boss B2614093, B2614094 Instruction manual

Guide & User Manual
Should any original component prove defective in terms of workmanship within its warranty period, we will replace it.
Warranty period for our bicycles is as follows.
Rigid frames & forks – 1 year
Suspension frame & forks – 1 year
Exclusions: Tyres, Inner Tubes & Accessories
This warranty does not include labour and transportation charges. The company cannot accept any responsibility for
consequential or special damage. This warranty applies only to the
original retail purchaser who must produce proof of
purchase in order to validate any claim. This warranty applies only in the case of defective components and does not
cover the effects of normal wear, nor damage caused by accident, abuse, excessive loads, neglect, improper assembly,
improper maintenance or the addition of any item inconsistent with the original intended use of the bicycle.
No bicycle is indestructible and no claims can be accepted for damage caused by improper use, competition use,
stunt
riding, ramp jumping or similar activities. Claims MUST be submitted through your retailer.
Your statutory rights are not affected.
All of our bicycles conform to one of the following standards:
The company reserves the right to change or amend any specification without notice.
All information is correct at time of printing.
Please refer to the bicycle frame for the relevant ISO standard.
Standard Guarantee for
MV Sports Ltd
Maximum Weight Limit
ISO 4210-1 / ISO 4210-2 = City, Trekking, Mountain & Road bicycles - Maximum permissible total weight limit of rider,
bicycle and luggage = 135kg
ISO mark 4210-6 = Young Adult bicycles - Maximum permissible total weight limit of rider, bicycle and luggage = 90kg
ISO 8098 = Young children - Maximum permissible total weight limit of rider, bicycle and luggage = 60kg”
Your Bicycle - Owner’s Responsibility
In this manual we describe and illustrate how to ride safely and keep your bicycle in a safe, trouble free operating condition.
Owner’s Responsibility and Important Points Your new Bicycle and this manual comply with the safety requirements laid down in the new ISO 4210:2014 - Safety requirements for Bicycles and ISO 8098 - Safety Standard for young Children’s bicycles.The new standards bring together the older separate standards: (EN 14781, 14766, 14765,
14764).
It comprises of 9 parts covering: Terms & Denitions, Requirements, Common Test Methods, Braking Test Methods, Steering Test Methods, Frame & Fork Test Methods, Wheel & Rim Test Methods, Pedals & Crank Test Methods and Saddles & Seatpost Test Methods.
These 9 parts share a common test method to ensure the quality and safety of all cycles supplied,
the test methods for each intended cycle use may be di󰀨erent such as the mass, height, load or cycle
duration, ISO 4210 applies to Road, Mountain, City & Trekking and young adult cycles, but does not apply to specialised types of cycles such as Tandems, Stunt or competition bikes.
The second part of the new standard is ISO 8098, this species the safety and performance requirements and test methods for the design, assembly and testing of sub-assemblies and fully
assembled bicycles for young children - this standard is dened by saddle height. This standard is dened by bikes with a maximum saddle height of more than 435mm and less than 635mm so in relation to our MV Sports bikes this will apply to bikes of 12”,14”,16” and some 18” wheel bicycles, it is not applicable to special types of bicycles such as BMX bicycles. Your new bicycle will have the relevant standard where applicable visibly labeled either on the outer box or main frame of the cycle
near the cranks.
Contents
Location of Parts with Routine Maintenance......................... .
Safe Cycling and Safety Tips....................................................
Setting Up Your Bike................................................................
Seat Adjustment............................................................................
Handlebars and Stems..................................................................
Cotterless Cranks Adjustment......................................................
Brakes..........................................................................................
Derailleur Gears / Fixed-Hub Gears.............................................
Suspension..................................................................................
Tyre Care and Wheel Adjustments...............................................
Nutted /Quick Release Type Wheels...........................................
Rim Wear Line Limit Indicator......................................................
Fitment of Bell..............................................................................
Maintenance................................................................................
Mechanical Safety Checklist......................................................
Cleaning and Lubrication.........................................................
Table of Recommended Torque Values....................................
Fitting Accessories.....................................................................
5 6
7-15
7-8 8-9
9
9-11 12-13 13 14 14-15 15 15
16-17 17 18 19 20
Location of Parts with Routine Maintenance
Refer to table of recommended torque values - page 19.
Half Yearly - Remove and clean, lubricate chain, derailleur gears and all cables. Check and replace as
required.
Yearly - Remove, clean and regrease hub axles, bottom bracket set and headset. NB - Wash cycle weekly with warm soapy water and polish dry with a soft cloth. Do not pressure wash.
5
Safe Cycling and Safety Tips
Before you ride your bicycle at any time make sure it is in a safe operating condition. Particularly check that your:
• Bicycle’s nuts, bolts and parts are tight and not worn or damaged.
• Riding position is comfortable (refer to pages 7-8).
• Brakes are operating e󰀨ectively.
• Steering is free with no excessive play.
• Wheels run true and hub bearings are correctly adjusted.
• Wheels are properly secured and locked to frame/fork.
• Tyres are in good condition and inated to correct pressure.
• Pedals are securely tightened to pedal cranks.
• Gears are correctly adjusted.
• All reectors are in position.
After you have made any adjustments to your bicycle, check that all nuts and bolts are securely tightened and
cables are free from kinks and xed securely to the bicycle frame.
Every six months (more frequently if high mileage or subject to heavy use) your bicycle should be
professionally checked to ensure that it is in correct and safe working order.
To Ensure Your Safety
• Do not ride on same side of road as oncoming tra󰀩c.
• Do not ride two side by side.
• Do not carry a passenger unless cycle is equipped to do so.
• Do not swerve in and out of tra󰀩c.
• Do not hang items over the handlebars to impede steering or catch in the front wheel.
• Do not hold on to another vehicle.
• Do not ride too close behind another vehicle.
• Always wear a helmet
CAUTION: Wet Weather Riding. No brakes work as well under wet or icy conditions as they do under dry conditions. In wet weather special precautions must be taken to assure safe stopping. Ride slower than normal
and apply your brakes well in advance of anticipated stops.
CAUTION: Night Riding. We recommend you minimise the time you ride after dark. If you should have to be
out on your bicycle at night you must comply with the law, use a headlight (white) and a tail-light (red) on your
bicycle in addition to the all-around reectors that are tted. For added safety wear light coloured clothing with reective stripes. Check that the bicycle reectors are rmly secured in their correct position, clean and not obscured. Damaged reectors must be replaced immediately.
Riding Position
It is important that you and your bicycle are tted to each other, not only for comfort and riding ease but for control and safety. Normally your Dealer will custom t your bicycle to you but the following few pages should help you to nd your most comfortable, safe and e󰀩cient position.
6
Setting Up Your Bike
Seat Adjustment
Loosen the nut on the seat-post clamp enough to allow the saddle to move backwards or forwards. The seat
can then be aligned and the angle can also be adjusted. It is recommended that the seat be parallel to the ground. To adjust the seat up and down, loosen the binder-bolt on the seat tube, position the seat and re­tighten the binder-bolt.
CAUTION: Insert the seat-post to a point above the insertion mark. The MINIMUM INSERTION MARK should not be visible. Securely tighten the seat-post binder bolt by using an Allen key or a 13 mm spanner. Test by grasping the seat and attempting to turn. Keep tightening until the seat will no longer turn. Refer to table of recommended torque values on page 19.
Seat posts dier according to saddle types and accordingly the procedure for tting varies. If in doubt consult your dealer.
Seat Post adjustment— Suspension frames.Take care when inserting seat post that the protruding end cannot interfere with the frame suspension unit during use. If in doubt consult your dealer about adjustment.
7
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