Bosch HGS5053UC/13, HGS5053UC/12, HGS5053UC/11, HGS5053UC/10, HGS5053UC/09 Installation Guide

...

INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER. IMPORTANT: SAVE FOR LOCAL ELECTRICAL INSPECTOR'S USE. READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY: m Do not store or use gasoline or other flammable vapors

and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance. ° Do nottouch any electrical switch; do not use any phone

in your building.

• Immediately call your gas supplier from a neighbor's

phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire

department. Installation and service must be performed by a qualified

installer, service agency or the gas supplier.

OVERALL

DIMENSIONS

Side Wall

48"

Maximum

Side of on Either "5"--_

Range 5"

__ _ 1i8,, Cabinets on

®® ® ®®

Refer to your serial plate for

applicable agency certification

Note: For appliances installed in the State of Massachusetts see page 2.

Minimum "I" Minimum to

Either Side

- of Range.

• ALL RANGES

CAN TIP

• IN3URYTO PERSONS

COULD RESULT

• INSTALL ANTI-TIP

DEVICE PACKED WITH RANGE

• SEE INSTALLATION

INSTRUCTIONS

SlE E

1_-13"_1

Maximum Depth for Cabinets

Above Range Top.

Clearances and Dimensions

1. Location--Check location where the range will be

installed. Check for proper electrical and gas supply,

and the stability of the floor.

2. Dimensions that are shown must be used. Given dimensions provide minimum clearance. Contact

surface must be solid and level.

pin 316902504 En (0904)

0" Clearance Below Cooking Top and at Rear of Range.

Provide Proper Fuel Type Before Proceeding: Your range is preset to operate on

natural gas.

DO NOT attempt to convert this range to LP/

Propane settings without the proper LP/Propane conversion kit provided with the range orobtained from yourdealer. Follow all instructions provided with the LP Conversion Kit.

Francais 9-16

Espafio117-24

Important Notes to the Installer

1. Read all instructions contained in these installation instructionsbefore installingrange.

2. Remove all packing material from the oven compartments before connecting the gas and electrical supply to the range.

3. Observe all governing codes and ordinances.

4. Be sure to leave these instructions with the consumer.

Important Note to the Consumer

1. Keep these instructions with your Use & Care Guide for future reference.

IMPORTANT SAFETY INSTRUCTIONS

Installation of this range must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code

ANSI Z223.1--1atest edition when installed in the United States.

When installed in a manufactured (mobile) home, installation must conform with the Manufactured Home Construction and

Safety Standard, Title 24 CFR, Part 3280 [formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD (Part 280)] or, when such standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or with local codes.

This range has been design certified by CSA International. As with any appliance using gas and generating heat, there are certain safety precautions you should follow. You will find them in the Use & Care Guide, read it carefully.

• Besureyour range is installed and grounded properly

by a qualified installer or service technician.

• This range must be electrically grounded in

accordance with local codes or, in their absence, with the National Electrical CodeANSI/NFPA No .70--

latest edition when installed in the United States.

See Grounding Instructions on page 5.

• Before installing the range in an area covered with linoleum orany other synthetic floor covering, make sure the floor covering can withstand heat at least 90°F above room temperature without shrinking, warping or discoloring. Do not install the range over carpeting unless you place an insulating pad or sheet of

1/4-inch thick plywood between the range and carpeting.

• Make sure the wall coverings around the range can

withstand the heat generated by the range.

• Do not obstruct the flow ofcombustion airat the oven vent nor around the base or beneath the lower front

panel of the range. Avoid touching the vent openings or nearby surfaces as they may become hot while the oven is in operation. This range requires fresh air for proper

burner combustion.

• Aircurtain or other overhead range hoods, which operate by blowing a downward airflow on to a range, shall not be used in conjunction with gas ranges other than when the hood and range have been designed, tested and listed by an independent test laboratory for use in combination with

each other.

Never leave children alone or unattended

in the area where an appliance is in use. As children grow,

teach them the proper, safe use of all appliances. Never leave the oven door open when the range is unattended.

Stepping, leaning or sitting on the doors

or drawers of this range can result in serious injuries and can also cause damage to the range.

• Do not store items of interest to children in the cabinets above the range. Children could be seriously

burned climbing on the range to reach items.

• To eliminate the need to reach over the surface burners, cabinet storage space above the burners

should be avoided.

• Adjust surface burner flame size so it does not extend beyond the edge of the cooking utensil.

Excessive flame is hazardous.

• Do not use the oven as a storage space. This creates a potentially hazardous situation.

• Never use your range for warming or heating the room. Prolonged use of the range without adequate ventilation can be dangerous.

• Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance. Explosions or fires could result.

• Reset all controls to the "off" position after using a programmable timing operation.

FOR MODELSWITH SELF-CLEAN FEATURE:

• Remove broiler pan, food and other utensils before self-cleaning the oven. Wipe up excess spillage. Follow the cleaning instructions in the Use & Care Guide.

° Unlike the standard gas range, THIS COOKTOP IS

NOT REMOVABLE. Do notattempt to remove the cooktop.

Special instructions for appliances installed in the State of Massachusetts: This appliance can only be installed in the State of Massachusetts by a Massachusetts licensed

plumber or gas fitter. When using a flexible gas connector, it

must not exceed 3 feet (36 inches) in length. A "T" handle type manual gas valve must be installed in the gas supply line to this appliance.

DO NOT MAKE ANY ATTEMPT TO

OPERATE THE ELECTRIC IGNITION OVEN DURING AN

ELECTRICAL POWER FAILURE. RESET ALL OVEN

CONTROLS TO "OFF" IN THE EVENT OF A POWER

FAILURE.

The electric ignitorwill automatically re-ignite the oven burner when power resumes ifthe oven thermostat control was left

in the "ON" position.

When an electrical power failure occurs during use, the surface burners will continue to operate.

During a power outage, the surface burners can be lit with a match. Hold a lighted match to the burner, then slowly turn

the knob to the LITE position. Use extreme caution when

lighting burners this way.

Before Starting

Tools You Will Need

For leveling legs and Anti-Tip Bracket:

• Adjustable wrench or channel lock pliers

• 5/16" Nutdriver or Flat Head Screw Driver

• Electric Drill & 1/8" Diameter Drill Bit (5/32" Masonry Drill Bit if installing in concrete)

For gas supply connection:

• Pipe wrench

For burner flame adjustment:

• Phillips head _ and blade-type screwdrivers _;;;;;;;;;_.._

For gas conversion (LP/Propane or Natural):

• Open end wrench - 1/2"

Additional Materials You Will Need

• Gas line shut-offvalve _i_

• Pipe joint sealant that resists action of LP/Propane gas

A new flexible metal appliance conduit (1/2" NPTx 3/4" or 1/2" I.D.) must bedesign certified by CSA International.

Because solid pipe restricts moving the range we recommend using a new flexible conduit (4 to 5 foot

length) for each new installation and additional reinstallations.

Locate the Bracket Using the Template- (Bracket may be located on either the left or right side of the range. Use the information below to locate the bracket if template is not available). Mark the floor orwall where left or right side of the range will be located. If rear of range is against the wall or no further than 1-1/4" from wallwhen installed, you may use the wall or floor mount method. If molding is installed and does not allowthe bracket tofitflush against the wall, remove molding or mount bracket to the floor. For wall mount, locate the bracket by placing the back edge of the template against the rear wall and the side edge of template on the mark made referencing the side of the range. Place bracket ontopoftemplate and mark location of the screw holes in wall. If rear of range isfurther than

1-1/4" from the wall when installed, attach bracket to the

floor. Forfloor mount, locate the bracket by placing back

edge of the template where the rear of the range will be located. Mark the location of the screw holes, shown in

template.

Drill Pilot Holes and Fasten Bracket - Drill a 1/8" pilot hole where screws are to be located. If bracket is to be

mounted to the wall, drill pilot hole at an approximate 20° downward angle. If bracket is to be mounted to masonry or ceramic floors, drill a 3/16" pilot hole 1-3/4" deep. The screws provided may be used inwood or concrete material.

Use a5/16" nut-driveror flat head screwdriver to securethe bracket in place.

• Always use the (2) new flare union adapters (1/2" NPTx 3/4" or 1/2" I.D.) supplied with the new flexible appliance conduit for connection of the range.

Normal Installation Steps

1. Anti-Tip Bracket Installation Instructions

Important Safety Warning

To reduce the risk of tipping of the range, the range must be secured to the floor by properly installed anti-tip bracket and screws packed with the range. Failure to install the anti-tip bracket will allow the range to tip over if excessive weight is placed on an open door or if a child climbs upon it. Serious injury might result from spilled hot liquids or from the range

itself. If range is ever moved to a different location, the anti-tip

brackets must also be moved and installed with the range. Instructions are provided for installation in wood or cement

fastened to either the floororwall. When installed to thewall, make sure that screws completely penetrate dry wall and are

secu red inwood or metal. When fastening to the floor or wall, be sure that screws do not penetrate electrical wiring or plumbing.

FASTEN BRACKET (WALL OR FLOOR MOUNTING)

_l 1<_1-1/4" Max.

Leveling Leg -- _._

•Wall Mount

. wailPiate

Floor Mount _ nti-Tip Bracket

FASTEN BRACKET (FLOOR MOUNTING ONLY)

Level and Position Range- Level range by adjusting the (4) leveling legs with awrench. Note: A minimum clearance of 1/8" is required between the bottom of the range and the leveling leg to allow room forthe bracket. Use a spirit level to check your adjustments. Slide range back into position. Visually check that rear leveling leg is inserted into and fully secured by the Anti-Tip Bracket by removing lower panel or storage drawer. For models with awarmerdrawer or broiler compartment, grasp the top rear edge of the range and carefully attempt to tilt it forward.

(17mm)

4. Connect the range to the gas supply.

NOTE: To prevent leaks use pipe joint sealant on all male (outside) pipe threads.

*Please note: Models without

self-cleaning feature may

have an additional 4to 7 inches clearance from

the floor.

1 : _ valve is shaded area. !

5" __ ; i

Centerline I

i of range

-,.,11-1/2.i _i

I _" "Recommended area for/

' ' /li 120voutletonrearof/ j

--__-_-- _-J ..... | i wall and area for thru |

Range Side -_ " "

2. Provide an adequate gas supply.

This unit is pre-set to operate on 4" natural gas manifold pressure. A convertible pressure regulator isconnected to the manifold and MUST beconnected in series with the gas supply line. If the LP/Propane conversion kit has been used, follow instructions provided with the kitfor converting the pressure regulator to LP/Propane use. The LP kit can be found on the back side of the range (some models).

Care must be taken during installation of range not to obstruct the flow of combustion and ventilation air.

For proper operation, the maximum inlet pressure to the regulator should be no more than 14 inches of water column pressure. The inlet pressure to the regulator must be at least

1inch greaterthan regulator manifold pressure. Examples: If regulator is set for natural gas 4 inch manifold pressure, inlet pressure must be at least 5 inches; if regulator has been converted for LP/Propane gas 10inch manifold pressure, inlet pressure must be at least 11 inches.

........................................................................................Aim..........................................._'-_.._ Wall

Recornrnended area for thru _ _ Edge

Fig. 4a

the floor connection of

pipe stub and shut-off valve,

Manual Flare Flexible Flare Union Pressure Shutoff Union Appliance Adaptor Regulator

Valve / Conduit /

Off

Service Shut-Off Valve Electric Ignition models onl_''-'_ ,,,,_y__X

(Shown in ON Position).

Besure lever is in the "On" position when

installation is complete

Fig. 4b

Leak testing of the appliance shall beconducted according to the instructions in step 4g.

The gas supply line should be 1/2" or 3/4" I.D.

3. Seal wall openings.

Seal any openings inthe wall behind the range and in the floor under the range after gas supply line is installed.

Gas

Regulator

Service

Shut-Off Valve

(shown in the

"ON" position.)

Fig. 4c

the 1/2" flare union adapter with an adjustable wrench before tightening the gas supply fitting and/or appliance conduit (Refer to Fig. 4e).

Install flare union adapter to external manual shut-offvalve.

Attach appliance conduit toflare union on shut-off valve.

Make sure service shut-offvalve on pressure regulator is in the "ON" position (See Fig. 40.

Check for leaks. Turn the gas supply on to the range and use a liquid leak detector at all joints and conduits to check for leaks in the system.

Do not use flame to check for gas leaks.

Fig. 4d

Fig. 4e

Checking Manifold Gas Pressure

Disconnect the range and its individual shut-off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 14" of water column pressure (approximately 1/2" psig).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than 14" of water column pressure (approximately 1/2" psig).

If itshould be necessary to check the manifold gas pressure, connect manometer (watergauge) or other pressure device to thetop burner right rearorifice. Using a rubber hosewith inside diameter of approximately 1/4," hold tubing down tight over

orifice. Turn burnervalve on.

Foran accurate pressure check have at least two (2)other top burners burning. Be sure the gas supply (inlet) pressure is at least one inch above specified range manifold pressure. The

gas supply pressure should never be over 14" water column. When properly adjusted for Natural Gas the manifold pressure

is 4." (For LP/Propane Gas the manifold pressure is 10.")

Fig. 4f

DO NOT allow regulator to turn on pipe

when tightening fittings.

a) Install an external manualgas shut-offvalve togas supply

line in an accessible location outside of the range. Be sure you know where and how to shut off the gas supply to the

range.

b) Install 1/2"flare union adapterto pressure regulatorusing

NO MORE THAN 15ft./Ibs. of torque NOTE: Be sure to stabilize the left side of the pressure regulatorwith adjustable wrench before tightening ANY fittings to the pressure regulator (Refer to Fig. 4d).

c) Tighten the gas supply fitting and/or appliance conduit to

flare union on the right side of the pressure regulator using NO MORE THAN 15ft./Ibs. oftorque.Be sure tostabilize

5. Read these electrical connection details first then connect electricity to range.

Before servicing, disconnect electrical

supply at circuit breaker, fuse or power cord.

Electric Requirements: A dedicated, properly grounded and polarized branch circuit protected bya 15 amp. circuit breaker or time delay fuse. See serial plate for proper voltage.

Grounding Instructions The power cord of this appliance is equipped with a

3-prong (grounding) plug which mates with a standard 3-prong grounding wall receptacle to minimize the possibility of electric shock hazard from this appliance. The customer should have the wall receptacle and circuit checked by a qualified electrician to make sure the receptacle is properly grounded and polarized.

Extension Cord Precautions: Because of potential safety hazards under certain conditions,

we strongly recommend against the use of any extension cord. However, if you still elect to use an extension cord, it is absolutely necessary that it be a UL listed 3-wire grounding type appliance extension cord and that the current carrying rating of the cord in amperes beequivalent to orgreater than the branch circuit rating. Such extension cords are obtainable through your local service organization.

PLEASE READ CAREFULLY! Forpersonal

safety, this product must be properly grounded.

Preferred Method /fDo Not, Under

.,mAny Circumstances, I

_Cut, Remove, | JF_I or Bypass the J

Grounding Prong..,/

Grounding Cord with Type 3-Prong

Wall Grounding

]P"_ Power Supply

Receptacle Plug

6. Assembly of the Burner Caps and Burner

Grates:

It isvery important to makes sure that allofthe Surface Burner Caps and Surface Burner Grates are installed correctly and in

the correct locations.

Please Note: The burner heads are secured to the cooktop. THE COOKTOP IS NOT REMOVABLE. Do not

attempt to remove or lift the cooktop.

REMEMBER -- DO NOT ALLOW SPILLS, FOOD, CLEANING AGENTS OR ANY OTHER MATERIAL TO

ENTER THE GAS ORIFICE HOLDER OPENING. Always keep the Burner Caps and Burner Heads in place whenever

the surface burners are in use.

Where a standard two-prong wall receptacle is encountered, it is the personal responsibility and obligation of the customer to have it replaced with a properly grounded three-prong wall receptacle.

DO NOT, UNDERANYCIRCUMSTANCES, CUTOR REMOVE THE THIRD (GROUND) PRONG FROM THE POWER CORD.

7. Electric Ignition Surface Burners

Operation of electric igniters should be checked after range and supply line connectors have been carefully checked for

leaks and range has been connected to electric power.

a. To check for proper lighting, push in and turn a surface

burner knob counterclockwise to the LITE position. You will hear the igniter sparking (See Fig. 1).

The surface burner should light when gas is available to the top burner. Purge air from supply lines by leaving knob in the LITE position until burner ignites. Each burner

should light within four (4) seconds in normal operation after air has been purged from supply lines.

Test to verify if "LOW" setting should be adjusted a. Push in and turn control to LITE until burner ignites. b. Push in and quickly turn knob to LOWEST POSITION. c. If burner goes out, reset control to OFF.

d. Remove the surface burner control knob. e. Insert a thin-bladed screwdriver into the hollowvalve stem

and engage the slotted screw inside. Flame size can be increased or decreased with the turn of the screw. Turn

counterclockwise to increase flame size. Turn clockwise to decrease flame size.

Burner Flame Size

5/8" *--

c. Visually check that burner has lit. Once the burner lights,

the control knob should be turned out of the LITE position.

There are separate electrodes (igniters) for each burner. Try each knob separately until all burner valves have been

checked.

Fig. 1

8. Adjust the "LOW" Setting of Surface Burner Valve (Linear Flow Valves Only):

Surface Burner

MainTop

Adjust flame until you can quickly turn knob from LITE to

LOWEST POSITION without extinguishing the flame. Flame should be as small as possible without going out.

Note: Air mixture adjustment is not required on surface burners.

Operation of Oven Burners and

Oven Adjustments

9. Electric Ignition Burners

Operation of electric igniters should be checked after range and supply line connectors have been carefully checked for leaks and range has been connected to electric power.

The oven burner isequipped with an electric control system as well as an electric oven burner igniter. Ifyour model isequipped with awaist-high broil burner, it will also have an electric burner igniter. These control systems require no adjustment. When the oven is set to operate, current will flow to the igniter. It will "glow" similar to a light bulb. When the igniter has reached a temperature sufficient to ignite gas, the electrically controlled oven valve will open and flame will appear at the oven burner. There is a time lapse from 30 to 60 seconds after the thermostat isturned ON before the flame appears atthe oven burner. When the oven reaches the dial setting, the glowing igniter will go off. The burner flame will go "out" in 20 to 30 seconds after the igniter goes "OFF." To maintain any given oven temperature, this cycle will continue as long as the dial (or display) is set to operate.

After removing all packing materials and literature from the

oven: a) Set oven to BAKE at 300°F. See Use & Care Guide for

operating instructions.

b) Within 60 seconds the oven burner should ignite. Check

for properflame, and allowthe burner tocycle once. Reset

controls to off.

c) Ifyourmodel isequipped with awaist-high broiler, setoven

toBROIL. See Use &Care Guide foroperating instructions.

d) Within 60 seconds the broil burner should ignite. Check

for proper flame. Reset controls to off.

10. Air Shutter-Oven Burner

12. Make Sure Range is Level.

Level the range by placing a level horizontally on an oven rack. Check diagonally from front to back, then level the range by either adjusting the leveling legs orby placing shims underthe corners of the range as needed.

+/ _ ++',ql,

Waist-High Burner

Lower

Oven Baffle _ Air Shutter

(Removable) .......

"_' (Removable)

_ Air Shutter

The approximate flame length of the oven burner is 1 inch (distinct inner, blue flame).

To determine if the oven burner flame is proper, remove the oven bottom and burner baffle and set the oven to bake at

300°F. To remove the oven bottom, remove oven hold down screws

at rear of oven bottom. Pull up at rear, disengage front of oven bottom from oven front frame, and pull the oven bottom out of

the oven. Remove burner baffle so that the burner flame can be observed.

Ifthe flame is yellow incolor, increase air shutter opening size. (See "2" in illustration below.) If the flame is a distinct blue, reduce the air shutter opening size.

To adjust loosen lock screw (see "3" illustration below), reposition air shutter, and tighten lock screw. Replace oven

bottom.

(Self Clean Models)

-Lower Oven Bottom

Oven

Burner

Tube

13.After installation is complete, make sure all controls are left in the OFF position.

Care, Cleaning and Maintenance

Refer to the Use & Care Guide for cleaning instructions.

If removing the range isnecessary for cleaning or maintenance, shut offgas supply. Disconnect the gas and electrical supply. If the gas or electrical supply is inaccessible, lift the unit slightly at the front and pull out away from the wall. Pull only as far as necessary to disconnect the gas and electrical supply. Finish removing the unit for servicing and cleaning.

Reinstall in reverse order making sure to level the range and check gas connections for leaks. See page 3,

step 1for proper anchoring instructions.

Before You Call for Service

Read the "Before You Call" and operating instruction sections in your Use & Care Guide. Itmay save you time and expense.

The list includes common occurrences that are not the result of defective workmanship or materials inthis appliance.

Refer tothe warranty inyour Use & Care Guide forour toll-free service number and address. Please call or write ifyou have inquiries about your range product and/or need to order parts.

Model and Serial Number Location

For sealed bumer ovens, the identification plate is located on the right-hand surface of the oven front frame at the storage or warmer drawer; orthe lower panel area.

Lock Screw

(_Air Shutter

11.Air Shutter-Broil Burner

The approximate flame length of the broil burner is 1 inch (distinct inner, blue flame).

To determine if the broil burner flame is proper, set the oven to broil.

Ifthe flame is yellow incolor, increase air shutter opening size. (See "2" in illustration above.) If the flame is a distinct blue, reduce the air shutter opening size.

To adjust, loosen lock screw (see "3" in illustration above), reposition air shutter, and tighten lock screw.

Orifice Hood

When ordering parts foror making inquires about your range, always be sure to include the model and serial numbers and

a lot numberor letterfrom the identification plate on your range.

Your identification plate also tells you the rating of the burners, the type of fuel and the pressure the range was adjusted for when it left the factory.

Open warmer drawer.

Serial plate location is here

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