Boulevard VFLL60FP90LN-1, VFLL60FP90LP-1, VFLL60FP72LN-1, VFLL72FP90LP-1 Installation Instructions And Owner's Manual
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
If the information in this manual is not
followed exactly, a re or explosion may
result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other
ammable vapors and liquids in the vicinity
of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
— Installation and service must be performed
by a qualied installer, service agency or
the gas supplier.
CONTEMPORARY LINEAR
VENT-FREE GAS FIREPLACE
MODELS
VFLL60FP90L(N,P)-1
VFLL72FP90L (N,P)-1
This appliance may be installed in an
aftermarket, permanently located, manufactured
(mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases.
This is an unvented gas-red heater. It uses air
(oxygen) from the room in which it is installed.
Provisions for adequate combustion and
ventilation air must be provided.
Refer to pages 15 - 16.
GAS-FIRED
UL FILE NO. MH46389
This series is design certied in accordance with American
National Standard Institute (ANSI) Z21.11.2 by the Canadian
Standards Association Laboratories (CSA) as an Unvented
Room Fireplace and should be installed according to these
instructions.
Page 1
TABLE OF CONTENTS
SECTION PAGE
Before You Start .............................................................................................................................................................. 3
Carton Contents .............................................................................................................................................................. 5
Hardware Pack ................................................................................................................................................................ 6
Important Soot Prevention Steps..................................................................................................................................... 7
Product Specications ..................................................................................................................................................... 8
Accessories ..................................................................................................................................................................... 9
Introduction .................................................................................................................................................................... 10
Important Information .....................................................................................................................................................11
Important Safety Information ......................................................................................................................................... 12
Safety Information for Users of LP-Gas......................................................................................................................... 13
Important Installation Guidelines ................................................................................................................................... 14
Water Vapor: A By-Product of Unvented Room Heaters ............................................................................................... 14
Provisions for Adequate Combustion & Ventilation Air .................................................................................................. 15
Fireplace Dimensions .................................................................................................................................................... 17
Junction Box Wiring Installation..................................................................................................................................... 18
Gas Supply .................................................................................................................................................................... 20
Clearances .................................................................................................................................................................... 21
Installation Option 1 - Clean Face .............................................................................................................................. 22
Framing - Clean Face .................................................................................................................................................. 23
Nailing Flanges & Mounting Brackets - Clean Face .................................................................................................... 24
Fireplace & Non-Combustible Board Installation - Clean Face ................................................................................... 25
Completing Installation - Clean Face & Flush Mount .................................................................................................. 30
Installation Option 2 - Flush Mount ........................................................................................................................... 26
Framing - Flush Mount ................................................................................................................................................ 27
Nailing Flanges & Mounting Brackets - Flush Mount................................................................................................... 28
Fireplace & Non-Combustible Board Installation - Flush Mount .................................................................................. 29
Completing Installation - Clean Face & Flush Mount .................................................................................................. 30
Fireplace Wiring............................................................................................................................................................. 32
LED Wiring .................................................................................................................................................................... 33
Decorative Glass Installation ......................................................................................................................................... 34
Lighting Instructions....................................................................................................................................................... 36
Pilot Flame Characteristics ............................................................................................................................................ 37
Flame Appearance ........................................................................................................................................................ 37
Proame - IP Control System ........................................................................................................................................ 38
Operating Instructions ................................................................................................................................................... 39
Cleaning and Service .................................................................................................................................................... 40
Testing the Gas Supply Pressure .................................................................................................................................. 41
Troubleshooting ............................................................................................................................................................. 42
Exploded View ............................................................................................................................................................... 46
Parts List........................................................................................................................................................................ 47
Master Parts Distributor List .......................................................................................................................................... 48
How To Order Repair Parts ........................................................................................................................................... 48
For The Homeowner .................................................................................................................................................... 49
Home owner Reference Information.............................................................................................................................. 49
Important Information .................................................................................................................................................... 50
Removing & Replacing the Glass Front ........................................................................................................................ 51
Decorative Glass & Rock Placement............................................................................................................................. 52
Lighting Instructions....................................................................................................................................................... 53
Operating Instructions ................................................................................................................................................... 54
LED & Fireplace Wall Controls ...................................................................................................................................... 55
Using the Remote Control ............................................................................................................................................. 56
Warranty ........................................................................................................................................................................ 61
36776-0-0716Page 2
BEFORE YOU START
Unpacking the replace
1. Remove the four screws securing the plywood top to the
corner supports. Remove the plywood top and discard.
2. Remove the two screws securing each corner support to the
pallet. Remove the corner supports and discard.
3. Cut and the banding securing the replace to the pallet.
Discard the banding.
NOTICE
SHEET
HANDLE WITH CARE
GLASS
GLASSLABEL
FRAGILELABEL
HANDLE WITH CARE
GLASS
CARTON LABEL
5. Carefully remove the bundle from inside the replace. This
bundle contains two center glass supports and the burner
deector glass. Put the bundle in an out of the way place to
avoid damaging the components.
6. Lift the replace off the pallet and place it near the
installation site. If the replace must be placed on end so
that a hand truck may be used for transportation, remove all
loose components from inside the replace. Truck from the
left end (when facing the replace opening) only.
7. Carefully open the cardboard bundle remaining on the pallet.
This bundle contains the large non-combustible board and
the front glass barrier. Put the components in an out of the
way place to avoid damaging them.
NON-COMBUSTIBLE
PANEL
Figure 1
4. Remove the plastic wrap securing the instruction packet and
the hardware box to the replace.
HANDLE WITH CARE
GLASS
HANDLE WITH CARE
GLASS
HARDWARE
INSTRUCTION
PACKAGE
FRONT GLASS
Figure 3
Figure 2
36776-0-0716 Page 3
BEFORE YOU START
Sample Warnings and Denitions:
DANGER
Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Notice: Addresses practices not related to personal injury.
Installation Information
1. Read the soot prevention information on page 7.
2. Read the safety information on pages 12 - 13.
3. Frame the opening. See page 23 and 27.
4. Install the gas lines. See page 20.
5. Install the wiring. See pages 32 - 33.
6. Install the remote system. See page 38.
7. Light the replace and troubleshoot.
See pages 36 and 42 - 44.
8 For detailed instructions on operating the Proame - IP
Control System see pages 56 - 60.
9. For detailed instructions for the LED Controls, see page 55.
10. Show the homeowner how to operate the replace,
see page 53.
11. Show the homeowner how to do the basic maintenance.
Installation Considerations - Fireplace Installation
Guidelines
Determine where to install the replace. The replace can be
mounted on any of these surfaces:
1. A at hard combustible or non-combustible surface.
2. A raised platform of combustible or non-combustible
material.
If the replace is installed directly on carpeting, tile or other
combustible material other than wood ooring, it must be installed
on a metal or wood panel extending the full width and depth of
the replace.
This replace is designed to be installed in a zero-clearance
enclosure. This means combustible material such as framing
lumber can come in contact with the top and side standoff
spacers, and secured to combustible framing using the framing
brackets provided.
Determine the following before installation:
• Any desired accessories
• Gas supply piping (left side entrance).
• Electrical connections
• Electrical supply requirements for light.
(120V, 60Hz, 1 Amp) (left side entrance)
Finishing Options
Choose the nishing option.
Option 1 - Clean Face: This type of installation (page 22) will
allow for nishing around the replace opening with high
temperature paint.
Option 2 - Flush Mount: This type of installation will allow
you to apply tile, marble, stone or other non-combustible material
over the face of the replace cabinet, up to the replace
opening ange.
36776-0-0716Page 4
CARTON CONTENTS
CARTON CONTENTS
Items not shown to scale.
Index
Number
Description
Quantity
Supplied
1 Fireplace 1
2 Non-combustible Board - Top 1
3 Non-combustible Board - Side 2
4 Glass Front 1
5 Glass, Burner 1
1
20
6 Bushing 3
7 Standoff Supports 3
8 Receptical 2
9 Remote 1
8
4
10 AA Battery 8
11 AAA Battery 3
7
12 Hardware Pack 1
13 AC Adaptor 1
5
2
9
14 Wall Mounted Control Box 1
15 Remote Receiver 1
16 Battery Pack 1
17 Button Switch 2
18 Mounting Bracket 1
19 Wall Plate 1
BAG
10
11
3
13
14
12
18
17
6
19
20 Optional Inner Top Deector 1
For hardware pack contents, see page 6.
See Parts Lists on pages 46 - 47 for ordering replacement parts.
Do not order batteries, bolts, screws, washers or nuts. They are
standard hardware items and can be purchased at any local
hardware store.
15
16
17
36776-0-0716 Page 5
HARDWARE PACK
HARDWARE PACK CONTENTS
#4 X ½” STAINLESS PHILLIPS HEAD SCREW
#10 X ½” HEX HEAD SCREW
1” PHILLIPS SELF-DRILLING SCREW
NAILING FLANGES
(Not to scale)
Description
10 X 1/2 Phillips Hex Head Screw 14
4 x 1/2 Phillips Pan Head Screw 4
#8 x 1 inch Self-Drilling Drywall Screw 9
Nailing Flange 4
See Parts Lists on page 46 - 47 for ordering replacement parts.
Do not order batteries, bolts, screws, washers or nuts. They are
standard hardware items and can be purchased at any local
hardware store.
Quantity
Supplied
36776-0-0716Page 6
IMPORTANT SOOT PREVENTION STEPS
IMPORTANT NOTICE
INSTALLER - SERVICE PERSON - HOMEOWNER
SOOT MAY BE CREATED IF THE FOLLOWING DIRECTIONS ARE NOT FOLLOWED.
A vent-free replace or burner draws room air to support
combustion. Lightweight particles suspended in the air –
including dust, carpet bers, candle or tobacco smoke, and pet
hair – will be drawn toward the replace. These can lead to soot
build up on logs, replace walls, and even walls of the room. To
prevent malfunctions and sooting, have your dealer perform an
inspection and cleaning each year – before the heating season. If
you have pets or excessive dust, more frequent cleaning may be
necessary. See cleaning and service section in this manual.
1. Ensure the air shutter is set to the specication. See Figures
4 to 6 on this page and Tables 1 and 2 on page 8.
2. Ensure burner, venturi, and air shutter are free of dirt, lint,
animal hair (i.e. cat and dog) or anything that may block the
needed air ow. See Cleaning and Service, page 40.
3. Do not place debris, additional logs or other articles on the
burner during operation.
4. Do not use scented air fresheners or candles while the
replace is in operation. They produce residue which may
cause soot.
6. Do not place glass media on burner or burner ports. The
glass media should only be placed on the replace oor.
7. Do not use rock wool (embers) or lava rock.
9. Annual inspection and cleaning by your dealer or a qualied
service technician is recommended to prevent malfunction
and/or sooting.
10. Install optional logs according to the installation instructions.
Only use Empire Logs specially made for this replace.
11. Verify the venturi tube is not bent or distorted. The main
burner orice must be centered in the venturi tube for proper
combustion and to prevent sooting.
Verify the air shutter for the correct setting. Refer to Tables 1 and
2 on page 8 for specic air shutter settings for each model.
LP Gas Models - The air shutter setting must be 1/4-inch. See
Figures 4 and 5, and Table 1 on page 8.
Figure 4 (1/4-inch opening shown)
Test 1/4 air shutter setting with a round object like a 1/4-inch drill
bit. The object should barely slide between the opening. See
Figure 5.
Figure 5 (1/4-inch opening shown)
WARNING
Do not allow fans to blow directly into or at the replace. Avoid
any drafts that alter burner ame patterns. Avoid any drafts that
alter burner ame patterns. Pay particular attention to ceiling
fans and exhaust fans.
36776-0-0716 Page 7
NAT Gas Models- The air shutter setting must be fully closed.
See Figure 6 and Table 2 on page 8.
Figure 6
Notice: Orice shield removed for clarity.
PRODUCT SPECIFICATIONS
VFLL60FP90LP VFLL60FP90LN VFLL72FP90LP VFLL72FP90LN
Input BTU/HR Maximum 38,500 40,000 38,500 40,000
Input BTU/HR Minimum 31,000 25,000 31,000 25,000
Orice 1.8mm #32 1.8mm #32
Notice: Air shutter settings are factory set and muay not be altered.
GAS SUPPLY PRESSURES (inches water column)
GAS TYPE MAXIMUM MINIMUM MANIFOLD
NAT 10.5 7.0 3.5
LP 13.0 11.0 10.0
Table 1 - Air Shutter Opening - Natural Gas Models
Model Air Shutter Opening
VFLL60FP90 Fully Closed
VFLL72FP90 Fully Closed
Table 2 - Air Shutter Opening - LP Gas Models
Model Air Shutter Opening
VFLL60FP90 1/4 inch
VFLL72FP90 1/4 inch
36776-0-0716Page 8
Required Accessories
ACCESSORIES
Part Number
VFLL60 VFLL72
DG1CLF DG1CLF Decorative Glass, Crushed - 1/4 inch Clear Frost (One kit per one square foot) Recommended
DG1BKP DG1BKP Decorative Glass, Crushed - 1/4 inch Black Polished (One kit per one square foot)
DG1BUC DG1BUC Decorative Glass, Crushed - 1/4 inch Blue Clear (One kit per one square foot)
DG1BCR DG1BCR Decorative Glass, Crushed - 1/4 inch Copper Reective (One kit per one square foot)
DG1BZR DG1BZR Decorative Glass, Crushed - 1/4 inch Bronze Reective (One kit per one square foot)
Notice: Decorative crushed glass is required for installation. Clear Frost Crushed Glass is recommended. Decorative Glass Droplets
cannot be substituted for crushed glass. One box of crushed glass covers 1 sq. ft. Glass colors may be mixed, however transparent and
translucent crushed glass will allow LEDs to better shine through.
Notice: Requires ve square feet for VFLL60, six square feet for VFLL72.
Notice: Never place media material on or next to the burner.
Description
Optional Accessories
Part Number
VFLL60 VFLL72
DFL601BL DFL721BL Decorative Front, Beveled, 1-inch, Black
DFL602BL DFL722BL Decorative Front, Beveled, 2-inch, Black
DFL602NB DFL722NB Decorative Front, Beveled, 3-inch, Brushed Nickel
VBP60LKR VBP72LKR Liner - Black Reective
VBP60LSS VBP72LSS Liner - Stainless Steel
LS60DF LS72DF Log Set
DG1AB DG1AB Decorative Glass Droplets - 1/2 inch Aqua Blue (One kit per one square foot)
DG1GC DG1GC Decorative Glass Droplets - 1/2 inch Glacier Ice (One kit per one square foot)
DG1SL DG1SL Decorative Glass Droplets - 1/2 inch Sangria Luster (One kit per one square foot)
DG1NXS DG1NXS Decorative Glass Drops - 1 inch Onyx Solid (One kit per one square foot)
DG1TZC DG1TZC Decorative Glass Drop - 1 inch Topaz Clear (One kit per one square foot)
DRFPA DRFPA Decorative Rock, Ceramic Fiber - Pebble (One kit per 1/2 square foot)
Description
Notice: If installing a decorative front, an offset between the nishing materials and replace opening is required. Refer to page 25 and
29 as well as the installation instructions provided with the decorative front for more information.
36776-0-0716 Page 9
INTRODUCTION
Instructions to Installer
1. Leave instruction manual with owner after installation.
2. Have owner ll out and mail Product Registration Card
supplied with unvented replace.
3. Fill out Homeowner Reference Information on page 59.
4. Show owner how to start and operate unvented replace.
Always consult your local Building Department regarding
regulations, codes or ordinances which apply to the installation of
an unvented replace.
This replace may be installed in an aftermarket* manufactured
(mobile) home, where not prohibited by state or local codes.
*Aftermarket: Completion of sale, not for purpose of resale,
from the manufacturer.
WARNING
This appliance is equipped for natural or propane gas. Field
conversion is not permitted.
WARNING
Any change to this heaters or its controls can be dangerous.
Improper installation or use of the replace can cause serious
injury or death from re, burns, explosion or carbon monoxide
poisoning.
This replace is intended for supplemental heating.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not shown
on the rating plate is the responsibility of the person and
company making the change.
Important
All correspondence should refer to complete Model Number,
Serial Number and type of gas.
During manufacture, this replace is treated with oils, lms and
bonding agents. These are not harmful but may produce smoke
and odor as they burn off during initial operation. This is normal.
Installation on Rugs and Tile
If this replace is installed directly on carpeting, tile or other
combustible material other than wood ooring the replace shall
be installed on a metal or wood panel extending the full width and
depth of the replace.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization
equipment or accessories and repair and servicing of equipment
shall be performed only by a qualied agency. The term qualied
agency means any individual, rm, corporation or company which
either in person or through a representative is engaged in and is
responsible for (a) the installation or replacement of gas piping or
(b) the connection, installation, repair or servicing of equipment,
who is experienced in such work, familiar with all precautions
required and has complied with all the requirements of the
authority having jurisdiction.
Commonwealth of Massachusetts: The installation must be
made by a licensed plumber or gas tter in the Commonwealth
of Massachusetts.
Sellers of unvented propane or natural gas-red supplemental
replaces shall provide to each purchaser a copy of 527 CMR
30 upon sale of the unit.
In the Commonwealth of Massachusetts, unvented propane
and natural gas-red space heaters shall be prohibited in
bedrooms and bathrooms.
The installation must conform with local codes or, in the absence
of local codes, with the National Fuel Gas Code, ANSI Z223.1.*/
NFPA 54.
*Available from the American National Standards Institute, Inc.
1430 Broadway, New York, N.Y. 10018.
High Altitudes
For altitudes/elevations above 2,000 feet (610m), ratings should
be reduced at the rate of 4 percent for each 1,000 feet (305m)
above sea level. Contact the manufacturer or your gas company
before changing spud/orice size.
Well Head Gas Installations
Some natural gas utilities use well head gas. This may affect the
Btu output of the unit. Contact the gas company for the heating
value. Contact the manufacturer before changing spud/orice
size.
36776-0-0716Page 10
IMPORTANT INFORMATION
WARNING
Failure to keep the primary air opening(s) of the burner(s) clean
may result in sooting and property damage.
For the Installer
• Installation and repair should be done by a qualied service
person. The replace should be inspected before use and at
least annually by a qualied service person. More frequent
cleaning might be required due to excessive lint from
carpeting, bedding material, etc. It is imperative that control
compartments, burners and circulating air passageways
of the replace be kept clean. Keep burner and control
compartment clean.
• An unvented room replace having an input rating of more
than 6,000 Btu per hour shall not be installed in a bathroom
• An unvented room fireplace having an input rating of
more than 10,000 Btu per hour shall not be installed in a
bedroom or bathroom.
• Use Non-Combustible Materials where indicated for the
replace installation. Non-combustible material do not
ignite or burn as a result of using the replace. These
include metal, brick, ceramic, concrete, slate, glass, and
plaster. Adhesives must be rated for high temperatures. Any
mechanical fasteners used to install material must also be
non-combustible, including wall anchors and tile spacers.
Materials that pass the ASTM E 136 test (Standard Test
Method for Behavior of Materials in a Vertical Tube Furnace
at 750C) are considered non-combustible.
• Install the replace out of household trafc and away from
furniture and draperies. The high temperatures produced by
the replace create an ignition risk.
For the Homeowner
• Do not allow Combustible Materials adjacent to or in contact
with the replace. Combustible materials include wood,
compressed paper, plant bers, or other materials that will
burn. These materials are considered combustible even
when treated with re-retardant chemicals.
• Alert children and adults to the hazards of high surface
temperatures. Warn them to stay away to avoid burns and
clothing ignition.
• Supervise children when they are in the same room as the
replace.
• Do not place clothing or other ammable material on or near
the replace.
• Any safety screen or guard removed for servicing the
replace must be replaced prior to operating the replace.
• Keep replace area clear and free from combustible
materials, gasoline and other ammable vapors and liquids.
• Do not use this room heater if any part has been under
water. Immediately call a qualified service technician
to inspect the room heater and to replace any part of
the control system and any gas control which has been
under water.
• Operate replace with all glass panels in place.
• Do not place embers (rock wool) in this replace.
• Do not place lava rocks on burner or logs.
36776-0-0716 Page 11
IMPORTANT SAFETY INFORMATION
WARNING
When used without adequate combustion and ventilation air,
appliance may give off CARBON MONOXIDE, an odorless,
poisonous gas.
Do not install appliance until all necessary provisions are
made for combustion and ventilation air. Consult the written
instructions provided with the appliance for information
concerning combustion and ventilation air. In the absence
of instructions, refer to the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation, or
applicable local codes.
This appliance is equipped with a PILOT LIGHT SAFETY
SYSTEM designed to turn off the appliance if not enough fresh
air is available.
The pilot light safety system senses the depletion of oxygen at its
location. If this replace is installed in a structure having a high
vertical dimension, the possibility exists that the oxygen supply at
the higher levels will be less than that at the replace. In this type
of application, a fan to circulate the structure air will minimize this
effect. The use of this fan will also improve the comfort level in the
structure. When a fan is used to circulate air, it should be located
so that the air ow is not directed at the burner.
DO NOT TAMPER WITH PILOT LIGHT SAFETY SYSTEM!
If fireplace shuts off, do not relight until you provide fresh air.
If replace keeps shutting off, have it serviced. Keep burner
and control compartment clean. See installation and operating
instructions accompanying heater.
DANGER
The installer of this product is responsible for the verifying the
correct position of the air shutter and adjusting it if required.
If not adjusted to the proper opening, a re, explosion, or
production of carbon monoxide may result causing property
damage, personal injury or loss of life.
DANGER
The installer of this product is responsible for testing all
connections for gas leaks. A gas leak will create a situation
where a re, explosion, or production of carbon monoxide may
result causing property damage, personal injury or loss of life.
WARNING
Do not use a blower insert, heat exchanger insert or other
accessory not approved for use with this heater. The use of
accessories not tested and approved for use with this replace
will create a situation where a re, explosion, or production
of carbon monoxide may result causing property damage,
personal injury or loss of life.
WARNING
This replace needs fresh air for ventilation to run properly.
Inadequate air supply may create a situation where a re,
explosion, or production of carbon monoxide may result
causing property damage, personal injury or loss of life. This
replace has an ODS (oxygen depletion sensor) which will shut
down the replace if adequate fresh air is not available. See
troubleshooting section in the instructions.
WARNING
CARBON MONOXIDE POISONING MAY
LEAD TO DEATH.
Early signs of carbon monoxide poisoning resemble the u, with
headache, dizziness and/or nausea. If you have these signs,
replace may not be working properly. Get fresh air at once!
Have replace serviced.
Some people — pregnant women, persons with heart or lung
disease, anemia, those under the influence of alcohol , those
at high altitudes — are more affected by carbon monoxide
than others.
WARNING
Do not operate this replace unless all components including
burners and controls are in good working condition. Never
operate this replace if any optional log or twig is broken, or
out of their intended position. Refer to the Log set placement
instructions for correct log and twig positioning.
Replacement components are available through your local
dealer as indicated in the How to Order Repair Parts section of
the replace manual.
36776-0-0716Page 12
SAFETY INFORMATION FOR USERS OF LP-Gas
Propane (LP-Gas) is a ammable gas which can cause res and
explosions. In its natural state, propane is odorless and colorless.
You may not know all the following safety precautions which can
protect both you and your family from an accident. Read them
carefully now, then review them point by point with the members
of your household. Someday when there may not be a minute
to lose, everyone’s safety will depend on knowing exactly what
to do. If, after reading the following information, you feel you still
need more information, please contact your gas supplier.
LP-Gas Warning Order
If a gas leak happens, you should be able to smell the gas
because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
• Do not operate electric switches, light matches, or use your
phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such
as basements. When you have reason to suspect a gas leak,
keep out of basements and other low areas. Stay out until
reghters declare them to be safe.
• Use your neighbor’s phone and call a trained LP-Gas service
person and the re department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for
escaped gas. Have them air out the area before you return.
Properly trained LP-Gas service people should repair the
leak, then check and relight the gas replace for you.
No Odor Detected - Odor Fade
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must nd out if you
can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your
sensitivity or ability to detect that odor. Sometimes other odors in
the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a
gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under some
circumstances. For example, if there is an underground leak, the
movement of the gas through soil can lter the odorant. Odorants
in LP-Gas also are subject to oxidation. This fading can occur if
there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto
or into walls, masonry and other materials and fabrics in
a room. That will take some of the odorant out of the gas,
reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest
gas odor. If you detect any odor, treat it as a serious leak.
Immediately go into action as instructed earlier.
Some points to remember
• Learn to recognize the odor of LP-Gas. Your local LP-Gas
Dealer can give you a Scratch and Sniff pamphlet. Use it to
nd out what the propane odor smells like. If you suspect
that your LP-Gas has a weak or abnormal odor, call your LPGas Dealer.
• If you are not qualied, do not light pilot lights, perform
service, or make adjustments to replaces on the LP-Gas
system. If you are qualied, consciously think about the odor
of LP-Gas prior to and while lighting pilot lights or performing
service or making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the
odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls
of new cylinders and tanks, is possible. Therefore, people
should be particularly alert and careful when new tanks or
cylinders are placed in service. Odor fade can occur in new
tanks, or reinstalled old tanks, if they are lled and allowed
to set too long before relling. Cylinders and tanks which
have been out of service for a time may develop internal rust
which will cause odor fade. If such conditions are suspected
to exist, a periodic sniff test of the gas is advisable. If you
have any question about the gas odor, call your LP-Gas
dealer. A periodic sniff test of the LP-Gas is a good safety
measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and
you think you should, assume you have a leak. Then take
the same immediate action recommended above for the
occasion when you do detect the odorized LP-Gas.
• If you experience a complete gas out, (the container is under
no vapor pressure), turn the tank valve off immediately. If the
container valve is left on, the container may draw in some air
through openings such as pilot light orices. If this occurs,
some new internal rusting could occur. If the valve is left
open, then treat the container as a new tank. Always be sure
your container is under vapor pressure by turning it off at the
container before it goes completely empty or having it relled
before it is completely empty.
36776-0-0716 Page 13
IMPORTANT INSTALLATION GUIDELINES
Proper Primary Airow into Burner
For proper burner operation and ame appearance, the ow of
primary air into the venturi tube, located at the gas inlet of the
burner, must not be reduced. This ow of air is reduced if dirt, lint
or other obstructions build-up around or inside the venturi. Any
obstruction in the venturi tube area must be removed. The ow of
air into the venturi is also reduced if the gas orice isn’t centered
in the venturi inlet and/or is not aligned with the venturi. Any
misalignment of the burner orice may be corrected by bending
the shutter cap holding the orice to the inlet of the venturi tube.
Ceiling Fans, Portable Fans or Logs Installed Near Cold Air
Returns
Ceiling fans or oscillating oor type fans need to be monitored
during the operation of a vent-free replace. If the air blows
directly into the ame causing it to disrupt the ame, it should
be turned off or redirected. Ceiling fans could be reversed to
possibly eliminate ame impingement, and the oor fan should
be redirected. Upon installation, be aware of any cold air returns
or vents in the proximity of the replace. Any draft created around
a vent-free replace can cause the ame to impinge on the logs
or decorative media and create a sooting situation.
Television Considerations
Installing a television above a replace has become increasingly
popular; however, the area above any replace gets hot and most
TV manufacturers recommend against placing their products
near a heat source.
If you install a television above this replace, Empire Comfort
Systems accepts no responsibility for damage or injuries. Follow
the television manufacturer’s installation instructions, including
any recommendations regarding proximity to heat sources.
If you have a TV above your replace, turn off the replace and
let it cool completely before servicing or touching any buttons on
the TV.
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS
Water vapor is a by-product of gas combustion. An unvented
room heater produces approximately one ounce (30ml) of water
for every 1,000 BTU (.3KW's) of gas input per hour.
Unvented room heaters are recommended as supplemental heat
(a room) rather than a primary heat source (an entire house). In
most supplemental heat applications, the water vapor does not
create a problem. In most applications, the water vapor enhances
the low humidity atmosphere experienced during cold weather.
The following steps will help ensure that water vapor does not
become a problem.
1. Be sure the heater is sized properly for the application,
including ample combustion air and circulation air.
2. If high humidity is experienced, a dehumidier will help lower
the water vapor content of the air.
3. Do not use an unvented room heater as the primary heat
source.
36776-0-0716Page 14
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR
This heater shall not be installed in a room or space unless the
required volume of indoor combustion air is provided by the
method described in the National Fuel Gas Code, ANSI Z23.1/
NFPA 54, the International Fuel Gas Code, or applicable local
codes.
Installation in a Conned Space
A conned space is an area with volume less than 50 cubic feet
per 1,000 BTU/HR of the combined input rates of all replaces
drawing combustion air from that space. Small areas such as
equipment rooms are conned spaces. Furnaces installed in
a conned space which supply heated air to areas outside the
space must draw return air from outside the space through
tightly sealed return air ducts. A conned space must have two
openings into the space for combustion air. One opening must
be within 12 inches of the ceiling and the other must be within
12 inches of the oor. The required sizing of these openings is
determined by whether inside or outside air is used to support
combustion, the method by which the air is brought to the space
(vertical or horizontal duct) and by the total input rate of all
replaces in the space.
Unusually Tight Construction
The air that leaks around doors and windows may provide
enough fresh air for combustion and ventilation. However, in
buildings of unusually tight construction, you must provide
additional fresh air.
Unusually tight construction is dened as construction where:
a. Walls and ceilings exposed to the outside atmosphere
have a continuous water vapor retarder with a rating of
one perm or less with openings gasketed or sealed, and
b. Weather-stripping has been added on openable windows
and doors, and
c. Caulking or sealants are applied to areas such as joints
around window and door frames, between sole plates and
oors, between wall-ceiling joints, between wall panels, at
penetrations for plumbing, electrical, and gas lines, and at
other openings.
If your home meets all of the three criteria above, you
must provide additional fresh air. See Ventilation Air From
Outdoors, page 16.
Determining if You Have a Conned or Unconned Space
Use this worksheet to determine if you have a conned or
unconned space.
Space: Includes the room in which you will install replace plus
any adjoining rooms with doorless passageways or ventilation
grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =
space)
Example: Space size 16 ft. (length) x 10 ft. (width) x 8 ft.
(ceiling height) = 1,280 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with
grills or openings, add the volume of these rooms to the total
volume of the space.
2. Divide the space volume by 50 cubic feet to determine the
maximum BTU/HR the space can support.
BTU/HR the space can support)
Example: 1,280 cu. ft. (volume of space) ÷ 50 cu. ft. = 25.6 or
3. Add the BTU/HR of all fuel burning replaces in the space.
Vent-free replace
Gas water replace BTU/HR
Gas furnace BTU/HR
Vented gas replace BTU/HR
Gas replace logs BTU/HR
Other gas replaces* + BTU/HR
Total = BTU/HR
Example: Vented gas replace 20,000 BTU/HR
Vent-free replace + 18,000 BTU/HR
Total = 38,000 BTU/HR
*Do not include direct-vent gas replaces. Direct vent draws
combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum BTU/HR the space can support with
the actual amount of BTU/HR used.
BTU/HR (actual amount of BTU/HR used)
Example:
25,600 BTU/HR (maximum the space can support)
38,000 BTU/HR (actual amount of BTU/HR used)
(volume of space) ÷ 50 cu. ft. = (maximum
25,600 (maximum BTU/HR the space can support)
BTU/HR (maximum the space can support)
cu. ft. (volume of
BTU/HR
WARNING
If the area in which the replace may be operated is smaller
than that dened as an unconned space or if the building is of
unusually tight construction, provide adequate combustion and
ventilation air by one of the methods described in the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and
Ventilation, or applicable local codes.
Rework worksheet, adding the space of the adjoining
unconned space. The combined spaces must have enough
fresh air to supply all appliances in both spaces.
36776-0-0716 Page 15
PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR
The space in the previous example is a conned space because
the actual BTU/HR used is more than the maximum BTU/HR the
space can support. You must provide additional fresh air. Your
options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If
the extra space provides an unconned space, remove door
to adjoining room or add ventilation grills between rooms.
See Ventilation Air From Inside Building.
B. Vent room directly to the outdoors. See Ventilation Air From
Outdoors.
C. Install a lower BTU/HR replace, if lower BTU/HR size
makes room unconned.
If the actual BTU/HR used is less than the maximum BTU/HR the
space can support, the space is an unconned space. You will
need no additional fresh air ventilation.
WARNING
You must provide additional ventilation air in a conned space.
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconned space.
When ventilating to an adjoining unconned space, you must
provide two permanent openings: one within 12 inches of
the ceiling and one within 12 inches of the oor on the wall
connecting the two spaces (see options 1 and 2, Figure 7).
You can also remove door into adjoining room (see option 3,
Figure 7). Each ventilation grill or opening shall have a minimum
free area of one square inch per 1,000 BTU/HR of the total input
rating of the gas equipment in the conned space.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You
must provide two permanent openings: one within 12 inches of
the ceiling and one with 12 inches of the oor. Connect these
items directly to the outdoors or spaces open to the outdoors.
These spaces include attics and crawl spaces. In most cases for
direct communication with the outdoors or direct communication
through a vertical duct a free area opening of one square inch
per 4,000 BTU/HR of replace input rating for each grill. If a
horizontal duct is used, a grill free area or duct opening shall
have a free area opening of one square inch per 2,000 BTU/
HR for each grill. Follow the National Fuel Code ANSI Z223.1/
NFPA54, Air for Combustion and Ventilation for required size of
ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet or outlet air into
attic if attic has a thermostat-controlled power vent. Heated air
entering the attic will activate the power vent.
Figure 7
Figure 8
A1 x B1 = C1
A2 x B2 = C2
C1 + C2 = Sq. In. Required
Example: For a 30,000 BTU Fireplace, 1 sq in per 1,000 BTU
equals 30 sq. in. of opening.
(A1) 5in2 x (B1) 3in2 = (C1) 15in
(A2) 5in2 x (B2) 3in2 = (C2) 15in
(C1) 15in2 + (C2) 15in2 = 30in
2
2
2
Figure 9
36776-0-0716Page 16
FIREPLACE DIMENSIONS
G
ELECTRICAL
ACCESS
C
GAS LINE
ACCESS
H
T
S
A
K
Q
B
HOLES IN
STANDOFF
E
D
M
L
C
INDEX
LETTER
A The maximum height of rebox face (excluding standoffs) 22-1/4 22-1/4
B The maximum width of the rebox face (excluding nailing anges) 64-3/4 76-3/4
C The maximum depth of the rebox 11-1/4 11-1/4
D The height of the rebox opening 12-1/8 12-1/8
E The width of the rebox opening 60 72
F The interior depth of the rebox (not shown) 10-1/2 10-1/2
G The rear exterior width of the rebox (not shown) 64-3/4 76-3/4
H The height to the rebox standoffs 18-15/16 12-15/16
K Height from the bottom of the rebox to the gas line opening 1-5/8 1-5/8
L Depth from the front of the rebox to gas line opening 4-5/16 4-5/16
M Depth from rear of rebox to gas line opening 6-7/8 6-7/8
N Glass height (not shown) 8 8
O Glass width (not shown) 61-3/8 73-3/8
Q Distance from replace bottom to replace opening 7-1/2 7-1/2
S Overall height to header 41-1/8 41-1/8
T Opening Lip 1/2 1/2
DIMENSION DESCRIPTION VFLL60FP VFLL72FP
GAS LINE
ACCESS
Dimensions in Inches
36776-0-0716 Page 17
JUNCTION BOX WIRING INSTALLATION
All wiring must be done by a qualied electrician and shall be in
compliance with all local, city and state building codes. Before
making the electrical connection, make sure the main power
supply is disconnected. The replace, when installed, must be
electrically grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code ANSI/
NFPA 70 (latest edition).
110V POWER
SUPPLY
WIRE NUT
WHITE
GROUND
BLACK
JUNCTION
ELECTRICAL
COVER
PLATE
BOX
COVER PLATE
PUSH-IN
RECEPTICLE
Junction Box Wiring Installation
A factory installed junction box is located at the lower left corner
inside the rebox bottom cavity. The suggested 120V electrical
requirements include installation of the electrical receptacle into
the junction box located at the lower left corner inside the rebox
bottom cavity. This will be used to plug in the AC/DC Adapter that
provides power to the electronic valve system.
Move the replace to its nal location or near it before installing
electrical wire or connecting gas lines.
2. Remove the junction box assembly from inside of the
replace. See Figure 11.
1. Remove the electrical access cover panel from the left end
of the replace. See Figure 10.
Figure 10
Figure 11
36776-0-0716Page 18
JUNCTION BOX WIRING INSTALLATION
3. Install a plastic bushing into the electrical access panel.
See Figure 12.
Figure 12
4. Remove the junction box cover. Run 14/2 NM-B with ground
or 12/2 NM-B with ground wire through the electrical access
panel into the Junction box. Secure wiring with the wire
connector as required and install the two receptacles as
shown in Figure 14. Attach the black wires with a wire nut,
and the white wires with a wire nut. Secure the incoming
ground wire and green receptacle ground wires under the
green ground screw provided in the junction box. Re-install
the Junction box cover.
5. Re-install the junction box into the lower left corner of the
rebox cavity using the screws removed in step 2. See
Figure 11.
6. Reinstall the electrical access panel with the screws
removed in step 1. See Figure 10.
36776-0-0716 Page 19
GAS SUPPLY
GAS SUPPL
CONTROL
FLEXIBLE GAS LINE CONNECTION
The gas pipeline can be brought in through the right or left side of
the replace. The replace has a Flexline located on the left side
when facing the replace. See Figures 14 and 15. Consult the
current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149
(.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length
(Dimensions
in feet)
Schedule 40 Pipe
Inside Diameter
(Dimensions in Inches)
Nat. L.P. Nat. L.P.
Tubing, Type L
Outside Diameter
0-10 1/2 3/8 1/2 3/8
11-40 1/2 1/2 5/8 1/2
41-100 1/2 1/2 3/4 1/2
101-150 3/4 1/2 7/8 3/4
Caution: Never use plastic pipe. Check to conrm whether your
local codes allow copper or galvanized tubing.
Notice: Since some municipalities have additional local codes,
it is always best to consult your local authority and installation
code.
The use of the following gas connectors is recommended:
— ANSI Z21.24 Fireplace Connectors of Corrugated Metal
Tubing and Fittings.
— ANSI Z21.45 Assembled Flexible Fireplace Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a
exible replace connector cannot exceed three feet in length.
Notice: The gas controls are equipped with a captured screw-
type pressure test point. It is not necessary to provide a 1/8-inch
test point up stream of the control.
When using copper or ex connector use only approved ttings.
The replace and its individual shut-off valve must be
disconnected from supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 psig
(3.5kPa).
The replace must be isolated from the gas supply piping
system by closing its individual manual shut-off valve during any
pressure testing of the gas supply piping system at test pressures
equal to or less than 1/2 psig (3.5kPa).
WARNING
If one of the procedures results in pressures in excess of
1/2 psig (14 inches w.c.) (3.5 kPa) on the replace gas valve, it
will result in a hazardous condition.
LEFT SIDE
OF FIREPLACE
FRONT OF
FIREPLACE
GAS SUPPLY
TEE HANDLE
FLEX TUBING
Figure 13
FLARE FITTING
Installing the Main Gas Shut-Off
Each replace should have its own manual gas shut-off.
A manual main gas shut-off should be located in the vicinity of
the replace and can be easily accessed after assembly. Where
none exists, or where its size or location is not adequate, contact
your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be
resistant to the action of liqueed petroleum gases. The gas lines
must be checked for leaks by the installer. Testing for leaks on all
exposed connections should be done with leak test solution or
a soap solution. After testing is complete, all solution should be
cleaned off. On unexposed connections, a pressure test should
be made.
Never use an exposed ame to check for leaks. Fireplace must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
replace connected; control valve will sustain damage.
GAS FLEX LINE
Figure 14
Shut-off valve must be accessible after installation.
A gas valve and ground joint union should be installed in the gas
line upstream of the gas control to aid in servicing. The National
Fuel Gas Code requires that a drip leg be installed near the gas
inlet. See Figure 15. This should consist of a vertical length of
pipe tee connected into the gas line that is capped on the bottom
in which condensation and foreign particles may collect.
GAS SUPPLY PLUMBING
MANUAL
SHUT-OFF VALVE
Y
INLET
DRIP LEG
3” MINIMUM
TO
VALV E
Figure 15
36776-0-0716Page 20
CLEARANCES
22 1/2”
FINISHED WALL
FLAT MANTEL SHELF
D
B
C
E
F
A
TOP OF FIREPLACE OPENEING
COMBUSTIBLES
IN
NOT ALLOWED
SHADED AREA
2”
4”
6”
8”
10”
12”
NON-COMBUSTIBLE
MATERIAL (MAY BE
INSTALLED TO EDGE
OF FIREPLACE OPENING)
STANDOFFS
HEADER
36”
MINIMUM CLEARANCE
NON-COMBUSTIBLE BOARD
REQUIRED IN THIS AREA
(SUPPLIED WITH FIREPLACE)
NON COMBUSTIBLE BOARD
REQUIRED IN THESE AREAS
Notice: Combustible material is allowed below a replace viewing
area opening and outside the non-combustible board.
Important! If installing a decorative front, an offset between the
nishing materials and replace opening is required. Refer to
pages 25 and 29 for more information.
Figure 16a - Finishing Option 1
TO CEILING
6”
MINIMUM CLEARANCE
TO PERPENDICULAR
COMBUSTIBLE
SIDE-WALL
Mantel Clearances
20”
Notice: Combustible material is allowed outside of the non-
combustible board and outside of the replace boundaries.
Notice: Non-combustible material provided with the replace is
larger than required for this installation. Material may be trimmed
to the proper size. Wear eye and breathing protection.
Important! If installing a decorative front, an offset between the
nishing materials and replace opening is required. Refer to
pages 25 and 29 for more information.
Do not put screws through large non-combustible board and
into the replace. Attach screws only in standoffs.
NON-COMBUSTIBLE BOARD
REQUIRED IN THIS AREA
(SUPPLIED WITH FIREPLACE)
MINIMUM CLEARANCE
MINIMUM CLEARANCE
TO PERPENDICULAR
COMBUSTIBLE SIDE-WALL
Figure 16b -Finishing Option 2
WARNING
36”
TO CEILING
6”
MODEL
Dimensions in Inches
A B C D E F
VFLL60FP90 26 28 30 32 34 36
VFLL72FP90 26 28 30 32 34 36
Figure 17
COMBUSTIBLE
MATERIALS ALLOWED
IN SHADED AREA
FIREPLACE
6”
OPENING
PERPENDICULAR
SIDE WALL
Figure 18
36776-0-0716 Page 21
INSTALLATION OPTION 1 - CLEAN FACE
Attention!
The installation steps on pages 23 - 25 are for Installation Option 1 - Clean Face.
See pages 26 - 29 for installing the replace for Installation Option 2 - Flush Mount.
This type of installation will allow for nishing around the replace face with high temperature paint.
36776-0-0716Page 22
FIREPLACE & NONCOMBUSTIBLE BOARD INSTALLATION -
FRAMING - CLEAN FACE
CLEAN FACE
1. Frame in rough opening.
• Use dimensions shown in Figure 19 for a conventional
rough opening.
• Use Figure 20 for an elevated installation. Provide
support to the bottom of the replace.
• Use dimensions shown in Figure 21 for corner rough
opening. Be sure to provide gas line and electrical
power for replace assembly.
2. Refer to Junction Box Wiring section on pages 18 and 19 for
details on electrical requirements.
3. Verify gas and electrical lines are ready for replace
installation. See Gas Supply page 20.
B
C
Figure 19 - Rough Opening for Installing in Wall
B
C
A
Figure 21 - Rough Opening for Installing in Corner
A
Figure 20 - Rough Opening for Elevated Installation
TABLE 3 - FRAMING DIMENSIONS (in inches) FOR FIGURES 23 - 25
Model A B C D E F
VFLL60FP 41-1/4 65 11-1/2 62-1/2 88-1/4 44-1/4
VFLL72FP 41-1/4 77 11-1/2 71 100-1/4 50-1/4
* Minimum clearance with 1/2-inch non-combustible board over face of replace.
36776-0-0716 Page 23
TOP OF
FIREPLACE
FIREPLACE OPENING
NAILING FLANGES & MOUNTING BRACKETS - CLEAN FACE
Notice: You must use the nailing anges and mounting brackets
that are supplied with the replace. The brackets are shipped
under the burner cover, inside the replace.
1. Locate the three steel middle mounting brackets under the
burner cover. See Figure 22.
Figure 22
2. The brackets have a perforation located on each end. Bend
them at the perforation. See Figure 23.
5. Locate nailing anges in the envelope pack. The holes in
the nailing anges allow different size boards and different
locations for the boards. See Figure 25. Bend the brackets
at 90° angles. Install four nailing anges with two 10 x 1/2
screws (each). See Figures 26 and 27. The hole closer to
the front edge of the replace is for Installation Option 1.
The other hole is for Installation Option 2. Notice: The
non-combustible board provided is 1/2-inch thick.
Figure 25
BEND OUT SIDE
STANDOFFS
Figure 23
3. Secure the brackets to the replace top with six screws as
shown in Figure 24. The screws are located in the hardware
packet inside the envelope pack. There are holes located
in the top of the replace for each mounting bracket. The
hole closer to the front edge of the replace is for mounting
noncombustible board around the opening (Finishing Option
1). The other hole is for mounting the non-combustible board
ush to the replace face (top, side and bottom) (Finishing
Option 2). See Figures 24 to 27.
FOR USE WITH
HI-TEMP PAINTED
NON-COMBUSTIBLE
BOARDS TO OPENING
Figure 24
4. On the top and bottom of each side are side framing
standoffs. Use pliers to bend the side framing standoff 90
degrees away from the cabinet. See Figure 30.
NAILING FLANGES
INSTALL (2) ON EACH SIDE
Figure 26
STAND-OFF
BRACKETS
SIDE FRAMING
BRACKETS
Figure 27
36776-0-0716Page 24
FIREPLACE & NONCOMBUSTIBLE BOARD INSTALLATION -
”
FINISHED
CLEAN FACE
1. Insert replace into enclosure.
2. Level replace.
3. Secure three middle mounting brackets with drywall screws
to the framed opening above the replace as shown in
Figure 28.
Notice: The drywall screws are located in the instruction
envelope packet. Secure replace on left and right through
side nailing anges.
4. Install the replace so that non-combustible board is
installed over the replace cabinet face (down to the opening
window), secure the top and side nailing anges ush with
the face of the replace cabinet. Non-combustible board has
been provided with the replace.
Important! If installing a decorative front, an offset between the
nishing materials and replace opening is required. Refer to
the installation instructions provided with the decorative front for
more information.
For installation of the DFL601BL-1, DFL602BL, DFL721BL,
and DFL722BL kits, 1/2-inch unnished space is required to
either side of the replace installation.
1/2” 1/2”
For installation of the DFL602NB & DFL722NB kits, 7/8-inch
unnished space is required on all four sides of the replace
opening.
7/8”
7/8” 7/8”
7/8”
NON-COMBUSTIBLE
BOARD INSTALLED
OVER APPLIANCE OPENING
APPLIANCE
OPENING
WALL
3 3/8
FRAMING
HEADER
STANDOFFS
18-15/16”
FRAMING
Figure 29
Note: Nailing Flanges and Non-Combustible Board shown
for reference.
5. Install Non-Combustible Board (See Figure 28)
• Do not attach non-combustible board to the replace. Attach
non-combustible board only to side studs, standoffs and
header board.
• Predrill holes into non-combustible board and counter-sink.
• Apply adhesive in joints between non-combustible board
panels.
• Use only high-temperature adhesive and high-temperature
paints with the non-combustible board.
• Use woven berglass joint tape and Durabond 45 joint
compound for best results when nishing non-combustible
panel and drywall joints around replace.
• Tile or noncombustible materials can be applied on top of the
non-combustible board and nished wall as their instructions
require.
Notice for Finishing Materials
The wall above the replace will become hot. Install the
non-combustible board supplied with the replace before
adding paint, tile or stone. Attach tile or other non-combustible
products to the replace face and to the non-combustible area
using adhesives designed for high-temperature applications.
Follow the manufacturer's instructions for application and
curing times. Heat from the replace may cause incorrectly
installed materials to fail. If you are painting above the
replace, use a coating designed for high temperature
environments and follow the manufacturer's instructions for
surface preparation, application and curing. Heat from the
replace may cause incorrectly applied coatings to fail or
discolor.
FINISHED
PAINTED WALL
NON-COMBUSTIBLE
BOARD INSTALLED
OVER FIREPLACE FACE
FIREPLACE
OPENING
NON-COMBUSTIBLE
BOARD INSTALLED
ON BOTH SIDES
FINISHED
WALLPAINTED
NON-COMBUSTIBLE
BOARD INSTALLED
ON BOTH SIDES
CAUTION
Failure to use a 300°F minimum adhesive may allow the
Figure 28
nishing material to fall.
Note: Standoffs and Non-Combustible Board shown for reference
36776-0-0716 Page 25
INSTALLATION OPTION 2 - FLUSH MOUNT
Attention!
The installation steps on pages 27 - 29 are for Installation Option 2 - Flush Mount.
See pages 22 - 25 for installing the replace for Installation Option 1 - Clean Face.
This type of installation will allow you to apply tile, marble, stone or other non-combustible material over the
face of the replace cabinet, up to the ange opening. See Figures 39 and 40.
36776-0-0716Page 26
FRAMING - FLUSH MOUNT
1. Frame in rough opening.
• Use dimensions shown in Figure 30 for a conventional
rough opening.
• Use Figure 31 for an elevated installation. Provide
support to the bottom of the replace.
• Use dimensions shown in Figure 32 for corner rough
opening. Be sure to provide gas line and electrical
power for replace assembly.
2. Refer to Junction Box Wiring section on pages 18 and 19 for
details on electrical requirements.
3. Verify gas and electrical lines are ready for replace
installation. See Gas Supply page 20.
B
C
Figure 30 - Rough Opening for Installing in Wall
B
C
A
Figure 32 - Rough Opening for Installing in Corner
A
Figure 31 - Rough Opening for Elevated Installation
TABLE 3 - MINIMUM DIMENSIONS (in inches) FOR FIGURES 34 - 36
Model A B C D E F
VFLL60FP 41-1/4 65 11 61-3/4 87-1/4 43-3/4
VFLL72FP 41-1/4 77 11 70-3/16 99-1/4 49-3/4
* Minimum clearance with 1/2-inch non-combustible board over face of replace.
36776-0-0716 Page 27
TOP OF
FIREPLACE
FIREPLACE OPENING
NAILING FLANGES & MOUNTING BRACKETS - FLUSH MOUNT
Notice: You must use the nailing anges and mounting brackets
that are supplied with the replace. The brackets are shipped
under the burner cover, inside the replace.
1. Locate the three steel middle mounting brackets under the
burner cover. See Figure 33.
Figure 33
2. The brackets have a perforation located on each end. Bend
them at the perforation. See Figure 34.
4. On the top and bottom of each side are side framing
standoffs. Use pliers to bend the side framing standoff 90
degrees away from the cabinet. See Figure 37.
5. Locate nailing anges in the envelope pack. The holes in
the nailing anges allow different size boards and different
locations for the boards. See Figure 37. Bend the brackets
at 90° angles. Install four nailing anges with two 10 x 1/2
screws (each). See Figure 371. The hole closer to the front
edge of the replace is for Installation Option 1. The other
hole is for Installation Option 2. Notice: The non-combustible
board provided is 1/2-inch thick.
Figure 36
BEND OUT SIDE
STANDOFFS
Figure 34
3. Secure the brackets to the replace top with six screws
as shown in Figure 39. The screws are located in the
hardware packet inside the envelope pack. There are
holes located in the top of the replace for each mounting
bracket. The hole closer to the front edge of the replace
is for mounting noncombustible board around the opening
(Finishing Option 1). The other hole is for mounting the
non-combustible board ush to the replace face (top,
side and bottom) (Finishing Option 2). See Figures 33-38
NON-COMBUSTIBLE
BOARD ON TOPOF
FIREPLACE WITH
NON-COMBUSTIBLE
TILE, ETC. TO OPENING
Figure 35
NAILING FLANGES
INSTALL (2) ON EACH SIDE
Figure 37
STAND-OFF
BRACKETS
SIDE FRAMING
BRACKETS
Figure 38
36776-0-0716Page 28
11-3/4”
FIREPLACE & NONCOMBUSTIBLE BOARD INSTALLATION -
FLUSH MOUNT
1. Insert replace into enclosure.
2. Level replace.
3. Secure three middle mounting brackets with drywall screws
to the framed opening above the replace as shown in
Figure 39.
Notice: The drywall screws are located in the instruction
envelope packet. Secure replace on left and right through
side nailing anges.
4. Install the replace cabinet face ush with the wall-board,
secure the nailing anges at the top and sides of the
replace with a 1/2-inch setback. This allows you to use the
supplied non-combustible board above the replace.
Important! If installing a decorative front, an offset between the
nishing materials and replace opening is required. Refer to
the installation instructions provided with the decorative front for
more information.
For installation of the DFL601BL-1, DFL602BL, DFL721BL,
and DFL722BL kits, 1/2-inch unnished space is required to
either side of the replace installation.
1/2” 1/2”
For installation of the DFL602NB & DFL722NB kits, 7/8-inch
unnished space is required on all four sides of the replace
opening.
7/8”
7/8” 7/8”
7/8”
FINISHED
NON-COMBUSTIBLE
BOARD INSTALLED
OVER APPLIANCE OPENING
FIREPLACE
OPENING
WALL
FRAMING
HEADER
NON-COMBUSTIBLE
BOARD INSTALLED
ON TOP OF FIREPLACE
18-15/16”
STANDOFFS
FRAMING
Figure 40
Note: Standoffs and Non-Combustible Board shown for
reference.
5. Install Non-Combustible Board (See Figure 39)
• Do not attach non-combustible board to the replace. Attach
non-combustible board only to side studs, standoffs and
header board.
• Predrill hole s into non-combustible board and counter-sink.
• Apply adhesive in joints between non-combustible board
panels.
• Use only high-temperature adhesive and high-temperature
paints with the non-combustible board.
• Use woven berglass joint tape and Durabond 45 joint
compound for best results when nishing non-combustible
panel and drywall joints around replace.
• Tile or noncombustible materials can be applied on top of the
non-combustible board and nished wall as their instructions
require.
Notice for Finishing Materials
The wall above the replace will become hot. Install the
non-combustible board supplied with the replace before
adding paint, tile or stone. Attach tile or other non-combustible
products to the replace face and to the non-combustible area
using adhesives designed for high-temperature applications.
Follow the manufacturer's instructions for application and
curing times. Heat from the replace may cause incorrectly
installed materials to fail. If you are painting above the
replace, use a coating designed for high temperature
environments and follow the manufacturer's instructions for
surface preparation, application and curing. Heat from the
replace may cause incorrectly applied coatings to fail or
discolor.
FINISHED
NON-COMBUSTIBLE
FIREPLACE
OPENING
NON-COMBUSTIBLE
FINISHED
WALL
TILE OR OTHER
MATERIAL
TILE OR OTHER
MATERIAL
WALL
CAUTION
Figure 39
Note: Standoffs and Non-Combustible Board shown for reference
36776-0-0716 Page 29
Failure to use a 300°F minimum adhesive may allow the
nishing material to fall.
COMPLETING INSTALLATION - CLEAN FACE & FLUSH MOUNT
LEFT
BOX
1. Check gas lines for leaks.
2. Plug AC adapter and LED transformer to junction box.
3. Install the wall-mounted control box within 10 feet of the
center of the replace and route wire harnesses from
replace to wall mounted control box and connect. See
pages 32 and 33.
SCREW INTO
EACH BRACKET
CENTER
OF
FIREPLACE
10 FEET
MAX
6” MIN
WALL MOUNT
CONTROL
Figure 41
4. Install a plastic bushing in both the liner and outer walls of
the replace. See Figure 42.
Figure 43
6. Set receiver in wall box to remote. Set switch on side of heat
shield to standing pilot or intermediate pilot.
7. Place batteries in receiver boxes and remotes using
instructions provided. Verify remote is communicating with
receiver.
8. Replace LED reector.
9. Retrieve shorter glass and install in front of burner.
10. If installing an optional liner, install them now. Refer to the
instructions provided with the liner kit.
11. Install the burner screens as shown in Figure 44. If installing
an optional log set, refer to the log set instruction manual for
placing the log pins into the burner screens.
Notice: The ange on the bottom of the front and rear burner
screens must be toward the rear of the replace. See Figure 45.
Figure 42
5. Route the yellow LED wire harness, grey remote receiver
harness,and red/black battery backup harness through the
bushings to the wall. Mount controls and connect. See
Figure 43.
RIGHT
Figure 44
12. Place decorative glass on the screens around the burner
opening. Refer to page 34.
13. If installing an optional log set, install it now. Refer to the
installation instructions provided with the log set for proper
placement.
14. Install optional decorative surround panel assembly. Refer to
instructions included with the surround panel kit.
36776-0-0716Page 30
COMPLETING INSTALLATION - CLEAN FACE & FLUSH MOUNT
BOTTOM FLANGE
TO BACK OF
FIREPLACE
FRONT GLASS
SCREEN
Figure 45
15. If installing an optional inner top deector, loosen the ve
(5) Phillips head screws securing the inner rebox top. Slide
the inner top deector, slotted side rst, between the inner
rebox top and the replace opening until the front angle is
ush with the opening. The angle on the front of the inner top
deector should point downward. Tighten the ve (5) Phillips
head screws to lock in place.
16. Retrieve larger glass and install in slots on the left and right
of replace. Refer to page 34.
17. Test replace using remote and show owner how to use the
remote. Show owner lighting instructions in this manual.
18. Installation of replace is complete. Leave this manual with
the owner.
Figure 46
36776-0-0716 Page 31
FIREPLACE WIRING
If any of the original wire as supplied with this unit must be
replaced, it must be replaced with equivalent gauge and
temperature rated wire.
CAUTION
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
The wire connections in Figure 47 are not used.
Figure 47
36776-0-0716Page 32
LED WIRING
CONTROL
LED STRIP
LED STRIP
LED STRIP
MODULE
RED
RED
BLACK
BLACK
BLACK
YELLOW
TRANSFORMER
BLACK
BLACK
BLACK
BLACK
Figure 48
JUNCTION BOX
LEFT BUTTON
BRIGHTNESS
RIGHT BUTTON
MODE
36776-0-0716 Page 33
DECORATIVE GLASS INSTALLATION
WARNING
Failure to position the parts in accordance with the diagrams
and instructions below or failure to use only parts specically
approved for use with this replace may result in property
damage or personal injury.
Notice: During setup the burner may be operated with or without
the Decorative accessory options.
Notice: VFLL60 burner pan will accept 5 square feet of
Decorative Glass. VFLL72 burner pan will accept 6 square feet of
Decorative Glass.
DECORATIVE GLASS AND ROCKS
ACCESSORY PLACEMENT
WARNING
Crushed glass and Glass droplets must not be more than a
single layer. Do not use more glass than recommended. Using
excess glass may cause injury or property damage.
WARNING
Use only decorative rocks and glass designed for use in a
replace. Using other materials may cause a situation where
injury or property damage may occur.
CAUTION
Never place media materials on or next to the burner.
The Decorative Glass options are available in various colors and
package sizes. Choose the size appropriate for your replace.
See list on page 9.
1. Apply the crushed glass to the shaded area only. See Figure
49. Use enough to cover the oor of the replace, but do not
allow the media to reach higher than the ange surrounding
the burner. Never place decorative media inside the ange
surrounding the burner itself.
This replace uses crushed glass. Accent glass droplets
(1/2 inch) or glass drops (1 inch), and ceramic ber rocks
and pebbles may be added. Mix colors and glass types,
but do not exceed the recommended amount of decorative
media.
CAUTION
Glass or rocks must not be placed around the ends or over the
front edge of the burner assembly. Do not restrict air ow.
Figure 49
Quantity of Glass
Model Amount
VFLL60FP 5 square feet
VFLL72FP 6 square feet
CAUTION
To prevent injury, use gloves and eye protection while applying
the decorative glass or droplets.
Application of the Decorative Glass or Rocks should only be
performed after the burner has been fully installed, secured and
tested for leaks. If operating the burner with a Remote Control,
make sure all batteries are installed and that the burner operates
with the remote correctly.
36776-0-0716Page 34
DECORATIVE GLASS INSTALLATION
2. Replace the glass front into the replace by placing the right
side into the slots in the rebox. Carefully angle in the left
side of the glass and then slide the glass to the left. Settle
the glass into the slots by gently lowering it.
See Figures 53 - 58.
TOP VIEW
GLASS
Figure 50
Figure 51
Figure 52
Figure 53
36776-0-0716 Page 35
LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion may result causing
property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. Before lighting smell all around the appliance area for gas.
Be sure to smell next to the oor because some gas is
heavier than air and will settle on the oor.
What To Do If You Smell Gas
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re
department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Turn OFF electric power to the appliance.
3. Remove front surround panel assembly or bottom louver if
included.
4. Turn gas valve counterclockwise
5. Wait ten (10) minutes to clear out any gas. Then smell for
gas, including near the oor. If you smell gas, STOP! Follow
B in the safety information above on this page. If you do not
smell gas, go to the next step.
6. Turn ON electric power to the appliance.
7. Find pilot - Follow metal tube from gas control. The pilot is
behind the burner on the right side.
8. Turn main ame to on. If the pilot does not light within 60
seconds, stop and go to Step 5.
to On position.
C. If applicable, use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in
or turn by hand, don't try to repair it; call a qualied service
technician. Force or attempted repair may result in a re or
explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
9. Refer to remote control instructions for detailed information,
control features, and operation. Notice: There is a CPI/
IP switch behind the right side panel that allows for a
continuous standing pilot mode or an intermittent pilot
mode. See appliance manual for location of this switch.
If the pilot or burner does not stay lit (in the standing
pilot mode), stop and immediately call a qualied service
technician or gas supplier.
10. If the burner or pilot does not operate properly after several
tries, turn the gas valve clockwise to OFF and call
your service technician or gas supplier.
11. Replace the front surround assembly or close bottom louver
assembly.
12. Operation of the gas valve is controlled by a manual on/
off switch or a hand held remote control. Refer to remote
instructions for detailed operation information.
TO TURN OFF GAS TO FIREPLACE
1. Set REMOTE/OFF/ON switch to OFF.
2. Turn off all electric power to the appliance if service is to be
performed (if applicable).
3. Lower bottom louver assembly.
GAS VALVE
4. Push in gas control knob slightly and turn clockwise
to OFF. Do not force.
5. Close bottom louver assembly.
36776-0-0716Page 36
PILOT FLAME CHARACTERISTICS
Figure 53 shows a correct pilot ame pattern. The correct ame
will be blue and will extend beyond the ame sensor. The ame
will surround the ame sensor just below the tip. A slight yellow
ame may occur where the pilot ame and main burner ame
meet. Figure 60 shows an incorrect pilot ame pattern. The
incorrect pilot ame is not touching the ame sensor. This will
cause the ame sensor to cool. When the ame sensor cools, the
replace will shut down.
Incorrect Pilot Flame Pattern - Figure 55
If pilot ame pattern is incorrect, as shown in Figure 55:
• See IP Troubleshooting, pages 42 - 44.
Correct Pilot Flame Pattern - Figure 54
FLAME APPEARANCE
Flames from the pilot (front center of burner) as well as the main
ame should be visually checked as the replace is installed.
In normal operation at full rate after 10 to 15 minutes, the ame
appearance should be sets of yellow ames.
NOTICE: All ames will be random by design, ame height will go
up and down.
36776-0-0716 Page 37
PROFLAME - IP CONTROL SYSTEM
Button
REMOTE
14-PIN CONNECT
TE
Technical Data
Remote Control
Supply voltage 4.5 V (three 1.5 V AAA batteries)
Ambient temperature
ratings
Radio frequency 315 MHz
Receiver
Supply voltage 6.0 V (four 1.5 V AA batteries)
Ambient temperature
ratings
Radio frequency 315MHZ
The transmitter and receiver are radio frequency devices.
Placing the receiver in or near metal may severely reduce the
signal range.
Attention:
• Turn off the main gas supply of the replace during
installation or maintenance of the receiver.
• Place the receiver's 3-position slider switch in the off
position during installation or maintenance.
• Turn off main gas supply to the replace prior to removing
or reinserting the batteries in the receiver.
0-50°C (32 - 122°F)
0-60°C (32 - 140°F)
WARNING
Figure 57 - Transmitter LCD display
RECEIVER
The Proame Receiver (Figures 58a and 58b) connects directly
to the gas valve and stepper motor with a wiring harness. The
Receiver is powered by 4 AA type batteries. The Receiver
accepts commands via radio frequency from the Transmitter to
operate the replace in accordance with the particular Proame
system conguration. The Receiver three position slider switch
can be set to one of three positions: ON (Manual Override),
Remote (Remote control) or Off.
SWITCH
BATTERYPACK
TRANSMITTER (REMOTE CONTROL WITH LCD DISPLAY)
The Proame Transmitter uses a streamline design with a simple
button layout and informative LCD display (Figure 56).
The Transmitter is powered by 3 AAA type batteries. A Mode
Button is provided to Index between the features and a
Thermostat Button is used to turn on/off or index through
thermostat functions (Figures 56 and 57).
Blue LCD Display
ON/OFF Button
Figure 56 - Proame Transmitter
THERMOSTAT
UP/DOWN Arrow Button
MODE Button
LED SWITCH
ON-OFF
LED SWITCH
COVER PLATE
COLOR MODE
Figure 58a - Proame Receiver Body Front
REMOTE SWITCH
OR
COVER PLA
BATTERYPACK
Figure 58b - Proame Receiver Body Back
36776-0-0716Page 38
OPERATING INSTRUCTIONS
BACKUP
5.25 VDC ELECTRONIC CONTROL VALVE
The electronic control valve system includes the ability to switch
the pilot from a standing pilot mode to an intermittent pilot mode.
• IP Mode - In the Intermittent Pilot mode, when the
replace is turned ON, it will cause spark to the pilot,
light the pilot, then allow the burner to light. When the
replace is turned to OFF, both the burner and pilot will
be OFF.
• CPI Mode - In the Continuous Pilot mode, the pilot
remains ON continuously even when the burner is
turned OFF.
Notice: A small toggle switch is located on a bracket that is
used to switch from IP (upward position) to the CPI (downward
position). See Figure 59.
DFC
ELECTRONIC
CONTROL
MODULE
PILOT
SENSOR
9 PIN
CONNECTOR
GROUND
SPARK ROD
PILOT SELECTOR SWITCH
• IPI - INTERMITANT PILOT (UP)
• CPI - CONTINUOUS PILOT (DOWN)
IGNITOR
SENSOR
PILOT
ASSEMBLY
When the replace is turned to ON, the electrical current will
energize a spark to the pilot igniter. Once the pilot sensor heats
up (after a few seconds), the valve will be energized, allowing
gas to ow to the burner.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for
Intermittent Pilot controls found in this manual, and on labels
found in the control compartment located in the lower cavity
of the replace.
2. During the operating season (or in power outage periods),
it is recommended that the pilot remain in the CPI (standing
pilot mode) to reduce cold start issues, and/or conserve
battery backup power during a power outage.
3. The gas valve has inlet and outlet pressure taps as shown in
Figure 58. Refer to page 40 for gas pressure requirements.
IPI
CPI
REMOTE
CONTROL
RECEIVER
GAS VALV E
AA (4) BATTERY
OUTLET
PRESSURE
TAP
REGULATOR
Figure 59
INLET
PRESSURE
TAP
STEPPER
MOTOR
36776-0-0716 Page 39
CLEANING AND SERVICE
REMOTE
C
Annual inspection and cleaning by your dealer or qualied
service technician is recommended to prevent malfunction and/
or sooting.
TURN OFF FIREPLACE AND ALLOW TO COOL BEFORE
CLEANING.
Remove any optional decorative covers or decorative glass
material. Gloves are recommended.
PERIODIC CLEANING - Refer to parts diagram for location of
items discussed below.
• Do not use cleaning uid to clean any part of replace.
• Glass should be cleaned with ammonia-free cleaner.
Ammonia will etch or stain glass when heated.
• Remove loose particles and dust from the burner, controls
and air shutter.
• Inspect and clean burner air intake hole. Remove lint or
particles with brush. Failure to keep air intake hole clean will
result in sooting and poor combustion.
ANNUAL CLEANING/INSPECTION - Refer to parts diagram
for location of items discussed below.
• Inspect and clean burner air intake hole. Remove lint or
particles with vacuum or brush. Failure to keep air intake
hole clean will result in sooting and poor combustion.
• Inspect and clean all burner ports.
• Inspect ODS pilot for operation and accumulation of lint at air
intake holes.
• Verify ame pattern for proper operation.
• Verify smooth and responsive ignition of main burner.
3. If intermittent pilot ignitor does not spark, clean ignitor C
(Figure 60) with a damp cloth.
CONTROL COMPARTMENT AND BURNER MAINTENANCE
Keep the control compartment and burner area clean by
vacuuming or brushing area at least twice a year.
THE FIREPLACE CAN GET VERY HOT – HANDLE ONLY
WHEN COOL.
Always turn off gas to the pilot before cleaning. For relighting,
refer to lighting instructions located on the rating plate of the
replace.
Never obstruct the ow of the combustion and ventilation air.
Keep the front of the replace clear of all obstacles and materials.
BATTERY REPLACEMENT
An intermittent pilot may require more frequent battery changes.
To replace the batteries, follow these steps:
1. Remove the cover from the electrical box on the wall.
2. Replace the batteries inside the box.
3. Replace the cover using 4 #4 x 1/2 Phillips screws.
SWITCH
BATTERYPACK
CLEANING AND PILOT MAINTENANCE
Oxygen Depletion Sensor Pilot
When the pilot has a large yellow tip ame, clean the Oxygen
Depletion Sensor as follows:
1. Use canned air to blow through hole A. See Figure 60. This
will blow out foreign materials such as dust, lint and spider
webs.
B
A
Intermittent Pilot
Figure 60
WARNING
Never use needles, wires, or similar cylindrical objects to clean
the pilot to avoid damaging the calibrated ruby that controls the
gas ow.
LED SWITCH
ON-OFF
LED SWITCH
COLOR MODE
COVER PLATE
Figure 61
2. If intermittent pilot replace stops working, clean ame
sensor B (Figure 60) with a damp cloth.
36776-0-0716Page 40
IN
TESTING THE GAS SUPPLY PRESSURE
Natural gas will have a manifold pressure of approximately 3.5
inches w.c. at the pressure regulator outlet with the inlet pressure
to the pressure regulator from a minimum of 7.0 inches w.c. for
the purpose of input adjustment to a maximum of 10.5 inches
w.c.
Propane gas will have a manifold pressure approximately 10.0
inches w.c. at the pressure regulator outlet with the inlet pressure
to the pressure regulator from a minimum of 11.0 inches w.c. for
the purpose of input adjustment to a maximum of 13.0 inches
w.c.
A test gage connection is located on the gas valve for measuring
gas pressure. The connection is a 1/8 inch N.P.T. plugged
tapping.
GAS SUPPLY PRESSURES (inches water column)
GAS TYPE MAXIMUM MINIMUM MANIFOLD
NAT 10.5 7.0 3.5
LP 13.0 11.0 10.0
MANIFOLD PRESSURE
TEST PORT
OUT
INLET PRESSURE
TEST PORT
Figure 62
36776-0-0716 Page 41
TROUBLESHOOTING
Brief Description of the Components
The Digital Fireplace Control (DFC) is an automatic gas ignition
system based on a single micro-controller core. This control
manages all functions related to ignition, ame sensing and
supervision for atmospheric applications.
The DFC can be set to provide continuous or intermittent ignition
control sequences and ame monitoring with safety shutdown in
case of failure.
The DFC is set up as a stand alone (AC powered system with
battery back up. See IP Lighting Instructions on page 35 and
Wiring Diagram on page 31.
Troubleshooting
Before proceeding with the procedures in the following
troubleshooting table, verify that the power supply (AC/DC
adapter) is present and that the batteries inside the receiver
and/or optional battery pack are fresh and installed with correct
polarity.
Make sure all the connections between the wire harnesses and
system components are proper and positive.
Verify that the static inlet pressure meets the manufacturer’s
recommended inlet pressure. If necessary adjust the line
pressure regulator.
If the recommended actions for the following troubleshooting
chart do not help to address the problem consider replacing
wiring harnesses.
WARNING
Any actions performed on the gas valve must be performed in
accordance with this instruction manual. Likewise, any actions
performed on the DFC or other system components must be
done in accordance with the individual component instructions.
Replacement of components must be performed in accordance
with this instructions manual.
36776-0-0716Page 42
TROUBLESHOOTING
PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE
Gas odor during setup Gas Leak What To Do If You Smell Gas
Do not try to light any appliance.
Do not touch any electrical switch;
Do not use any phone in your building.
Gas odor before rst ignition Gas Leak
Fireplace is on but no ame and pilot
is not trying to light
Pilot continues to spark when pilot is
lit.
Pilot will not ignite, or will not stay lit
Burner takes too long to fully light
Burner does not light but pilot remains
on
Burner lights but does not stay lit while
pilot remains on
Gas Line Valve turned off Turn shutoff valve to open position
Control module in lockout Turn replace off and then back on
Not enough gas to pilot Wait for pilot ame to strengthen
Low Gas Pressure Check pressures. See page 40.
Pilot igniter/sensor is dirty Clean pilot. See maintenance page 39.
Pilot not grounded well Check ground connections
Draft in rebox Redirect draft from room or wall
Pilot sensor has been bent Replace pilot
Pilot igniter/sensor is dirty
Pilot not grounded well Check ground connections
Sensor Wire loose Check sensor wire terminals
Gas pressure incorrect Adjust gas pressure
Pilot Gas Line bent or kinked Replace pilot tube
Faulty pilot, Sensor bent Replace Pilot
Faulty valve Replace Valve
Low gas pressure Check gas supply pressure
Clogged or dirty carryover/burner ports Clean ports
Blocked orice Check orice opening
Faulty valve Replace valve
Low gas pressure Check gas supply pressure
Clogged or dirty burner ports Clean burner ports
Blocked orice Check orice opening
Loose wire connections Check valve/control module connections
Faulty pilot Replace pilot
Faulty valve Replace valve
Low gas pressure Check gas supply pressure
Loose sensor wire Check wire connection
Faulty valve Replace valve
Faulty pilot or thermocouple Replace Safety pilot
Clogged or dirty burner ports Clean burner ports
(For replace equipped with optional
thermostat or thermostat remote) Room
temperature is higher than thermostat
setting
Remote control batteries failing
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
re department.
Clean ame sensor and pilot igniter. See
maintenance page 39.
Move (optional) remote away from replace
Set higher temperature on (Optional) remote/
thermostat
Replace batteries in remote transmitter and
receiver
36776-0-0716 Page 43
Burner & pilot light but will not stay lit
Incorrect burner ame
Backre of burner
Fireplace produces unwanted odors
Whistle noise from replace
TROUBLESHOOTING
Flame sensor dirty Clean pilot sensor
Low gas pressure Check gas supply pressure
Not enough fresh air for pilot Open door or window - ventilate
Clogged or dirty burner ports Clean burner ports
(For replace equipped with optional
thermostat or thermostat remote) Room
temperature is higher than thermostat
setting
Remote control batteries failing
Faulty pilot or thermocouple Replace pilot
Incorrect gas supply or pressure Check gas supply pressure
Blocked orice Check orice opening
Clogged or dirty burner ports Clean burner ports
Faulty valve Replace valve
High altitude Adjust orice size for altitude
Blocked orice Check orice opening
Clogged or dirty burner ports Clean burner ports
Low gas pressure Check gas supply pressure
Vapors from paint, hairspray, glue, etc.
Initial burn-off of manufacturing chemicals Ventilate room until odor stops
Check gas pressure Adjust gas pressure to recommended setting.
Air in gas line Bleed lines
Control knob not in fully open position Open control knob to full position
Spiral gas ex line pinched or too small
diameter line
Move (optional) remote away from replace
Set higher temperature on (Optional) remote/
thermostat
Replace batteries in remote transmitter and
receiver
Ventilate room until odor stops. Do not use
paint, hairspray, glue, etc around replace
Straighten ex line where pinched or replace
gas feed line with larger diameter
36776-0-0716Page 44
36776-0-0716 Page 45
EXPLODED VIEW
5
5
8
12
11
10
7
9
1
32
34
37
25
38
27
26
33
28
30
31
29
35
BURNER ASSEMBLY
36
WALL PANEL ASSEMBLY
21
24
22
20
23
22
4
6
2
3
3
17
18
14
13
19
16
15
39
40
WARNING
Failure to position the parts in accordance with these diagrams
or failure to use only parts specically approved with this
heater may result in property damage or personal injury.
36776-0-0716Page 46
PARTS LIST
Index
No.
1 36787 36787
2 36774 36804
3 36825 36825
4 36754 36790 Inner Firebox Top
5 34182 34182 Nailing Flange (4 Required)
6 36782 36810 Reector Rear - Right
7 36783 36811 Reector Rear - Left
8 36765 36765 Junction Box
9 36826 36826 Control Shield
10 36777 36805 Center Reector Assembly
11 36797 36798 Reector Front Assembly
12 R12290 R12291 Glass - Front
13 R12294 R12294 Wire Harness - Switches
14 R11919 R11919 Control Module - LED
15 R11918 R11986 LED Lighting Strip - Front
16 R11918 R11918
17 R11918 R11986
18 R11920 R11920 Transformer - LED
19 36827 36837 Bracket - LED Buttons
20 R12296 R12296 Wall Plate
21 R11235 R11235 Remote Receiver
22 R11921 R11921
23 R11122 R11122
24 R12295 R12295 Wall Box
25 R12292 R12293 Glass - Burner
26 36772 36802 Burner Box - Front
27 36773 36803 Burner Box - Back
Part Number
VFLL60FP VFLL72FP
Description
Middle Mount Bracket (3
Required)
Non-Combustible Board Top
Non-Combustible Board -
Side (2 Required)
LED Lighting Strip - Rear
Right
LED Lighting Strip - Rear
Left
Switch Button - LED
(2 Required)
Battery Holder
(AA Batteries)
Index
No.
28 36771 36771
29 36770 36770
30 36769 36769
31 R7063 R7063 Regulator - Pilot (NAT Only)
32 R11234 R11234 Valve - LP
32 R11233 R11233 Valve - NAT
33 P313 P313 Fitting - Orice Holder
34 P304 P304 Orice - LP
34 P211 P211 Orice - NAT
35 R7624 R7624 Air Shutter
36 34440 34440 Pilot Bracket
37 R11327 R11327 Pilot - LP
37 R11328 R11328 Pilot - NAT
38 R12288 R12289 Burner Tube Assembly
39 37486 37487 Inner Top Deector
40 36876 37344
N/S R11597 R11597 Tubing Ferrule - Pilot
N/S R11598 R11598 Tubing Nut - Pilot
N/S R1978 R1978
N/S B100100 B100100
N/S R7591 R7591 Flex Line
N/S R11128 R11128 Power Adaptor, 7.0 VDC
N/S R11127 R11127 Control Board - Proame
N/S R11123 R11123 Control Module Harness
N/S R11237 R11237 Receiver Harness
N/S R11973 R11973
N/S R11974 R11974
N/S R11236 R11236 Remote
N/S R11332 R11332 Flame Sensor Wire
N/S R11333 R11333 Ignitor Wire
N/S R11441 R11441 Receptical (2 Required)
N/S 37116 37116 Junction Box Cover
Part Number
VFLL60FP VFLL72FP
Description
Pilot Tube Assembly
(LP Only)
Pilot - Regulator Tube
Assembly (NAT Only)
Valve - Regulator Tube
Assembly (NAT Only)
LED Replacement
Kit (Includes #15,16,17)
Tubing Nut and Ferrule Valve
Fitting - 3/8 Flare to
3/8 Pipe
Receiver Harness
Extension
Battery Holder Harness
Extension
36776-0-0716 Page 47
MASTER PARTS DISTRIBUTOR LIST
To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.
com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and
the nature of the problem with the unit.
To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below.
This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.
com.
Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original
Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.
Dey Distributing
1401 Willow Lake Boulevard
Vadnais Heights, MN 55101
Phone: 651-490-9191
Toll Free: 800-397-1339
Website: www.deydistributing.com
Parts: Heater, Hearth and Grills
East Coast Energy Products
10 East Route 36
West Long Branch, NJ 07764
Phone: 732-870-8809
Toll Free: 800-755-8809
Fax: 732-870-8811
Website: www.eastcoastenergy.com
Parts: Heater, Hearth and Grills
Victor Division of F. W. Webb Company
200 Locust Street
Hartford, CT 06114
Phone: 860-722-2433
Toll Free: 800-243-9360
Fax: 860-293-0479
Toll Free Fax: 800-274-2004
Websites: www.fwwebb.com & www.victormfg.com
Parts: Heater, Hearth and Grills
HOW TO ORDER REPAIR PARTS
Parts Not Under Warranty
Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distributors
list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the
service person/dealer.
Warranty Parts
Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for
warranty parts.
All parts listed in the Parts List have a Part Number. When ordering parts, rst obtain the Model Number and Serial Number from the
name plate on your equipment. Then determine the Part Number (not the Index Number) and the Description of each part from the
following illustration and part list. Be sure to give all this information . . .
Fireplace Model Number Part Description
Fireplace Serial Number Part Number
Type of Gas (Propane or Natural)
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, res and all causes beyond our control.
36776-0-0716Page 48
FOR THE HOMEOWNER
Empire Comfort Systems has manufactured safe,
reliable heating systems since 1932. We take pride in our
reputation for quality products, backed by the best sales,
service and distribution network in this industry. These
replace models combine our proven technologies with
exceptional artistry and craftsmanship to add beauty and
warmth to any home.
There are several decorative options available for your
replace insert. Contact your Empire dealer for more
information.
CONTEMPORARY LINEAR
VENT-FREE GAS FIREPLACE
MODELS
VFLL60FP90L(N,P)-1
VFLL72FP90L (N,P)-1
HOMEOWNER REFERENCE INFORMATION
We recommend that you record the following information about your replace.
Model Number: _____________________________ Date purchased: ________________________
Serial Number: _____________________________ Location of replace: _____________________
Dealer Name: ______________________________ Dealer Phone: _________________________
Notes: ______________________________________________________________________________
36776-0-0716 Page 49
IMPORTANT INFORMATION
WARNING
Read and follow these safety precautions prior to operating
this appliance. Failure to follow these precautions may result in
death, injury, or property damage.
Samples and Denitions:
DANGER
Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Notice: Addresses practices not related to personal injury.
All correspondence should refer to complete Model Number,
Serial Number and type of gas. Fill out the Homeowner
Reference Section on page 59.
WARNING
This replace is not for use with solid fuels. Improper use of
the replace can cause serious injury or death from re, burns,
explosions or carbon monoxide poisoning.
Television Considerations
Installing a television above a replace has become increasingly
popular; however, the area above any replace gets hot and most
TV manufacturers recommend against placing their products
near a heat source.
If you install a television above this replace, Empire Comfort
Systems accepts no responsibility for damage or injuries. Follow
the television manufacturer’s installation instructions, including
any recommendations regarding proximity to heat sources.
If you have a TV above your replace, turn off the replace and
let it cool completely before servicing or touching any buttons on
the TV.
Maintenance and Service
Although the frequency of servicing and maintenance will depend
on use and the type of installation, you should have a qualied
service technician perform an appliance checkup at the beginning
of each heating season. Specic guidelines regarding each
appliance maintenance task are listed below.
NOTICE: It is normal for steel appliances to make expansion
and/or contraction noise during the start-up or cool-down cycle.
Similar noises are found with your furnace heat exchanger or car
engine.
Notice: During manufacture, components of this replace insert
are treated with oils, lms or bonding agents. These are not
harmful, but may produce smoke and smells as they are burned
off during the initial operation of the replace insert. This is
normal. Open a window to ventilate the area.
Only glass approved for use by the manufacturer in replace may
be used for replacement. The glass replacement must be done
by a licensed or qualied service person.
WARNING
1. The use of substitute glass will void all product warranties.
2. Avoid breaking the glass.
3. Do not operate this appliance without the glass front or
with a broken glass front. Have a qualied service person
replace damaged glass and gasket using materials
specied by Empire Comfort Systems.
4. Do not abuse or strike the glass.
CAUTION
Do not use Ammonia based or abrasive cleaners on glass. Do
not attempt to clean glass when glass is hot.
Combustible Material
Do not attach combustible material to the mantel of your
replace. This is a re hazard.
Figure A
36776-0-0716Page 50
REMOVING & REPLACE THE GLASS FRONT
Removing the Glass Front
1. Lift the glass front up, slide it to the right, and then carefully
angle left side out of the slots. See Figures B.
Replacing the Glass Front
1. Place the right side of the glass into the slots in the rebox.
Carefully angle in the left side of the glass and then slide
the glass to the left. Settle the glass into the slots by gently
lowering it. See Figure C.
TOP VIEW
GLASS
TOP VIEW
GLASS
Figure B
36776-0-0716 Page 51
Figure C
DECORATIVE GLASS & ROCK PLACEMENT
The Decorative Glass options are available in various colors and
package sizes. Choose the size appropriate for your replace.
See list on page 9.
CAUTION
Crushed glass and Glass droplets must not be more than a
single layer. Do not use more glass than recommended.
CAUTION
Never place media materials on or next to the burner.
CAUTION
Use gloves and eye protection while applying the decorative
glass or droplets.
CAUTION
Do not use real rocks or glass. Use decorative rocks and
decorative glass from the accessories listed on page 9.
1. Apply the crushed glass to the shaded area only. See Figure
D. Use enough to cover the oor of the replace, but do not
allow the media to reach higher than the ange surrounding
the burner. Never place decorative media inside the ange
surrounding the burner itself.
This replace uses crushed glass. Accent glass droplets (1/2
inch) or glass drops (1 inch), and ceramic ber rocks and
pebbles. Mix colors and glass types, but do not exceed the
recommended amount of decorative media.
CAUTION
Glass or rocks must not be placed around the ends or over the
front edge of the burner assembly. Do not restrict air ow.
Figure D
Quantity of Glass
Model Amount
VFLL60FP 5 square feet
VFLL72FP 6 square feet
36776-0-0716Page 52
LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion may result
causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. Before lighting smell all around the appliance area for gas.
Be sure to smell next to the oor because some gas is
heavier than air and will settle on the oor.
What To Do If You Smell Gas
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the re
department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Turn OFF electric power to the appliance.
3. Remove front surround panel assembly or bottom louver if
included.
4. Turn gas valve counterclockwise
5. Wait ten (10) minutes to clear out any gas. Then smell for
gas, including near the oor. If you smell gas, STOP! Follow
B in the safety information above on this page. If you do not
smell gas, go to the next step.
6. Turn ON electric power to the appliance.
7. Find pilot - Follow metal tube from gas control. The pilot is
behind the burner on the right side.
8. Turn main ame to on. If the pilot does not light within 60
seconds, stop and go to Step 5.
to On position.
C. If applicable, use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in
or turn by hand, don't try to repair it; call a qualied service
technician. Force or attempted repair may result in a re or
explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
9. Refer to remote control instructions for detailed information,
control features, and operation. Notice: There is a CPI/
IP switch behind the right side panel that allows for a
continuous standing pilot mode or an intermittent pilot
mode. See appliance manual for location of this switch.
If the pilot or burner does not stay lit (in the standing
pilot mode), stop and immediately call a qualied service
technician or gas supplier.
10. If the burner or pilot does not operate properly after several
tries, turn the gas valve clockwise to OFF and call
your service technician or gas supplier.
11. Replace the front surround assembly or close bottom louver
assembly.
12. Operation of the gas valve is controlled by a manual on/
off switch or a hand held remote control. Refer to remote
instructions for detailed operation information.
GAS VALVE
TO TURN OFF GAS TO FIREPLACE
1. Set REMOTE/OFF/ON switch to OFF.
2. Turn off all electric power to the appliance if service is to be
performed (if applicable).
3. Lower bottom louver assembly.
36776-0-0716 Page 53
4. Push in gas control knob slightly and turn clockwise
to OFF. Do not force.
5. Close bottom louver assembly.
BACKUP
OPERATING INSTRUCTIONS
5.25 VDC ELECTRONIC CONTROL VALVE
The electronic control valve system includes the ability to switch
the pilot from a standing pilot mode to an intermittent pilot mode.
• IP Mode - In the Intermittent Pilot mode, when the unit is
turned ON, it will cause spark to the pilot, light the pilot,
then allow the burner to light. When the unit is turned to
OFF, both the burner and pilot will be OFF.
• CPI Mode - In the Continuous Pilot mode, the pilot
remains ON continuously even when the burner is
turned OFF.
Notice: A small toggle switch is located on a bracket that is
used to switch from IP (upward position) to the CPI (downward
position). See Figure E.
DFC
ELECTRONIC
CONTROL
MODULE
PILOT
SENSOR
9 PIN
CONNECTOR
GROUND
SPARK ROD
PILOT SELECTOR SWITCH
• IPI - INTERMITANT PILOT (UP)
• CPI - CONTINUOUS PILOT (DOWN)
IGNITOR
SENSOR
PILOT
ASSEMBLY
When the unit is turned to ON, the electrical current will energize
a spark to the pilot igniter. Once the pilot sensor heats up (after a
few seconds), the valve will be energized, allowing gas to ow to
the burner.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for
Intermittent Pilot controls found in this manual, and on labels
found in the control compartment located in the lower cavity
of the replace.
2. During the operating season (or in power outage periods),
it is recommended that the pilot remain in the CPI (standing
pilot mode) to reduce cold start issues, and/or conserve
battery backup power during a power outage.
IPI
CPI
REMOTE
CONTROL
RECEIVER
GAS VALV E
AA (4) BATTERY
OUTLET
PRESSURE
TAP
REGULATOR
Figure E
INLET
PRESSURE
TAP
STEPPER
MOTOR
36776-0-0716Page 54
REMOTE
RECEIVER
SWITCH
BRIGHTNESS
LED & FIREPLACE WALL CONTROLS
REMOTE
LED Brightness Button
Press the LED Brightness Button to activate the LED lights and
to cycle LED Intensity from High to Low to Off.
1 – On – High
2 – Medium
3 – Low
4 – Off
Use the Brightness Button in conjunction with the Mode Button to
create unique looks.
If no change is made to the LED lights, they will turn off
automatically after two hours.
Lights will remember the last Mode when turned on again. (After
a power failure, you must reset the lights to the desired Mode.)
Turn off the LED Lights when not in use.
LED Mode Button
Press the Mode Button to adjust LED light system from Automatic
Color Changes to Individual Colors.
1 – Auto-cycle – Rapid
2 – Auto-cycle – Gradual
3 – Pause Auto-cycle
4 – Deep Blue
5 – Royal Violet
6 – Cardinal Red
7 – Sea Green
8 – Forest Green
9 – Tranquil Blue
10 – White
Note: LED lights will automatically turn off after two hours.
BATTERY REPLACEMENT
To replace the batteries in an intermittent unit, follow these steps:
1. Remove the cover from the electrical box on the wall.
2. Replace the batteries inside the box.
3. Replace the cover.
SWITCH
BATTERYPACK
LED SWITCH
ON-OFF
LED SWITCH
COVER PLATE
COLOR MODE
Figure G
- ON
- REMOTE
- OFF
LED
BUTTON
- High
- Medium
- Low
- OFF
LED MODE
BUTTON
Figure F
36776-0-0716 Page 55
USING THE REMOTE CONTROL
Button
CAUTION
The transmitter and receiver are radio frequency devices.
Placing the receiver in or near metal may severely reduce the
signal range.
Attention:
• Turn OFF the main gas supply of the replace during
installation or maintenance of the receiver.
• Place the receiver's 3-position slider switch in the OFF
position during installation or maintenance.
• Turn OFF main gas supply to the replace prior to
removing or reinserting the batteries in the receiver.
WARNING
Fire Hazard. The Receiver lights the replace. The replace
can turn on suddenly. Keep away from the replace burner
when operating the remote system or activating manual bypass
of the remote system.
WARNING
Property Damage Hazard. Excessive heat can cause property
damage. The replace can stay lit for many hours. Turn off the
replace if it is not going to be attended for any length of time.
Always place the Transmitter where children can not reach it.
Transmitter (Remote Control with LCD Display)
The Proame Transmitter uses a streamline design with a simple
button layout and informative LCD display (Figure H).
The Transmitter is powered by 3 AAA type batteries. A Mode
Button is provided to Index between the features and a
Thermostat Button is used to turn on/off or index through
thermostat functions (Figures H and I).
Blue LCD Display
ON/OFF Button
THERMOSTAT
UP/DOWN Arrow Button
MODE Button
Figure H - Proame Transmitter (Remote Control)
Figure I - Transmitter LCD display
36776-0-0716Page 56
USING THE REMOTE CONTROL
Initializing the System
Install the 4 AA batteries into the receiver battery bay. Note the
polarity of battery and insert into the battery bay as indicated on
the Battery cover (+/-). Place the 3 position slider switch in the
Remote position.
Using the end of a paper clip, or other similar object, insert the
end of the paper clip into the hole marked PRG on the Receiver
front cover. The Receiver will beep three times to indicate that
it is ready to synchronize with a Transmitter. Install the 3 AAA
type batteries in the Transmitter battery bay, located on the base
of the Transmitter. With the batteries already installed in the
Transmitter, push the On button. The Receiver will beep four
times to indicate the Transmitter’s command is accepted and
sets to the particular code of that Transmitter. The system is now
initialized.
Temperature Indication Display
With the system in the OFF position, press the Thermostat Button
and the Mode Button at the same time. Look at the LCD screen
on the Transmitter to verify that a C or F is visible to the right of
the Room Temperature display. (Figures J and K)
Turn On the Fireplace
Press the ON/OFF Button on the Transmitter. The Transmitter
display will show all active Icons on the screen. At the same time
the Receiver connects the thermopile to the gas valve millivolt
coil and the replace main burner turns on. A single beep from
the Receiver will conrm reception of the command.
Turn Off the Fireplace
Press the ON/OFF Button on the Transmitter. The Transmitter
LCD display will only show the room temperature and Icon
(Figure L). At the same time the Receiver disconnects the
thermopile from the gas valve millivolt coil and the replace
burner turns off. A single beep from the Receiver conrms
reception of the command.
Figure J - Fahrenheit
Figure K - Celsius
Figure L
36776-0-0716 Page 57
USING THE REMOTE CONTROL
Remote Flame Control
The Proame GTM has six ame levels. With the system on,
and the ame level at the maximum in the replace, pressing the
Down Arrow Button once will reduce the ame height by one step
until the ame is turned off. The Up Arrow Button will increase
the ame height each time it is pressed. If the Up Arrow Button
is pressed while the system is on but the ame is off, the ame
will come on in the high position (Figure M - P). A single beep will
conrm reception of the command.
Figure M
Figure O
Figure N
Figure P
36776-0-0716Page 58
USING THE REMOTE CONTROL
Thermostat Operation
The Remote Control can operate as a room thermostat. The
thermostat can be set to a desired temperature to control the
comfort level in a room.
To activate this function, press the Thermostat Button (Figure H).
The LCD display on the Transmitter will change to show that the
room thermostat is ON and the set temperature is now displayed
(Figures Q and R). To adjust the set temperature, press the
Up or Down Arrow Buttons until the desired set temperature is
displayed on the LCD screen of the Transmitter.
ROOM TEMPERATURE
SET TEMPERATURE
Figure Q
Smart Thermostat (Transmitter Operation)
The Smart Thermostat function adjusts the ame height in
accordance to the difference between the set point temperature
and the actual room temperatures. As the room temperature gets
closer to the set point the Smart Function will modulate the ame
down.
To activate this function, press the Thermostat Button (Figure H)
until the word SMART appears to the right of the temperature
bulb graphic (Figure S). To adjust the set temperature, press the
Up or Down arrow Buttons until the desired set point temperature
is displayed on the LCD screen of the Transmitter (Figure T).
Figure S
Figure R
Figure T
36776-0-0716 Page 59
USING THE REMOTE CONTROL
REMOTE
RECEIVER
SWITCH
BRIGHTNESS
Button Lock
This function will lock the buttons to avoid unsupervised
operation.
To activate this function, press the MODE and the UP Arrow
Button at the same time (Figure U).
To de-activate this function, press the MODE and the UP Arrow
Button at the same time.
Figure U
Low Power Battery Indicator
Transmitter
The life span of the remote control batteries depends on various
factors: quality of the batteries used, the number of ignitions of
the replace, the number of changes to the room thermostat set
point, etc.
When the Transmitter batteries are low, a Battery Icon will appear
on the LCD display of the Transmitter (Figure V) before all battery
power is lost. When the batteries are replaced this Icon will
disappear.
Receiver
The life span of the Receiver batteries depends on various
factors: quality of the batteries used, the number of ignitions of
the replace, the number of changes to the room thermostat set
point, etc.
When the Receiver batteries are low, No beep will be emitted
from the Receiver when it receives an On/Off command from
the Transmitter. This is an alert for a low battery condition for
the Receiver. When the batteries are replaced the beep will be
emitted from the Receiver when the ON/OFF Button is pressed
(See Initialization of The System).
Manual Bypass of the Remote System
If the batteries of the Receiver or Transmitter are low or depleted,
the replace can be turned on manually by sliding the three
position slider switch on the Wall Control to the ON position.
This will bypass the remote control feature of the system and the
replace main burner will come on if the gas valve is in the On
position.
LED
BUTTON
- High
- ON
- REMOTE
- OFF
- Medium
- Low
- OFF
LED MODE
BUTTON
Figure W
Figure V
36776-0-0716Page 60
WARRANTY
Empire Comfort Systems Inc. warranties this hearth
product to be free from defects at the time of purchase and
for the periods specied below. Hearth products must be
installed by a qualied technician and must be maintained
and operated safely, in accordance with the instructions
in the owner’s manual. Empire will not warranty any
Boulevard replace that is not installed by the selling
dealer or that dealer’s direct contract agents.
This warranty applies to the original purchaser only
and is not transferable. All warranty repairs must be
accomplished by a qualied gas appliance technician.
Limited Lifetime Parts Warranty with a Five-Year Limited
Labor Warranty – Combustion Chamber and Heat
Exchanger
• If the combustion chamber or heat exchanger (see
parts list) fails because of defective workmanship or
material, Empire will repair or replace at Empire’s
option.
• Within ve years from the date of purchase, Empire
will pay reasonable labor to have the defective part
repaired or replaced at Empire’s option.
Limited Five-Year Parts & Labor Warranty – All Other
Components
(Except Remote Controls, Thermostats, Accessories and
Replacement Parts)
• Should any part fail because of defective workmanship
or material within ve years from the date of purchase,
Empire will repair or replace at Empire’s option.
• Within ve years from the date of purchase, Empire
will pay reasonable labor to have that defect repaired
at Empire’s option.
Limited One-Year Parts Warranty – Remote Controls,
Thermostats, Accessories, and Parts
• Should any remote control, thermostat, accessory,
or other part fail because of defective workmanship
within one year from the date of purchase, Empire will
repair or replace at Empire’s option.
Duties Of The Owner
• The appliance must be installed by a qualied installer
and operated in accordance with the instructions
furnished with the appliance.
• A bill of sale, cancelled check, or payment record
should be kept to verify purchase date and establish
warranty period.
• Ready access to the appliance for service.
What Is Not Covered
• Damages that might result from the use, misuse, or
improper installation of this appliance. Travel,
diagnostic costs and freight charges on warranted
parts to and from the factory.
• Claims that do not involve defective workmanship or
materials.
• Unauthorized service or parts replacements.
• Removal and reinstallation cost.
• Inoperable due to improper or lack of maintenance.
How To Get Service
• To make a claim under this warranty, please have your
receipt available and contact your installing dealer.
Provide the dealer with the model number, serial
number, type of gas, and purchase verication. The
installing dealer is responsible for providing service
and will contact the factory to initiate any warranted
parts replacements. Empire will make replacement
parts available at the factory. Shipping expenses are
not covered.
• If, after contacting your Empire dealer, service
received has not been satisfactory, contact: Consumer
Relations Department, Empire Comfort Systems Inc.,
PO Box 529, Belleville, Illinois 62222, or send an
e-mail to info@empirecomfort.com with Consumer
Relations in the subject line.
Your Rights Under State Law
• This warranty gives you specic legal rights, and you
may also have other rights, which vary from state to
state.
36776-0-0716 Page 61
Empire Comfort Systems Inc.
Belleville, IL
If you have a general question about our products, please e-mail us at info@empirecomfort.com.
If you have a service or repair question, please contact your dealer.
www.empirecomfort.com
36776-0-0716Page 62
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