Bosch NGP736UC, NGP935UC, NGP932UC, NGP936UC, NGP732UC User Manual

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INSTALLATION INSTRUCTIONS MANUAL
STEEL GAS COOKTOPS with FULL-SURFACE GRATES
30" MODELS: NGT73, NGP73 36" MODELS: NGT93, NGP93
PLEASE READ INSTRUCTION BEFORE PROCEEDING
IMPORTANT: Save these instructions for the local electrical inspector’s use. INSTALLER: Please leave these Installation Instructions with this unit for the owner.
OWNER: Please retain these instructions for future reference.
Important Safety Instructions
Installation must conform with local codes or, in the absence of local codes, with the Na­tional Fuel Gas Code, ANSI Z223.1.
The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code ANSI/NFPA 70, latest edition. (In Canada, in­stallation must be in accordance with the CAN 1-B149.1 and .2 Installation Codes for Gas Burn­ing Appliances and/or local codes)
This appliance has been tested in accordance with ANS Z21.1, Standard for Household Cooking Appliances (USA) and in accordance with CANl.l-M81 Interim Reqt #58 Domestic Gas Cooktops (CANADA).
WARNING: Improper installation, ad-
!
justment, alteration, service or main­tenance can cause injury or property damage. Refer to this manual. For assistance or addi­tional information consult a qualified installer, service agency, manufacturer or the gas sup­plier.
The cooktop must be used in conjunction with a suitable ventilation system.
Power Requirements and Grounding
Power Supply: 120 Volts, 15 Ampere, 60 Hz. This appliance is factory equipped with a 5-foot power supply cord with a 3-prong grounding plug (with polarized parallel blades).
Do Not Discard This Sheet
TO PREVENT ELECTRICAL SHOCK, THE THIRD GROUND PRONG SHOULD NOT UN­DER ANY CIRCUMSTANCES, BE CUT OR REMOVED. IT MUST BE PLUGGED INTO A
MATCHING GROUNDING TYPE RECEPTACLE AND CONNECTED TO A CORRECTLY POLAR­IZED 120-VOLT CIRCUIT. A separate circuit is recommended which is in compliance with the NEC.
If there is any doubt as to whether the wall recep­tacle is property grounded, the customer should have it checked by a qualified electrician.
CAUTION: Before you plug in an electrical cord, be sure all controls are in the OFF posi­tion.
Gas Requirements
Supply Pressure
Natural Gas - 6 inches water column (14.9 Millibars) minimum.
Propane Gas - 11 inches water column (27.4 Millibars) minimum.
The maximum gas pressure to this appliance is not to exceed 14.0 inches water column (34.9 Mil­libars).
PROPANE GAS INSTALLATION (NGT models only) Note: NGP models cannot be converted for propane use. The propane gas tank must be equipped with its own high pressure regulator in addition to the pres­sure regulator supplied with this unit. The cooktop is shipped from the factory for use with natural gas. For use with LP, a conversion kit is required and must be purchased separately. Contact BSH or your retailer to obtain kit # NEZ1065. A qualified technician or installer must do the conversion.
Leak testing of the appliance shall be conducted according to manufacturer’s instructions.
CABINET CONSIDERATIONS AND COUNTERTOP CUTOUT
Dimension requirements in Figs. 1 & 2 are for combustible surfaces. When the surface is protected by a material listed by UL as a Floor Protector and Wall Shield and is covered with not less than No. 28 MSG sheet metal, 0.015-inch stainless steel, or 0.024-inch aluminum or copper, it is considered noncombustible and some dimensions may be reduced. For a noncombustible surface over the cooktop, the minimum clearance is 24" rather than 30".
Instructions are based on standard American cabinets 36" high x 24" deep with a 25" countertop.
Provide approximately a 10­square-inch opening in the toe kick area or other cabinet area for adequate air inlet to the cabinet.
Figure 1 – Installed Dimensions (from cooktop edges)
Cooktop to front of countertop – 1-1/4" minimum
Dimensions are minimum clearances to combustible materials
NOTICE: All measurements given in Figures 1 and 2 have to be precisely followed. If non­standard cabinets are used, make sure they are installed with minimum dimensions shown in Fig. 1 and Fig. 2.
Plan the installation of the unit so that the power cord, gas shut-off valve and gas pressure regulator are accessible from the front of cabinet. If a drawer is installed directly under the cooktop, its depth (front to back) should be no greater than 15".
Figure 2
Cooktop Depth
Cutout Dimensions are Underlined
PAGE 2
INSTALLING THE COOKTOP
1. Seal the Cooktop
Apply the foam tape packaged with the cooktop to underside of the cooktop along the perimeter before installing. See Fig. 3.
Important: For solid surface material installations such as Surel™ and Corian®, consult with solid surface manufacturer. Apply heat reflective tape such as Scotch® Aluminum Foil Tape #425 or #427 around the cutout so that it folds over on the top and sides. DO NOT WRAP THE TAPE UNDERNEATH THE COOKTOP. Be sure the tape extends beyond the outermost flange of the cooktop. All corners should be covered with tape. See Fig 3.
2. Attach Brackets to the Cooktop
Attach clamps of the hold-down brackets packaged with the cook­top to the rough-in box. Use the washers and screws provided. See Fig. 4.
3. Install the Cooktop
Insert cooktop into the cutout. Adjust hold-down brackets to de­sired position and tighten screws to rough-in box. Insert adjusting screw into clamp and secure cooktop to countertop. See Fig. 4.
Figure 3
Counter cutout – solid surface countertops
Cutout shows location of Aluminum Reflective Tape
Heat Reflective Tape
Section "A - A"
Figure 4
Attaching hold-down brackets
Important: For solid surface material installations, insert a wooden block between the end of the screw and the bottom of the coun­tertop. Do not overtighten adjusting screw. See Figure 4. Trim ex­cess aluminum tape around cooktop flange.
4. Connect Gas Supply
The gas inlet to the unit is located at the right rear of rough-in box. See Figure 5. After installing a gas shut-off valve in an easily acces­sible location under the unit (see Figure 6), install the pressure regulator (supplied) to manifold pipe using Teflon® tape on threads of manifold pipe. To prevent possible damage to the gas pressure regulator, install it after the rough-in box is in its permanent posi­tion.
CAUTION: Do not attempt any adjustment of the pressure regu­lator, except for conversion to propane.
Connect the gas supply line to the unit pressure regulator using a 1/2" flex gas line connector between wall shut-off valve and pres­sure regulator. (See complete procedure in Figure 6.)
Figure 5
Rough-in Box area.
Opening for Gas
Connection &
Electrical Cord
for 30" models - 12-5/8" for 36" models - 12-1/2"
Figure 6
Gas and electrical location.
Continued next page
PAGE 3
Secure regulator to cooktop gas inlet using approved Teflon® tape. Turn to hand tighten plus 1/4 turn, not exceeding one turn for alignment.
Turn on gas at shut-off valve and check supply line con­nections for leaks using a soap solution. Do not use a flame of any sort.
Important Notes for Gas Connection:
The appliance and its individual gas shutoff valve must be disconnected from the gas supply piping system dur­ing any pressure testing of that system at test pres­sures in excess of 1/2 psi (3.5kPa).
The appliance must be isolated from the gas supply pip­ing system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping sys­tem at test pressures equal to or less than 1/2 psi (3.5kPa).
For Massachusetts Installations:
1. Installation must be performed by a qualified or licensed contractor, plumber or gas fitter qualified or licensed by the state, province or region where this appliance is being installed.
2. Shut-off valve must be a “T” handle gas cock.
3. Flexible gas connector must not be longer than 36 inches.
5. Connect Electrical Supply
Before connecting 5-foot supply cord to wall recep­tacle, make certain that gas shutoff valve and all burner controls are in OFF position.
6. Final Check
After electrical connection is complete, place each burner cap in correct notched position and check op­eration of electric igniters. Check flame characteristics. Flame should be blue with no yellow tip.
Check Use & Care manual for troubleshooting infor-
HIGH ALTITUDE INSTALLATION
mation.
NOTE: This cooktop has been CSA certified for safe operation up to a height of 10,000 ft. without any modifications to components for natural gas or after LP conversion.
For technical service questions contact Customer Service at 800/944-2904.
For the most up to date critical dimensions by fax, use your fax handset and call 775-833-3600.
Use code # 8317.
We reserve the right to change specifications or design without notice. Some models are certifled for use in Canada. BSH Home Appliances Corp. is not responsible for products which are transported from the U.S. for use in Canada. Check with your local Canadian distributor or dealer. Note: The Bosch cooktop referred to throughout this manual is manufactured by BSH Home Appliances Corp.
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