Bosch SHI 6802, SHI 6806, SHU 3032, SHU 3036, SHU 3035 Troubleshooting Tips

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Page 1

TABLE OF CONTENTS

Measuring resistances from the front of SHU/SHI 43/53/68 dishwashers…… A-1

Measuring resistances from the front of SHU 99 & SHV 43/48 dishwashers.. A-2

Measuring resistances from the front of SHU 33 dishwashers….....…………. A-3

Measuring resistances from the front of SHU 303x dishwashers.……………. A-4

Installing jumper for control modules for SHU 53x dishwashers.……………..A-5

Using the test program to troubleshoot the heater, flow switch and Hi-Limit thermostat from the front of SHI/U 43/53/68 dishwashers……….……………...B-1

Key parts changes for SHU/SHV/SHI UC/11 dishwashers for softer bearing..B-2

Using front cover to replace SHU 43/53/68 control module buttons…………..B-3

Soldering SHU 43/53/68 control module heater relays………………………….. B-4

SHU Dishwasher Quick Check Chart…………………………………………..……C-1

SHU Dishwasher Troubleshooting Chart…………….……………………………. D-1

SHU 43/53/68 Schematic Diagram #36 (reprinted from Tech Manual)..………. E-1

SHV 43/48 Schematic Diagram #48 (reprinted from Tech Manual)……………. E-2

SHU 43/53/68 Dishwasher Test Programs…………………………………………. F-1

SHV 43/48 Dishwasher Test Program………………………………………………. F-2

SHU 99 Dishwasher Test Programs………………………………………………….F-3

SHU 33 Dishwasher Test Program…………………………………………………...F-4

Using Dishwasher Serial Number to find Date of Manufacture…....….………. G-1

Dishwasher Notes……………………………………………………………………… H-1

1st Edition/Revision 2 Thursday, May 17, 2001

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Page B-2

K e y f u n c t i o n a l p a r t s c h a n g e s f o r S H U/S H V/ S H I

d i s h w a s h e r s f o r “ s o f t e r b e a r i n g ” i n d e x U C/1 1

Key SHU/SHV/SHI dishwasher parts have been changed for the “softer bearing” upgrade for index #

UC/11 for all models. This made the dishwashers quieter through suspending the circulation pump

by flexible bands instead of mounting it onto the base. The key parts changes are shown below,

including part #’s and model #’s parts are used on. Please note these changes to order the correct

parts for each dishwasher model/index #. All other component assembly parts and part #’s (drain pump, circulation pump impeller, circulation pump motor capacitor, water inlet valve, NTC, base, etc.) are the same as before.

Part description Old part # Models used on New part # Models used on

Circulation pump 263835

Heater assembly (for

263869

aqua sensor)

Heater assembly (no

264462

aqua sensor)

Sump 263103

Pump support

167244

bushings

All models (index #’s UC/06 & UC/10, except SHV 43/48 UC/10)

SHU 53/68 (index #’s UC/06 & UC/10)

SHU/SHI 33/43*/99 (index #’s UC/06, & UC/10) & SHV 43/48 index # UC/06

All models (index #’s UC/06 & UC/10, except SHV 43/48 UC/10)

266511

480317

480316

266158

--------

Pump support straps -------- 171596

Gasket (pump to sump)

Pipe clamp (pump to

165268

-------- 172272

All models (index #’s UC/06 & UC/10, except SHV 43/48 UC/10)

--------

sump)

Pump rear housing 263314

Pump front housing 263838

All models (index #’s UC/06 & UC/10, except SHV 43/48 UC/10)

267739

266514

All models (index #’s UC/07, UC/11 & UC/12)

SHU 43**/53/68 (index #’s UC/11 & UC/12)

SHU/SHV/SHI 33/43*/48/99 (index #’s UC/07, UC/11 & UC/12)

All models (index #’s UC/07, UC/11 & UC/12)

Seal (pump to water

165269

inlet hose)

Hose with O-ring

298556

(water inlet to pump)

* SHU 4302/4306/4312/4316 models (not including SHU 4322/4326 models with digital displays).

** SHU 4322/4326 models with digital displays.

CAUTION: Although the new base can be used interchangeably with new or old parts, the parts themselves cannot be used interchangeably. A new pump, sump or heater assembly must be replaced by new parts and cannot be used with the old pump, sump and heater assembly. Similarly, the old pump, sump or heater assembly must be replaced by old parts and cannot be used with the new pump, sump and heater assembly.

1st Edition/Revision 0 Friday, September 22, 2000

All models (index #’s UC/06 & UC/10, except SHV 43/48 UC/10)

All models (index #’s UC/06, UC/07, UC/10 & UC/11)

171598

361113

All models (index #’s UC/07, UC/11 & UC/12)

All models (index # UC/12)

B / G

Page B-3

Service Bulletin

Using # 264946 Front Cover to Replace Broken # 266746,

# 263832 or # 264461 Control Module Buttons

NOTE: The #

264946 front cover fits on all three modules -

- the # 266746, # 263832 and #

264461.

1st Edition/Revision 3 Wednesday, May 9, 2001

# 266746, # 263832 or # 264461 control modules are often replaced when buttons break, not for electronic failures. Replacing the # 264946 front cover when buttons break instead of replacing the entire control module will save customers time and money.

HINT: When customers

report broken buttons on their dishwashers, the cause is almost always broken tabs on the front cover. The white or black buttons on the fascia panel and the control module keypad rarely fail.

NOTE: The # 264946 front

cover has a short lead time while control modules have long four month lead times (from Germany). Using the cover to replace broken buttons will avoid delays in obtaining parts.

HINT: Use the # 264946 front

cover instead

of replacing an older 263832 module with a 266746 module to save customers time and money. Many 263832 modules have been replaced merely for broken buttons.

NOTE: To determine which control module you have, check the model #’s on the following list:

266746

-- SHU 5302/5304/5305/5306/5312/5314/5315/5316/6802/6805/6806 UC 11 - UC/12, SHU 5307/5317 UC/12

and SHI 6802/6805/6806 UC/11 - UC/12.

263832

-- SHU 5302/5304/5305/5306/5312/5314/5315/5316/6802/6805/6806 UC 06 and SHI 6802/6805/6806 UC/06.

264461

-- SHU 4302/4306/4312/4316 UC 06 - UC/11 - UC/12 and SHI 4302/4306 UC/06 - UC/11 - UC/12.

266746,

263832 or

264461

264946

CAUTION: Insert display module board carefully to

prevent breaking spring locking tabs on front cover. When installing display module, carefully

slide top of board into top of front cover, making sure board is fully seated into tabs. Then, carefully

rotate bottom of board into position so spring locking tabs spring back and lock without cracking or breaking. DO NOT FORCE bottom or top of display board into position.

Top of front cover

Bottom of front cover

Broken control module “buttons” occur when tabs on front cover break. Use plastic front cover when replacing “broken buttons”.

Top tab

CAUTION: Some pc board components are sensitive to static electricity and can be damaged by personnel through

touch or close proximity. Personnel handling pc boards should be grounded.

Note cracks in plastic locking tabs.

B / G

Page B-4

Service Bulletin

Soldering # 266746, 263832 or 264461 Control Modules for SHU/I 43/53/68

& GM 915-710 Dishwashers

(excepting SHU 4322/4326)

Occasionally, a heater relay terminal soldered to a # 266746, 263832 or 264461 control module pc board can burn. Heater relays can be resoldered to save customers time and money. Please follow these instructions carefully

when

resoldering a heater relay terminal.

HINT: Soldering irons give

superior results compared to soldering guns - using an iron with a small tip (~ 25W) reduces possibility of damaging pc board.

DETAILED INSTRUCTIONS:

1. Carefully clean burned terminal with a small piece of extra

fine sandpaper, taking care not to scratch pc board.

2. Use an iron with a small tip

. Heat soldering iron up to

temperature. Coat tip with small amount of solder.

3. Using rosin core 60/40 solder

, hold tip of hot iron to

terminal and briefly

touch terminal with solder. Don’t use

excessive amount of solder to avoid damaging pc board.

4. Pull iron from terminal and let solder joint cool.

5. Inspect solder joint -- a good solder joint should be shiny,

not dull. If solder joint is dull, carefully resolder.

6. If joint is sound, carefully clean finished joint with a clean cloth. Carefully remove any lint from pc board.

7. Reinstall pc board to control module, then reinstall control module to dishwasher. Check dishwasher and make sure it operates properly, including how it heats.

1st Edition/Rev. 1 Wednesday, May 9, 2001

CAUTION:

! Do not overheat solder joint -- pc board can be damaged by excessive heat. Make sure

soldering iron is fully heated before soldering and keep heating time as short as possible.

! Use rosin core

60/40 solder when soldering pc boards as acid core can etch pc boards.

! Do NOT

resolder if relay terminal or pc board is damaged -- replace entire control module.

! To avoid overheating pc board, use a moderately sized soldering iron (~ 25W).

Burned board -- showing burned terminal on back of pc board.

Good board -- showing proper soldering on back of pc board.

HINT: The heater relay is the

largest

of three relays in the center of the pc board & can be one of two colors:

Black

Orange

CAUTION: Some pc board components are sensitive to

static electricity and can be damaged by personnel through touch or close proximity. Personnel handling pc boards should be grounded.

+ 28 hidden pages

Bosch SHI 6802, SHI 6806, SHU 3032, SHU 3036, SHU 3035 Troubleshooting Tips

Specifications and Main Features

Frequently Asked Questions

User Manual