Bosch i:SY User Manual
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Hermann Hartje KG
Tel: +49 (0)4251 811 500
info@hartje�de
www�hartje�de
USER MANUAL
AS THE ORIGINAL OPERATING MANUAL
DIN EN 15194 / DIN EN 82079-1
E-BIKE
(
PEDELEC/EPAC
)
3
E-bike components
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1 E-bike components
The BOSCH drive systems “Active Line” and “Performance Line”
consist of the components shown here� The two drive systems differ only with respect to the technical setup of the components and
with respect to the operation in case of the “Nyon” option�
All other functions and safety devices are identical� Familiarise
yourself with operation, the functions as well as the care and
maintenance notes�
Control computer
Nyon
Standard charger
Compact charger
Active Line or
Performance Line
Purion
WALK
WALK
ALK
L
Control unit
Rechargeable battery with indicator
Speed sensor
Drive
0
3
4
Table of contents
1 E-bike components � � � � � � � � � � � � � � � � � � � � � �3
2 In an emergency � � � � � � � � � � � � � � � � � � � � � � � �8
2.1 General protective measures � � � � � � � � � � � � � � � 8
2.2 In the event of excessive heat � � � � � � � � � � � � � � 8
2.3 In the event of deformation, odour, liquid � � � � � � 8
2.4 If the rechargeable battery catches fire � � � � � � � 8
3 Tuning or manipulations� � � � � � � � � � � � � � � � � � �9
4 Safety � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �10
4.1 General notes and information� � � � � � � � � � � � � 10
4.1.1 Be absolutely sure to read the warning notes � � � 10
4.1.2 Categorisation of warning notes � � � � � � � � � � � � � 10
4.1.3 Charger � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
4.2 Residual risks� � � � � � � � � � � � � � � � � � � � � � � � � � 14
4.2.1 Risk of injury � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
4.2.2 Fire hazard� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
4.2.3 Risk of damage � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5 Basic information � � � � � � � � � � � � � � � � � � � � � � �14
5.1 Symbols on the products � � � � � � � � � � � � � � � � � 14
5.2 Symbols in this manual � � � � � � � � � � � � � � � � � � 15
5.3 Terms � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
5.4 Written labels � � � � � � � � � � � � � � � � � � � � � � � � � � 16
5.5 Units � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16
6 Notes on the e-bike � � � � � � � � � � � � � � � � � � � � �16
6.1 Differences between a bicycle and an e-bike� � 16
6.2 Special characteristics of
45 km/h e-bikes � � � � � � � � � � � � � � � � � � � � � � � � 17
6.3 EC Certificate of conformity for
45 km/h e-bikes � � � � � � � � � � � � � � � � � � � � � � � � 17
6.4 Functionality � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
6.5 Range� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
6.6 Cycling with an empty rechargeable battery � � 18
6.7 Drive overheat protection � � � � � � � � � � � � � � � � � 19
7 General notes on the rechargeable battery � � �19
7.1 Charging times � � � � � � � � � � � � � � � � � � � � � � � � � 20
7.2 Storing the rechargeable battery � � � � � � � � � � � 20
7.3 Transporting or shipping the
rechargeable battery � � � � � � � � � � � � � � � � � � � � 20
7.4 Protective equipment � � � � � � � � � � � � � � � � � � � � 21
5
Table of contents
7.4.1 Overheat protection � � � � � � � � � � � � � � � � � � � � � � � 21
7.4.2 Electronic cell protection (ECP) � � � � � � � � � � � � � � 21
8 Notes on use � � � � � � � � � � � � � � � � � � � � � � � � � �21
8.1 Information regarding road traffic � � � � � � � � � � � 21
8.2 Areas of application of the
rechargeable battery and charger � � � � � � � � � � 22
8.3 Insurance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22
8.4 Lights � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22
8.5 Permissible total weight � � � � � � � � � � � � � � � � � � 22
8.6 Exclusion of wearable parts � � � � � � � � � � � � � � � 22
8.7 Disclaimer� � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22
9 Transport � � � � � � � � � � � � � � � � � � � � � � � � � � � � �23
9.1 By car � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 23
9.2 Using other forms of transportation � � � � � � � � � 23
9.3 Shipping � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 23
10 Disposal � � � � � � � � � � � � � � � � � � � � � � � � � � � � �23
10.1 Packaging � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
10.2 Rechargeable battery and charger� � � � � � � � � 24
10.3 E-bike � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
11 Start-up� � � � � � � � � � � � � � � � � � � � � � � � � � � � � �24
11.1 Before each ride � � � � � � � � � � � � � � � � � � � � � � � 24
11.2 Your first ride� � � � � � � � � � � � � � � � � � � � � � � � � � 24
11.3 Inspection instructions � � � � � � � � � � � � � � � � � � 25
11.4 Preparations � � � � � � � � � � � � � � � � � � � � � � � � � � 25
11.4.1 Rechargeable battery� � � � � � � � � � � � � � � � � � � � � 25
11.4.2 Charger � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
11.4.3 Removing the rechargeable battery� � � � � � � � � � 26
12 Operation � � � � � � � � � � � � � � � � � � � � � � � � � � � �27
12.1 Rechargeable battery� � � � � � � � � � � � � � � � � � � 27
12.1.1 Inserting the rechargeable battery� � � � � � � � � � � 27
12.1.2 Charging indicator � � � � � � � � � � � � � � � � � � � � � � � 28
12.1.3 Checking the charge level of the
rechargeable battery � � � � � � � � � � � � � � � � � � � � � 29
12.1.3.1 Rechargeable battery removed � � � � � � � � � � � � � � 29
12.1.3.2 Inserted rechargeable battery � � � � � � � � � � � � � � � 29
12.1.4 Charging the battery � � � � � � � � � � � � � � � � � � � � � 29
12.2 Control computer � � � � � � � � � � � � � � � � � � � � � � 32
12.2.1 Switching on and off� � � � � � � � � � � � � � � � � � � � � � 32
6
Table of contents
12.2.2 Insertion and removal � � � � � � � � � � � � � � � � � � � � � 32
12.2.3 Removal lock � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
12.2.4 Power supply � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
12.2.5 Charging the control computer � � � � � � � � � � � � � � 34
12.2.5.1 On the e-bike � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 34
12.2.5.2 Via USB � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �34
12.2.6 Changing the batteries� � � � � � � � � � � � � � � � � � � � � 35
12.2.7 Activating the e-bike� � � � � � � � � � � � � � � � � � � � � � � 36
12.2.8 Using the drive � � � � � � � � � � � � � � � � � � � � � � � � � � � 37
12.2.9 Deactivating the e-bike � � � � � � � � � � � � � � � � � � � � 37
12.2.10 Indicators of the control computer � � � � � � � � � � � 37
12.2.10.1 Rechargeable battery indicator � � � � � � � � � � � � � � �37
12.2.10.2 Cycling data � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �38
12.2.10.3 Optional indicators � � � � � � � � � � � � � � � � � � � � � � � � �38
12.2.10.4 Resetting the indicators (Reset) � � � � � � � � � � � � � � � 39
12.2.11 Basic settings� � � � � � � � � � � � � � � � � � � � � � � � � � � 39
12.2.12 Optional basic settings� � � � � � � � � � � � � � � � � � � � 40
12.2.13 Purion basic settings � � � � � � � � � � � � � � � � � � � � � 41
12.2.14 Indicators of the Purion control computer � � � � � 41
12.2.15 Switching Purion control computer on and off � � 41
12.2.16 Setting the level of assistance � � � � � � � � � � � � � 42
12.2.17 Lights � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 42
12.2.18 Charging external devices via USB� � � � � � � � � 42
12.2.19 System query with USB � � � � � � � � � � � � � � � � � � 43
12.2.20 Walk assistance � � � � � � � � � � � � � � � � � � � � � � � � 44
12.2.21 Nyon option � � � � � � � � � � � � � � � � � � � � � � � � � � � 45
12.2.22 Start-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 46
12.2.22.1 Login without registration � � � � � � � � � � � � � � � � � � 46
12.2.22.2 Login with registration� � � � � � � � � � � � � � � � � � � � � 47
12.2.23 Operating notes � � � � � � � � � � � � � � � � � � � � � � � � 48
12.2.24 Buttons on the control computer � � � � � � � � � � � 48
12.2.25 Joystick � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 48
12.2.25.1 Displaying the main menu � � � � � � � � � � � � � � � � � 48
12.2.25.2 Selecting the operating mode� � � � � � � � � � � � � � � 48
12.2.25.3 Setting the operating mode � � � � � � � � � � � � � � � � 49
12.2.26 Status indicators � � � � � � � � � � � � � � � � � � � � � � � 49
12.2.27 Operating modes in the main menu� � � � � � � � � 50
12.2.28 Description of the operating modes� � � � � � � � � 50
12.2.29 Resetting the operating computer � � � � � � � � � � 56
13 Care � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �57
7
Table of contents
13.1 Notes on the key � � � � � � � � � � � � � � � � � � � � � � 57
13.2 Speed sensor� � � � � � � � � � � � � � � � � � � � � � � � � 58
14 Error messages � � � � � � � � � � � � � � � � � � � � � � �60
14.1 Rechargeable battery� � � � � � � � � � � � � � � � � � � 62
14.2 Charger � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 62
15 Technical data � � � � � � � � � � � � � � � � � � � � � � � �63
15.1 Control computer � � � � � � � � � � � � � � � � � � � � � � 63
15.2 Lights � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 63
15.3 Operating unit� � � � � � � � � � � � � � � � � � � � � � � � � 63
15.4 Rechargeable battery� � � � � � � � � � � � � � � � � � � 63
15.5 Standard charger � � � � � � � � � � � � � � � � � � � � � � 64
15.6 Compact charger � � � � � � � � � � � � � � � � � � � � � � 64
16 Declaration of conformity � � � � � � � � � � � � � � � �65
17 Legal notice � � � � � � � � � � � � � � � � � � � � � � � � � �66
8
In an emergency
2 In an emergency
You can find notes on handling the rechargeable battery in this
user manual� Despite compliance with all safety measures, the
rechargeable battery may pose a risk, e�g� if it catches fire (see
chapter “Residual risks”)�
• In an emergency, act in such a way that you do not at any time
endanger yourself or other persons�
• In an emergency, follow the instructions on this page.
• Immediately read these instructions so that you can concentrate and respond in a calculated manner in the event of an
emergency�
2.1 General protective measures
If you identify defects or damages to the rechargeable battery:
1� Do not use the rechargeable battery�
2� Wear protective gloves when you touch the rechargeable
battery�
3� Do not inhale any gases or vapours that are emitted�
4� Avoid contact between your skin and any liquid that is
leaked�
2.2 In the event of excessive heat
If you notice that excessive heat is being generated by the rechargeable battery:
1� Have the rechargeable battery checked by your specialist
dealer immediately�
2� For short-term temporary storage, select an outdoor location
and, if possible, place the rechargeable battery in a fire-proof
container or on the soil�
3� If you store the rechargeable battery outdoors, clearly secure
the area with ample space around the storage location�
2.3 In the event of deformation, odour,
liquid
If you identify any deformation, odour or liquid leaked on the
rechargeable battery:
1� If possible, do the following if there is no danger: Place the
rechargeable battery in a fire-proof and acid-proof container,
e�g� made of rock or clay�
2� If you are able to transport the rechargeable battery without
any danger: Have your specialist dealer dispose of the rechargeable battery immediately�
3� Select a fire-proof location outdoors for short-term temporary
storage, e�g� on soil�
4� If you store the rechargeable battery outdoors, clearly secure
the area with ample space around the storage location�
2.4 If the rechargeable battery catches
fire
1� Call the fire brigade immediately�
2� If possible, do the following if there is no danger: Use plenty
of water and sand to cool the fire�
9
Tuning or manipulations
3 Tuning or manipulations
WARNING
Tuning or manipulating the speed settings of your e-bike
may have a negative impact on your bicycle’s braking or
riding performance and may lead to accidents and injury�
Risk of accident and injury!
• Do not make any structural modifications�
CAUTION
The e-bike may respond in a manner other than that which
you expect if the drive system has been manipulated.
Risk of injury!
• Do not make any structural modifications to the drive
system�
NOTICE
You can cause irreparable damage to your e-bike by tuning it�
Risk of damage!
• Do not make any structural modifications to the drive
system�
– You can cause irreparable damage to your e-bike by tuning it.
– The frame, wheels and brakes are not designed for higher
speeds�
– Any modification to the drive system leads to the invalida-
tion of the warranty or other claims for damages�
– Tuning your e-bike has legal consequences.
– Operating an e-bike at speeds of over 25 km/h require a driv-
ing licence and an insurance policy as well as a registration
plate�
– Modifications to the drive system preclude participation in road
traffic�
10
Safety
4 Safety
4.1 General notes and information
4.1.1 Be absolutely sure to read the warning
notes
Read all warnings and notes in this user manual with care
before you operate the e-bike for the first time� This user
manual is a supplementary manual and integral part of
the e-bike user manual� Keep all user manuals so that
they are handy and available at all times. Include the user manual
when passing the e-bike on to third parties�
4.1.2 Categorisation of warning notes
The warning notes are intended to draw your attention to poten-
tial hazards. Your complete attention is required when reading the
warning notes; the statements must be understood completely�
Failure to follow a warning note may result in injury to yourself or
other persons� The warning notes alone cannot prevent dangers�
Follow all warning notes to avoid a risk when using the e-bike�
There are safety notes in the following categories:
WARNING
The signal word “Warning” designates a hazard with moderate degree of risk which may lead to death or severe
injury if not avoided�
CAUTION
The signal word “Caution” designates a hazard with low
degree of risk which may lead to minor or moderate injury
if not followed�
NOTICE
The signal word “Notice” warns against potential damage
to property�
11
Safety
WARNING
There is an increased risk of accident and injury if the
bicycle is used in an improper manner or with disregard
for regulations�
Risk of accident and injury!
• Do not repair the e-bike yourself�
• Have repairs performed by your specialist dealer�
CAUTION
High or low temperatures could restrict the functioning of
the e-bike or damage it�
Risk of damage!
• Take note of the temperature limits�
• Do not park the e-bike near heat sources�
WARNING
The e-bike, rechargeable battery and the charger may
only be used by persons, who are able to act without
restriction with respect to their mental and physical abilities� There is a high risk of injury for persons with restricted
mental and physical capacities�
Risks for children and persons with impaired
physical, sensory or mental capacities or lack
of experience and knowledge, e.g. children
or persons with impaired mental and physical
capacities.
• Only allow the e-bike, rechargeable battery and the
charger to be used by persons briefed on safe and proper
use and who understand the risks arising in connection
with it�
• Do not let children, young persons and persons without
a vehicle operator’s license play with the e-bike�
12
Safety
WARNING
Rechargeable batteries that have caught fire are very dif-
ficult to extinguish; the cells affected must burn down in
a controlled manner� Responding properly may prevent
severe damages�
Risk of fire and explosion!
• Read the chapter “In an emergency” so that you are
properly prepared�
WARNING
Internal damages to the rechargeable battery may cause
the rechargeable battery to overheat, emit gases or leak
liquids even a significant amount of time after the damage
occurred�
Risk of fire and explosion!
• Have your specialist dealer inspect the rechargeable
battery after falls or severe impacts�
• Do not open, dismantle, drill through or deform the rechargeable battery�
CAUTION
Lithium could be leaked if the rechargeable battery is
damaged� Lithium causes severe burns to the skin�
Danger to health and the environment!
• Do not touch the damaged rechargeable batteries with
bare hands�
CAUTION
Improperly charging the rechargeable battery can damage the rechargeable battery and the drive�
Risk of damage!
• Do not charge the rechargeable battery if you suspect
that it is damaged�
• Before charging the rechargeable battery for the first
time, be absolutely sure to read the chapter “Charging
the rechargeable battery”�
• Only use the original charger to charge the rechargeable battery and only under supervision�
• While charging the rechargeable battery, always place it
on non-flammable materials (e�g� stone, glass, ceramics)�
• If you are not absolutely sure how to handle lithium
ion rechargeable batteries, have a qualified specialist
explain how to do so.
13
Safety
CAUTION
Incorrect use of the rechargeable battery could cause
damage to the rechargeable battery, the drive or surrounding objects, e�g� due to overheating�
Risk of damage!
• Only use the rechargeable battery included in the product contents for the original drive�
• Only use original rechargeable batteries approved for
use with the original drive�
• Keep the rechargeable battery away from fire and oth-
er heat sources; protect it against exposure to intense
sunlight�
• Protect the rechargeable battery against moisture� Never
clean or spray the rechargeable battery with liquids.
• Do not use the rechargeable battery if you notice any
unusual warmth, odour or discolouration and/or if the
rechargeable battery exhibits obvious damages.
4.1.3 Charger
WARNING
Incorrect handling of electrical current and corresponding
components poses a risk to life due to electric shock�
Risk to life!
• Check the charger, mains cord and mains plug for damage before each use�
• If you identify or suspect damages, do not use the
charger�
• Only use the charger indoors�
• Only connect the charger to a properly installed power
supply “220 to 240 V ~ (50 Hz)”.
• Position the charger in such a way that it cannot become
moist or wet, e�g� due to splashing water�
• Never clean or spray the charger with liquids.
• While charging always place the charger on non-flam-
mable materials (e�g� stone, glass, ceramics)� Do not
open, dismantle, drill through or deform the charger�
14
Basic information
• Only have the charger repaired by qualified profession-
als with original spare parts�
• Only use the charger to charge the original recharge-
able battery or equivalent replacement rechargeable
batteries�
• Always pull the mains plug out of the socket after use�
• Read the additional safety notes on the housing of the
charger�
4.2 Residual risks
Using the e-bike is associated with the following unforeseeable
residual risks despite compliance with all safety notes:
4.2.1 Risk of injury
– Gases, vapours and liquids could leak out of the rechargeable
battery due to internal, invisible damages and in the event of
fire. Injuries to external and internal organs are possible, e.g.
in the event of contact with skin or inhalation of the gases (see
chapter “In an emergency”)�
4.2.2 Fire hazard
Internal, invisible damage can cause the rechargeable battery to
catch fire and ignite objects in the surrounding area (see chapter
“In an emergency”)�
4.2.3 Risk of damage
– If the rechargeable battery catches fire, hydrofluoric acid leaks
out with the smoke gas� Hydrofluoric acid is highly corrosive
and causes permanent damage to surfaces (see chapter
“In an emergency”)�
5 Basic information
5.1 Symbols on the products
The following symbols are located on the packaging, the rechargeable battery or the charger:
Label for electrical devices that you must not dispose of
with household waste. You are obligated by law to dispose of correspondingly labelled products at suitable
recycling points for environmentally-friendly recycling�
Label for rechargeable batteries and batteries that you
must not dispose of with household or other garbage�
You are obligated by law to dispose of correspondingly
labelled products at suitable recycling points for environmentally-friendly recycling�
15
Basic information
Label for environmentally-harmful hazardous substances. Exercise special caution when handling prod-
ucts labelled as such� Observe disposal guidelines!
Label for waste materials intended for recycling� Sort
the packaging before you dispose of it� Dispose of
cardboard and carton as waste paper and foils via the
recyclable material collection service�
Symbol confirming conformity with guidelines for products corresponding to the requirements of the European General Product Safety Directive�
Labelling for products that may only be used indoors�
The 230 V ~/50 Hz mains connection corresponds to
protection class II.
Symbol for direct current (DC)�
5.2 Symbols in this manual
1� Instructions for steps to be performed in a particu-
lar order begin with a number�
• Steps to be performed in no particular order begin
with a dot�
– Lists begin with a so-called dash�
Note: Supplementary notes regarding steps to be per-
formed or use�
5.3 Terms
Terms with “nominal”: Nominal output, nominal capacitance etc�
are values stipulated according to the design� The actual values
may differ from the nominal values depending on operating conditions�
E-bike (Pedelec/EPAC): An e-bike is a bike powered by an elec-
trical auxiliary motor. E-bikes of this kind are also referred to as
pedelecs (pedal electric cycle) or EPAC (electric power assisted
cycles)� The term “e-bike” will be used hereinafter�
Capacitance: The amount of electrical charge in the unit “Ah” if the
rechargeable battery has been completely charged (see chapter
“Fundamental information / Symbols and terms / Units”)�
Charging cycle: Refers to fully charging a completely depleted rechargeable battery�
Memory effect: Refers to the loss in the capacitance of rechargeable batteries if they are not completely charged (does not apply to
lithium ion rechargeable batteries)�
Pedal drive: Assembly consisting of pedal, crank arm and chain
wheel�
16
Notes on the e-bike
Temperature limits: Minimum and maximum temperature at which
the corresponding component may be used� At the same time,
both the temperature limits for the component as well as for the
ambient temperature may be specified�
Pedalling frequency: Number of revolutions of the pedal drive in
one minute expressed in the unit “1/min”.
5.4 Written labels
– Image captions and references in the text are rendered in italics�
5.5 Units
Unit Meaning Unit for
1/min per minute Revolutions
A Amperes Electric current (=W/V)
Ah Ampere hour Electric charge (=Wh/V)
g Gram Weight (=kg/1000)
Hz Hertz Frequency (Hz=oscillation/s)
kg Kilogramme Weight (=g×1000)
Nm Newton meter Torque
V Volt Electric voltage (=W/A)
W Watt Electric power (A/V)
Wh Watt hour Electric capacitance (=V×Ah)
6 Notes on the e-bike
E-bikes are available with a speed of up to 25 km/h or with a speed
of over 25 km/h�
E-bikes with a speed of up to 25 km/h do not require a licence
within the EU.
Stricter regulations apply to e-bikes which travel at speeds of over
25 km/h which will be indicated separately�
The term e-bike is used in this original operating manual for both
categories�
6.1 Differences between a bicycle and
an e-bike
The additional components of the electric drive constitute the major
differences between a conventional bike and an e-bike�
– The e-bike is significantly heavier and its weight distribution
is different from conventional bicycles� This results in different
handling�
– The drive has a significant effect on braking characteristics�
– E-bikes require greater braking forces. This may result in
greater wear than with conventional bicycles�
– The electrical assistance will increase your average speed�
17
Notes on the e-bike
• You should therefore cycle attentively. Keep in mind that
other road users must get used to the increased speed of
the e-bike�
– The bike's handling and braking as well as handling of the
rechargeable battery and charger require an appropriate level
of knowledge�
• Familiarise yourself with the characteristics of your e-bike
even if you already have some experience with electric
assisted bicycles (see chapter “Notes / Use / Before your
first ride”)�
6.2 Special characteristics of
45 km/h e-bikes
45 km/h e-bikes are vehicles with electric auxiliary engines, which,
when the pedals are depressed, offer assistance up to a maximum
of 45 km/h� Depending on the model, it is possible to operate the
bicycle using electricity only up to a maximum of 18 km/h.
In some countries, 45 km/h e-bikes are classified as motor vehi-
cles� Obtain information about country-specific and regional regulations and categorisation in your country, e�g� at the Ministry of
Transport�
Do not make any structural modifications�
– Only use original replacement parts e�g� tyres�
– Only use approved accessories�
Take account of differences which are specific to countries and
regions in regard to:
– Minimum age for the use of 45 km/h e-bikes
– Driving licence
– Compulsory insurance and requirement to register the bike
– Operating licence
– Mandatory helmet use
– Provisions governing the use of cycle paths and tracks through
woods and forests�
6.3 EC Certificate of conformity for
45 km/h e-bikes
CoC – Certificate of Conformity
This document is included with your 45 km/h e-bike and specifi-
cally belongs to this particular e-bike� The CoC confirms that the
e-bike corresponds to the approved type. You need the CoC to
insure your e-bike and where appropriate, to register it� Prior to
your first journey, inform yourself of country-specific and regional
regulations�
Note:
Keep the CoC safe. You need it in order to register the e-bike. The
buyer will request the CoC even if you later sell on the e-bike. Ob-
taining a duplicate of the CoC at a later date involves a great deal
of effort and significant costs�
Non EU countries:
It is not certain that the EC certificate of conformity is sufficient in
countries outside the European Union. For Switzerland, for exam-
ple, a type approval and a registration document is also necessary�
18
Notes on the e-bike
6.4 Functionality
The drive only provides you with riding assistance when you pedal�
The intensity of assistance is automatically adjusted depending on
the selected riding mode, the pressure applied when pedalling, the
load and the speed� The drive assists you up to a speed of 25 km/h
or 45 km/h�
6.5 Range
The drive is an assistive motor� The range is affected by your pedalling intensity�
• Set the assistance as low as possible�
The lower the pedalling frequency of the pedal drive the higher the
energy requirement for the drive.
• Use the gear shift as you would without assistance.
• For inclines, head wind or a heavy load, use the lower gears
of the gear shift�
The drive requires a large amount of energy when starting.
• Always start in a low gear and apply as much pressure to the
pedal as possible�
• Before travelling uphill, switch to a lower gear in time�
• Ride with foresight to avoid any unnecessary stops� The energy consumption will increase with high loads�
• Do not transport any unnecessary loads�
Lack of care and maintenance may reduce the range�
• Handle the e-bike with care and observe all notes regarding
the rechargeable battery in this user manual�
• Check the tyre pressure regularly�
• Comply with the maintenance intervals�
Temperatures below +10 °C may negatively affect the perfor-
mance of the rechargeable battery during operation. When you
are not using your e-bike:
• At low outdoor temperatures, take the rechargeable battery
out of the holder and store it (see chapter “Notes / Recharge-
able battery / Storing the rechargeable battery”)�
• Only put it back in the holder directly before cycling�
6.6 Cycling with an empty rechargeable
battery
If the rechargeable battery is completely used up during the ride,
you can use your e-bike as you would a normal bike (see chapter
“Operation / Rechargeable battery / Charging indicator”)�
Note: If the battery charge has been used up, the drive will switch
off� The lighting will be supplied with energy for another 2 hours�
19
General notes on the rechargeable battery
6.7 Drive overheat protection
CAUTION
The drive and rechargeable battery can become very hot
if a fault is at hand. You could injure yourself in the event
of contact with your skin
Risk of injury!
• Do not touch the drive and the rechargeable battery
The drive is automatically protected against damage caused by
overheating. If the temperature of the drive is too high, the drive
will automatically switch off�
• To prevent the drive from overheating, set a low level of assistance at high outdoor temperatures or roads or paths with
a substantial incline (see chapter “Operation / E-bike / Setting
the level of assistance”)�
• If the drive is switched off when the rechargeable battery is
charged and at a speed of under 25 km/h or 45 km/h, do not
use the e-bike temporarily to allow the drive to cool off�
• If allowing the drive to cool off does not resolve the distur-
bance, have your specialist bike dealer inspect the e-bike�
7 General notes on the
rechargeable battery
Your e-bike is equipped with a high-quality lithium-ion rechargeable battery (Li-ion rechargeable battery)� Li-ion rechargeable batteries are safe if used properly�
Li-ion rechargeable batteries have a relatively high energy density�
Therefore, this rechargeable battery must be handled with great
care� For your safety, be absolutely sure to observe the following
notes to ensure reliable operation and a long life-cycle:
Partial charging does not damage the rechargeable battery as
it does not have a memory effect� Partial charging is evaluated
according to its capacitance (a charge of 50 % corresponds to
½ charge cycle)�
NOTICE
Self-discharge of the rechargeable battery for technical
reasons may cause irreparable damages�
Risk of damage!
• Immediately recharge the rechargeable battery if empty.
• Take note of the temperature limits of the rechargeable battery
(see chapter “Technical data”)�
• Please note that outside temperatures under +10 °C may
reduce the power of the rechargeable battery�
• Keep in mind that the output of the rechargeable battery
may begin to decline after 500 complete charging processes
(charging cycles)�
20
General notes on the rechargeable battery
• Keep in mind that you will get used to cycling with electrical
assistance after a while� This may result in a perceived drop
in the output of the rechargeable battery�
• If there is a loss of power or the operating time is significantly
reduced, contact your specialist dealer�
• Never perform any modifications on the rechargeable battery�
Note: You can find more information about the rechargeable bat-
tery in the chapter “Operation / Rechargeable battery”.�
7.1 Charging times
If the rechargeable battery is empty, a full charge cycle requires 4
to 6 hours� The duration of the rechargeable battery charge cycle
depends on the following factors:
– Battery capacitance
– Charge level of the rechargeable battery�
– Temperature of the rechargeable battery and surroundings�
7.2 Storing the rechargeable battery
If you do not use the rechargeable battery for a prolonged period
of time, please store it as follows:
• Charge the rechargeable battery to approximately 60 to 80 %
of the capacitance�
• For storage, take the rechargeable battery out of the holder
and place it in a safe location�
• Store the rechargeable battery so that there is no risk of it falling down and so that it is out of reach of children and animals�
• If possible, store the rechargeable battery at room temperature in a dry, well ventilated area�
• If you are not using the rechargeable battery for a prolonged
period of time, it is best to store the rechargeable battery in a
well ventilated location such as a basement at approx. +10 to
+15 °C�
• Protect the rechargeable battery against moisture and water�
• Make sure that the upper and lower temperature limit is not
exceeded or underrun during storage (see chapter “Technical
data”)�
For storage exceeding 3 months, please recharge the rechargeable battery every quarter to half year depending on storage conditions. Then charge the rechargeable battery again to approx. 60
to 80 % of the capacitance�
• After the charging process, always disconnect the charger
from the rechargeable battery and pull the mains plug out
of the socket�
7.3 Transporting or shipping the
rechargeable battery
Lithium ion rechargeable batteries are subject to the requirements
of dangerous goods legislation� The private user may transport
undamaged rechargeable batteries on the road without any further
requirements.
• Please note that the special requirements for packaging and
labelling e�g� during air transport or shipping orders apply for
commercial transport�
21
Notes on use
• Contact the forwarding company or your specialist bicycle
dealer directly for information regarding the transportation of
the rechargeable battery and suitable transport packaging�
Note: To transport the e-bike, read the chapter “Notes / Use /
Transport”�
7.4 Protective equipment
7.4.1 Overheat protection
The rechargeable battery is equipped with a temperature monitor.
It can only be charged at temperatures between 0 °C and 40 °C.
If the rechargeable battery is not within the temperature range for
charging, the three LEDs on the charge indicator will flash�
• Disconnect the rechargeable battery from the charger and let
it reach the operating temperature�
• Only connect the rechargeable battery to the charger again
once it has reached the permissible charging temperature�
CAUTION
Temperatures of over 40 °C can cause injury to the skin�
Risk of injury!
• If the charging process has ended prematurely, let the
rechargeable battery cool off�
1� Pull the mains plug out of the socket�
2� Once the rechargeable battery has cooled off, pull the charg-
ing plug out of the charging slot�
3� Have your specialist dealer inspect the rechargeable battery�
1 2
Fig.: Error display
1 Overheat protection 2 Electronic Cell Protection
7.4.2 Electronic cell protection (ECP)
The “electronic cell protection (ECP)” protects the rechargeable
battery against deep discharge, overcharging and short-circuiting�
If there is a risk, a protective circuit will automatically deactivate
the rechargeable battery. If a defect is detected in the rechargea-
ble battery, two LEDs on the charge indicator will flash (see Fig�:
“Error display”)�
• If the “ECP” error appears, have the rechargeable battery in-
spected by your specialist dealer�
8 Notes on use
8.1 Information regarding road traffic
The assistance provided by e-bikes is effective up to a speed of
25 km/h or 45 km/h� The technical configuration of your e-bike com-
plies with the European standard EN 15194 for electrically power-assisted bicycles and the bicycle standard DIN EN ISO 4210.
• Seek information regarding the relevant applicable road traffic
regulations for your respective country or the region, e�g� from
the Ministry of Transport�
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