Bostitch SB-150SX User Manual
OPERATION and MAINTENANCE MANUAL
MANUAL DE OPERACIÓN Y DE MANTENIMIENTO
MANUEL D’INSTRUCTIONS ET D’ENTRETIEN
FINISH TOOLS
HERRAMIENTAS DE ACABADO
OUTILS DE FINITION
107674REVF 03/06
SB-150SX SB-125BN
SB-1664FN
SB-1842BN
SB-1850BN
SB-2IN1
BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO
UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE
INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS,
CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.
ANTES DE OPERAR ESTA HERRAMIENTA,TODOS LOS OPERADORES DEBERÁN ESTUDIAR ESTE
MANUAL PARA PODER COMPRENDER Y SEGUIR LAS ADVERTENCIAS SOBRE SEGURIDAD Y LAS
INSTRUCCIONES. MANTENGA ESTAS INSTRUCCIONES CON LA HERRAMIENTA PARA FUTURA
REFERENCIA, SI TIENE ALGUNA DUDA, COMUNÍQUESE CON SU REPRESENTANTE DE BOSTITCH
O CON SU DISTRIBUIDOR.
LIRE ATTENTIVEMENT LE PRÉSENT MANUEL AVANT D’UTILISER L’APPAREIL. PRÉTER UNE
ATTENTION TOUTE PARTICULIÈRE AUX CONSIGNES DE SÉCURITÉ ET AUX AVERTISSEMENTS.
GARDER CE MANUEL AVEC L’OUTIL POUR FUTUR RÉFÉRENCE. SI VOUS AVEZ DES QUESTIONS,
CONTACTEZ VOTRE REPRÉSENTANT OU VOTRE CONCESSIONNAIRE BOSTITCH.
Stanley Fastening Systems L.P.
INTRODUCTION
The Bostitch SB Series are precision-built tools, designed for high speed, high volume nailing and stapling.
These tools will deliver efficient, dependable service when used correctly and with care. As with any fine
power tool, for best performance the manufacturer’s instructions must be followed. Please study this
manual before operating the tool and understand the safety warnings and cautions. The instructions on
installation, operation and maintenance should be read carefully, and the manual kept for reference.
NOTE: Additional safety measures may be required because of your particular application of the tool.
Contact your Bostitch representative or distributor with any questions concerning the tool and its use.
Bostitch, Inc., East Greenwich, Rhode Island 02818.
INDEX
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Air Supply: Fittings, Hoses, Filters, Air Consumption, Regulators,
Operating Pressure, Setting Correct Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Loading the Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 7 & 8
Tool Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 & 10
Maintaining the Pneumatic Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Depth Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
NOTE:
Bostitch tools have been engineered to provide excellent customer satisfaction and are designed to achieve
maximum performance when used with precision Bostitch fasteners engineered to the same exacting
standards. Bostitch cannot assume responsibility for product performance if our tools are used
with fasteners or accessories not meeting the specific requirements established for genuine Bostitch
nails, staples and accessories.
LIMITED WARRANTY — U.S. and Canada Only
Effective December 1, 2005 Bostitch, L.P. warrants to the original retail purchaser that the product purchased is
free from defects in material and workmanship, and agrees to repair or replace, at Bostitch’s option, any defective
Bostitch branded pneumatic stapler or nailer for a period of seven (7) years from date of purchase (one (1) year
from the date of purchase for compressors and tools used in production applications). Warranty is not
transferable.Proof of purchase date required. This warranty covers only damage resulting from defects in material
or workmanship; it does not cover conditions or malfunctions resulting from normal wear, neglect, abuse, accident
or repairs attempted or made by other than our national repair center or authorized warranty service centers.
Driver blades, bumpers, o-rings, pistons and piston rings are considered normally wearing parts. For optimal
performance of your Bostitch tool always use genuine Bostitch fasteners and replacement parts.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. BOSTITCH SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states and countries do not allow limitations on how long an implied warranty lasts, or the exclusion or
limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state
and country to country.
To obtain warranty service in the U.S. return the product, together with proof of purchase, to the U.S. Bostitch
National or Regional Independent Authorized Warranty Service Center. In the U.S. you may call us at 1-800-5566696 or visit www.BOSTITCH.com for the location most convenient for you. In Canada please call us at 1-800567-7705 or visit www.BOSTITCH.com
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SAFETY INSTRUCTIONS
EYE PROTECTION which conforms to ANSI specifications and provides protection against
flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and
others in the work area when connecting to air supply, loading, operating or servicing this
tool. Eye protection is required to guard against flying fasteners and debris, which could
cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye protection
equipment must conform to the requirements of the American National Standards Institute,
ANSI Z87.1 and provide both frontal and side protection. NOTE: Non-side shielded
spectacles and face shields alone do not provide adequate protection.
CA
UTION: Additional Safety Protection will be required in some environments. For example,
the working area may include exposure to noise level which can lead to hearing damage.
The employer and user must ensure that any necessary hearing protection is provided and
used by the operator and others in the work area. Some environments will require the use
of head protection equipment.When required, the employer and user must ensure that head
protection conforming to ANSI Z89.1 is used.
AIR SUPPLY AND CONNECTIONS
Do not use oxygen, combustible gases, or bottled gases as a power source for this tool as
tool may explode, possibly causing injury.
Do not use supply sources which can potentially exceed 200 P.S.I.G. as tool may burst,
possibly causing injury.
The connector on the tool must not hold pressure when air supply is disconnected. If a
wrong fitting is used, the tool can remain charged with air after disconnecting and thus will
be able to drive a fastener even after the air line is disconnected possibly causing injury.
Do not pull trigger or depress contact arm while connected to the air supply as the tool may
cycle, possibly causing injury.
Always disconnect air supply: 1.) Before making adjustments; 2.) When servicing the tool;
3.) When clearing a jam;4.) When tool is not in use; 5.) When moving to a different work area,
as accidental actuation may occur, possibly causing injury.
LOADING TOOL
When loading tool: 1.) Never place a hand or any part of body in fastener discharge area of
tool; 2.) Never point tool at anyone; 3.) Do not pull the trigger or depress the trip as
accidental actuation may occur, possibly causing injury.
OPERATION
Always handle the tool with care: 1.) Never engage in horseplay; 2.) Never pull the trigger
unless nose is directed toward the work; 3.) Keep others a safe distance from the tool while
tool is in operation as accidental actuation may occur, possibly causing injury.
The operator must not hold the trigger pulled on contact arm tools except during fastening
operation as serious injury could result if the trip accidentally contacted someone or
something, causing the tool to cycle.
Keep hands and body away from the discharge area of the tool. A contact arm tool may
bounce from the recoil of driving a fastener and an unwanted second fastener may be
driven possibly causing injury.
Check operation of the contact arm mechanism frequently. Do not use the tool if the arm is
not working correctly as accidental driving of a fastener may result. Do not interfere with
the proper operation of the contact arm mechanism.
Do not drive fasteners on top of other fasteners or with the tool at an overly steep angle as
this may cause deflection of fasteners which could cause injury.
Do not drive fasteners close to the edge of the work piece as the wood may split, allowing
the fastener to be deflected possibly causing injury.
This nailer produces SPARKS during operation. NEVER use the nailer near flammable
substances, gases or vapors including lacquer, paint, benzine, thinner, gasoline, adhesives,
mastics, glues or any other material that is -- or the vapors, fumes or byproducts of which are -flammable, combustible or explosive. Using the nailer in any such environment could cause an
EXPLOSION resulting in personal injury or death to user and bystanders.
MAINTAINING THE TOOL
When working on air tools note the warnings in this manual and use extra care when
evaluating problem tools.
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TOOL SPECIFICATIONS
All screws and nuts are metric.
FASTENER SPECIFICATIONS:
TOOL MODEL BRAD SERIES GAUGE FASTENER RANGE
SB-125BN BT1300 18 5/8” - 1-1/4”
SB-1842BN BT1300 18 5/8” - 1-5/8”
SB-1850BN BT1300 18 5/8” - 2”
SB-2 IN 1 BT1300 18 5/8” - 1-5/8”
TOOL MODEL STAPLE SERIES CROWN WIDTH FASTENER RANGE
SB-150SX SX5035 5-6mm 1/2” - 1-1/2”
SB-2 IN 1 SX5035 5-6mm 1/2” - 1-1/2”
TOOL MODEL NAIL SERIES GAUGE FASTENER RANGE
SB-1664FN SB16 16 1” - 2-1/2”
TOOL AIR FITTING:
These tools use a free-flow connector plug, 1/4 N.P.T. The inside diameter should be
.200” (5mm) or larger. The fitting must be capable of discharging tool air pressure when
disconnected from the air supply.
OPERATING PRESSURE:
70 to 100 p.s.i.g. (4.9 to 7.0 kg/cm2). Select the operating pressure within this range for
best fastener performance.
DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE.
OPERATION
BOSTITCH OFFERS TWO TYPES OF OPERATION.
CONTACT TRIP
The common operating procedure on “Contact Trip” tools is for the operator to contact the work to actuate
the trip mechanism while keeping the trigger pulled, thus driving a fastener each time the work is
contacted. This will allow rapid fastener placement on many jobs, such as sheathing, decking and pallet
assembly. All pneumatic tools are subject to recoil when driving fasteners.The tool may bounce, releasing
the trip, and if unintentionally allowed to recontact the work surface with the trigger still actuated (finger
still holding trigger pulled) an unwanted second fastener will be driven.
SEQUENTIAL TRIP
The Sequential Trip requires the operator to hold the tool against the work before pulling the trigger. This
makes accurate fastener placement easier, for instance on framing, toe nailing and crating applications.
The Sequential Trip allows exact fastener location without the possibility of driving a second fastener on
recoil, as described under “Contact Trip”. The Sequential Trip Tool has a positive safety advantage because
it will not accidentally drive a fastener if the tool is contacted against the work – or anything else – while
the operator is holding the trigger pulled.
MODEL IDENTIFICATION:
Refer to Operation Instructions on page 9 before proceeding to use this tool.
CONTACT SEQUENTIAL
TRIP TRIP
Identified by: Identified by:
BLACK GRAY
MODEL TOOL ACTUATION LENGTH HEIGHT WIDTH WEIGHT
SB-1842BN Sequential Trip 9.25” 8.5” 2” 2.38 lbs.
SB-1850BN Sequential Trip 9.25” 9.5” 2” 2.69 lbs.
SB-150SX Sequential Trip 9.50” 8.75” 2” 2.65 lbs.
SB-1664FN Sequential Trip 11.25” 11.50” 3” 4.03 lbs.
SB-125BN Sequential Trip 9.25” 8” 2” 2.12 lbs.
SB-2IN1 Sequential Trip 9.25” 8.5” 2” 2.38 lbs.
AIR SUPPLY AND CONNECTIONS
Do not use oxygen, combustible gases, or bottled gases as a power
source for this tool as tool may explode, possibly causing injury.
FITTINGS:
Install a male plug on the tool which is free flowing and which will release air pressure from the tool
when disconnected from the supply source.
HOSES:
Air hoses should have a minimum of 150 p.s.i. (10.6 kg/cm2) working pressure rating or 150 percent
of the maximum pressure that could be produced in the air system. The supply hose should
contain a fitting that will provide “quick disconnecting” from the male plug on the tool.
SUPPLY SOURCE:
Use only clean regulated compressed air as a power source for this tool. NEVER USE
OXYGEN, COMBUSTIBLE GASES, OR BOTTLED GASES, AS A POWER SOURCE FOR THIS
TOOL AS TOOL MAY EXPLODE.
REGULATOR:
A pressure regulator with an operating pressure of 0 - 125 p.s.i. (0 - 8.79 KG/CM2) is required to
control the operatiing pressure for safe operation of this tool. Do not connect this tool to air
pressure which can potentially exceed 200 p.s.i. (14 KG/CM2)as tool may fracture or burst, possibly
causing injury.
OPERATING PRESSURE:
Do not exceed recommended maximum operating pressure as tool wear will be greatly increased.
The air supply must be capable of maintaining the operating pressure at the tool. Pressure drops
in the air supply can reduce the tool’s driving power. Refer to “TOOL
SPECIFICATIONS” for setting the correct operating pressure for the tool.
FILTER:
Dirt and water in the air supply are major causes of wear in pneumatic tools. A filter will help to get
the best performance and minimum wear from the tool. The filter must have adequate flow
capacity for the specific installation. The filter has to be kept clean to be effective in providing clean
compressed air to the tool. Consult the manufacturer’s instructions on proper maintenance of your
filter. A dirty and clogged filter will cause a pressure drop which will reduce the tool’s performance.
LUBRICATION
Frequent, but not excessive, lubrication is required for best performance. Oil added through the air line connection
will lubricate the internal parts. Use BOSTITCH Air Tool Lubricant, Mobil Velocite #10, or equivalent. Do not use
detergent oil or additives as these lubricants will cause accelerated wear to the seals and bumpers in the tool,
resulting in poor tool performance and frequent tool maintenance.
If no airline lubricator is used, add oil during use into the air fitting on the tool once or twice a day. Only a few
drops of oil at a time is necessary. Too much oil will only collect inside the tool and will be noticeable in the exhaust
cycle.
COLD WEATHER OPERATION:
For cold weather operation, near and below freezing, the moisture in the air line may freeze and prevent tool
operation. We recommend the use of BOSTITCH WINTER FORMULA air tool lubricant or permanent antifreeze
(ethylene glycol) as a cold weather lubricant.
CA
UTION: Do not store tools in a cold weather environment to prevent frost or ice formation on the
tools operating valves and mechanisms that could cause tool failure.
NO
TE: Some commercial air line drying liquids are harmful to “O”-rings and seals – do not use these low
temperature air dryers without checking compatibility.
-5-
-6-
EYE PROTECTION which conforms to ANSI specifications and provides
protection against flying particles both from the FRONT and SIDE should
ALWAYS be worn by the operator and others in the work area when loading,
operating or servicing this tool. Eye protection is required to guard against flying
fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye
protection equipment must conform to the requirements of the American National
Standards Institute, ANSI Z87.1 and provide both frontal and side protection.
NOTE: Non-side shielded spectacles and face shields alone do not provide
adequate protection.
TO PREVENT ACCIDENTAL INJURIES:
• Never place a hand or any other part of the body in nail discharge area of tool
while the air supply is connected.
• Never point the tool at anyone else.
• Never engage in horseplay.
• Never pull the trigger unless nose is directed at the work.
• Always handle the tool with care.
• Do not pull the trigger or depress the trip mechanism while loading the tool.
LOADING THE SB-1842BN/SB-1850BN/SB-2IN1/SB-125BN
1. Disengage the latch and
pull back magazine side.
2. With magazine fully open
insert fasteners. Points
must be against bottom of
magazine.
3. Push magazine forward.
(SB-2
IN1)
2. With magazine fully open
insert fasteners.
4. Continue pushing until
latch is engaged.
-7-
EYE PROTECTION which conforms to ANSI specifications and provides
protection against flying particles both from the FRONT and SIDE should
ALWAYS be worn by the operator and others in the work area when loading,
operating or servicing this tool. Eye protection is required to guard against flying
fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye
protection equipment must conform to the requirements of the American National
Standards Institute, ANSI Z87.1 and provide both frontal and side protection.
NOTE: Non-side shielded spectacles and face shields alone do not provide
adequate protection.
TO PREVENT ACCIDENTAL INJURIES:
• Never place a hand or any other part of the body in nail discharge area of tool
while the air supply is connected.
• Never point the tool at anyone else.
• Never engage in horseplay.
• Never pull the trigger unless nose is directed at the work.
• Always handle the tool with care.
• Do not pull the trigger or depress the trip mechanism while loading the tool.
LOADING THE SB-150SX
1. Disengage the latch and pull back on the staple guide unit.
2. Insert the staples into the magazine. CA
UTION: Load with points upward.
3. Push the staple guide unit closed, until the latch engages.
-8-
EYE PR
OTECTION which conforms to ANSI specifications and provides
protection against flying particles both from the FRONT and SIDE should
ALWAYS be worn by the operator and others in the work area when loading,
operating or servicing this tool. Eye protection is required to guard against flying
fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye
protection equipment must conform to the requirements of the American National
Standards Institute, ANSI Z87.1 and provide both frontal and side protection.
NOTE: Non-side shielded spectacles and face shields alone do not provide
adequate protection.
TO PREVENT ACCIDENTAL INJURIES:
• Never place a hand or any other part of the body in nail discharge area of tool
while the air supply is connected.
• Never point the tool at anyone else.
• Never engage in horseplay.
• Never pull the trigger unless nose is directed at the work.
• Always handle the tool with care.
• Do not pull the trigger or depress the trip mechanism while loading the tool.
LOADING THE SB-1664FN
1. LOAD NAILS:
Pull follower back until it latches.
(fig. 1)
Insert nails into track of magazine
(fig. 2)
Press pusher release to disengage
follower (fig. 3)
(fig. 1)
(fig. 2)
(fig. 3)
Pusher
Release
Pusher
Release
Follower
TOOL OPERATION
EYE PROTECTION which conforms to ANSI specifications and provides protection
against flying particles both from the FRONT and SIDE should ALWAYS be worn by
the operator and others in the work area when loading, operating or servicing this
tool. Eye protection is required to guard against flying fasteners and debris, which
could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye
protection equipment must conform to the requirements of the American National
Standards Institute, ANSI Z87.1 and provide both frontal and side protection.
NOTE: Non-side shielded spectacles and face shields alone do not provide
adequate protection.
BEFORE HANDLING OR OPERATING THIS TOOL:
I. READ AND UNDERSTAND THE WARNINGS CONTAINED IN
THIS MANUAL.
II. REFER TO “TOOL SPECIFICATIONS” IN THIS MANUAL TO
IDENTIFY THE OPERATING SYSTEM ON YOUR TOOL.
OPERATION
1. CONTACT TRIP OPERATION
The CONTACT TRIP MODEL tool contains a contact trip that operates in conjunction with
the trigger to drive a fastener. There are two methods of operation to drive fasteners with
a contact trip tool.
A. SINGLE FASTENER PLACEMENT: To operate the tool in this manner, first
position the contact trip on the work surface, WITHOUT PULLING THE TRIGGER.
Depress the contact trip until the nose touches the work surface and then pull the
trigger to drive a fastener. Do not press the tool against the work with extra force.
Instead, allow the tool to recoil off the work surface to avoid a second unwanted
fastener. Remove your finger from the trigger after each operation.
B. RAPID FASTENER OPERATION: To operate the tool in this manner, hold the
tool with the contact trip pointing towards but not touching the work surface. Pull
the trigger and then tap the contact trip against the work surface using a bouncing
motion. Each depression of the contact trip will cause a fastener to be driven.
There are two available systems on BOSTITCH pneumatic tools. They are:
1. CONTACT TRIP OPERATION 2. SEQUENTIAL TRIP OPERATION
The operator must not hold the trigger pulled on contact trip tools
except during fastening operation, as serious injury could result if the
trip accidentally contacted someone or something, causing the tool to
cycle.
Keep hands and body away from the discharge area of the tool. A
contact trip tool may bounce from the recoil of driving a fastener and
an unwanted second fastener may be driven, possibly causing injury.
2. SEQUENTIAL TRIP OPERATION:
The SEQUENTIAL TRIP MODEL contains a contact trip that operates in conjunction with the
trigger to drive a fastener. To operate a sequential trip tool, first position the contact trip on the
work surface WITHOUT PULLING THE TRIGGER. Depress the contact trip and then pull the
trigger to drive a fastener. As long as the contact trip is contacting the work and is held depressed,
the tool will drive a fastener each time the trigger is depressed. If the contact trip is allowed to
leave the work surface, the sequence described above must be repeated to drive another fastener.
-9-
TOOL OPERATION CHECK:
CAUTION: Remove all fasteners from tool before performing tool operation check.
1. CONTACT TRIP OPERATION:
A. With finger off the trigger, press the contact trip against the work surface.
THE TOOL MUST NOT CYCLE.
B. Hold the tool off the work surface, and pull the trigger.
THE TOOL MUST NOT CYCLE.
C. With the tool off the work surface, pull the trigger.
Press the contact trip against the work surface.
THE TOOL MUST CYCLE.
D. Without touching the trigger, press the contact trip against the work surface,
then pull the trigger.
THE TOOL MUST CYCLE.
2. SEQUENTIAL TRIP OPERATION:
A. Press the contact trip against the work surface, without touching the trigger.
THE TOOL MUST NOT CYCLE.
B. Hold the tool off the work surface and pull the trigger.
THE TOOL MUST NOT CYCLE.
Release the trigger. The trigger must return to the trigger stop on the frame.
C. Pull the trigger and press the contact trip against the work surface.
THE TOOL MUST NOT CYCLE.
D. With finger off the trigger, press the contact trip against the work surface. Pull the trigger.
THE TOOL MUST CYCLE.
IN ADDITION TO THE OTHER WARNINGS CONTAINED IN THIS MANUAL
OBSERVE THE FOLLOWING FOR SAFE OPERATION
• Use the BOSTITCH pneumatic tool only for the purpose for which it was
designed.
• Never use this tool in a manner that could cause a fastener to be directed toward the user
or others in the work area.
• Do not use the tool as a hammer.
• Always carry the tool by the handle. Never carry the tool by the air hose.
• Do not alter or modify this tool from the original design or function without approval from
BOSTITCH, INC.
• Always be aware that misuse and improper handling of this tool can cause injury to
yourself and others.
• Never clamp or tape the trigger or contact trip in an actuated position.
• Never leave a tool unattended with the air hose attached.
• Do not operate this tool if it does not contain a legible WARNING LABEL.
• Do not continue to use a tool that leaks air or does not function properly. Notify your
nearest Bostitch representative if your tool continues to experience
functional problems.
-10-
-11-
MAINTAINING THE PNEUMATIC TOOL
When working on air tools, note the warnings in this manual and use extra care
evaluating problem tools.
CAUTION: Pusher spring (constant force spring). Caution must be used when working with
the spring assembly. The spring is wrapped around, but not attached to, a roller. If the spring
is extended beyond its length, the end will come off the roller and the spring will roll up with a
snap, with a chance of pinching your hand. Also the edges of the spring are very thin and
could cut. Care must also be taken to insure no permanent kinks are put in the spring as this
will reduce the springs force.
REPLACEMENT PARTS:
BOSTITCH replacement parts are recommended. Do not use modified parts or parts
which will not give equivalent performance to the original equipment.
ASSEMBLY PROCEDURE FOR SEALS:
When repairing a tool, make sure the internal parts are clean and lubricated. Use Parker “O”-LUBE
or equivalent on all “O”-rings. Coat each “O”-ring with “O”-LUBE before assembling. Use a small
amount of oil on all moving surfaces and pivots. After reassembly add a few drops of
BOSTITCH Air Tool Lubricant through the air line fitting before testing.
AIR SUPPLY-PRESSURE AND V
OLUME:
Air volume is as important as air pressure. The air volume supplied to the tool may be inadequate
because of undersize fittings and hoses, or from the effects of dirt and water in the system.
Restricted air flow will prevent the tool from receiving an adequate volume of air, even though the
pressure reading is high. The results will be slow operation, misfeeds or reduced driving power.
Before evaluating tool problems for these symptoms, trace the air supply from the tool to the supply
source for restrictive connectors, swivel fittings, low points containing water and anything else that
would prevent full volume flow of air to the tool.
Trigger valve housing leaks air O-ring cut or cracked . . . . . . . . . . . . . . .Replace O-ring
Trigger valve stem leaks air O-ring/seals cut or cracked . . . . . . . . . .Replace trigger valve assembly
Frame/nose leaks air Loose nose screws . . . . . . . . . . . . . . . .Tighten and recheck
O-ring or Gasket is cut or cracked . . . . .Replace O-ring or gasket
Bumper cracked/worn . . . . . . . . . . . . . .Replace bumper
Frame/cap leaks air Damaged gasket or seal . . . . . . . . . . . .Replace gasket or seal
Cracked/worn head valve bumper . . . . .Replace bumper
Loose cap screws . . . . . . . . . . . . . . . . .Tighten and recheck
Failure to cycle Air supply restriction . . . . . . . . . . . . . . .Check air supply equipment
Tool dry, lack of lubrication . . . . . . . . . .Use BOSTITCH Air Tool Lubricant
Worn head valve O-rings . . . . . . . . . . . .Replace O-rings
Broken cylinder cap spring . . . . . . . . . .Replace cylinder cap spring
Head valve stuck in cap . . . . . . . . . . . . .Disassemble/Check/Lubricate
Lack of power; slow to cycle Tool dry, lacks lubrication . . . . . . . . . . . .Use BOSTITCH Air Tool Lubricant
Broken cylinder cap spring . . . . . . . . . .Replace cap spring
O-rings/seals cut or cracked . . . . . . . . .Replace O-rings/seals
Exhaust blocked . . . . . . . . . . . . . . . . . .Check bumper, head valve spring, muffler
Trigger assembly worn/leaks . . . . . . . . .Replace trigger assembly
Dirt/tar build up on driver . . . . . . . . . . . .Disassemble nose/driver to clean
Cylinder sleeve not seated correctly
on bottom bumper . . . . . . . . . . . . . . . . .Disassemble to correct
Head valve dry . . . . . . . . . . . . . . . . . . . .Disassemble/lubricate
Air pressure too low . . . . . . . . . . . . . . . .Check air supply equipment
Skipping fasteners; intermittent feed Worn bumper . . . . . . . . . . . . . . . . . . . . .Replace bumper
Tar/dirt in driver channel . . . . . . . . . . . .Disassemble and clean nose and driver
Air restriction/inadequate air flow through
quick disconnect socket and plug . . . . .Replace quick disconnect fittings
Worn piston O-ring . . . . . . . . . . . . . . . .Replace O-ring, check driver
Tool dry, lacks lubrication . . . . . . . . . . . .Use BOSTITCH Air Tool Lubricant
Damaged pusher spring . . . . . . . . . . . .Replace spring
Low air pressure . . . . . . . . . . . . . . . . . .Check air supply system to tool
Loose magazine nose screws . . . . . . . .Tighten all screws
Fasteners too short for tool . . . . . . . . . .Use only recommended fasteners
Bent fasteners . . . . . . . . . . . . . . . . . . . .Discontinue using these fasteners
Wrong size fasteners . . . . . . . . . . . . . . .Use only recommended fasteners
Leaking head cap gasket . . . . . . . . . . . .Tighten screws/replace gasket
Trigger valve O-ring cut/worn . . . . . . . . .Replace O-ring
Broken/chipped driver . . . . . . . . . . . . . .Replace driver (check piston O-ring)
Dry/dirty magazine . . . . . . . . . . . . . . . .Clean/lubricate use BOSTITCH
Air Tool Lubricant
Worn magazine . . . . . . . . . . . . . . . . . . .Replace magazine
Fasteners jam in tool Driver channel worn . . . . . . . . . . . . . . . .Replace nose/check door
Wrong size fasteners . . . . . . . . . . . . . . .Use only recommended fasteners
Bent fasteners . . . . . . . . . . . . . . . . . . . .Discontinue using these fasteners
Loose magazine/nose screws . . . . . . . .Tighten all screws
Broken/chipped driver . . . . . . . . . . . . . .Replace driver
-12-
TROUBLE SHOOTING
PROBLEM CAUSE CORRECTION
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