ENTER EXIT Exit from submenu
ALARMS MENU UPS STATUS Valid alarm
000>TARÝH ve alarm Recorded log events
ENTER CLEAR LOG Clearing log records
PARR.ERR.NR Parallel control board error nr.
ENTER EXIT Exit from submenu
INFORMATION MENU SYNC :OK COMM :OK Syncronization and comminication
POWER: 20000 VA Output power of the UPS
VERSION : MC1XX Version of UPS
FREQUENCY : PLL/XTAL Frequency generation mode
ENTER EXIT Exit from submenu
PASSWORD MENU (password required ) System settings
ENTER EXIT Exit from submenu
SETTINGS MENU MODE: Operation mode selection
UPS No : UPS number selection
REMOTE :ENABLE Remote access on/off
RESTART:ON/OFF Mains restored setting
BYP.PROTECT ON Bypass load protection
ENTER EXIT Exit from submenu
COMMAND MENU SOUND : ON/OFF Sound alert on/off
ENTER B.TEST>432 Manuel battery test
ENTER <BYPASS> Manuel bypass
ENTER:MODEM INIT Modem settings
ENTER <BOOST> Boost charge on/off
SIMULATION OFF Simülation mode selection
ENTER EXIT Exit from submenu
TIME MENU TIME : 23 :15 time
DATE : 11-10-2001 date
SET HOURS: 11 Adjust hours
SET MINS : 38 Adjust minutes
SET DAY : 21 Adjust day
SET MONTH : 06 Adjust month
SET YEAR : 2001 Adjust year
ENTER <UPDATE> Write new time and date
ENTER EXIT Exit from submenu
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2.4 MAIN Menu
The main menu items is given at the following table you can move on main menu items by using UP and
DOWN keys.
Main Menu item Function
STATUS MENU The status message which shows the UPS status
MEASURES MENU
→ Enter "go to Meausures submenu"
ALARMS
→ Enter "go to Alarms submenu"
INFORMATION MENU
→ Enter "go to Ýnformation submenu"
PASSWORD MENU
→ Enter "go to password submenu"
SETTINGS MENU
→ Enter "go to Settings submenu"
COMMAND MENU
→ Enter "go to Command submenu"
TIME MENU
→ Enter "go to Time and date submenu"
Go to STATUS MENU
2.5 MEASURES Menu Items
At this menu you can see all measured values, use UP and DOWN keys for moving on submenu items.
Submenu item Function
1 LD%: 060 074 080 Output load percentage (capacity %)
2 OPV: 220 221 220 Output voltages
3 FREQU: 50.0 Hz Output frequency
4 IPV: 240 235 220 Input voltages
5 BYP: 230 232 231 Bypass source voltages
6 IPI: 022 010 030 Input currents (amperes)
7 BATT: 430 V 22.1 A Battery voltage and charge current
8 TEMP: 030 c Cabinet inside temperature
9 CHARGE LEVEL :%100 Battery charge level
10 ENTER EXIT
→ Enter (↵↵ ) exit from menu
Goto first submenu item
2.6 ALARMS Menu Items
At this menu you can see recorded log events and valid alarms
Submenu item Function
1 UPS STATUS Valid alarm is on LCD PANEL
2 000>311201 23:15
See recorded log events :
At the first line the first 3 numbers shows the event number. 000 numbered
event is the last event. Date ddmmyy time:hh:mm
At the second line of LCD PANEL you can see al recorded alarms.
Use PLUS and MINUS keys for moving on events.
3 ENTER CLEAR LOG
→ Enter (↵↵ ) clear log event records
After you cleared events you see EMPTY LOG message at lines
4 PARR.ERR.NR : 017
Parallel control board fault number. (use if the parallel board is installed)
0 means that there is no error on parallel board
5 ENTER EXIT
→ Enter (↵↵ ) exit from submenu
Goto first submenu item
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PowerPro HP300 Series User Manual
2.7 INFORMATION Menu Items
This menu gives some information about UPS.
Submenu item Function
1 SYNC :OK COMM :OK
If the UPS is operating syncron to mains SYNC:OK ,if not syncron SYNC:-If communication is active COMM:OK ,if not active COMM:--
2 POWER: 20000 VA The maximum power rating of the UPS
3 VERSION : MC1xx Shows the UPS version
4 FREQUENCY : PLL
Frequency generation mode
PLL :phase locked loop is generating the frequency
XTAL : XTAL oscillator is generating the frequency
SLAVE : in parallel system master is generating the frequency
5 ENTER EXIT
→ Enter (↵↵ ) exit from submenu
Goto first submenu item
2.8 SETTINGS Menu Items
From this menu user can set some important options.
Submenu item Function
1 MODE: ONLINE
By using PLUS and MINUS keys you can move on 4 operation mode
options
ONLINE : stand alone mode
PARALLEL : 2 UPS in symmetric parallel operation
HOT STANDBY : 1 UPS main the other UPS spare mode
REDUNDANT : 2 UPS in redundant parallel mode.
→ press ENTER for 3 seconds and the selection is valid
2 UPS No : 001
By using PLUS and MINUS keys you can change number 0 to 3.
In parallel operation select different number for each UPS. If you select the
same number DUBL UPS NUMBER message tells the fault.
→ press ENTER for 3 seconds and the selection is valid
3 REMOTE :ENABLE
By using PLUS and MINUS keys you can change enable and disable
options.
enable : remote battery test, shutdown and bypass function is enabled
disable : these functions are disabled
→
press ENTER for 3 seconds and the selection is valid
4 RESTART:ON/OFF
By using PLUS and MINUS keys you can change on and off options.
ON : during mains failure at the and of battery discharge UPS shutdowns
,after mains restored UPS startes again.
(battery trip out is on every time)
OFF: during mains restore UPS don’t start again.
(battery trip out is off)
→ press ENTER for 3 seconds and the selection is valid
5 BYP.PROTECT ON
By using PLUS and MINUS keys you can change on and off options.
ON: if the bypass source is out of tolerant UPS turn off load power.
OFF : UPS turn off load power only during bypass moves. If bypass period is
completed UPS continues to feed load.
6 ENTER EXIT
→ Enter (↵↵ ) exit from submenu
Goto first submenu item
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2.9 COMMAND Menu Items
You can give immediate commands to ups by using this menu.
Submenu items Function
1 SOUND : ON/OFF
Use for turn on/off beep alert sound.
If you press ENTER key the option will change ,one press ON ,one press
OFF.
I f the OFF option is used sound alert is turn off but if a new different
alarm is valid UPS changes de option to ON state.
2 ENTER B.TEST>432
If you press enter for 3 seconds battery test starts for 15 seconds.
If battery test failes A6 BATT FAULT message is on panel and this
message stays until you press ENTER key for 3 seconds.
Numbers at the right shows the battery voltage.
Starting of battery test time is recorded to log event menu if the test is
successful you can see only BATTERY TEST message on log records..
3 ENTER <BYPASS>
If you press ENTER key for 3 seconds UPS transfers load to bypass.
If the load is on bypass in this submenu you see ENTER<INVERTER>
message at this position if you press ENTER key for 3 seconds UPS
transfers the load on inverter.
In parallel modes this function disables and you see
BYP.FUNC.DISABLE message on this submenu item.
4 ENTER:MODEM INIT
If you press ENTER key the connected modem of RS232 port is installed
UPS sends AT command set to modem for installation.
If the function is completed you must hear a beep sound.
At the and of this function modem is ready to answer dial up connection.
5 ENTER <BOOST>
If you press ENTER key for 3 seconds boost charge starts. The given
time for boost charge is 10 hours. At the end of this time UPS stops the
boost charge.
If the boost charge is active this submenu item changes to STOP
BOOST> 005H message the 005H shows that boost charge is started
before 5 hours.
If the number is 10 boost charge stops. If you press ENTER key bosst
charge stops immediately.
Boost charge starting and boost charge end time is recorded to log event
menu.
If boost is active UPS beeps in each 15 seconds
6 SIMULATION OFF
The purpose of this submenu to check dry contact connections. Normally
to check line failure contact you must turn off mains power. This is not
necessary with this utility. 3 options are avalible.
SIMULATION OFF simulaion mode is off
SIM:LINE FAILURE if you press ENTER key for 3 seconds line failure
lamp on interface board lits
SIM:LIN.F+BT.LOW if you press enter key for 3 seconds line failure and
battery low lamp on interface board lits
SIM:BYPASS if you press ENTER key for 3 seconds bypass (aux) lamp
on interface board lits.
So you can check the connections
7 ENTER EXIT → Enter (↵↵ ) exit from submenu
Goto first submenu item
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2.10 TIME Menu Items
You can ses date and time of RTC (real time clock) on UPS. And you can adjust date and time.
Submenu item Function
1 TIME : 23 :15 time
2 DATE : 11-10-2001 date
3 SET HOURS: 11 (+) and (-) adjust hours (0-23)
4 SET MINS : 38 (+) and (-) adjust minutes (0-59)
5 SET DAY : 21 (+) and (-) adjust day (1-31)
6 SET MONTH : 06 (+) and (-) adjust month(1-12)
7 SET YEAR : 2001 (+) and (-) adjust year (2000-2099)
8 ENTER <UPDATE>
→ Enter update new date and time
9 ENTER EXIT
→ Enter (↵↵ ) exit from submenu
Goto first submenu item
2.11 PASSWORD Menu Items
Only service personnel can use this menu ,the incorrect use of this menu can cause to damage the UPS.
Submenu item Function
1 PASSWORD : XXX
Service password input
(-) key 100 ,
UP key 10,
(+) key 1 changes
after you write the password on screen press ENTER key ,if the
password is wrong the is no action.
If the password is okay a beep sounds and you see ADJUST MODE at
the second line.
2 ENTER EXIT
→ Enter (↵↵ ) exit from submenu
Goto first submenu item
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III. PARALLEL OPERATION
3.1 Introduction
Two of HP 300 UPS can be used in parallel mode ,the purpose of parallel use:
• Increasing security
• Redundancy
• Power increment purpose
3.1.1 Security
At stand alone UPS systems mains voltage is spare energy in case of UPS failure ,but some critical loads
don’t works with mains tolerances. Cause of this a second spare UPS is a better solution.
3.1.2 Redundancy
UPS designs are perfect but they takes all mains risks ,sometimes some failures is possible ,the lifetime of
batteries and some parts is limited. In such a case the second UPS installed on system will be work on.
3.1.3 Power Increment
Some load systems always develops and the power need increases ,the cheepest solution is to install one
more UPS to the system.
3.2 Parallel Operation Modes
NOTE: Parallel control board and some accessories are not installed to standart HP 300 series UPS ,but
parallel operation is available at this models.
Parallel operation is in 3 modes:
• SYMETRIC PARALLEL operation
• REDUNDANT parallel operation
• HOT STANDBY operation
User can select one of the operation modes according to purpose. If parallel control board is installed to UPS
You can select operation mode from SETTINGS MENU ,in this chapter you can find parallel operation mode
informations.
3.2.1 Symetric Parallel Mode
On UPS panel shortly PARALLEL MODE word is used. This mode is usefull at power increment ,mains
power is spare energy ,in case of UPS failure static bypass sytem of all UPS go to bypass together. And if
everything is okay go to inverter together.
Current sharing is active ,current is %50-50 shared two UPS. During bypass sharing is active.
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The general diagram of parallel connection is shown below :
Figure 3-1 Parallel connected UPS
The inputs of two UPS is connected to mains ,outputs of two UPS is connected to each other there is two
battery group.
SB1 and SB3 static bypass switches works always together. They turn on/off together. If these static switches
is conducted the load is connected to mains directly.
SB2 and SB4 static switches works always together. If these static switches is conducted the load is
connected to inverter. In this position current sharing is active.
If a failure occurs at one the UPS ,bypass system transfer load to bypass .
At this mode load power is higher than 1 UPS power but lower than the 1UPS+2UPS total power.
3.2.2 Redundant Parallel Mode
At this mode if one of the UPS failes the other UPS continues to feed load.
Assume that UPS1 on figure 3-1 is failed ,SB1 and SB2 static switches will turn off and the UPS 1 is isolated
from load.
The SB4 static switch of the UPS 2 will stay in conducted position and it continues to feed the load.
If UPS 1 is okay after a delay this UPS will join the system.
If two UPS is in failure SB1 and SB3 static switches will turn on and load is transferred to bypass
This is a 3 level redundancy UPS1+UPS2 ,UPS2 ,mains
Current sharing is active in this mode.
In this mode the power of load must be lower than 1 UPS power.
MB1
SB1
UPS1
CB1
AC/DC -1
BATT.1
INVERTER 1
SB2
CB2
MB2
SB3
UPS2
CB3
AC/DC -2
BATT.2
INVERTER 2
SB4
CB4
LINE
OUTPUT
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3.2.3 Hot Standby Mode
If current sharing is active two UPS is operating continuesly and lifetime of some parts will be shorten. Hot
standby mode is solution for UPS lifetime.
In this mode UPS 1 feeds the load and the UPS 2 waits spare there is no current it is in standby mode but it
is ready to work.
If a failure occurs on UPS 1 ,static switch system will isolate UPS 1 from load and activate the UPS 2 this is a
very fast response ,the load don’t understard the replacement.
Current sharing is not active in this mode.
3.3 Parallel Operation Mode Fault Codes
FAULT DESCRIPTION
A23 MODE FAILURE
SLAVE ups search for the same operating mode with MASTER ups ,if they
are different this message locates on LCD panel.
Change the operation mode of SLAVE ups from SETTINGS MENU.
Don’t forget to press ENTER key for 3 seconds
Turn off the SLAVE ups and turn on again.
A24 P.FAILURE 17 Parallel Controller Board Failure
A25 P.FAILURE 18 Parallel Controller Board Failure
A26 P.FAILURE 19 Parallel Controller Board Failure
A27 P.FAILURE 20 Parallel Controller Board Failure
A28 P.FAILURE 21 Parallel Controller Board Failure
A29 P.TEST MODE Parallel control board is in test position
A30 P FAILURE 23 Parallel Controller Board Failure
A31 DUBL UPS NR.
The same UPS number is selected for SLAVE ups ,you must give separate
ups number to each ups in parallel system.
Goto SETTINGS MENU and change UPS number.
Don’t forget to press ENTER key for 3 seconds.
Turn off the SLAVE ups and turn on again.
A40 CANT FIND PR
Parallel mode is selected but main controller could not find parallel control
board.
Select ONLINE mode from SETTING MENU.
Turn off the ups and turn on again.
A41 P.BAL.FAILURE Current sharing failed in parallel operation after a delay sharing will try again
A43 P.SYNC.FAIL
In parallel system SLAVE UPS is not synchronized to MASTER UPS
After a delay SLAVE ups will try to syncron again.
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PowerPro HP300 Series User Manual
3.4 Parallel System Accessories
At standart HP 300 series there is no installed parallel components but they can install. For parallel operation
the following part are necessary:
• Parallel control board
• Current transformers
• Digital connection cable
• Analog connection cable
• Fully static bypass system
During order the customer must give information to factory.
IMPORTANT NOTE: Parallel system installation is much more complex from stand alone UPS installation, it
needs qualified sevice personnel.
You have to keep 80 cm distance between two UPS for service purposes. The maximum length of digital and
analog cable is 2 meters.
Add %20 tolerant to cables, fuses and circuit breakers in parallel connection.
At figure 3-2 ,the connections of 2 parallel UPS and load switch panel is shown.
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PowerPro HP300 Series User Manual
Figure 3-2 Parallel UPS Connection
U2
V2
W2
N2
U2
V2
W2
N2
U1
V1
W1
N1
AC INPUT
U1
V1
W1
N1
AC INPUT
AC OUTPUT
AC OUTPUT
UPS1
UPS2
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PowerPro HP300 Series User Manual
IV. OPERATING INSTRUCTIONS
4.1 Introduction
NOTE1: All the user controls and indicators mentioned in these procedures are identified in chapter 1. For to
make easier to understand some of the procedures there are repetitions.
NOTE2: The audible alarm may annunciate at various points in these procedures.
4.2 Procedure For Switching The UPS To Power The Load From a Power-Off Condition
TURN ON THE UPS
By applying this procedure UPS returns to normal operation, during its completely shutdown.
ATTENTION!!! The following action will apply power to the load equipment.
1. Open the UPS doors to gain access to the main power switches.
2. Make sure that the S3 switch (maintenance bypass) is in “0” (OFF) position.
3. Turn on the rectifier input fuses (F1-F2-F3) and inverter input switch S1 , by bringing them into “1” (ON)
position. (Upwards)
4. Turn on the static by-pass switch S2 into “1” (ON) position.
5. Turn on the S4 fuse/switch (UPS output), into ”1” (ON) position.
RECTIFIER START! : Rectifier is working and static bypass continues to feed the load.
INVERTER START! : Inverter is working and static bypass continues to feed the load.
STATUS NORMAL! : The UPS is operating normally its inverter supplying the outlet.
6. Turn on the BATT.(+) and BATT.(-) fuses into “1” (ON) position. By this way it is ensured to
connect the battery group to the UPS.
7. Your UPS system is ready to use. You can start up your PC., printer etc.
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4.3 Procedure For Switching The UPS Into a Maintenance Bypass From Normal Operation
This procedure should be followed when turning from inverter output to maintenance bypass. This procedure
can be used in giving temporality mains voltage to the system during the maintenance of the UPS or in case
of failure.
1. Press on the UP or DOWN button when there is “COMMAND MENU” message on the front panel of the
UPS. Then press “ENTER” button.
2.
Press on the UP or DOWN button when there is “ENTER <BYPASS>” message on the front panel of the
UPS. Then press “ENTER” button for 3 seconds. L4 static by-pass led lit and L6 inverter led off. Now your
load is feeding from the Static By-pass.
3. Take out the lock from the S3 (maintenance bypass) switch.
4. Turn on (into “1” position) the S3 (maintenance bypass) switch.
5. F1-F2-F3-S1 (rectifier input fuses-inverter input),
S4 (UPS output)
S2 (static by-pass),
BATT(+) and BATT(-) Open this fuses and the switches. Into “0” (OFF) position
WARNING!!! Inside the UPS the following points will be on operation:
* By-pass AC input mains terminals
* Maintenance by-pass switch
* Static by-pass switch
* UPS output terminals
Now you’re load is completely feeding from the maintenance by-pass and the
UPS is closed.
WARNING!!! During the maintenance or static by-pass the connected loads at the UPS output
can not being protected against the mains failure.
4.4 Procedure For Switching The UPS ON From a Maintenance By-Pass Power Down
Condition
1. While the S3 switch in closed position ”1” (ON) ;
turn on (into “1” position) the F1-F2-F3-S1 (rectifier input fuses- inverter input), S2 (static bypass)
and S4 (UPS output) Switch.
2. Turn on (into “1” position) the S1 (inverter input) switch.
3. When “MAINT SWITCH ON!” message appears on the front panel, turn off (into “0” position) the S3
(maintenance by-pass) switch. By this way the load will be fed from the static by-pass.
4. See “STATUS NORMAL!” message on the front panel and the green inverter led lit.
5. Turn on the BATT.(+) and BATT.(-) fuses into “1” (ON) position. Now the UPS system is in normal
operation. You can start-up your PC, printer etc.
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4.5 Procedure For Switching The UPS ON From Static By-Pass
1.
Press on the UP or DOWN button when there is “COMMAND MENU” message on the front panel of the
UPS. Then press “ENTER” button.
2. Press on the UP or DOWN button when there is “ENTER <INVERTER>” message on the front panel of
the UPS. Then press “ENTER” button for 3 seconds. L4 static bypass led off and L6 inverter led on. Now
your load is feeding from the Static By-pass.
3. See “STATUS NORMAL!” message on the front panel. Now the UPS system is on normal operation.
You can start-up your PC, printer etc.
4.6 Procedure For Completely Powering Down The UPS
TURN OFF THE UPS
All the power switches, isolators and circuit breakers will open. (Turn off into “0” (OFF) position). There will be
no voltage on the load.
WARNING!!! This procedure will cut the energy of all the equipments, which are
connected to UPS output.
10-15-20 kVA : S1 (inverter input)
S4 open (UPS output) switch (Turn off into”0” position).
S2 (static by-pass)
F1-F2-F3 rectifier input fuses
BATT.(+) and BATT.(-) Open this fuses and the switches. Into “0” (OFF) position
30 kVA : F1-F2-F3-S1 (rectifier input fuses-inverter input)
S4 open (UPS output) switch (Turn off into”0” position).
S2 (static by-pass)
BATT.(+) Open this fuses and the switches. Into “0” (OFF) position
4.7 When Utility Power Is Interrupted
When there is a utility power interrupted, the L6 inverter led continuously lit also L3 battery and on the LCD
“A10 LINE FAILURE” message appears. And also an audible alarm sounds. Your UPS continues to convert
the battery voltage to AC voltage and protect against loss of data and failure. The autonomy can be
increased by disconnecting relatively unimportant loads. But do not connect this load again while the
autonomy. When the utility power is restored the UPS will return to normal operation and on the front panel of
the UPS “A45 MAINS OK” mesage appears.
When there is a “A7 BATTERY LOW” message appears and audible alarm sounds shut down your PC. If not
all the batteries will be discharge in a few minutes.
After you shut down the critical load (computer system). Apply the completely powering down the UPS.
Apply the normal operation procedure to start up the UPS again after a long time later.
NOTE: Do not forget to turn on the battery circuit breaker into “1” (ON) position when
there is a mains voltage return. If not, in case of a second power cut there will be no voltage for
the critical load.
If you have a reserve generator, you can use it to feed the UPS’s input and the batteries starts to
charge. By using UPS and the generator at the same time ensures to charge the batteries faster.
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V. INSTALLATION PROCEDURE
5.1 Introduction
WARNING!!!
• Do not apply electrical power to the UPS equipment before the arrival of authorized service personnel.
•
The UPS equipment should be installed by a qualified service personnel.
• The connection of the batteries and the maintenance should be done by the qualified service personnel.
• Do not make short- circuit to the batteries poles. Because of the high short-circuit current, it has the
danger of electrical shock or burn.
• Eye protection should be worn to prevent injury from accidental electrical arcs. Remove rings, watches
and all metal objects. Only use tools with insulated handles. Wear rubber gloves.
This chapter contains location installation information of the UPS and the batteries. All the establishments
have their own specialties and needs. So in this part the installation procedure is not being explain step by
step. Instead general procedure and the applications are explained for the technical personnel.
5.2 Unpacking
The UPS is packed and enclosed in a structural cardboard carton to protect it from damage.
1. Inspect for damage that may have occurred during the shipment If any damage is noted, call the shipper
immediately and retain the shipping carton and the UPS.
2. Carefully open the carton and take the UPS out.
3. Retain the carton and packing material for future use.
Unit package contents :
• User Manual
•
Guarantee Certificate
• Battery cabinet and/or shelf
•
Battery Circuit Breaker (Optional)
5.3 Equipment Positioning
1. The equipment’s installation place must be an easy serving place.
2. Install the UPS in a protected area with adequate air flow and free of excessive dust.
3. You must therefore allow for a minimum gap of 250 mm behind the unit to allow adequate air flow (See
Figure 5.1)
4. Select a suitable place (temperature is between 0°C and 40°C) and the relative humidity (%90 max)
5. It is recommended to air-conditioned the room (24°C)
6. Temperature is a major factor in determining the battery life and capacity. Battery manufacturers quote
figures for an operating temperature of 20°C. On a normal installation the battery temperature
is maintained between 15°C and 25°C. Keep batteries away from main heat sources or main air inlets etc.
7. In case of an operating the UPS in a dusty place, clean the air with a suitable air filtration system.
8. Keep out of your equipment from the explosive and flammable items.
9. Avoid direct sunlight, rain, and high humidity.
WARNING!!! Check the capacity of the forklift if it is available for lifting.
DO NOT MOVE THE BATTERY CABINET WHILE THE BATTERIES ARE INSTALLED.
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H-
P-
x
L-
Figure 5-1 Installation Diagram
5.4 Connecting The UPS Power Cables
CAUTION! Only qualified personnel should install or service UPS / batteries.
The ac input to the UPS should be supplied by a separate line from the ac distribution board.
The input/output cables can be sized to suit the modules rating according to the table below.
The connections of the electric panel should be supplied by grounded outlet. Cables enter the UPS modules
via entry panels in the base of cabinet. All control cables should be screened and run in a separate trunking
to the power cables.
The input/output cables can be sized to suit the modules’ rating according to the table below.
NOMINAL CURRENT : Amps / Recommended Cable Size (mm2)
BUS BAR CONNECTION
STUD SIZE
Input Mains
With full battery Recharge
Bypass / output
At full load
380V 400V 415V 380V 400V 415V
Battery
at min.
Battery
Voltage
UPS
RATING
(kVA)
A / mm2 A / mm2 A / mm2 A / mm2 A / mm2 A / mm2 A / mm2
Input/Output
Cable
Terminations
U-V-W-N
Battery
Terminations
+ & -
10 22A / 6 20A / 6 19A / 6 16A / 6 15A / 6 14A / 6 28A / 6
16mm
2
Terminals
16mm2
Terminals
15 32A / 6 30A / 6 28A / 6 23A / 6 22A / 6 21A / 6 41A / 10
16mm2
Terminals
16mm2
Terminals
20 43A / 10 39A / 10 37A / 10 31A / 10 29A / 10 28A / 10 55A / 16
16mm2
Terminals
16mm2
Terminals
30 64A / 16 59A / 16 56A / 16 46A / 10 44A / 10 42A / 10 82A / 25
35mm2
Terminals
35mm2
Terminals
NOTES: The neutral conductor should be sized for 1,5 times the output/bypas s phase current. The Earth
conductor should be sized at 2 times the output/bypass conductor (this is dependent on the fault
rating, cable lengths, type of protection etc.) These recommendations are for guideline purposes
only and are superceded by local regulations and codes of practice.
10 15 20 30 UPS
(KVA)
3 Phase Input / Output
L - mm 485
P - mm 675
H - mm 1145
X (min.) - mm 250
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5.4.1 Safety Earth
The safety earth cable must be connected to the earth BUS BAR and bonded to each cabinets in the system
and also the earthing and neutral bonding arrangements must be in accordance with the local laws.
ATTENTION!!! Failure to follow adequate earthing procedures can result in electric shock hazard to
personnel, or the risk of fire.
5.4.2 Cable Connections
ATTENTION!!! All the cable connections of the ups must be done by the authorized service
personnel. Once the equipment has been finally positioned and secured, connect the power cables as
described in the following procedure:
Split (External) By-Pass
Supply Connections
a. The three white cables shown in
Figure 5-2 are removed.
b. The three phase + neutral cables
coming from the split by-pass supply
are connected to terminals U3-V3-
W3 and N3.
c. The three phase + neutral AC Input
cables are connected to terminals
U1-V1-W1 and N1, to supply the
necessary operational input power
of the UPS.
d. Note that in this connection the
neutrals of the split by-pass supply
and the line are connected together.
e. The split by-pass supply’s voltage
and frequency must be compatible
with the UPS output voltage and
frequency.
RECTIFIER
INPUT FUSES
BATTERY
FUSES
F1
F2
F3
+
BATT (+)
BATT (-)
Figure 5-2-a 10-15-20 kVA Cable Connections
WHITE
CABLES
Figure 5-2-b 30 kVA Cable Connections
RECTIFIER
INPUT FUSES
BATTERY
FUSE
F1
F2
F3
+
INPUT
SUPPLY
S1
WHITE
CABLES
BATT (+)
BATT (-)
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PowerPro HP300 Series User Manual
1. Verify that the UPS’s switches are totally at “0” position.
2. Connect the AC input supply cables between the mains distribution panel and the UPS “AC Input” (U1-V1-
W1-N1) terminals.
ATTENTION!!! ENSURE CORRECT PHASE SEQUENCE
If there is a phase sequence fault, A21/A39 “ROTATE PHASE” message appears on
the front panel and the UPS can’t work.
3. Connect the UPS output cables between the UPS output “AC output” (U2-V2-W2-N2) and the load
distribution panel.
4. Make the connection of the battery groups. Please look at the Battery Installation item for it.
ATTENTION!!! Remove the battery fuse before making the connection of the battery circuit
Breaker during the battery installation. (Turn off into “0” (OFF) position)
5. The “BATT(+)” and “BATT(-)” cables, coming from the battery group terminals must be connected to the
lower ends of the BATTERY “+” and “-” respectively.
6. If a battery circuit breaker is going to be used, it should be connected in series with the “BATT(+)” and
“BATT(-)” cables.
5.4.3 Battery Installation
ATTENTION!!! Remove the battery fuse before making the connection of the battery circuit breaker box
during the battery installation.
The batteries associated with the UPS equipment are usually contained in a purpose-built battery cabinet,
which sits alongside the main UPS equipment. Sealed, maintenance-free batteries are normally used in this
type of installations.
Where battery racks are used, they should be sited and assembled in accordance with the battery
manufacturer’s recommendations. In general, batteries require a well-ventilated, clean and dry environment
at reasonable temperatures to obtain efficient battery operation.
In general a minimum space of 10 mm must be left on all vertical sides of the battery block. A minimum
clearance of 20 mm should be allowed between the cell surface and any walls. A clearance of minimum150
mm should be allowed between the top of the cells and the underside of the shelf above (this is necessary for
monitoring and servicing the cells). All metal racks and cabinets must be earthed. All live cell connections
must be shrouded.
The batteries are connected to the UPS through a circuit breaker (optional), which is manually closed and
electronically tripped via the UPS control circuitry. If the batteries are cabinet-mounted this circuit breaker is
fitted within the cabinet; however, if the batteries are rack-mounted or otherwise located remote to the main
UPS cabinet then the battery circuit breaker must be mounted as near as possible to the batteries
themselves, and the power and control cables connected to the UPS using the most direct route possible.
1. Unpack each battery and check its terminal voltage. If any battery has terminal voltage less than 10,5 V it
must be charged before continuing.
2. Please check the battery connecting hardware.
3. Please locate 8 pieces of the batteries to each rack.
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PowerPro HP300 Series User Manual
4. Start locating the batteries from top to the bottom on the racks.
5. Connect the cable between the battery circuit breaker’s positive port (BAT+) first then battery tray (+) at
the left topside as in the figure 5-3
6. Connect the cable between the battery circuit’s negative port (BAT-) first then battery tray (-) at the right
bottom side as in the figure 5-3
7. Please pay attention to the connections and the poles’s directions between the racks.
8. Connect the battery circuit breaker’s “UPS(+) ⇒ BATT(+)” and “UPS (-) ⇒ BATT(-)” Ports to the battery
group connection terminals at the UPS cabinet.
9. Connect the shielded control cable between the UPS and the battery circuit breaker as in the following.
Battery circuit Inside of the UPS
Breaker box
1.....................1 ITF3 Board
BAC60 Board 2.....................2 BATT. CB
CN1 3.....................3 CN3
Figure 5-3 UPS Battery Group Connection
To UPS Cabinet
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PowerPro HP300 Series User Manual
5.4.4 The Communication (UPS-Server)
Dry relay alarm contacts or optional RS232 communication port can be used to inform the user about any
possible alarm like “Battery Low” “Line Failure” “Load On By-pass”. The relay interface AS400 and Windows
NT is an special edition for the systems.
You should use ITF2 and RS330 board for the communicate with the PC. For this connections there must be
a dedicated serial port.
ATTENTION!!! The communication cables of this option must be shielded and must install away from the
voltage cables.
The RS232 port (at RS330 board and DB9 female) definition :
RS232 Signal Gnd (isolated) 7
RS232 Receive 6
RS232 Transmit 9
The settings for the Microsoft NT server , IBM AS400 connections will be done by the system’s operator in
accordance to the each user’s needs.
Figure 3.5 ITF3 Board Connection Details
CN3
CN4
Battery Circuit
Breaker Input
Emergency Stop
Line Failure
Relay
Battery Low Relay
By-Pass
Relay
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PowerPro HP300 Series User Manual
VI . CUSTOMER SERVICE
WARNING!
There are no customer serviceable components inside. DO NOT open the cover or attempt to service the
unit. High voltage may remain when the unit is shut down.
Unauthorized service will void the warranty and could cause serious injury.
6.1 Maintenance
The unit is designed for easy maintenance. Very little customer maintenance is required. The following
will help to ensure trouble -free operation for several years:
1. Vacuum the dust from the ventilation intake on the front panel.
2. Wipe the cover with a dump cloth.
3. Check the batteries charge with the manual battery test procedure. See Automatic And Manual
Battery Test.
CAUTION!
It is recommended to test the battery discharging capability only after the software in use has been
saved and all files have been closed.
6.2 Troubleshooting
Due to the unique design, the unit can be serviced only by authorized people. In case of a persistent
failure or problem proper ly turn off the unit first. Then review the following check list. Be prepared to
answer the questions before calling the service.
1. Did you follow the operation procedure? Did it happen on installation?
2. Did a power failure occur just after or before the malfunction noted on the UPS?
3. What is the indicators status? (see LCD alarms and FAULT codes)
4. Were any changes made recently to unit or the critical equipment connected to the unit?
5. Did an overload condition occur? Remove load from the unit and restart it.
6. Is the utility power phase sequence correct (were any changes phase sequence of the mains)?
6.3 Storage
1. Check the batteries charge with the manual battery test before storage.
2. Connection’s uninstall operation will be done by the authorized service.
3. During the storage period the batteries should be charged once, per six months.
4. Keep the equipment and the batteries in a dry, cool place.
Best storage temperature for the UPS : Between 0°C and 40°C max.
Best storage temperature for the batteries : Between 10°C and 35°C max.
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PowerPro HP300 Series User Manual
VII. REMOTE MONITORING AND CONTROL
Following external connections are available at HP 300 series
• Communication By serial port connection
• Dry contact (interface board) connection
• Remote panel monitoring
7.1 Using Serial Port
A standart Serial communication port is installed to all HP 300 series UPS ,by using this port user can take all
information about UPS . All measured parameters ,alarms can monitor by this port. This port is interactive
and some commands for UPS is available these commands are listed below.
• Switch to BYPASS
• Switch to INVERTER
• SOUND on/off
• Adjust UPS time and date
• Start SIMULATION mode
• Short BATTERY TEST
• BATTERY TEST until battery low alarm
• CANCEL battery test
• Turn off UPS output voltage immediately (SHUTDOWN)
• Turn off UPS output voltage after delay (WAITING SHUTDOWN)
• Turn off UPS output voltage (SHUTDOWN) and turn on UPS output voltage (WAITING RESTART)
• CANCEL SHUTDOWN
• RENAME UPS
UPS will give response to these commands if the REMOTE: ENABLE opsion is selected from SETTINGS
MENU .
Apply Your local distrubitor, for supply available programs to monitor and control the UPS.
7.2 Serial Communication Cable
The maximum length for RS232 communication cable is 25 meters, cable connector pins are as fallowed :
UPS side PC side
9 Tx 2 Rx
7 Gnd 5 Gnd
6 Rx 3 Tx
For remote panel – UPS connection this cable is okay.
SERIAL PORT SETUP
BAUD RATE 2400 baud
STOP BIT 1
DATABITS 8 BIT
PARITY None
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PowerPro HP300 Series User Manual
7.3 Modem Connection
A HP 300 UPS can be controlled through a normal telephone line by means of a remote operator connected
through a PC with modem device, who performs a phone call to the UPS connected number. So the operator
can see all parameters and control the UPS (if permitted from SETTINGS MENU).
7.3.1 Hardware Configuration
All needs for modem connection is as follows :
• PC with modem
• WINDOWS 98
• Available UPS control software
• DUMP modem which is connected to UPS
In order to perform this function a PC with UPS control software and an external or internal modem device
connected to telephone line are needed.
A standart modem device, configured according to DUMP and auto answer modes, will be installed on the
UPS and, once programmed, will following a telephone call of the PC-embedded modem ,connect the UPS to
the telephone line.
7.3.2 Functioning Principle
The remote operator, by means of a PC and a modem device and using the remote connection function of
the control software, calls the UPS through the number to which this is connected.
The dumb modem device, connected to the UPS, will answer the call and convert the data coming from UPS
serial on the telephone line. This way all measures and controls allowed by the RS232 serial port can be
carried out.
7.3.3 SMART Modem Programming (PC modem)
The connected modem to PC (smart modem) will be programmed from UPS control software automaticly.
B0 E1 F1 M1 Q0 V1 X3
BAUD = 2400 PARITY = N WORDLEN = 8
DIAL = TONE
&A3 &B1 &C1 &D0 &H1 &I0 &K1 &M4
&N0 &R2 &S0 &T5 &Y1
7.3.4 DUMB Modem Programming
The connected modem to UPS can be program from COMMAND MENU ,ENTER :MODEM INIT automaticly.
But the user can program this modem from a PC by following options.
B0 E1 F1 M1 Q0 V1 X3
BAUD = 2400 PARITY = N WORDLEN = 8
DIAL = TONE
&A3 &B1 &C1 &D0 &H1 &I0 &K1 &M4
&N0 &R2 &S0 &T5 &Y1
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PowerPro HP300 Series User Manual
7.3.5 DUMB Modem –UPS Connection Cable
The connection cable between dumb modem and UPS is as followed:
UPS
DB9 female
MODEM
DB25 male
6 3
7 7
9 2
7.4 Dry Contact (Interface) Connection
Some important events can be monitored by this connection for each event a relay is located on interface
board and NC-C-NO contacts are connected terminals .
these events are:
• LINE FAILURE
•
BATTERY LOW
• LOAD ON BYPASS
•
BATTERY CB input
• BATTERY CB output
•
EMERGENCY STOP input
7.5 Remote Monitoring Panel
Remote mýnitoring panel can be used from 400 meters away from UPS. Up to 25 meters there is no need
extra hardware RS232 communication is okay. But if distance is longer than 25 meters extra RS485
hardware is needed.
Up to 5 remote monitoring panel can be used in system.
CN3
CN4
Battery Circuit
Breaker Input
Emergency Stop
Line Failure
Relay
Battery Low Relay
By-Pass
Relay
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PowerPro HP300 Series User Manual
VIII. LIMITED WARRANTY
The UPS is warranted against all defects in workmanship and materials under normal use for a period of one
( ) year from the date of shipment to the original user. The conditions of this warranty and the extent
of responsibility of
……………………………………………………………………………………………………………………
corporation under this warranty are as follows.
1. The warranty does not apply if the product has been subjected to physical abuse, improper
installation, unauthorized service or modification.
2. The sole responsibility of
………………………………………………………………………………………………………………
corporation under this warranty shall be limited to the repair or replacement of the product, at the sole
discretion of
………………………………………………………………………………………………………………
corporation.
3. If it becomes necessary to send a defecting unit to
………………………………………………………………………………………………………………
corporation, the product should be shipped in its original carton or in suitable equivalent, and with shipping
charges prepaid.
………………………………………………………………………………………………………………
corporation will not assume any responsibility for any loss damage incurred in shipping.
AGKK1742 12/2003
BPC House, Romsey Industrial Estate, Greatbridge Road,
Romsey, Hampshire, SO51 0HR.
Tel. +44 (0)1794 521200 Fax. +44 (0)1794 521400
E-mail. sales@bpc-ups.com
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