Box Enclosures 100 Service Manual

28835 N. Herky Drive
Lake Bluff, IL 60044
100 Series LCD Case-Flat Bottom
www.boxenclosures.com
Phone 847-932-4700
Fax 847-932-4701
100 Series LCD Case-Flat Bottom
A very versatile LCD enclosure with LCD display window. Recessed area for membrane key­pad. Battery options include: 2AA, 3AA, 4AA, 6AA, 1 or 2-9V, 2C, 4C and No battery.
Battery Options:
No Battery 6 AA cells 2 AA cells 1 or 2-9V cells 3 AA Cells 2 C sized sells 4 AA cells 4 C sized cells
PC Bone Black Custom color matching
Standard Material Options:
ABS UL 94 VO (fire retardant) ABS UL 94 HB standard
Dimension Options:
6-AA 4-AA 3-AA 2-AA
(L x W x H)
7.50" x 4.0" x 1.12 / 2.10"*
7.50" x 4.0" x 1.29 / 2.26"
7.50" x 4.0" x 1.75 / 2.70"*
7.50" x 4.0" x 1.90 / 2.85"*
4-C 2-C 2-9V 1-9V
*
Please call for part number
All LCD enclosures supplied with recessed top for membrane keypad or overlay.
LCD Window size 2x16 2x16 4x16 4x20
2.36 x 0.60” 2.4 x 0.50” 2.40 x 0.95” 2.80 x 1.00”
Case Dimensions 7.5x4.0x1.29” 7.5x4.0x1.29” 7.5x4.0x1.29” 7.5x4.0x1.29” Description Part No. Part No. Part No. Part No.
LCD case with NO Battery Compartment 101-42-NO 102-42-NO 103-42-NO 104-42-NO LCD case with 2AA Battery Compartment 101-42-2A 102-42-2A 103-42-2A 104-42-2A LCD case with 3AA Battery Compartment 101-42-3A 102-42-3A 103-42-3A 104-42-3A LCD case with 4AA Battery Compartment 101-42-4A 102-42-4A 103-42-4A 104-42-4A LCD case with 6AA Battery Compartment 101-42-6A 102-42-6A 103-42-6A 104-42-6A LCD case with 9V Battery Compartment 101-42-9V 102-42-9V 103-42-9V 104-42-9V LCD case with 2-9V Battery Compartment 101-42-29V 102-42-29V 103-42-29V 104-42-29V
Note: for black add BL to part number, for bone add BO to part number
4
ACCESSORIES
Protective Boot w/Integrated tilt bar
Battery Clip Sets Part No. Part No. Part No. Part No. Part No. Part No. Part No.
Belt Clips Part No. Part No.
Epander Panel Part No. Part No.
(increases case height by 0.5 inches) Required for C size battery options
28835 N. Herky Drive, Lake Bluff, IL 60044 Phone 847-932-4700 Fax 847-932-4701
Light Blue Dark Blue Bright Orange Bright Yellow Red Black
Part No. Part No. Part No. Part No. Part No. Part No. 100-RBT-LBL 100-RBT-DBL 100-RBT-ORG 100-RBT-YEL 100-RBT-RED 100-RBT-BLK
2AA set 3AA set 4AA set 6AA set 9V snap on 2C set 4C set
BAT-2A BAT-3A BAT-4A BAT-6A BAT-9VS BAT-2C BAT-4C
Bone Black
CLP-BONE CLP-BLK
Black Panel Bone Panel
100-EXPBLK 100-EXPBONE
Box Enclosures & Assembly Services
www.boxenclosures.com
ENCLOSING ELECTRONICS ONE BOX AT A TIME
ENCLOSURES & ASSEMBLY SERVICES
ENCLOSURES & ASSEMBLY SERVICES
100-004 TOP Flush - Outsi de
101.4 [3.99"]
85.0 [3.35"]
88.4 [3.48"]
88.4 [3.48"]
93.8 [3.69"]
INSIDE VIEW
86.7 [3.41"]
190.6 [7.50"]
168.0 [6.61"]
174.0 [6.85"]
6AA BATTER Y - DEEP BOTTOM
21.10 [0.83"]
19.50 [0.77"]
11.60 [0.46"]
17.10 [0.67"]
15.10 [0.59"]
0
R
[
0
8
. 1 R
­4
0 . 2
0 .
9
0
. 1
0
"
]
2.50 [0.10"]X45°
95.30 [3.75"]
8
-
R
1
. 4
0
[ R
17.50 [0.69"]
56.27 [2.22"]
]
"
95.30 [3.75"]
2 1 .
0
R
[
0 0 .
3
R
-
7
3.00 [0.12"]
7 . 0
2 . 0
88.4 [3.48"]
7 0
.
0
. 0
]
"
6
"
]
A
77.1 [3.04"]
101.4 [3.99"]
85.0 [3.35"]
78.8 [3.10"]
85.0 [3.35"]
88.4 [3.48"]
93.8 [3.69"]
INSIDE VIEW
R O
U N
D
101.4 [3.99"]
89.0 [3.50"]
R4.50 TYP 4
14.80 [0.58"]
174.0 [6.85"]
77.1 [3.04"]
190.6 [7.50"]
115.40 [4.54"]
84.00 [3.31"]
30.00 [1.18"]
44.40 [1.75"]
70.00 [2.76"]
74.00 [2.91"]
98.00 [3.86"]
112.40 [4.43"]
89.0 [3.50"]
190.6 [7.50"]
89.0 [3.50"]
3D TOP OUTSI DE VIEW
101.4 [3.99"]
85.0 [3.35"]
115.4 [4.54"]
88.4 [3.48"]
88.4 [3.48"]
94.0 [3.70"]
2C BATTERY - SHALLOW BOTT OM
INSIDE VIEW
101.4 [3.99"]
85.0 [3.35"]
78.8 [3.10"]
115.4 [4.54"]
88.4 [3.48"]
190.6 [7.50"]
174.0 [6.85"]
85.0 [3.35"]
R4.50
88.4 [3.48"]
TYP 4
94.0 [3.70"]
2C BATTERY - DEEP BOTT OM
INSIDE VIEW
] "
0
2 . 0
R
[
0 0 .
30.00 [1.18"]
5 R
­4
20.00 [0.79"]
10.00 [0.39"]
8.00 [0.31"]
90.00 [3.54"]
6.00 [0.24"]
7-6.00 [0.24"]
101.4 [3.99"]
85.0 [3.35"]
2.8 [0.11"]
19.4 [0.76"] Ø3.0 [Ø0.12"]
TYP 8
83.0 [3.27"]
85.0 [3.35"]
9.3 [0.36"]
174.0 [6.85"]
190.6 [7.50"]
50.6 [1.99"]
50.6 [1.99"]
50.6 [1.99"]
100-03 BOTTOM INSIDE
144.4 [5.69"]
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
R4.50 TYP 4
144.1 [5.67"]
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
R4.50 TYP 4
81.80 [3.22"]
67.80 [2.67"]
6.00 [0.24"]
Ø
44.00 [1.73"]
1
69.80 [2.75"]
101.4 [3.99"]
85.0 [3.35"]
A
135.0 [5.31"]
88.4 [3.48"]
88.4 [3.48"]
85.0 [3.35"]
94.5 [3.72"]
A
9V BATTERY - SHALLOW BOTT OM
INSIDE VIEW
101.4 [3.99"]
85.0 [3.35"]
A
134.5 [5.30"]
78.8 [3.10"]
85.0 [3.35"]
88.4 [3.48"]
93.8 [3.69"]
A
9V BATTERY - DEEP BOTT OM
INSIDE VIEW
4
.
0
0
[
0
0 . 5 6 1
7.50 [0.30"]
96.00 [3.78"]
104.00 [4.09"]
104.50 [4.11"]
6
-
R
6
1
3
. 0
.
6
0
.
0
0
0
[
[
R
Ø
0
0
.
.
1
6
2
3
"
"
]
]
R4.50 TYP 4
14.0 [0.55"]
R4.50 TYP 4
. 1
6
"
]
101.4 [3.99"]
85.0 [3.35"]
68.5 [2.70"]
105.7 [4.16"]
78.2 [3.08"]
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
R4.50 TYP 4
105.7 [4.16"]
78.2 [3.08"]
174.0 [6.85"]
164.0 [6.46"]
R4.50
TYP 4
28.00 [1.10"]
50.00 [1.97"]
218.00 [8.58"]
58.8 [2.31"]
88.4 [3.48"]
85.0 [3.35"]
88.4 [3.48"]
94.0 [3.70"]
4C BATTERY - SHALLOW BOTT OM
INSIDE VIEW
101.4 [3.99"]
85.0 [3.35"]
78.8 [3.10"]
88.4 [3.48"]
68.5 [2.70"]
58.8 [2.31"]
190.6 [7.50"]
85.0 [3.35"]
88.4 [3.48"]
94.0 [3.70"]
4C BATTERY - DEEP BOTT OM
INSIDE VIEW
4.50 [0.18"]
4.00 [0.16"]
0.60 [0.02"]
]
"
0 2 .
0 Ø [
0 0 .
5
Ø
73.77 [2.90"]
104.50 [4.11"]
1.50 [0.06"]
5.00 [0.20"]
78.2 [3.08"]
86.7 [3.41"]
Ø2.5 [Ø0.10"]
95.3 [3.75"]
84.2 [3.32"]
167.0 [6.57"]
190.6 [7.50"]
84.2 [3.32"]
SIDE VIEW
PL
14.1 [0.56"]
101.4 [3.99"]
85.0 [3.35"]
Ø3.5 [Ø0.14"]
Ø7.4 [Ø0.29"]
44.2 [1.74"]
88.4 [3.48"]
164.0 [6.46"]
85.0 [3.35"]
93.4 [3.68"]
NO BATTERY - SHALLOW BOTT OM
INSIDE VIEW
101.4 [3.99"]
85.0 [3.35"]
78.8 [3.10"]
183.5 [7.22"]
4
-
R
2
. 5
0
[ R
0
. 1 0
"
]
]
"
6
0 . 0
[
0 5 .
1
PL PL
13.60 [0.54"]
9
. 0
THIS DRAWING IS THE PROPERTY OF AND MAY EMBODY PROPRIETARY INFORMATION OWNED BY X-Box Enclosures . IT IS PROVIDED UNDER A CONFIDENTIAL RELATIONSHIP FOR A SPECIFIC PURPOSE. THE RECIPIENT AGREES TO USE IT ONLY FOR SUCH PURPOSE AND RETURN IT TO X-Box Enclosure UPON REQUEST.
164.0 [6.46"]
78.8 [3.10"]
88.4 [3.48"]
85.0 [3.35"]
94.0 [3.70"]
95.8 [3.77"]
NO BATTERY - DEEP BOTT OM
INSIDE VIEW
2
-
R 3 3 1 . 4
3 [
R 1 '
-
89.00 [3.50"]
1 .
60.00 [2.36"]
0 5 "
30.00 [1.18"]
]
30.00 [1.18"]
]
"
60.00 [2.36"]
2 1 . 0
R [
SECTION C-C
0 0
. 3 R
­6
1
0
. 0
68.00 [2.68"]
91.00 [3.58"]
101.40 [3.99"]
SECTION A-A
e
9
. 0
10-3.00 [0.12"]
42.5 [1.67"]
R6.3 [R0.25"]
TYP 4
100-004 TOP - Inside
101.4 [3.99"]
62.0 [2.44"]
END VIEW
144.4 [5.69"]
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
R4.50 TYP 4
2AA BATTER Y - SHALLOW BOTTOM
78.2 [3.08"]
144.2 [5.68"]
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
14.0 [0.55"]
R4.50 TYP 4
2
-
R
8 .
0
0
[ R 0
.
3 1
" ]
A
R O
6.00 [0.24"]
30.00 [1.18"]
210.00 [8.27"]
54.00 [2.13"]
78.00 [3.07"]
1
0 .
0
1
. 5
0
[
0
. 0
6
"
]
R
0
.
9 0
R
[
R
1
0
.
.
0
0
4
"
]
0
A
R O
U
N
[
D
R
0 .
0
4 "
]
A
R O
U
N
D
87.0 [3.43"]
87.0 [3.43"]
10.0
101.4 [3.99"]
85.0 [3.35"]
85.0 [3.35"]
93.4 [3.68"]
88.4 [3.48"]
INSIDE VIEW
69.9 [2.75"]
AA BATTE RY - DEEP BOTTOM
U N
D
PL
2.8 [0.11"]
R2.5 [R0.10"]
5.8 [0.23"]
12.8 [0.50"]
1.0 [0.04"]
1.0 [0.04"]
4.3 [0.17"]
185.0 [7.28"]
4.3 [0.17"]
2.1 [0.08"]
8.5 [0.33"]
PL
SECTION A-A
1.3 [0.05"]
0.8 [0.03"]
PL
116.2 [4.57"]
88.4 [3.48"]
135.0 [5.31"]
190.6 [7.50"]
174.0 [6.85"]
R4.50
TYP 4
4AA BATTER Y - SHALLOW BOTTOM
101.4 [3.99"]
85.0 [3.35"]
78.2 [3.08"]
134.5 [5.30"]
88.4 [3.48"]
PL
C
C
174.0 [6.85"]
14.0 [0.55"]
85.0 [3.35"] R4.50
88.4 [3.48"] TYP 4
94.0 [3.70"]
INSIDE VIEW
84.00 [3.31"]
2-2.50 [0.10"]X45°
PL PL
92.00 [3.62"]
B
82.00 [3.23"]
A
] " 4
2
. 0 R
[
0 0 .
12.00 [0.47"]
6
R
-
6
1
71.80 [2.83"]
C
98.00 [3.86"]
B
4
-
R
PL
1 5
. 0 0
[ R
0
. 5
9
2
.
"
0
]
2
.
0
3D TOP NSIDE VIEW
101.4 [3.99"]
85.0 [3.35"]
105.7 [4.16"]
88.4 [3.48"]
94.0 [3.70"]
INSIDE VIEW
101.4 [3.99"]
85.0 [3.35"]
78.8 [3.10"]
115.4 [4.54"]
88.4 [3.48"]
190.6 [7.50"]
85.0 [3.35"]
88.4 [3.48"]
94.0 [3.70"]
4AA BATTER Y - DEEP BOTTOM
INSIDE VIEW
21.10 [0.83"]
1.80 [0.07"]
2
. 0
2
. 0
e
164.0 [6.46"]
R4.50 TYP 4
105.7 [4.16"]
17.60 [0.69"]
26.10 [1.03"]
0 . 2
1 0 . 0
A
166.70 [6.56"]
191.32 [7.53"]
185.13 [7.29"]
181.00 [7.13"]
2.80 [0.11"]
20.10 [0.79"]
21.90 [0.86"]
24.10 [0.95"]
PLPL
9.88 [0.39"]
86.7 [3.41"]
168.0 [6.61"]
174.0 [6.85"]
190.6 [7.50"]
6AA BATTER Y - SHALLOW BOTTOM
78.2 [3.08"]
164.0 [6.46"]
14.0 [0.55"]
R4.50 TYP 4
PL
4
-
R
2 . 5
0
[ R
0
. 0 1
0
. 2
PL
SECTION B-B
BOX ENCLOSURES, INC
28835 N. HERKY DRIVE, #114,
LAKE BLUFF, IL 60044
81.5 [3.21"]
82.4 [3.24"]
190.6 [7.50"]
27.5 [1.08"]
NO BAT.
190.6 [7.50"]
2-AA
190.6 [7.50"]
101.4 [3.99"]
89.0 [3.50"]
4-AA
16.5 [0.65"]
2-C
16.5 [0.65"]
16.5 [0.65"]
25.7 [1.01"]
89.2 [3.51"]
6-AA
27.5 [1.08"]
107.5 [4.23"]
4-C
9-V
WWW.BOXENCLOSURES.COM
LCD CUTOUT SIZE
81.9 X 40.5 MM @ 90° T0O SURFACE
3D VIEW - 100-05
Ø7.4 [0.29"]
18.3 [0.72"]
6.7 [0.26"]
13.3 [0.52"]
6.7 [0.26"]
6.7 [0.26"]
13.3 [0.52"]
6.7 [0.26"]
13.3 [0.52"]
13.3 [0.52"]
3.5 [0.14"]
16.0 [0.63"]
7
Ø6.0 [0.24"]
TYP 4
. 0
0.5 [0.02"]
Ø2.40
Ø7.4 [0.29"]
9.8 [0.39"]
6.3 [0.25"]
Ø7.4 [0.29"]
Ø3.2 [0.13"]
Ø6.2 [0.24"]
TYP 4
0.3 [0.01"]
6.3 [0.25"]
0.3 [0.01"]
0.3 [0.01"]
21.7 [0.85"]
0.3 [0.01"]
Deep Bottom SECTION A-A
Deep Bottom SECTION A-A
Deep Bottom SECTION A-A
Deep Bottom SECTION A-A
0.3 [0.01"]
Deep Bottom SECTION A-A
Deep Bottom SECTION A-A
60.6 [2.39"]
56.0 [2.20"]
19.5 [0.77"]
31.8 [1.25"]
31.8 [1.25"]
14.0 [0.55"]
3.7 [0.15"]
9.3 [0.37"]
0 . 7
14.0 [0.55"]
0 .
7
14.0 [0.55"]
7
. 0
12.0 [0.47"]
14.0 [0.55"]
7
.
0
14.0 [0.55"]
7
. 0
14.0 [0.55"]
ENCLOSING ELECTRONICS ONE BOX AT A TIME
100-SERIES
TOLERANCE
all dimension in mm
unless otherwise specified.
x ±0.20 .x ±0.10 .xx ±0.05
ANGLE ±0.5°
NO BAT.
190.6 [7.50"]
Ø6.0 [0.24"]
16.3 [0.64"] Ø2.40
2-AA
Ø2.40
Ø6.0 [0.24"]
TYP 4
6.3 [0.25"]
4-AA
89.2 [3.51"]
16.4 [0.65"]
3.4 [0.13"]
6-AA
27.5 [1.08"]
25.2 [0.99"]
2-C
107.5 [4.23"]
27.5 [1.08"]
4-C
190.6 [7.50"]
6.7 [0.26"]
6.3 [0.25"]
Deep Bottom SECTION A-A
9-V
6.7 [0.26"]
16.0 [0.63"]
TYP 5
6.3 [0.25"]
7.0
60.6 [2.39"]
16.0 [0.63"]
16.4 [0.65"]
18.0 [0.71"]
0 .
7
16.0 [0.63"]
18.0 [0.71"]
7 .
0
56.5 [2.22"]
16.0 [0.63"]
18.0 [0.71"]
7 .
0
16.0 [0.63"]
18.0 [0.71"]
7
. 0
31.8 [1.25"]
16.0 [0.63"]
19.5 [0.77"]
18.0 [0.71"]
Dwg. No.: Part No.:
Color:
Qty:
Sheet
A4
1 1
TEL: 847-932-4700 FAX: 847-932-4701
190.6 [7.50"]
3D 100-03 INSIDE
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
78.2 [3.08"]
174.0 [6.85"]
190.6 [7.50"]
40.0 [1.57"]
9.3 [0.37"]
12.0 [0.47"]
14.3 [0.56"]
2.0 [0.08"]
9.3 [0.37"]
9.3 [0.37"]
2.0 [0.08"]
3.7 [0.15"]
2.0 [0.08"]
Material:
Finish:
Proj.
100-05 TOP W/ANGLED WI NDOW
7.4 [0.29"]
5.8 [0.23"]
2.0 [0.08"]
0.3 [0.01"]2.0 [0.08"]
1
0
. 0
0
Shall ow Botto m SECTION A-A
1 0
. 0
Ø7.4 [0.29"]
12.3 [0.48"]
8.3 [0.33"]
Shall ow Botto m SECTION A-A
1
0 .
0
Ø7.4 [0.29"]
3.7 [0.15"]
9.3 [0.37"]
3.7 [0.15"]
3.5 [0.14"]
0.3 [0.01"]
0.5 [0.02"]
Shall ow Botto m SECTION A-A
1 0
. 0
0.5 [0.02"]
Shall ow Botto m SECTION A-A
1 0
.
0
3.7 [0.15"]
Ø7.4 [0.29"]
3.5 [0.14"]
0.3 [0.01"]
0.5 [0.02"]
Shall ow Botto m SECTION A-A
1
0
. 0
Ø7.4 [0.29"]
3.5 [0.14"]
9.3 [0.37"]
3.5 [0.14"]
2.0 [0.08"]
Shall ow Botto m SECTION A-A
1
0
. 0
Ø7.4 [0.29"]
3.7 [0.15"]
0.3 [0.01"]
9.3 [0.37"] Ø3.2 [0.13"]
Ø6.2 [0.24"]
TYP 4
Shall ow Botto m SECTION A-A
ENCLOSURES & ASSEMBLY SERVICES
ENCLOSURES & ASSEMBLY SERVICES
Title
Revision:
Model:
Drn. Date
Tan zonghaun Apr 10 04
Chk. Date
App. Date
of
New for 2004
Featuring eight new product lines with
protective rubber boots.
1
28835 N. Herky Drive, Lake Bluff, IL 60044 Phone 847-932-4700 Fax 847-932-4701
Box Enclosures & Assembly Services
www.boxenclosures.com
NEMA 4 / IP65 Enclosures
Extruded Aluminum
Protective Boots
NEW!
Handheld Enclosures
LCD Enclosures
Enclosing electronics one box at a time.
Flange Cases
See back page for International Distribution Network
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