Bostitch SB-150SX, SB-150SXHD, SB-1664FN, SB-1842BN, SB-1850BN User guide

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OPERATION and MAINTENANCE MANUAL
MANUAL DE OPERACIÓN Y DE MANTENIMIENTO
MANUEL D’INSTRUCTIONS ET D’ENTRETIEN
FINISH TOOLS
HERRAMIENTAS DE ACABADO
OUTILS DE FINITION
107674REVC 9/00
SB-1664FN
SB-1842BN
SB-1850BN
SB-2IN1
BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS, CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.
ANTES DE OPERAR ESTA HERRAMIENTA, TODOS LOS OPERADORES DEBERÁN ESTUDIAR ESTE MANUAL PARA PODER COMPRENDER Y SEGUIR LAS ADVERTENCIAS SOBRE SEGURI­DAD Y LAS INSTRUCCIONES. MANTENGA ESTAS INSTRUCCIONES CON LA HERRAMIENTA PARA FUTURA REFERENCIA, SI TIENE ALGUNA DUDA, COMUNÍQUESE CON SU REPRESEN­TANTE DE BOSTITCH O CON SU DISTRIBUIDOR.
LIRE ATTENTIVEMENT LE PRÉSENT MANUEL AVANT D’UTILISER L’APPAREIL. PRÉTER UNE ATTENTION TOUTE PARTICULIÈRE AUX CONSIGNES DE SÉCURITÉ ET AUX AVERTISSE­MENTS. GARDER CE MANUEL AVEC L’OUTIL POUR FUTUR RÉFÉRENCE. SI VOUS AVEZ DES QUESTIONS, CONT ACTEZ VOTRE REPRÉSENTANT OU VOTRE CONCESSIONNAIRE BOSTITCH.
Stanley Fastening Systems
INTRODUCTION
The Bostitch SB Series are precision-built tools, designed for high speed, high volume nailing and stapling. These tools will deliver efficient, dependable service when used correctly and with care. As with any fine power tool, for best performance the manufacturer’s instructions must be followed. Please study this manual before operating the tool and understand the safety warnings and cautions. The instructions on installation, operation and maintenance should be read carefully, and the manual kept for reference. NOTE: Additional safety measures may be required because of your particular application of the tool. Contact your Bostitch representative or distributor with any questions concerning the tool and its use. Bostitch, Inc., East Greenwich, Rhode Island 02818.
INDEX
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Air Supply: Fittings, Hoses, Filters, Air Consumption, Regulators,
Operating Pressure, Setting Correct Pressure . . . . . . . . . . . . . . . . . . 5
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Loading the Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 7 & 8
Tool Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 & 10
Maintaining the Pneumatic Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Depth Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
NOTE:
Bostitch tools have been engineered to provide excellent customer satisfaction and are designed to achieve maximum performance when used with precision Bostitch fasteners engineered to the same exacting standards. Bostitch cannot assume responsibility
for product performance if our tools are used with fasteners or accessories not meeting the specific requirements established for genuine Bostitch nails, staples and accessories.
LIMITED WARRANTY
Bostitch, Inc., warrants to the original retail purchaser that this product is free from defects in material and workmanship, and agrees to repair or replace, at Bostitch's option, any defective product within 1 year from the date of purchase. This warranty is not transferable. It only covers damage resulting from defects in material or workmanship, and it does not cover conditions or malfunctions resulting from normal wear, neglect, abuse, accident or repairs attempted or made by other than our regional repair center or authorized warranty service center. Driver blades, bumpers and o-rings are considered normally wearing parts.
THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE DURATION OF THIS WARRANTY. BOSTITCH SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
This warranty is limited to sales in the United States and Canada. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
To obtain warranty service, return the product at your expense together with proof of purchase to a Bostitch Regional or authorized warranty repair center. You may call us at 1-800-556-6696 for the location of authorized warranty service centers in your area.
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SAFETY INSTRUCTIONS
EYE PROTECTION which conforms to ANSI specifications and provides protection against flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area when loading, operating or servicing this tool. Eye protection is required to guard against flying fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the American National Standards Institute, ANSI Z87.1-1989 and provide both frontal and side protection. NOTE: Non-side shielded spectacles and face shields alone do not provide ade­quate protection.
CAUTION:
ADDITIONAL SAFETY PROTECTION will be required in some environ­ments. For example, the working area may include exposure to noise level which can lead to hearing damage. The employer and user must ensure that any necessary hearing protection is provided and used by the operator and others in the work area. Some environments will require the use of head protection equipment. When required, the employer and user must ensure that head protection conforming to
ANSI Z89.1 1986 is used.
AIR SUPPLY AND CONNECTIONS
Do not use oxygen, combustible gases, or bottled gases as a power source for this tool as tool may explode, possibly causing injury.
Do not use supply sources which can potentially exceed 200 P.S.I.G. as tool may burst, possibly causing injury.
The connector on the tool must not hold pressure when air supply is disconnect­ed. If a wrong fitting is used, the tool can remain charged with air after discon­necting and thus will be able to drive a fastener even after the air line is discon­nected possibly causing injury.
Do not pull trigger or depress contact arm while connected to the air supply as the tool may cycle, possibly causing injury.
Always disconnect air supply: 1.) Before making adjustments; 2.) When servicing the tool; 3.) When clearing a jam; 4.) When tool is not in use; 5.) When moving to a different work area, as accidental actuation may occur, possibly causing injury.
LOADING TOOL
When loading tool: 1.) Never place a hand or any part of body in fastener dis­charge area of tool; 2.) Never point tool at anyone; 3.) Do not pull the trigger or depress the trip as accidental actuation may occur, possibly causing injury.
OPERATION
Always handle the tool with care: 1.) Never engage in horseplay; 2.) Never pull the trigger unless nose is directed toward the work; 3.) Keep others a safe dis­tance from the tool while tool is in operation as accidental actuation may occur, possibly causing injury.
The operator must not hold the trigger pulled on contact arm tools except dur­ing fastening operation as serious injury could result if the trip accidentally con­tacted someone or something, causing the tool to cycle.
Keep hands and body away from the discharge area of the tool. Acontact arm tool may bounce from the recoil of driving a fastener and an unwanted second fasten­er may be driven possibly causing injury.
Check operation of the contact arm mechanism frequently. Do not use the tool if the arm is not working correctly as accidental driving of a fastener may result. Do not interfere with the proper operation of the contact arm mechanism.
Do not drive fasteners on top of other fasteners or with the tool at an overly steep angle as this may cause deflection of fasteners which could cause injury.
Do not drive fasteners close to the edge of the work piece as the wood may split, allowing the fastener to be deflected possibly causing injury.
MAINTAINING THE TOOL
When working on air tools note the warnings in this manual and use extra care when evaluating problem tools.
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TOOL SPECIFICATIONS
All screws and nuts are metric.
FASTENER SPECIFICATIONS:
TOOL AIR FITTING:
These tools use a free-flow connector plug, 1/4 N.P.T. The inside diameter should be .200” (5mm) or larger. The fitting must be capable of discharging tool air pressure when disconnected from the air supply.
OPERATING PRESSURE:
70 to 100 p.s.i.g. (4.9 to 7.0 kg/cm2). Select the operating pressure within this range for best fastener performance.
DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE.
BOSTITCH OFFERS THREE TYPES OF OPERATION.
CONTACT TRIP
The common operating procedure on “Contact Trip” tools is for the operator to contact the work to actuate the trip mechanism while keeping the trigger pulled, thus driving a fastener each time the work is contacted. This will allow rapid fastener placement on many jobs, such as sheathing, decking and pallet assembly. All pneumatic tools are subject to recoil when driving fasteners. The tool may bounce, releasing the trip, and if unintentionally allowed to recontact the work surface with the trigger still actuated (finger still holding trigger pulled) an unwanted second fastener will be driven.
SEQUENTIAL TRIP
The Sequential Trip requires the operator to hold the tool against the work before pulling the trigger. This makes accurate fastener placement easier, for instance on framing, toe nailing and crating applications. The Sequential Trip allows exact fastener location without the possibility of driving a second fastener on recoil, as described under “Contact Trip”. The Sequential Trip Tool has a positive safety advantage because it will not accidentally drive a fastener if the tool is contacted against the work – or anything else – while the operator is holding the trigger pulled.
TRIGGER OPERATED
The Trigger Operated model is cycled by actuation of the trigger only. This model does not have a Contact Arm and is intended for use only where a Contact Arm CANNOT be used to satisfy the requirements of the application. The Trigger Operated tool will cycle each time the trigger is actuated.
MODEL IDENTIFICATION:
Refer to Operation Instructions on page 4 before proceeding to use this tool.
CONTACT SEQUENTIAL TRIGGER TRIP TRIP OPERATED
Identified by: Identified by: Identified by:
BLACK GRAY BLACK TRIGGER TRIGGER TRIGGER
OPERATION
TOOL MODEL BRAD SERIES GAUGE FASTENER RANGE
SB-1842BN BT1300 18 5/8” - 1-5/8” SB-1850BN BT1300 18 5/8” - 2” SB-2 IN 1 BT1300 18 5/8” - 1-5/8”
TOOL MODEL STAPLE SERIES CROWN WIDTH FASTENER RANGE
SB-150SX/SB-150SXHD SX5035 5-6mm 1/2” - 1-1/2” SB-2 IN 1 SX5035 5-6mm 1/2” - 1-1/2”
TOOL MODEL NAIL SERIES GAUGE FASTENER RANGE
SB-1664FN SB16 16 1” - 2-1/2”
MODEL TOOL ACTUATION LENGTH HEIGHT WIDTH WEIGHT
SB-1842BN Sequential Trip 9.25” 8.5” 2” 2.38 lbs. SB-1850BN Sequential Trip 9.25” 9.5” 2” 2.69 lbs.
SB-150SX Sequential Trip 9.50” 8.75” 2” 2.65 lbs.
SB-1664FN Sequential Trip 11.25” 11.50” 3” 4.03 lbs. SB-150SXHD-1 Contact Trip 10.50” 10.50” 3” 3.72 lbs. SB-150SXHD-2 Sequential Trip 10.50” 10.50” 3” 3.72 lbs. SB-150SXHD-3 Trigger Operated 10.50” 10.50” 3” 3.61 lbs.
SB-2IN1 Sequential Trip 9.25” 8.5” 2” 2.38 lbs.
AIR SUPPLY AND CONNECTIONS
Do not use oxygen, combustible gases, or bottled gases as a power source for this tool as tool may explode, possibly causing injury.
FITTINGS:
Install a male plug on the tool which is free flowing and which will release air pressure from the tool when disconnected from the supply source.
HOSES:
Air hoses should have a minimum of 150 p.s.i. (10.6 kg/cm2) working pressure rating or 150 percent of the maximum pressure that could be produced in the air system. The supply hose should contain a fitting that will provide “quick disconnecting” from the male plug on the tool.
SUPPLY SOURCE:
Use only clean regulated compressed air as a power source for this tool. NEVER USE OXYGEN, COMBUSTIBLE GASES, OR BOTTLED GASES, AS A POWER SOURCE FOR THIS TOOL AS TOOL MAY EXPLODE.
REGULATOR:
A pressure regulator with an operating pressure of 0 - 125 p.s.i. (0 - 8.79 KG/CM2) is required to control the operatiing pressure for safe operation of this tool. Do not connect this tool to air pressure which can potentially exceed 200 p.s.i. (14 KG/CM
2
)as tool may fracture or burst,
possibly causing injury.
OPERATING PRESSURE:
Do not exceed recommended maximum operating pressure as tool wear will be greatly increased. The air supply must be capable of maintaining the operating pressure at the tool. Pressure drops in the air supply can reduce the tool’s driving power. Refer to “TOOL SPECIFICATIONS” for setting the correct operating pressure for the tool.
FILTER:
Dirt and water in the air supply are major causes of wear in pneumatic tools. Afilter will help to get the best performance and minimum wear from the tool. The filter must have adequate flow capacity for the specific installation. The filter has to be kept clean to be effective in pro­viding clean compressed air to the tool. Consult the manufacturer’s instructions on proper maintenance of your filter. A dirty and clogged filter will cause a pressure drop which will reduce the tool’s performance.
LUBRICATION
Frequent, but not excessive, lubrication is required for best performance. Oil added through the air line connection will lubricate the internal parts. Use BOSTITCH Air Tool Lubricant, Mobil Velocite #10, or equivalent. Do not use detergent oil or additives as these lubricants will cause accelerated wear to the seals and bumpers in the tool, resulting in poor tool performance and frequent tool maintenance.
If no airline lubricator is used, add oil during use into the air fitting on the tool once or twice a day. Only a few drops of oil at a time is necessary. Too much oil will only collect inside the tool and will be noticeable in the exhaust cycle.
COLD WEATHER OPERATION:
For cold weather operation, near and below freezing, the moisture in the air line may freeze and pre­vent tool operation. We recommend the use of BOSTITCH WINTER FORMULA air tool lubricant or permanent antifreeze (ethylene glycol) as a cold weather lubricant.
CAUTION:
Do not store tools in a cold weather environment to prevent frost or ice formation
on the tools operating valves and mechanisms that could cause tool failure. NOTE:
Some commercial air line drying liquids are harmful to “O”-rings and seals – do not use
these low temperature air dryers without checking compatibility.
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