Bosch HGS8655UC Installation manual

Free-standing range

Installation Manual

HGS8055UC, HGS8045UC, HGS8655UC, HGS8645UC

Installation Instructions
9 Safety Definitions .....................................................	3
IMPORTANT SAFETY INSTRUCTIONS ........................	4
Appliance Handling Safety .................................................	5
Safety Codes and Standards .............................................	5
Electric Safety .......................................................................	5
Gas Safety .............................................................................	6
Propane Gas Installation .....................................................	6
Related Equipment Safety ..................................................	6
Conversion to Propane Gas ...............................................	7
High Altitude Installation .....................................................	7
Before You Begin ..........................................................	8
Tools and Parts Needed .....................................................	8
Parts Included .......................................................................	8
Removing Packaging ..........................................................	8
General Information .............................................................	9
Cabinet Requirements .........................................................	9

Technical Data ...................................................................	10
Installation Checklist .........................................................	11
Installation Procedure ................................................	11
How to Remove the Oven Door .....................................	11
Fitting the Rear Vent Trim ................................................	12
Fitting the Adjustable Feet ...............................................	12
Connect Gas Supply ........................................................	13
Install Appliance ................................................................	14
Connect Electrical Supply ...............................................	16
Burner Cap Placement .....................................................	16
Check the Installation .......................................................	17
Test for Gas Leaks ............................................................	17
Conversion to Propane Gas (LPG) ............................	18
Technical Service ........................................................	23
How to Obtain Warranty Service ....................................	23
Wiring Diagram for HGS8..5UC ..................................	24

9Safety Definitions

9WARNING

This indicates that death or serious injuries may occur as a result of non-observance of this warning.

9CAUTION

This indicates that minor or moderate injuries may occur as a result of non-observance of this warning.

NOTICE: This indicates that damage to the appliance or property may occur as a result of non-compliance with this advisory.

Note: This alerts you to important information and/or tips.

9 IMPORTANT SAFETY INSTRUCTIONS

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9 IMPORTANT SAFETY INSTRUCTIONS

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IMPORTANT: THE APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER.

INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE AFTER INSTALLATION IS COMPLETE. IMPORTANT: SAVE FOR THE LOCAL INSPECTOR’S USE.

WARNING

If the information in this manual is not followed exactly, fire or shock may result causing property damage or personal injury.

WARNING

Do not repair, replace or remove any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can cause injury or property damage. Refer to this manual for guidance. All other servicing should be done by an authorized service provider.

Improper installation is not covered by the warranty.

WARNING

TIP OVER HAZARD

A child or adult can tip the range over and be killed.

Install the anti-tip device to the structure and/or the range. Verify the anti-tip device has been properly installed and engaged.

Engage the range to the anti-tip device. Ensure the anti-tip device is reengaged when the range is moved.

Re-engage the anti-tip device if the range is moved. Do not operate the range without the anti-tip device in place and engaged.

See installation instructions for details.

Failure to follow the instructions in this manual can result in death or serious burns to children and adults.

Check for proper installation and use of the anti-tip bracket. Carefully tip the range forward pulling from the back to ensure that the anti-tip bracket engages the range leg and prevents tip-over. The range should not move more than 1” (2.5cm).

Appliance Handling Safety

Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

Wear gloves to avoid cutting fingers on sharp edges during Installation.

Unit is heavy and requires at least two persons or proper equipment to move.

Do not lift appliance by the oven door handle. Remove the oven door for easier handling and installation See the section "Removing/Replacing the Oven Door".

Do not use the oven for storage.

Safety Codes and Standards

This appliance complies with one or more of the following Standards:

ANSI Z21.1 / CSA 1.1 Household Cooking Gas Appliances

It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

Installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or, in Canada, the Natural Gas and Propane Installation Code, CSA B149.1.

The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, NFPA 70 latest edition or, in Canada, the Canadian Electric Code, CSA C22.1-02.

Electric Safety

WARNING

Before you plug in an electrical cord or turn on power supply, make sure all controls are in the OFF position.

Be sure your appliance is properly installed and grounded by a qualified technician. Installation, electrical connections and grounding must comply with all applicable codes.

Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.

For appliances equipped with a cord and plug, do not cut or remove the ground prong. It must be plugged into a matching grounding type receptacle to avoid electrical shock. If there is any doubt as to whether the wall receptacle is properly grounded, the customer should have it checked by a qualified electrician.

Do not use an extension cord. Do not use an adapter.

If required by the National Electrical Code (or Canadian Electrical Code), this appliance must be installed on a separate branch circuit.

9 IMPORTANT SAFETY INSTRUCTIONS

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The circuit breaker should have a contact separation of at least 3 mm on all poles.

Installer – show the owner the location of the circuit breaker or fuse. Mark it for easy reference.

Refer to rating label for more information. See "How to Obtain Warranty Service" under "Technical Service" for rating label location.

Gas Safety

Install a gas shutoff valve near the appliance. It must be easily accessible in an emergency.

Leak testing must be conducted by the installer according to the instructions in this manual.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing at pressures in excess of ½ psi (3.5 kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).

The minimum supply pressure must be 1" water column above the manifold pressure printed on the rating label. The maximum supply pressure must not exceed

14.0 inches water column (34.9 Millibars).

IMPORTANT SAFETY NOTICE: Burning gas cooking fuel generates some by-products which are on the list of substances which are known by the State of California to cause cancer or reproductive harm. To minimize exposure to these substances, always operate this unit according to the instructions contained in this booklet and provide good ventilation.

Proposition 65 Warning:

This product may contain a chemical known to the State of California, which can cause cancer or reproductive harm. Therefore, the packaging of your product may bear the following label as required by California:

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Propane Gas Installation

The propane gas tank must be equipped with its own high pressure regulator. In addition, the regulator supplied with this unit must also be used.

The appliance is shipped from the factory for use with natural gas. It must be converted for use with propane. A qualified technician or installer must do the conversion.

This appliance has been certified for safe operation up to a height of 10,000 ft. Exception: To use it with propane gas, the appliance must be converted in accordance with the propane conversion instructions.

For Massachusetts installations:

Installation must be performed by a qualified or licensed contractor, plumber or gas fitter qualified or licensed by the state, province or region where this appliance is being installed.

Shut-off valve must be a “T” handle gas cock.

Flexible gas connector must not be longer than 36 inches.

Installer - show the owner where the gas shut-off valve is located.

Related Equipment Safety

The appliance should only be used if installed by a qualified technician in accordance with these installation instructions and all applicable regulations and codes. The manufacturer is not responsible for damages resulting from incorrect installation.

Remove all tape and packaging before using the appliance. Destroy the packaging after unpacking the appliance. Never allow children to play with packaging material.

Never modify or alter the construction of the appliance. For example, do not remove leveling legs, panels, wire covers or anti-tip brackets/screws.

To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a hood that projects horizontally a minimum of 5 inches (127 mm) beyond the bottom of the cabinet.

Verify that cabinets above the cooktop are a maximum of 13" (330 mm) deep.

When installing a cooktop over a single oven, be sure to follow both the oven’s and cooktop’s installation manuals.

Ventilation Recommendations

We strongly recommend the installation of a ventilation hood above this appliance. The hood must be installed according to instructions furnished with the hood.

CAUTION

The appliance should not be installed with a ventilation system that blows air downward toward the burners. This type of ventilation system may cause ignition and combustion problems with the gas cooking appliance resulting in personal injury or unintended operation.

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Conversion to Propane Gas

WARNING

Personal injury or death from electrical shock may occur if the appliance is not installed by a qualified installer or electrician.

Any additions, changes or conversions required in order for this appliance to satisfactorily meet the application needs must be made by a qualified technician.

High Altitude Installation

This appliance has been tested for operation up to an altitude of 10,000 ft (3,048 m) elevation above sea level.

If desired, for altitudes above 2,000 ft (610 m) elevation above sea level, adjustments may be made. Burners should be checked at the lowest setting, if the flame is not stable the simmer should be increased until the flame is stable. This can be done by adjusting the bypass screw in the valve. If flame performance is satisfactory, adjustment will not be required. It is required that a Certified Professional make the high altitude adjustments during installation.

Before You Begin

Tools and Parts Needed

36”:

Phillips head screwdriver

Slotted screwdriver 1/8" (3,5 mm)

Adjustable wrench

Tongue and groove pliers

Socket or flat wrench 3/8” (10 mm) or tongs

Socket or flat wrench 7/8” (22 mm) or tongs

Drill with 5/16" (8 mm) bit

Pencil

Tape measure

Note: Additional materials may be necessary for installation in solid surface countertops. Contact the countertop manufacturer.

Parts Included

30”:

[ [ [

* Attached to the appliance.

[ [ [

* Attached to the appliance.

Removing Packaging

See the diagram on the packaging.

If straps are present, cut the straps.

Cut plastic down back of unit making sure not to cut the unit.

Remove plastic film.

Lift the cardboard carton from the top of the range and dispose of.

Remove the corner posts, making sure that any other packing materials running between the corner posts are also removed.

Remove all internal packaging and tape.

The rear vent trim is nested in the styrofoam packaging for shipping purposes. Do not throw away.

General Information

30”:

36”:

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Cabinet Requirements

X = Grounded Outlet

Y = Gas Supply Line

The minimum spaces that must be maintained when installing the gas cooktop shall be:

Bminimum 18" (457 mm)

Cminimum 30" (762 mm) clearance between the top of the cooking surface and the bottom of the unprotected wood or metal cabinet

D30": minimum 30" (762 mm) 36": minimum 36" (914 mm)

Eminimum 25" (635 mm)

Fmaximum 13" (330 mm)

G30": minimum 30" (762 mm) 36": minimum 36" (914 mm)

Zero clearance between adjacent combustible construction below the countertop surface and sides of the appliance.

H35"6/16 - 36"10/16 (898 - 930 mm)

I11" (279 mm)

J7" (178 mm)

K6" (150 mm)

L11" (279 mm)

Choose one of the following built-in configurations.

Installation allowed only with non combustible back wall

Option 1: A >= 12'' (305 mm) and B >= 28'' (711 mm)

Option 2: A >= 28'' (711 mm) and B >= 12'' (305 mm)

* Clearances from non-combustible materials are not part of the ANSI Z21.1 scope and are not certified by “Intertek”. Clearances of less than 3'' (76 mm) should be approved by the local codes and/or by the local authority having jurisdiction.

Island Installation (applicable both with non combustible back wall and combustible back wall)

Option 1: A >= 12'' (305 mm) and B >= 28'' (711 mm)

Option 2: A >= 28'' (711 mm) and B >= 12'' (305 mm) * purchased separately

** Clearances from non-combustible materials are not part of the ANSI Z21.1 scope and are not certified by “Intertek”. Clearances of less than 3'' (76 mm) should be approved by the local codes and/or by the local authority having jurisdiction.

Low Backguard Installation (applicable both with non combustible back wall and combustible back wall)

Option 1: A >= 12'' (305 mm) and B >= 28'' (711 mm)

Option 2: A >= 28'' (711 mm) and B >= 12'' (305 mm) * purchased separately

Technical Data

30” (5 burners):

Total connected load, electric	1 A (120 W)

Total connected load, gas	48,000 BTU/h
(natural gas)	(14.1 kW)
Total connected load, gas	48,000 BTU/h
(propane gas)	(14.1 kW)

36” (6 burners):

Total connected load, electric	1 A (120 W)

Total connected load, gas	63,000 BTU/h
(natural gas)	(18.4 kW)

Total connected load, gas	63,000 BTU/h
(propane gas)	(18.4 kW)
Oven:

Bake burner	17,000 BTU/h
Total connected load gas (nat-	(5.0 kW)
ural gas/propane gas)

Broiler, 30” range	11,500 BTU/h
Total connected load gas (nat-	(3.4 kW)
ural gas/propane gas)

Broiler, 36” range	14,000 BTU/h
Total connected load gas (nat-	(4.1 kW)
ural gas/propane gas)

Installation Checklist

Please refer to the pages following for complete installation instructions. Use this checklist to verify that you have completed each step of the installation process. This can help you avoid mistakes.

èInstallation step

Before installing the range, be sure to verify the cabinet dimensions are correct for your unit and that the required electrical and gas connections are present.

Before installing the range, make sure that any opening in the wall behind the appliance and in the floor under the appliance shall be sealed.

Refer to the installation manual for content regarding Safety, Cabinet Dimensions, Removing Packaging, Electrical Installation, Gas Connection, and Customer Service.

èInstallation step

Removing the oven door prior to installation reduces the unit weight and makes the range easier to move. Additionally, the removal of the oven door provides access to handholds for lifting.

Fitting the adjustable feet.

Move the range (2 people needed) into place in front of the installation opening, leaving the bottom packaging on the unit to avoid damaging flooring.

Plug the range into a properly configured receptacle.

Protect the flooring from damage, then slide the unit all the way into place, making sure to route the power cord correctly.

Reinstall the oven door.

Installation Procedure

An air curtain or other overhead range hood, which operates by blowing a downward airflow onto a range, shall not be used in conjunction with the gas range unless the hood and range have been designed and tested in accordance with ANSI Z21.1 and listed by an independent testing laboratory for combination use.

How to Remove the Oven Door

9WARNING

Make sure the oven is cool and the power to the oven has been turned off before removing the door. Failure to do so could result in electrical shock or burns.

The oven door is heavy and parts of it are fragile. Use both hands to remove the oven door. The door front is glass. Handle carefully to avoid breaking.

Grasp only the side of the oven door. Do not grasp the handle as it may swing in your hand and cause damage or injury.

Failure to grasp the oven door firmly and properly could result in personal injury or product damage.

To avoid injury from the hinge bracket snapping closed, make sure that both levers are securely in place before removing the door. Also, do not force the door open or closed – this could damage the hinge or result in injury.

Do not place the removed door down on sharp or pointed objects as this could break the glass. Lay on a flat, smooth surface, positioned so that the door cannot fall over.

To avoid injury or damage, make sure that you read the above WARNING before attempting to remove the oven door.

1.Open the oven door to its fully open position.

2.Lock the two hinges on the left and right using the locking pin. The locking pins must be fully inserted into the holes in the hinges.

3.Close the oven door until it catches on the hinge stop levers, locking the hinges at the correct angle for door removal. The door can be removed when it is pulled up from the open position by about 8 inches

(203 mm). This takes the tension off the spring-loaded hinges so that the door can be easily lifted out.

Fitting the Rear Vent Trim

1.The rear vent trim is nested in the styrofoam packaging. Remove the packaging and the protective film from the rear vent trim.

2.Place the rear vent trim into the holes intended for this purpose using the dowel pins.

9CAUTION

RISK OF PINCHING

Closing the door by 8" (203 mm) takes the pressure off the spring. If this is not done, the door can still be removed but the latch will now slam shut and will pinch or cut your hand.

4.The door is heavy. Use both hands to firmly grip it by the sides. Do not grip the door by the handle. Keeping the angle of the door the same, lift the door straight up approximately 3/4" (19 mm) to unhook the hinges from the slots, and then pull it out towards you until the hinges are clear of the oven housing.

5.Place the door in a convenient and stable location for cleaning.

6.Refit the door in the reverse order in which it was removed.

3. Insert and tighten the enclosed screws from below.

Fitting the Adjustable Feet

1.Remove all parts that are not permanently fixed, especially the pan supports and burners.

2.Remove the accessories from the oven.

9 CAUTION

Protect the floor.

3.Tilt the appliance and put it to the floor on the backside.

9CAUTION

Do not use the door handle or projecting control panel for carrying.

4.Screw the adjustable feet into the mounting holes on the underside of the appliance.

Note: If the appliance needs to be moved again, screw the adjustable feet in fully.

5.Carefully move the appliance back on the feets.

6.Turn the adjustable feet to align the appliance.

Note: Measure the installation height of the cabinetry and adjust appliance height accordingly prior to placing appliance in cabinetry.

Connect Gas Supply

The appliance is shipped from the factory for use with natural gas at a pressure of 5" of the water column. When checking for proper operation of the regulator, the inlet pressure must be at least 1" greater than the operating (manifold) pressure above. When used with natural gas, the pressure supplied to the regulator must be between 6" and 10,5" of the water column.

To convert the appliance to propane gas see “Conversion to propane gas (LPG)”. A qualified technician or installer must do the conversion.

Use a flexible gas pipe with a length of at least 5 ft (1.5 m).

The gas inlet to the unit is located at the right rear of the appliance.

Install the pressure regulator (supplied with unit) to gas inlet. Postion the gasket (supplied with unit) in between the inlet and the regulator. Position the regulator to have it cap D (~ Page 19) easily accessible. Turn the nut on gas inlet to hand tighten plus 1/3 turn.

Install the gas pipe to the regulator using Teflon tape or pipe-joint compound (resistant to propane gas and natural gas). Turn to hand tighten plus 1/3 turn. Do not exceed 1 turn for alignment, to prevent possible damage to the gas pressure regulator.

Check inlet fittings and regulator for leaks.

* Attached to the appliance.

9WARNING

Do not attempt any adjustment of the pressure regulator, except when converting to propane. Adjustments could lead to leaks or cause incorrect gas pressure to the appliance.

Side and Back View Gas Cooker Installation

Gas Location

AGas connection

BElectrical connection

Connect the gas supply line to the unit pressure regulator using a 1/2” flex gas line connector between manual shut-off valve and pressure regulator. A metal flex line or fixed metal pipe shall be used to connect gas to the appliance. If a metal gas line cannot be used, consult your local certified electrician or local electric codes for proper grounding.

Check supply line connections for leaks using a soap solution or non-corrosive leak detection fluid. Do not use a flame of any sort.

9WARNING

Install a gas shut off valve near the appliance. After installation, it must be easily accessible in an emergency.

1.Turn on gas.

2.Apply a soap solution or non-corrosive leak detection fluid to all joints and fittings in the gas connection between the shut-off valve and the cooktop. Include gas fittings and joints in the cooktop if connections may have been disturbed during installation. Bubbles appearing around fittings and connections indicate a leak.

3.If a leak appears, turn off supply line gas shut-off valve and tighten connections.

4.Retest for leaks by turning on the supply line gas shutoff valve. When leak check is complete (no bubbles appear), test is complete.

5.Wipe off all soap solution or detection fluid residue.

Important Notes for Gas Connection:

The appliance and its individual gas shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5kPa).

Install Appliance

9WARNING

TIP OVER HAZARD

A child or adult can tip the range over and be killed.

Install the anti-tip device to the structure and/or the range. Verify the anti-tip device has been properly installed and engaged.

Engage the range to the anti-tip device. Ensure the anti-tip device is reengaged when the range is moved.

Re-engage the anti-tip device if the range is moved. Do not operate the range without the anti-tip device in place and engaged.

See installation instructions for details.

Failure to follow the instructions in this manual can result in death or serious burns to children and adults.

Installing the anti-tip bracket

1.Ensure that the electrical connection and the gas connection are in the correct position.

2.Assemble the bracket.

3.Align the base of the hook of the bracket with the base on the slot of the rear wall fastening bracket. Align the base of the fastening bracket with the ground and tighten the screws to fix the measurements.

4.For wall mounting, proceed with steps 5–7 and 10. For floor mounting, proceed with steps 8–9 and 10.

5.Use the specified distance from the side of the appliance to the bracket holes.

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6.Move the bracket onto the wall and fix with the two washers and screws. A qualified technician must verify suitability of the materials in accordance with the type and condition of the wall.

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7.Use the following distances for the distance from the side of the appliance to the bracket holes.

8.After having positioned and leveled the appliance, move the bracket close to the rear of the appliance and anchor it to the floor with the two washers and screws. A qualified technician must verify suitability of the materials in accordance with the type and condition of the floor.

9.Push the cooker towards the wall, and at the same time, insert the bracket in the plate fastened to the rear of the appliance.

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