Bosch HDI8054, HGI8054, HDIP054, HGIP054 Installation Manual

Slide-In Ranges

HDI8054*, HDIP054*, HGI8054*, HGIP054*

Table of Contents

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This Bosch Appliance is made by

BSH Home Appliances Corporation

1901 Main Street, Suite 600

Irvine, CA 92614

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

How This Manual Is Organized . . . . . . . . . . . . . . . . . 1

Safety Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Tools and Parts Needed . . . . . . . . . . . . . . . . . . . . . . . . 4

Parts Included . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Additional Parts Needed for Hard-Wired Installations . . 4

Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . 4

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Overall Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Location Level and Plumb . . . . . . . . . . . . . . . . . . . . . . . 5

Installation Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 5

Cabinet Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Install Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Required Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Prepare Walls and Floor . . . . . . . . . . . . . . . . . . . . . . . . 6

Countertop Requirements . . . . . . . . . . . . . . . . . . . . . . . 6

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installation of the anti-tip bracket . . . . . . . . . . . . . . . . . . 7

Apply Foam Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . 7

Connect Electric Range Cord . . . . . . . . . . . . . . . . . . . . 7

Connect Electric Flexible Conduit . . . . . . . . . . . . . . . . 10

Complete the installation . . . . . . . . . . . . . . . . . . . . . . . 11

Testing Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Before Calling Service . . . . . . . . . . . . . . . . . . . . . . . . . 12

About This Manual

Safety Definitions

How This Manual Is Organized

This manual contains several sections:

•The Safety section describes important procedures that can ensure your safety while using the appliance.

•The Getting Started section describes the features and functionality of the appliance, including a description of how to set it up and operate it.

•The Operation section describes how to operate and get the best performance out of each component.

•The Cleaning and Maintenance section describes how to clean and maintain the appliance.

•The Service section includes troubleshooting tips and your warranty.

• Before using your appliance, be sure to read this manual. Pay special attention to the Important Safety Instructions located at the beginning of the manual.

9 WARNING

This indicates that death or serious injuries may occur as a result of non-observance of this warning.

9 CAUTION

This indicates that minor or moderate injuries may occur as a result of non-observance of this warning.

NOTICE: Ths indicates that damage to the appliance or property may occur as a result of non-compliance with this advisory.

Note: This alerts you to important information and/or tips.

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9 IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Safety

WARNING:

If the information in this manual is not followed exactly, fire or shock may result causing property damage or personal injury.

PLEASE READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE

9 WARNING

If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

Do not store or use combustible materials, gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

•Do not try to light any appliance.

•Do not touch any electrical switch.

•Do not use any phone in your building.

•Immediately call your gas supplier from a neighbor’s phone. Follow the gas sup- plier’s instructions.

•If you cannot reach your gas supplier, call fire department.

Installation and service must be performed by a qualified installer.

Propane Gas Installation

• The propane gas tank must be equipped with its own high pressure regulator. In addition, the regulator supplied with this unit must also be used.

The appliance is shipped from the factory for use with natural gas. It must be converted for use with propane. A

qualified technician or installer must do the conversion.

9 WARNING

TIP OVER HAZARD!

A child or adult can tip the range over and be killed. Verify that the anti-tip bracket is securely installed. Ensure the anti-tip bracket is engaged whenever the range is moved to a new location.

Do not operate the range without the anti-tip bracket in place. Failure to follow the instrucitons. in this manual can result in death or serious burns to children and adults.

Check for proper installation and use of the anti-tip bracket. Carefully tip the range forward pulling from the back to ensure that the anti-tip bracket engages the range leg and prevents tip-over. Range should not move more than 1” (2.5 cm).

• This appliance has been CSA certified for safe operation up to a height of 10,000 ft. without any modifications. Exception: For use with propane the appliance must be converted per the LP conversion instructions.

• For Massachusetts installations:

• Installation must be performed by a qualified or

licensed contractor, plumber or gas fitter qualified or licensed by the state, province or region where this appliance is being installed.

• Shut-off valve must be a "T" handle gas cock.

• Flexible gas connector must not be longer than 36

inches.

• Installer - show the owner where the gas shut-off valve is located.

WARNING:

Do not repair or replace any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can cause injury or property damage. Refer to this manual for guidance. All other servicing should be done by a qualified technician.

• Ask your dealer to recommend a qualified technician and an authorized repair service.

• Install only per the installation instructions provided in the literature package accompanying this range.

• Never modify or alter the construction of the range including by removing leveling legs, panels, wire covers, anti-tip brackets or screws, or any other part of the appliance.

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9 IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Appliance Handling Safety

9 CAUTION

• Unit is heavy and requires at least two persons or proper equipment to move.

• Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

• Do not use the oven or warming drawer (if equipped) for storage.

Do not lift appliance by the oven door handle. Remove the oven door for easier handling and installation. See the section “Removing the Oven Door” in the range Use and Care manual.

Unit is heavy and requires at least two people or proper equipment to move.

Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

Disposing of Packaging Materials

Remove all tape and packaging before using the range. Destroy the carton and plastic bags after unpacking the range. Never allow children to play with packaging materials.

Safety Codes and Standards

This appliance complies with one or more of the following Standards:

• UL 858, Household Electric Ranges

• CAN/CSA-C22.2 No. 61 Household Cooking Ranges

It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

Installation Location

Child Safety

Do not store items of interest to children in the cabinets above the range or on the backguard of a range. Children climbing on the range to reach items could be seriously injured.

Electric Safety

Before you plug in an electrical cord, be sure all controls are in the OFF position.

Be sure your appliance is properly installed and grounded by a qualified technician in accordance with the National Electrical Code ANSI/NFPA 70 latest edition and local electrical code requirements.

Local codes vary. Installation, electrical connections and grounding must comply with all applicable codes.

For appliances equipped with a cord and plug, do not cut or remove the ground prong. It must be plugged into a matching grounding type receptacle to avoid electrical shock. If there is any doubt as to whether the wall receptacle is properly grounded, the customer should have it checked by a qualified electician.

If required by the National Electrical Code (or Canadian Electrical Code), this appliance must be installed on a separate branch circuit.

Only a power supply cord kit rated for this appliance and marked “for use with ranges” shall be used.

Installer - show the owner the location of the circuit breaker or fuse. Mark it for easy reference.

Important - Save these instructions for the local electrical inspector's use.

Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.

Refer to data plate for more information. See "Data Plate" under "Service" for data plate location.

To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinet.

Verify that cabinets above the cooktop are a maximum of 13" (330 mm) deep.

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Related Equipment Safety

Remove all tape and packaging before using the appliance. Destroy the packaging after unpacking the appliance. Never allow children to play with packaging material.

Never modify or alter the construction of the appliance. For example, do not remove leveling legs, panels, wire covers or anti-tip brackets/screws.

9 WARNING

State of California Proposition 65 Warnings:

This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

IMPORTANT SAFETY NOTICE: The California Safe Drinking and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the state to cause cancer, birth defects or other reproductive harm, and requires businesses to warn customers of potential exposure to such substances.

Conversion to Liquified Petroleum Gas

9 WARNING

Personal injury or death from electrical shock may occur if the range is not installed by a qualified installer or electrician.

Any additions, changes or conversions required in order for this appliance to satisfactorily meet the application needs must be made by a qualified technician..

Your gas range model is designed to allow for L.P. conversion by a qualified service technician. Before installing the kit be sure to follow the L.P. Installation Instructions carefully.

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Preparation

Before You Begin

Tools and Parts Needed

• Dual Fuel models only - 40 or 50 Amp power supply cord kit (depending on local code).

Note: Not necessary for Canadian installations, cord is preinstalled at factory.

• Measuring Tape

• Phillips Head Screwdriver

•1-1/4" Wrench

• Pencil

• T-20 Torx Screwdriver

• Screws (2) and Anchors (2) for Anti-Tip Bracket (Style will vary depending on mounting surface)

• Level

• Drill and Drill Bit (3/16" masonry bit for concrete screws)

• Soapy Water

• Safety Gloves and Goggles

• Tape (Optional)

• Cloth or Cardboard (Optional - to Protect Floor)

• Pipe Wrench

• Teflon Tape

• Channel Lock Pliers

• Gas Leak Test Solution

• Gas Supply Line

• Gas Shut Off Valve

• Safety Gloves and Goggles

Parts Included

• Anti-Tip Bracket

• 2 wood screws

• 2 anchorless concrete screws

• Foam Tape

• Terminal Lugs (For Use With Hard Wire Installations) Note: Terminal lugs not necessary for Canadian

installations.

Note: Power supply cord kit is not necessary for hard-wired installations.

Remove Packaging

Remove all packaging from the appliance. This includes external (box, tape, foam) and internal (cardboard, packaged literature and accessories).

Installation Checklist

Please refer to the pages following for complete installation instructions. Use this checklist to verify that you have completed each step of the installation process. This can help you avoid common mistakes.

___ 1. Before installing the range, be sure to verify the

cabinet dimensions are correct for your unit and the required electrical connections are present.

___ 2. Refer to the installation manual for content

regarding Safety, Cabinet Dimensions, Remove Packaging, Electrical Installation, Gas Connection, Testing the Installation and Customer Service.

___ 3. (Optional) Remove the oven door to reduce the

unit weight and to provide access to handhold for lifting.

___ 4. Move the range unit into place in front of the

installation opening, leaving the bottom packaging on the unit to avoid damaging flooring.

___ 5. Plug the range into a properly configured

receptacle.

___ 6. Protect the flooring from damage, then slide the

unit all the way into place, making sure to route the power cord correctly.

___ 7. Reinstall the oven door removed in step 3 above.

___ 8. Consult the complete installation instructions and

follow the remainder of the procedures listed, including performing an operation test.

Additional Parts Needed for Hard-Wired Installations

Dual Fuel models only

• Flexible conduit

• Torque wrench

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Removing the Oven Door and

HIGH

OOF

/OFF

Warming Drawer

Optional: The oven door and warming drawer may be

removed prior to installation to make the range lighter and easier to move. See instructions below.

Removing the Oven Door

1. Be sure to read the above WARNING before attempting to remove the door.

2. Open the door completely.

3. Flip levers on hinges toward you.

4. Holding the door firmly on both sides and using both hands, close the door gently until it stops against the levers, about 30º from the closed position.

Removing the Warming Drawer

1. Pull drawer to fully open position.

2. Press down right drawer release lever.

3. 0Lift up left drawer release lever.

4. Firmly pull the drawer straight out.

5. Retract cabinet rails while drawer is removed.

General Information

5. Carefully lift the door up and out of the hinge slots. Hold firmly; the door is heavy.

Place the door in a convenient and stable location unitl you are ready to reinstall it.

6. Place the door in a convenient and stable location unitl you are ready to reinstall it. Lay the door on a towel or section of protective foam padding to avoid damage to the door or the floor.

Overall Dimensions

Dimension Inches Centimeters

Height 36” 91.44 cm Width 29 5/16” 74.55 cm Depth 25 5/8” 65.09 cm

Location Level and Plumb

For best results, cabinets, countertops walls and floors in the installation location should be as level and plumb as possible. Variance may cause damage to countertops and floors during installation, could jeopardize the seal around the cooktop and may adversely affect cooking and baking performance.

Installation Hints

Tape the warming door closed during installation to prevent it from opening while the range is being installed.

Place a piece of cardboard or cloth under the range during installation to protect floors.

To make the range lighter and easier to handle during installation, remove the range oven door (see door removal/reinstallation in the Use & Care Manual maintenance section).

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Gas Requirements

9 WARNING

Gas Models: The power cord and outlet are 120 VAC. The

120 VAC outlet can be positioned on the wall and outside the gas connection area and below 20 in. (51 cm) from the floor.

Make certain that gas shutoff valve and all burner controls are in the OFF position before beginning.

Shut off main gas supply valve before disconnecting the old range and leave it off until the new hook-up has been completed. Don’t forget to relight the pilot on other gas appliances when you turn the gas back on.

Electrical Requirements

Refer to data plate for more information. See the product “Data Plate” in the section on Service in this manual.

Gas Models

The 120v power cord is installed on gas ranges.

Dual Fuel Models

We recommend that the range be installed with a power cord set (not supplied). The electrical rating of the power cord set must be 120/240 volt, 30 amperes minimum. The power cord set shall be marked “For Use with Ranges.” Always use a new power cord.

Note: In Canada, the range is shipped from the factory with the range power cord already installed.

Electrical kW Rating

Ranges are dual rated for use on either 120/240 VAC or 120/208 VAC. Check the data plate for the kW rating. Reference the kW rating in the table below to determine amperage requirements.

VOLTS

A/C 120/240 60 13.0 40 or 50 amps* 120/240 60 13.8 40 or 50 amps* 120/208 60 9.8 40 or 50 amps* 120/208 60 10.4 40 or 50 amps*

HZ RATING

CIRCUIT

BREAKER

Dual Fuel and Gas Models: The gas connection is accessed by removing the warming drawer. The available space for the gas connection is shown in the grey box (G) in the illustration following.

Verify that wiring to house is adequate Contact your local utility company to verify that the present electric service to your home is adequate. In some instances, the size of the wiring to the house andservice switch must be increased to handle the electrical load demanded by the range.

Verify that wiring inside house is adequate. Most wiring codes require a separate circuit with separate disconnect switch and fuses either in the main entrance panel or in a separate switch and fuse box

The range requires a minimum of a three wire 120/240 or 120/208 volt, 40 or 50 AMP, 60 Hz AC circuit. Check local codes for proper amperage ratings.A four wire connection is preferred. Most local building regulations and codes require that electrical wiring be done by licensed electricians. Be sure to install your range according to the electric codes in place in your region.

* Varies by location. Check local codes.

Electric Outlet and Gas Connection Location

Dual Fuel models: A flush mount 208/240 VAC outlet is

recommended. Use the diagram below to make sure your installation in properly prepared for the range. Note the grey box (E) designating the acceptable area on the wall behind the range for the 208/240 VAC electrical outlet.

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Cabinet Requirements

This unit is designed for installation near adjacent walls and projecting surfaces constructed of combustible materials. Prepare the countertop and cabinets.

Allow a minimum of 30" (76.2 cm) between cabinets

where range is to be installed. No side clearance is required in the U.S. (In Canada, 12 mm clearance is required from range sidewalls to cabinets). Height is set by adjusting the range legs (see later section, “Complete the installation”.

9 WARNING

From cooktop to materials above: There must be a minimum clearance of 36" (91.4 mm) between the top of the cooking surface and the bottom of an unprotected wood or metal cabinet. The minimum clearance from the top of the cooking surface and a vent hood or OTR microwave hood is 30 inches (72.2 cm).

Note: The slide-in range can also replace a freestanding range. In this case, verify that the opening is

at least 30" (76.2 cm).

Install Ventilation

Bosch strongly recommends the installation of a ventilation hood above this range. For most kitchens a certified hood rating of not less than 300 CFM is recommended. The range hood must be installed according to instrutions furnished with the hood.

Required Clearance

These instructions were determined using standard American cabinets. Standard base cabinets measure 36" (91.4 cm) high x 24" (61 cm) deep. Cabinets over the cooking surface and cabinets adjacent to those over the cooking surface measure 13" (33 cm) deep from backwall. If nonstandard cabinets are used, care should be taken to alter dimensions accordingly.

24" (61 cm) is acceptable when the bottom of the wood or metal cabinet is protected by (a) not less than 1/4" (6.4 mm) of flame-retardant material which must be covered with (b) not less than No. 28 MSG sheet metal, 0.015" (0.4 mm) stainless steel’ or 0.024" (0.6 mm) aluminum or copper.

No clearance is required from unit walls to adjacent vertical combustible walls on rear, right or left.

Clearance from range top to adjacent vertical walls must be at least 4" (10.2 cm).

Note: Some cabinet finishes cannot survive the temperatures allowed by safety standards, particularly selfcleaning ovens; the cabinets may discolor or stain. This is most noticeable with laminated cabinets.

English 8

Avoid obstructing air flow

9 WARNING

Risk of fire - do not obstruct the vent space at the rear of the range top. Do not caulk or otherwise seal this opening.

The Duel Fuel range requires a 1/8 inch (3 mm) opening to be left open at the back of the range cooktop. The Gas range requires a 1/4 inch (6 mm) opening to be left open at the back of the range cooktop. This allows proper airflow to occur. If this opening is sealed, the range and/or surrounding cabinetry could overheat, possibly creating a fire hazard.

Prepare Walls and Floor

Seal any holes in the walls or floo. Remove any obstructions (extra electrical or gas connections, etc.) so that range will rest against wall properly.

Installation Procedure

Installation of the anti-tip bracket

9 WARNING

A child or adult can tip the range over and be killed.Verify that the anti-tip bracket is securely installed. Ensure the anti-tip bracket is engaged when the range is moved.

The range can tip forward potentially causing injury and damage if the anti-tip bracket is not installed. Do no operate the range without the anti-tip bracket in place.

Steps to Install the Anti-Tip Bracket

1. Adjust height of range and level by rotating the adjustable leg supports on the bottom of the range, using a 1-1/4" wrench.

2. Position the bracket as shown below in the back left corner of the installation opening, against the back wall and the left cabinet wall. Mount the bracket using two screws into either the floor or the base of the adjacent cabinet. Note The mounting surface must be secure. When mounting to the cabinet wall make sure the screws engage the frame of the cabinet, not the thin wall of the cabinet only. Do not use a block or spacer to fill a gap between the anti-tip bracket and the cabinet wall.

3. Secure the bracket with two screws to the floor or to the base of the cabinet wall. Depending on the floor or cabinet material use wood or anchorless concrete screws (included). Concrete screws require the use of a 3/16" masonry bit. Screws should provide fim attachment into solid wood or flooring. Do not attempt to anchor into drywall.

Countertop Requirements

Countertops must be smooth and level.

English 9

Electrical Connection

The Dual Fuel slide in range may be connected using a electric range cord (as specified in the Electrical Requirements section preceeding) or using a flexible conduit electrical connection. The Gas slide in range has a 120 volt power cord and plugs into a standard 120 volt wall outlet.

Gas Ranges

The 120v power cord is installed on gas ranges.

Dual Fuel Ranges - Connect Electric Range Cord

This section applies only to dual fuel ranges (does not apply to gas ranges). Dual fuel ranges have a gas cooktop and an electric oven.

1. Note: In Canada, the range is shipped from the factory with the range cord already installed. Continue to “Complete the installation” on page 11.For installations other than those in Canada, connect the range cord at the terminal block. Access the terminal block by removing the cover in the lower left hand corner of the range back panel.

Install Strain Relief

Place strain relief in knockout below terminal block.

9 WARNING

The strain relief provided with your range cord must be properly installed.Strain reliefs vary. Carefully read and follow the instructions included with your strain relief.

1. In the knockout panel below the terminal block, remove the knockout that fits our strain relief.

2. Feed range cord through hole and strain relief up to terminal block. Allow for slack in the cord between the strain relief and terminal block.

3. Once cord length/slack has been adjusted, attach strain relief per instructions included with strain relief.

Tip: The knockout panel (below the terminal block) can be removed from the range to install the strain relief: Remove panel from range, install strain relief in panel and reattach. DO NOT remove entire range back panel.

9 WARNING

Risk of Electric Shock or Fire. Frame grounded to neutral through a ground strap. Grounding through the neutral conductor is prohibited for new branchcircuit installations (1996 NEC), mobile homes, and recreational vehicles, or in an area where local codes prohibit grounding through the neutral conductor.

For installations where grounding through the neu-tral conductor is prohibited, (a) disconnect the link from the neutral, (b) use grounding terminal or lead to ground unit, (c) connect neutral terminal to lead branch circuit neutral in usual manner (when the appliance is to be connected by means of a cord kit, use 4-conductor cord for this purpose.

Use only cord kits rated 125/250 volts (minimum), 30 amperes and labeled “For Use with Ranges”. Strain relief provided with cord must be installed per instructions included with cord.

English 10

3-Wire Hookup 4-Wire Hookup

is up and align the hole with the grounding hole below the terminal block. Use the green grounding screw (B) to attach the green wire (C) on top of grounding strap. Tighten the grounding screw firmly, but do not overtighten.

R=Red W = White GS = Grounding Strip B = Black

R=Red W = White G = Green B = Black

9 WARNING

To prevent electrical shock, the grounding prong on the range cord should not be cut or removed under any circumstances. It must be plugged into a matching grounding type receptacle and connected to a correctly polarized 240- Volt circuit. If there is any doubt as to whether the wall receptacle is properly grounded, have it checked by a qualified electrician.

Four wire range cord connection (Recommended Method)

1. Disconnect electrical power at breaker box. Remove the terminal block cover to expose the terminal block.

2. Remove the top nut (has an attached locking washer) from each post.

Note: DO NOT remove the second nut/washer on each post. These must stay in place to anchor the internal wiring attached to the terminal block.

5. Attach the red wire to the left junction block terminal using one of the nut/washer parts removed in step 2.

3. Remove screw from bottom end of ground strap.

4. Remove the green grouning screw from the lower end of the grounding strap. Remove the upper end of the grounding strap from the center post of the junction bar. Rotate the grounding strip (A) so that the wide end

English 11

6. Attach the white wire to the center junction block terminal using one of the nut/washer parts.

7. Attach the black wire to the right junction block terminal using one of the nut/washer parts.

8. Tighten all connections securely and replace terminal block cover.

9. Properly secure strain relief (see previous section)

Note: DO NOT plug in the range at this time.

Three wire range cord connection (Alternate Method)

The Four Wire Connection (above) is preferred, but where local codes and ordinances permit grounding through the neutral and where conversion to four wire is impractical, the unit may be connected to the power supply via a three wire connection.

1. Disconnect electrical power at breaker box.

2. Remove the terminal block cover to expose the terminal block.

3. Remove the top nut (has an attached locking washer) from each terminal post.

Note: DO NOT remove the second nut/washer on each post. These must stay in place to anchor the internal wiring attached to the terminal block.

4. Attach the white wire to the center junction block terminal using one of the nut/washer parts.

5. Attach the red wire to the left junction block terminal using one of the nut/washer parts removed in step 2.

6. Attach the black wire to the right junction block terminal using one of the nut/washer parts.

Connect Electric Flexible Conduit

The range can also be connected via flxible conduit. If using this method, always use the lugs supplied

Note: In Canada, the range is shipped from the factory with the range cord already installed. Continue to “Complete the installation” on page 11. For installations other than those in Canada, connect the flexible conduit at the terminal block.

Four Wire Flexible Conduit Connection

1. Disconnect electrical power at the breaker box.

2. Remove the terminal block cover to expose the terminal block.

3. Remove the top nut (has an attached locking washer) from each terminal post.

7. Tighten all connections securely and replace terminal block cover.

8. Properly secure strain relief (see previous section).

Note: DO NOT plug in range at this time.

Note: DO NOT remove the second nut/washer on each

post. These must stay in place to anchor the internal wiring attached to the terminal block.

4. Remove the green grounding screw from the lower end of the grounding strap.

5. Remove the grounding strap from the center post on the terminal block. The strap will not be needed with the flexible conduit electric installation. Remove it from the unit.

6. Attach one terminal lug (packaged with this manual) using the green grounding screw. Insert the screw through the lug into the grounding hole below the terminal block. Tighten the screw firmly, but do not overtighten.

7. Place one terminal lug (packaged with this manual) on each terminal block post. Replace the nut/washer on each post and tighten to 20 in/lbs. (50.8 cm) of torque.

8. Strip 3/8” (9.5 mm) of insulation from the end of the insulated grounding wire.

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Three Wire Flexible Conduit Connection

The Four Wire Connection is preferred, but where local codes and ordinances permit grounding through neutral and/or conversion to four wire is impractcal, unit may be connected to the power supply via a three wire connection

1. Disconnect electrical power at the breaker box.

2. Remove the terminal block cover to expose the terminal block.

3. 3. Remove the top nut, star washer, and round washer from each post.

9. Insert the insulated grounding wire (G) into the lug below the terminal block.

10. Insert stripped end of white wire (W) into the center lug.

11. Secure the clamping screw.Insert the stripped end of the red wire (R) into the left lug. Secure clamping screw.

12. Insert the black wire (B) into the right lug. Secure the wire in place using the lug clamping screw.

13. Tighten each clamping screw with the appropriate torque (see table).

Gauge Torque (in/lbs) Torque (Nm)

6353.95

8252.82

14. Properly secure flexible conduit at knockout on angle and at supply side junction box. The wiring is now complete.

Note: DO NOT remove last round washer, last nut or internal wire leads.

4. Place one terminal lug (packaged with this manual) on each post. Replace the star washer and round washer and secure with 20" (50.8 cm) pounds of torque.

5. Strip 3/8" (9.5 mm) of insulation om the end of each wire.

6. Insert stripped end of white wire into the center lug on top of the ground strap. Secure the clam-ping screw.

Note: DO NOT plug in range at this time.

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7. Insert stripped end of red wire into the left lug. Secure clamping screw.

8. Insert stripped end of black wire into the right lug. Secure clamping screw.

9. Tighten each clamping screw with the appropriate torque (See table below).

Guage Torque (in/lbs) Torque (Nm)

6353.95

8252.82

from the back of the range. To reach the access panel, remove the warming drawer.

10. Properly secure flxible conduit at knockout pa-nel on range and at supply side junction box. The wiring is now complete.

Note: DO NOT plug in range at this time.

Connect Gas Supply

Shut off main gas supply valve before disconnecting the old range and leave it off until the new hook-up has been completed. Don’t forget to relight the pilot on other gas

appliances when you turn the gas back on.

Important note for LP users

The range is shipped from the factory for use with natural gas. For use with propane (LP) gas, your range must first be converted using the LP conversion kit supplied with your range. The conversion must be done by a qualified technician.

Flexible Connector Method

If using rigid pipe, skip to “Rigid Pipe Connector Method” section following.

Attach Connector

The range can be installed using rigid pipe or a CSA International-certified flexible metal appliance connector. If using a flexible connector, always use a new connector.

Apply pipe joint compound or Teflon use with LP gas and Natural gas around all male pipe threads to prevent leaks.

The gas connection is located below the back panel of the range. It is accessible through the drawer access panel or

® tape appropriate for

Item

1. Install male 1/2” flare adaptor at the 1/2” NPT internal

2. Install male 1/2” or 3/4” flare union adapter on the inter-

3. Connect flexible metal appliance connector.

Gas Shut Off Valve

Regulator

Flexible Connector

thread of the range inlet. Use a backup wrench on the elbow fitting to avoid damage.

nal thread of the manual shutoff valve.

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Rigid Pipe Connector Method

Gas Flow to Range

If using a flexible connector, return to “Flexible Connector Method” on previous page.

Item

Elbow; Connect to regulator here

Test for Gas Leaks

Leak testing is to be conducted by the installer according to the instructions given in this section.

Note:

Be careful not to apply pressure to warming drawer element during rigid pipe testing.

1. Turn on gas.

2. Apply a non-corrosive leak detection fluid. Include all joints and fittings between the shutoff valve and the range. Include gas fittings and joints in the range if connections may have been disturbed during installation.

3. Inspect for leaks. Bubbles appearing around fittings and connections indicate a leak.

4. If a leak appears, turn off supply line gas shutoff valve and tighten connections.

5. Retest for leaks. Turn gas back on at supply line shutoff valve and reapply leak detection fluid.

6. When no bubbles appear, test is complete. Wipe off all detection fluid residue.

9 WARNING

Never check for gas leaks with a flame.

The configuration of the rigid pipe connection will vary depending on the location of the gas pipe stub.

Complete Gas Connection

1. Connect pipe to range at union. Access the connection

The gas connection is complete. It is important to test for gas leaks before proceeding with the remainder of the installation.

Pipe Nipple

Union

Elbow

Gas Shut Off Valve

1/2” to 3/4” Gas Pipe

through the access panel behind the drawer.

Do not continue to the next step until all leaks are eliminated.

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Complete the installation

Adjust Leveling Legs

1. Make sure circuit breaker is off and then plug range cord into electrical outlet.

2. Line up range in front of opening.

3. Measure (A) back left corner of opening from floor to the top of the countertop.

4. Measure back left corner of range to bottom of cooktop trim (B). Adjust leveling leg until this height is the same as the corner dimension.

6. Adjust front leveling legs so that the bottom of the cooktop trim is ½" (12.7 mm) higher than the corresponding countertop surface.

Slide Range into Opening

NOTICE

To avoid risk of damage to the range oven door, do not lift, push or pull the range by holding the door handle. Open the door and reach inside the top of the oven cavity to locate a ridged area near the front of the oven. Take care not to touch the oven heating element also located at the top of the oven cavity, just behind the ridged area.

1. Plug in power cord.

2. Dampen countertop and floor at bottom of opening with soapy water.

3. Slide range into opening, being careful not to damage countertops, floors, or the range door or warming drawer front. Do not apply pressure to cooktop when sliding into position. Be careful not to crimp the flexible electrical connector.

5. Repeat in right back corner.

Tip: Remove the range warming drawer to prevent damage.

Check Back of range for proper Installation

1. When properly installed, the cooktop trim around the back of the range will rest lightly on the countertop.

2. There should not be any gap between the countertop and the trim; however, the weight of the range must not rest on the countertop. Look under the range to verify that both back legs are resting solidly on the floor. Also verify that the left range leg is retained by the anti-tip bracket.

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Reinstalling the Oven Door

PROOF

/OFF

and Warming Drawer

Reinstall the oven door:

1. Hold the door firmly in both hands.

2. Hold the door at a 30º angle from the closed position and insert hinges into the slots. You may need to rock the door forward and backward slightly to seat the hinge feet.

3. The door may need to be removed and reinserted until the hinges sit correctly in the slots.

4. The drawer has a “push-to-open” operation. Pressing the front of the drawer inward causes the drawer to self open.

5. Open and close drawer to test operation. Note: if the drawer will not close, verify that the rail release levers are properly positioned.

4. Open door all the way to expose hinges, levers, and slots.

5. Push levers forward and down until seated on the bracket.

6. Close and open door slowly to be sure it is correctly and securely in place. Door must be straight, not crooked.

Reinstall the Warming Drawer.

1. Be sure cabinet rails are pushed inside cabinet.

2. Align the rails on the drawer rails with the rails attached to the drawer housing.

3. Firmly push the drawer straight into the drawer housing until the drawer clicks into place. The drawer should insert easily. If it binds, do not attempt to force it. Remove the drawer, align the slides on the housing to the front edge of the housing and try again. Slide the drawer into both housing slides at the same time, and keep the drawer level while doing so.

Testing Operation

Test the Oven

1. Turn on power at the breaker.

2. Test the oven mode.

Select the BAKE mode. See the Use and Care Manual for detailed operation instructions.

3. Verify that the oven light comes on and the oven begins to preheat.

4. Test the door lock. Set the SELF CLEAN mode. Confirm that the door

locks when the lock icon appears in the display.

5. If any of the tests do not result as explained above, contact Bosch service for assistance. Otherwise, continue with testing the rangetop burners.

Test the Rangetop Burners

Each burner must be tested for proper lighting, proper flame characteristics on the low setting and proper flame characteristics on the high setting.

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Test for proper ignition:

1. Push down and turn the knob to the flame symbol.

2. Verify that the ignitor/spark module clicks.

3. Once the air has been purged from the supply lines,

Yellow Flames:

Further adjustment is required.

Yellow Tips on Outer Cones:

Normal for LP Gas.

Soft Blue Flames:

Normal for Natural Gas.

verify that the burner lights within four (4) seconds. After burner lights, turn knob to the off position.

4. Test each rangetop burner in this fashion. Call Service if any of the burners do not light.

Some yellow streaking is normal during the initial start-up. Allow unit to operate 4-5 minutes and re-evaluate.

When correct color, carryover and size are verified, the burner testing is complete.

Test flame characteristics on the low setting:

1. Push in and turn the knob to the flame symbol until the burner ignites.

2. Turn knob quickly to the low setting.

3. Verify that the flame is:

• A minimum height (approximately 1/4” or 6 mm).

• Steady (The flame should not go out, lift or blow off

of the burner. It should carry over, or surround, the entire burner.)

• The right color. It should be blue with an inner and

outer cone. See Figure 24: Checking Flame Characteristics for more information.

4. Test each rangetop burner in this fashion. If any flame goes out, does not carry over properly or is too large, contact service.

Test flame characteristics on the high setting:

1. Push in and turn the knob to the flame symbol until the burner ignites.

2. Turn knob to the high setting.

3. Verify that the flame is:

• Steady (The flame should not go out, lift or blow off

of the burner. It should carry over, or surround, the entire burner.)

• The right color. It should be blue with an inner and

outer cone. See Figure 24: Checking Flame Characteristics for more information.

4. Test each rangetop burner in this fashion. If any flame burns yellow or does not carry over properly, contact service.

If any of the tests do not result as explained above, contact Bosch service for assistance. Otherwise, the installation is complete at this time.

If the flame is completely or mostly yellow, verify that the regulator is set for the correct fuel. After adjustment, retest.

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