Bosch EL-50600-300 Installation Instructions Manual

Power Xpress™ Bollard Charge Station Installation Guide
en Installation Instructions
Technical Support
USA: 1-877-805-EVSE (3873)
Copyright © 2016 Bosch Automotive Service Solutions Inc.
of printing. Bosch Automotive Service Solutions Inc. reserves the right to make changes at any time, without notice.
All rights reserved.
Power Xpress™ Bollard Charge Station Installation Guide | 1 | en
Table of Contents
1. Installation Safety 2
2. Installation Contents: Bollard and EVSE 2
2.1 Power Xpress EVSE (EL-50600-300) for Bollard Charge Station 2
2.2 Bollard and Hardware (EL-50600-500) 2
3. Tools Suggested for Installation (Not Provided) 3
4. Applicable Electrical Systems 3
4.1 220/240V Single Phase (North America) 3
4.2 208V 3-Phase Wye Connection (North America) 3
4.3 240V 3-Phase Delta Connection (North America) with Center Tap on One Leg 4
4.4 230V Above Ground (Europe) / 230V Single Phase 4
5. Electrical Requirements for Battery Charging 5
6. Amperage and Breaker Parameters 5
7. Standard Installation 6
8. EVSE Power and Status LED Indications 11
9. Troubleshooting 11
9.1 Ground Fault Circuit Interrupt (GFCI) Tripped 12
9.2 Missing Ground 12
10. Limited Warranty 12
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Power Xpress™ Bollard Charge Station Installation Guide
1.0 Installation Safety
SAVE THESE IMPORTANT SAFETY INSTRUCTIONS This guide contains important instructions that must be followed during the installation of the electric vehicle supply equipment (EVSE). All instructions should be carefully read before installation of the EVSE.
WARNING: Turn OFF the circuit breaker at the
service or distribution panel before performing any electrical work or repairs.
WARNING: The EVSE should be installed by a
licensed electrician in accordance with all local electrical codes and ordinances, and all authorities having jurisdiction.
WARNING: Do not install the EVSE near ammable,
explosive, or combustible materials. Do not locate or store ammable, explosive, or combustible materials near the EVSE.
2.0 Installation Contents: Bollard and EVSE (EL-50600-300)
2.1 Power Xpress EVSE (EL-50600-300) for Bollard
Charge Station
2.2 Bollard and Hardware (EL-50600-500)
WARNING: Improper installation of the EVSE can
result in personal injury or product damage.
WARNING: This EVSE installation guide is not a
substitute for electrical safety precautions.
WARNING: Use this EVSE within the specied
operating parameters. Failure to do so may result in injury or death.
WARNING: Locate and install this EVSE in a location
where the charge cable will not be stepped on, tripped over, or subject to damage or stress.
WARNING: The EVSE must be connected to a
grounded, metal, permanent wiring system, or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal on the EVSE.
CAUTION: Incorrect installation of the EVSE can
result in damage to the vehicle’s battery and to the Charge Station itself. These damages will void the warranty for the vehicle and the EVSE.
CAUTION: Do not operate the EVSE in temperatures
beyond its operating range of -40°F to +122°F (-40°C to +50°C).
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3.0 Tools Suggested for Installation (Not Provided)
WARNING: The EVSE is a single-phase device. Do
not connect all three phases of a 3-phase feed. Only three wires are connected, take care that the service transformer secondary connection is known, and the three wires from the main­panel circuit breaker are correctly connected and labeled.
4.2 208V 3-Phase Wye Connection (North America)
Any two of the legs can be used to provide 208V to the EVSE with a Wye-connected secondary. For example, L1 and L2, or L1 and L3, or L2 and L3. Reference the wiring diagram below.
L3 (NOT USED)
120V
NEUTRAL
(NOT USED)
4.0 Applicable Electrical Systems
IMPORTANT: The onsite service connection must be properly identied before installation of the EVSE. If you are unsure of the available service connection, consult the local utility company or contact Bosch Electric Vehicle Solutions at 1-877-805-EVSE (3873).
NOTE: The L1, L2, and Ground outputs (H, N for Europe) in the following illustrations correspond to the inputs on the EVSE.
NOTE: For the (earth) ground connection, always connect the neutral at the service panel to earth ground. Ground fault pro­tection is not possible unless the neutral (center tap on the
service transformer) is connected to an earth ground.
4.1 220/240V Single Phase (North America)
L1
120V
240V
120V
NEUTRAL
(NOT USED)
120V
208V 3-Phase Wye Connection
NOTE: A current-carrying neutral is not required for the Charge Station for 208V connections.
WARNING: The EVSE must be installed by a
licensed electrician and in accordance with all local electrical codes, ordinances, and all authorities having jurisdiction.
WARNING: Do not install the EVSE near ammable,
explosive, or combustible materials. Do not locate or store ammable, explosive, or combustible materials near the EVSE.
220/240V Single Phase
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