Bosch NGT746UC/01, NGT745UC/01, NGT742UC/01, NGP946UC/01 Installation Guide

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Invented for life
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Table of Contents
Important Safety Instructions ................................... 1
Installation .................................................. 3
Before You Begin ....................................................... 3
Tools and Parts Needed ......................................................... 3
Parts Included ................................................................. 3
Cabinet Requirements .......................................................... 3
Countertop Requirements ....................................................... 4
Gas Requirements Supply Pressure ............................................... 4
Propane Gas Installation (NGT Models only) ......................................... 4
Seal the Cooktop with Foam Tape ................................................. 5
Prepare the Countertop ......................................................... 5
Attach Brackets to the Cooktop ................................................... 5
Install the Cooktop ............................................................. 5
Connect Gas Supply ............................................................ 5
Connect Electrical Supply ........................................................ 7
Final Check ................................................................... 7
Before Calling Service ................................................... 7
Product Data Plate ...................................................... 7
7.........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
Questions?
1-800-944-2904
www.boschappliances.com
5551 McFadden Ave.
Huntington Beach, CA 92649
We look forward to hearing from you!
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IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE AFTER INSTALLATION IS COMPLETE. IMPORTANT: SAVE FOR THE LOCAL INSPECTOR'S USE.
Important Safety Instructions
WARNING: Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to this man- ual. For assistance or additional information consult a qualified installer, service agency, manufacturer or the gas supplier.
Have the installer show you the location of the circuit breaker or fuse. Mark it
for easy reference.
Be sure your appliance is properly installed and grounded by a qualified tech-
nician.
Safety Codes and Specifications
Installation must conform with local codes or, in the absence of local codes
with the National Fuel Gas Code, ANSI Z223.1.
The appliance must be electrically grounded in accordance with local codes
or, in the absence of local codes, with the National Electrical Code ANSI/ NFPA 70, latest edition. (in Canada, installation must be in accordance with
the CAN 1-B149.1 and .2 Installation Codes for Gas Burning Appliances and/ or local codes.)
This appliance has been tested in accordance with ANS Z21.1, Standard for
Household Cooking Appliances (USA) and in accordance with CANI.I-M81 Interim Reqt #58 Domestic Gas Cooktops (CANADA).
Additional requirements and standards may apply in specific installations.
Equipment and Usage Safety Requirements
The cooktop must be used in conjunction with a suitable ventilation system.
Before plugging in an electrical cord, be sure all controls are in OFF position.
Power Requirements and Electrical Grounding Instructions
Power Supply: 120 Volts, 15 Ampere, 60 Hz. This appliance is factory
equipped with a 5-foot power supply cord with a 3-prong grounding plug (with polarized parallel blades).
To prevent electrical shock, the third ground prong should not under any cir-
cumstances, be cut or removed. It must be plugged into a matching grounding type receptacle, connected to a correctly polarized 120-volt circuit.
A separate circuit is recommended which is in compliance with the NEC. tf
there is any doubt as to whether the wall receptacle is properly grounded, the customer should have it checked by a qualified electrician.
Gas Requirements
A manual valve must be installed in an accessible location in the gas line
external to the appliance for the purpose of turning on and shutting off the gas to the appliance.
Leak testing of the appliance shall be conducted according to manufacturer's
instructions.
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Gas Supply Pressure
Natural Gas - 6 inches water column (14.9 Millibars) minimum.
Propane Gas -11 inches water column (27.4 Millibars) minimum.
The maximum supply pressure to this appliance shall not exceed 14.0 inches
water column (34.9Millibars).
Gas Appliance Safety
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result caus-
ing property damage, personal injury or death.
Do not store or use combustible materials, gasoline or other flam- mable vapors and liquids in the vicinity of this or any other appli-
ance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire depart-
ment.
Installation and service must be performed by a qualified installer, authorized service agency or the gas supplier.
Propane Gas Installation (NGT Models only)
NOTE: NGP models cannot be converted for propane use.
The propane gas tank must be equipped with its own high pressure regulator in addition to the pressure regulator supplied with this unit. The cooktop is shipped
from the factory for use with natural gas. For use with LP, a conversion kit is
required and must be purchased separately. Contact BSH or your retailer to obtain kit # NEZ1065. A qualified technician or installer must do the conversion.
High Altitude Installation
This cooktop has been CSA certified for safe operation up to a height of 10,000 ft. (3,048 m) without any modifications to components for natural gas or after LP con-
version.
For Massachusetts Installations
Installation must be performed by a qualified or licensed contractor, plumber
or gas fitter qualified or licensed by the state, province or region where this appliance is being installed.
Shut-off valve must be a "T" handle gas cock.
Flexible gas connector must not be longer than 36 inches (91cm).
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Installation
Before You Begin
Tools and Parts Needed
Parts Included
Cabinet Requirements
1. Phillips Head Screwdriver
2) Drill with 1/4" (6.35mm) bit
3) Tape Measure
1) Foam tape
2) Hold down brackets (4)
3) Screws, #10-32 x 2 1/2" (63.8mm) (4)
4) Sheet Metal Screws, #8 x 3/8" (9.5mm) (4)
5) Washers (4)
6) Rubber Grate Foot (1 extra foot is included for future use if required)
If parts are missing or damaged, call the number or write to the address listed inside the back cover.
Dimension requirements in Figs. 1 & 2 are for combustible surfaces. When the surface is protected by a material listed by UL as a Floor Protector and Wall Shield covered with not less than No. 28 MSG sheet metal 0.015 inch (0.38mm) stainless steel, 0.024 inch (0.6mm) aluminum or copper, it is considered noncom- bustible and some dimensions may be reduced. For a noncombustible surface over the cooktop, the minimum clearance is 24" (61cm) rather than 30" (76cm).
Instructions are based on standard American cabinets 36" high (91cm) x 24"
deep (61cm)with a 25" (63cm) countertop.
Provide approximately a 10 square inch opening (65cm 2) in the toe kick area
or other cabinet area for adequate air inlet to the cabinet.
Figure 1 - Installed Dimensions (from cooktop edges)
Above C:OLmter 30" (76 cm) mn to
Combustible Sdace __
Q
NGT(P)7x 30" (76cm) mih NGT(P)gx 36" (9/cm) mi{
O
3'1(8cm) min
_- Right Sde -_
NOTE: All measurements given have to be precisely followed. If nonstandard cabinets are used, make sure they are installed with minimum dimensions shown in fig. 1 and fig. 2.
Plan the installation of the unit so that the power cord, gas shut-off valve and gas pressure regulator are accessible from the front of cabinet. If a drawer is installed directly under the cooktop, its depth (front to back) should be no greater than 15" (38cm).
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Countertop Requirements
1/8"
Min Clearance from Cooktop to
Start of Radius
to Left Side Wall
2 1/4"
Min to Counter Front
Figure 2 - Cutout Dimensions
3_ (76.2 mm) Min. to_:
Right Side Wail
1-3/4" (44.5 mm) Min. to Combustible Walt
., Min. to
4.
" Left Side Wall
mm) cooktop depth
(101.6mm) Below Countertop
4 3/8" (111 6mm)
Min to Right Side Wall
Gas Requirements - Supply Pressure
Propane Gas Installation (NGT Models only)
Table 1: Cutout Dimensions
Fig. 2 30" Models 36" Models
A - Cutout 19-1/8" to 19-7/8" 19-1/8 to 19-7/8"
(486.1 mm) to (486.1 mm) to
(505.6mm) (505.6mm)
B - Cutout 28-5/8" to 29-3/8" 34-5/8" to 35-5/8"
(727.2mm) to (879.6mm) to (899mm)
(746.6mm) C - Corner 30" (762mm) 36" (914.4mm) D - Overall 31" (787.4mm) 37" (939.8mm)
Natural Gas - 6 inches water column (14.9 Millibars) minimum.
Propane Gas -11 inches water column (27.4 Millibars) minimum.
NOTE: NGP models cannot be converted for propane use.
The propane gas tank must be equipped with its own high pressure regulator in addition to the pressure regulator supplied with this unit. The cooktop is shipped
from the factory for use with natural gas. For use with LP, a conversion kit is
required and must be purchased separately. Contact BSH or your retailer to obtain kit # NEZ1065. A qualified technician or installer must do the conversion.
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Leak testing of the appliance shall be conducted according to manufactureris instructions.
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Installation Procedure
WARNING: To avoid electrical shock hazard, before installing the
cooktop, switch power off at the service panel and lock the panel to
prevent the power from being switched on accidentally.
1) Seal the Cooktop with Foam Tape
2) Prepare the Countertop
Apply the foam tape packaged with the cooktop to underside of the cooktop along
the perimeter before installing.
Cut out the countertop per the dimensions shown in section Countertop Cutout Dimensions above. For solid surface material installations such as Surell TM and
Corian®, consult with solid surface manufacturer. Apply heat reflective tape such as Scotch Aluminum Foil Tape #425 or #427 around the cutout so that it folds over
on the top and sides. Do not wrap the tape underneath the cooktop. Be sure the tape extends beyond the outermost flange of the cooktop. All corners should be
covered with tape.
Figure 3 - Counter Cutout - Solid Surface Countertops
., AL I_.jA
" Cutout shows location "
of Alu minum Reflective 1T]pe K!!
Heat Reflective ]ape _-_; ,,_
Section 'A - A"
3) Attach Brackets to the Cooktop Attach clamps of the hold-down brackets packaged with the cooktop to the rough-
in box. Use the washer and screws provided.
Figure 4 - Attaching Hold-Down Brackets
4) Install the Cooktop
Insert cooktop into the cutout. Adjust hold-down brackets to desired position and tighten screws to rough-in box. Insert adjusting screw into clamp and secure cook-
top to countertop. For solid surface material installations: Insert a wooden block between the end of
the screw and the bottom of the countertop. Do not overtighten adjusting screw. Trim excess aluminum tape around cooktop flange.
5) Connect Gas Supply
The gas inlet to the unit is located at the right rear of rough-in box. After installing a gas shut-off valve in an easily accessible location under the unit, install the pres- sure regulator (supplied) to manifold pipe using Teflon tape on threads of manifold pipe. To prevent possible damage to the gas pressure regulator, install it after the rough-in box is in its permanent position.
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Figure 5 - Rough-in Box Area
Opelfing for Gas Conl_ection and --.
Electrical Cord
u_tout
for 30" models - 12-5/8" (3208 ram) for 36" models - 15-1/2" ( 394 mm)
CAUTION: Do not attempt any adjustment of the pressure regulator,
except conversion to propane.
Connect the gas supply line to the unit pressure regulator using a 1/2" flex gas line connector between wall shut-off valve and pressure regulator (see complete pro- cedure in Figure 6.)
Figure 6 - Gas and Electrical Location
1/2" Female Pipe Threads
_Supply Cord
120 V
ofWail
Receptacle
Regulator Shows _
Directbn of Gas Flow C_bincL Ft_
Gas Stuboul
Secure regulator to cooktop gas inlet using approved Teflon tape. Turn to hand tighten plus 1/4 turn, not exceeding 1 turn for alignment.
Check supply line connections for leaks using a soap solution. Do not use a flame of any sort.
1. Turn on gas.
2. Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the shut-off valve and the range. Include gas fittings and
joints in the range if connections may have been disturbed during installation.
Bubbles appearing around fittings and connections indicate a leak.
3. If a leak appears, turn off supply line gas shut-off valve and tighten connec- tions.
4. Retest for leaks by turning on the supply line gas shut-off valve. When leak check is complete (no bubbles appear), test is complete.
5. Wipe off all detection fluid residue.
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Important Notes for Gas Connection:
The appliance and its individual gas shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa).
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The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas sup- ply piping system at test pressures equal to or less than 1/2 psi (3.5kPa).
6) Connect Electrical Supply
7) Final Check
Before Calling Service
Before connecting 5-foot (1.5 m) supply cord to wall receptacle, make certain that gas shutoff valve and all burner controls are in OFF position.
After electrical connection is complete, place each burner cap in correct sized
notched position and check operation of electric igniters. Check flame characteris- tics. Flame should be blue with no yellow tip.
Yellow Flames:
Further adjustment is required.
Yellow Tips on Outer Cones:
Normal for LP Gas.
Soft Blue Flames:
Normal for Natural Gas.
If the flame is completely or mostly yellow, verify that the regulator is set for
the correct fuel. After adjustment, retest.
Some yellow streaking is normal during the initial start-up. Allow unit to oper-
If the elements do not heat or if the indicator "on" light does not glow, check the power source to see if a fuse has blown or if the circuit breaker has tripped.
Product Data Plate
Refer to the Warranty in the Use and Care Manual. See Use and Care manual for troubleshooting information.
The data plate shows the model and serial number of your cooktop. It is located in the center front area of the rough-in box, underneath the cooktop.
Keep your invoice or escrow papers for warranty validation if service is needed.
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FortechnicalservicequestionscontactCustomerRelationsat1(800)944-2904. Forthemostuptodatecriticaldimensionsbyfax,useyourfaxhandsetandcall775-833-3600.Usecode#8317. Wereservetherighttochangespecificationsordesignwithoutnotice.SomemodelsarecertifiedforuseinCanada.BSH
HomeAppliancesCorp.isnotresponsibleforproductswhicharetransportedfromtheU.S.foruseinCanada.Checkwith yourlocalCanadiandistributorordealer
Note:TheBoschcooktopreferredtothroughoutthismanualismanufacturedbyBSHHomeAppliancesCorp.
YOUR LIFE, OUR INSPIRAT!ON
5551 McFadden Avenue, Huntington Beach, CA 92649 8001944-2904 www boschappliances com
9000065787 (ECO# 5V03NQ) 10037 Rev A 04105 @ BSH Home Appliances Corporation 2005 LithoinUSA
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