Bosch SNLPKITF User Manual

CONVERSION INSTRUCTIONS
THERMADOR COOKTOP CONVERSION KIT FOR TRADITIONAL MODELS
NATURAL GAS (NG) TO PROPANE (LP) GAS
SNLPKITF
This kit is used to convert only SGS and SGSX sealed STAR burner cooktops from natural gas operation to propane gas operation. This kit cannot be used to convert other Thermador model sealed burner cooktops, ranges or any other brand of cooktops.
SAVE THE NATURAL GAS PARTS IN CASE CONVERSION FROM
LP BACK TO NATURAL GAS IS DESIRED. AN ADDITIONAL LP TO
NATURAL GAS CONVERSION KIT WILL ALSO BE REQUIRED.
WARNING
This conversion kit shall be installed by a
qualied service agency in accordance with the
manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed
exactly, a re, explosion or production of carbon
monoxide may result causing property damage,
personal injury or loss of life. The qualied service
agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.
IMPORTANT: Only a qualied service technician or installer should make this conversion.
INSTALLER: Please leave these Installation Instructions with this unit for the owner.
OWNER: Please retain these instructions for future reference.
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For Massachusetts Installations:
Installation must be performed by 1.
a qualied or licensed contractor, plumber, or gas tter qualied or
licensed by the state, province, or region. Shut-off valve must be a “T” handle 2. gas cock. Flexible gas connector must not be 3. longer than 36 inches.
CAUTION:
When connecting the unit to the propane gas, make certain the propane gas tank is equipped with its own high pressure regulator. In addition, a pressure regulator was supplied with the cooktop. This second regulator must be installed with the cooktop. The maximum gas pressure to this appliance is not to exceed 14.0 inches water column from the propane gas tank regulator.
Kit Contents:
Component Quantity
Conversion Kit Instructions 1 Conversion Sticker 1 Foam Tape 1
12.5mm T Venturi 2
10.5mm Venturi 1 9mm T Venturi 2
117 Orice 1 91 Orice 2 74 Orice 2
Note:
Depending on model, the kit may contain more components than necessary to complete your conversion.
Tools Required:
7 mm Socket Driver w/ 3” minimum extension 20 mm Socket Flat-head Screwdriver (small)
The following must be met when testing supply piping system:
a) The appliance and its individual shut­off valve must be disconnected from the gas supply piping system at test pressures in excess of 1/2 psig (3.5 kPa).
b) The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Main Orices SGS304FS
117 Front Right – 15000 BTU/hr 91 Front Left – 9100 BTU/hr 91 Rear Left – 9100 BTU/hr 74 Rear Right – 6000 BTU/hr
Main Orices SGS/X305FS & SGS/X365FS
117 Center – 15000 BTU/hr 91 Front Right – 9100 BTU/hr 91 Rear Left – 9100 BTU/hr 74 Front Left – 6000 BTU/hr 74 Rear Right – 6000 BTU/hr
2
CAUTION:
1. TURN OFF GAS AND ELECTRICITY
If the cooktop is installed in the counter, 1) shut off the gas valve to the cooktop, and 2) remove cooktop power cord from electrical outlet or turn breaker off at breaker box and 3) turn all control knobs to the “OFF” position.
2. CONVERT PRESSURE REGULATOR
FROM 6” W.C. TO 10” W.C.
The gas pressure regulator supplied with the unit is convertible from natural gas to propane (LP) gas. To operate correctly on propane gas, the pressure regulator must be converted as follows: (See Figure 1.)
a) REMOVE THE HEXAGON CAP from the top of the regulator.
b) REMOVE THE PLASTIC BUTTON IN THE CAP
AND TURN IT OVER, pressing it rmly in place so
that the letters “LP” can now be seen upright in the stem.
Tige
Tige
Figure 2
Star Burner Cap
Igniter
Venturi
Burner Base
Maintop
c) REPLACE THE CAP and button assembly into
the top of the regulator sealing it rmly. Make
certain spring is still in place.
d) Finally, INSTALL THE FOIL CONVERSION STICKER next to the rating plate, located on the bottom corner of the rough-in-box. (Note: Arrow on back part of regulator needs to
point in the direction of gas ow to the cooktop.)
3. REPLACE MAIN ORIFICES and
VENTURIS
REMOVE GRATES, BURNER CAPS, BURNER BASES AND VENTURI NUTS. Maintop does not require removal.
REMOVE MAIN ORIFICES. Note: The Thermador Cooktop models contain
7mm orices. A method of retaining main orices
in the socket during extraction and insertion is to apply a piece of foam tape to the socket (see Figure 3). Insert the socket driver with 3” minimum extension
into the jet holders to remove existing orices, as
shown in Figure 4.
3
ASSEMBLE NEW ORIFICES in place on the cooktop exactly as layed out in the orifice package card as shown in Figure 5. Place the new orifices into the socket one at a time (the tape will keep them in place), then insert each orifice into its threaded hole in jet holders. USE LOW TORQUE.
Figure 5
LP ORIFICES
91
91
74
117
Figure 6
LP VENTURIS
12.5T
12.5T
9T
10.5
REPLACE OLD VENTURI NUTS with new venturi nuts, see Figure 6 (with a 20 mm socket or an adjustable wrench). USE LOW TORQUE.
4. CONVERTING VALVES FOR PROPANE GAS
The bypass jet on each valve must be adjusted. Your cooktop may come with either hollow or solid valve shafts. Determine the bypass screw location accordingly. See figure 7. a) Place all knobs to “Off” position. b) Remove knobs. c) Locate hole on cover which is aligned to bypass screws. See Fig. 8. d) Insert screwdriver in hole and turn bypass screw clockwise until “botto­med out”. USE LOW TORQUE. e) Replace knobs.
4 Burner Models
91
117
74
5 Burner Models
Figure 7
74
91
4 Burner Models
12.5T
10.5
9T
5 Burner Models
Figure 8
9T
12.5T
Solid stem Hollow stem
By-Pass Jet
Location
By-Pass Jet
Location
Solid stem Hollow stem
5. TEST TO ENSURE A SUCCESSFUL CONVERSION
Check for flame characteristics: flame should be blue with no yellow tip. See “Final Check” section of the Installation manual.
High Altitude Installation:
This appliance is CSA certified for safe operation up to an altitude of 10,000 ft. without any modifications (except LP conversion when applicable).
Questions?
1-800-735-4328
www.thermador.com
We look forward to hearing from you!
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