Bosch 4306, 4302, 6805, 6806, 6802 User Manual

FOR MODELS:

SHI

BOSCH

SHU

4302 4306 6802 6805

6806

3002 3006 3012 3016 4002 4006 4016 4022 4026 4036 4302 4306 4312 4316 5302 5304 5305 5306 5312 5314 5315 5316 6802 6805 6806

Dishwasher Repair Manual

Effective: December 1, 1998 1st Edition/Rev. 0

SHV

4303 4803

BSH Home Appliances

2800 South 25th Avenue Broadview, Illinois 60153

Introduction

This Repair Manual is designed to assist you in the evaluation, diagnosis and repair of the current SHI, SHU and SHV model dishwasher series. To better understand these appliances, their operation and construction we suggest that you read this manual thoroughly before attempting any repairs.

All information is current at the time of printing.

Table of Contents

Description Page

Section 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warranty / Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Model / Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 7

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Section 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operation, SHU 3002 / 3006 / 3012 / 3016 / 4002 / 4006 / 4016 / 4022 / 4026 / 4036 . 10

Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operation, SHI 4302 / 4306 — SHU 4302 / 4306 / 4312 / 4316 . . . . . . . . . . . . . . . . . . . . . . 12

Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operation, SHU 5302 / 5304 / 5305 / 5306 / 5312 / 5314 / 5315 / 5316 . . . . . . . . . . . . . . 14

Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Operation, SHI / SHU 6802 / 6805 / 6806 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Section 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Rack System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 – 21

Interior Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 – 25

Detergent / Rinse-Agent Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Washability / Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SERVICE REMINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Section 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Outer Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Dispenser Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Dispenser Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Facia Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 – 35

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Section 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Base Components – Front Accessible: Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . 38

Circulation Motor Capacitor . . . . . . . . . . . . . . . . . . . . 38

Leveling Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Water Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Drain Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 — 41

Table of Contents

SERVICE REMINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Description Page

Section 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Left Side Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Left Side Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Water Inlet / Discharge System – Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 – 47

Water Inlet / Discharge System – Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Section 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Right Side Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Right Side Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

NTC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

NTC Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 – 57

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Section 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Tank Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 – 62

Base Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Circulation Pump / Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Circulation Pump / Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Heater Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Aqua Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Door Spring Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Section 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Wiring Diagrams / Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 – 84

Test Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram 1

SHI 4302 / 4306 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagrams 1, 8, 9

SHI 6802 / 6805 / 6806 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagrams 1, 8, 11

SHU 3002 / 3006 / 3012 / 3016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagrams 2, 3, 4

SHU 4002 / 4006 / 4016 / 4022 / 4026 / 4036 . . . . . . . . . . . . . . . . . . . . . . Diagrams 5, 6, 7

SHU 4302 / 4306 / 4312 / 4316 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagrams 1, 8, 9

SHU 5302 / 5304 / 5305 / 5306 / 5312 / 5314 / 5315 / 5316 . . . . . . . . . Diagrams 1, 8, 10

SHU 6802 / 6805 / 6806 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagrams 1, 8, 11

SHV 4303 / 4803 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagrams 12, 13

Section 1

Description Page

Warranty / Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Model / Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 7

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Warranty / Technical Specifications

Warranty

Year Parts & Labor. 2nd Year Parts only. 3rd – 5th Year Electronic Boards, parts only. 3rd – 5th Year Racks, parts only.

This does not include rack wheels; silverware baskets or plastic shelving.

Lifetime Stainless Steel.

Must receive a special authorization before attempting any repairs or replacement.

Cosmetic items, Facia and Door Panels are only warranted against manufacturing defects. In the event of a scratch or dent have the customer contact the Customer Service Department.

CUSTOMER SERVICE 800-944-2904

TECHNICAL SERVICE 888-522-6724

Technical Specifications

Electrical Requirements Rating 120V / 60Hz Dedicated Circuit 15 Amp

Total Amps (load rated) 11 Amp

Water Supply Suggested Incoming Temp. 140° f PSI Min / Max 20 / 60

Water Connection 3/8” Copper or Flexible Stainless Steel

Component Values

Component Ohms* Amperage Other Water Valve 1K —— Drain Motor 16 .75 —

Circulation Motor 10 1.25 —

NTC 55K at room temp.

(75° f)

PTC (actuator) 200 ——

Heater 10.5 9.75 1200 watts

— Resistance decreases as

temperature increases

*always disconnect both component leads before measuring for resistance.

Electrical Warning:

To avoid personal injury and/or property damage it is important that safe servicing practices and procedures are observed at all times. Disconnect the electrical service before attempting any repairs, and live tests are to be performed by experienced and qualified service personnel only.

Model / Serial Number Location

Fig. 1-1 Fig. 1-2

Located on the right hand side of the Inner Door is the Model and Serial number tag, Fig. 1-1. The Model and Serial numbers can be found on the left side of the tag within the black outline box, Fig. 1-2. The Model Number for this unit is SHU 5312 UC/U06.

Located just under the Model Number is the ten-digit Serial Number. The Serial Number for this unit is FD 7801 123456.

Service note: A second Model and Serial number tag is located on the Base, see Section 5, Fig. 10-1.

Product Overview

The Bosch dishwasher utilizes a two motor system with separate Circulation and Drain Motors, and a Flow Through Heater controlled by a Flow Switch and NTC Thermistor. With some models also having the advanced logic feature of an Aqua Sensor turbidity measuring devise, Fig. 2-1.

• A two motor system allows each motor to be designed for a single function, thus reducing overall size and energy consumption. While also reducing operating noise.

• The Flow-Through Heater allows a shorter heating cycle since all water must pass through the Heater, increasing water temperature by approximately two degrees a minute. To protect the heater from dry fire, the Flow Switch will not allow the Heater to activate unless water is flowing.

• Water temperature is controlled by the NTC (negative temperature coefficient). As water temperature increases the NTC records the decrease in resistance. The Control Unit Logic Board measures this resistance change and allows the program to advance once the correct temperature (resistance level) is reached.

• The Aqua Sensor turbidity measuring device, which is available only on select models, evaluates the pre-wash water using a beam of light and a pick-up sensor. If the beam passes easily through the pre-wash water then no additional wash water is added. If the beam cannot pass through, then the pre-wash water is drained and a fresh fill is added for the main wash cycle.

The heated water then advances through the system via a four level wash system that uses both an upper and lower spray arm as well as an overhead sprayer, Fig. 2-2.

Aqua Sensor

NTC

Flow Through Heater

Upper Spray Arm

Lower Spray Arm

Circulation Motor / Pump

Impeller Cover

Flow Switch

Fig. 2-1

Drain Motor

Product Overview

Overhead Spray

Upper Spray Arm

Lower Spray Arm

Coupling

Feed Tube

Fig. 2-2

Sump

Aqua Sensor

Flow Through Heater

Notes

Section 2

Description Page

Operation, SHU 3002 / 3006 / 3012 / 3016 / 4002 / 4006 / 4016 / 4022 / 4026 / 4036 . 10

Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operation, SHI 4302 / 4306

SHU 4302 / 4306 / 4312 / 4316 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Operation, SHU 5302 / 5304 / 5305 / 5306 / 5312 / 5314 / 5315 / 5316 . . . . . . . . . . . . . . 14

Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Operation, SHI & SHU 6802 / 6805 / 6806 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Operation

SHU 3002/3006/3012/3016/4002/4006/4016/4022/4026/4036

Fig. 3-1 Fig. 3-2

The SHU 30** and 40** are both mechanical units that operate using a basic Timer and Selector Switch.

TO OPERATE EITHER MODEL, (a SHU 4006 is shown):

Fig. 3-2.

First select a cycle by pushing the corresponding Cycle Button in. The Cycle Button remains in the indented position until another cycle is chosen.

Now, depress the On/Off Button until it locks in place and the On LED illuminates.

Note: The On lamp will remain illuminated until the On/Off Button is depressed a second time

turning the unit off.

If the door is opened during the cycle, the On/Off Button will be reset to off and must again be depressed to re-active the unit.

Fig. 3-1.

Then, turn the Timer Knob slowly clockwise to the start position and release. You will hear the Drain Motor activate.

The Timer Knob will continue to advance clockwise back to the twelve O’clock position until the cycle is complete.

Please note: During the Rinse & Hold Cycle the Timer Knob will only advance to the two O’clock

position and then stop, indicating the end of the Rinse & Hold cycle.

Drying

6.55

24.75

6.55

24.75

1.19

4.5

Rinse-aid

161˚F

Rinse

Wash 161˚F

Pre-wash

5.36

20.25

Type of dishware

e.g. china,

pots/pans, cutlery, glasses, etc.

Wash cycle

Cycle sequence

Cycle details

Duration in minutes

Water consumption in gallons

Water consumption in liters

Type of food remains

Amount of food remains

Condition of food remains

Shown above are the range of values that may be obtained while running the dishwasher under normal conditions. Actual values may vary. The actual cycle duration, water and energy usage are dependent upon inlet water temperature.

Non-deli-

cate

Soups, casseroles,

sauces, potatoes,

pasta, rice, eggs,

roast or fried food

a lot

stuck on hard

a lot a little a little very little

Power Scrub

Regular

Wash

Pre-rinse

Drying

Rinse-aid

161˚F

Rinse

Wash 140˚F

Pre-wash

Pre-rinse Pre-rinse

Rinse

& Hold

Soups, potatoes, pasta, rice, eggs,

roast or fried food

Coffee, cakes, milk,

salami, cold drinks,

salads

Mixed MixedDelicate

loosely attached

Delicate

Wash

Drying

Rinse-aid

161˚F

Rinse

Wash 140˚F

Pre-rinse

Cycle Chart

SHU 3002/3006/3012/3016/4002/4006/4016/4022/4026/4036

Delicate cycle not used on SHU 3002/3006/3012/3016

Operation

SHI 4302/4306 SHU 4302/4306/4312/4316

Fig. 3-3 Fig. 3-4

The SHI or SHU 43** series operates using an electronic Control Unit.

TO OPERATE:

Fig. 3-3.

First depress the On/Off Button until it locks in place.

Fig. 3-4.

Once the On/Off Button is depressed the LED above the previously used cycle will illuminate.

To change the cycle, simply press the desired Cycle Button twice. The LED above that cycle will then illuminate.

As the program advances the Cycle Progress LED’s will illuminate (wash, rinse / dry). When the cycle is complete the Clean LED will be illuminated.

TO CANCEL A CYCLE:

Press the Power Scrub Plus and Regular Wash Buttons both in at the same time. The unit will then drain and the Clean LED will illuminate.

Please note: If the door is opened during the cycle, the On/Off Button will be reset to off and must

be depressed again to re-active the cycle. The cycle will resume from where it left off.

Type of dishware

e.g. china,

pots/pans, cutlery, glasses, etc.

Non-deli-

cate

Cycle Chart

SHI 4302/4306 SHU 4302/4306/4312/4316

Mixed MixedDelicate

Type of food remains

Amount of food remains

Condition of food remains

Wash cycle

Cycle sequence

Soups, casseroles,

sauces, potatoes,

pasta, rice, eggs,

roast or fried food

a lot

stuck on hard

Power

Scrub

Plus

Pre-rinse

Pre-wash

125˚F

Wash 161˚F

First Rinse

Second

Rinse

Rinse-aid

161˚F

Pre-rinse

Wash 150˚F

First Rinse

Second

Rinse-aid

161˚F

Drying

Wash

Rinse

Soups, potatoes, pasta, rice, eggs,

roast or fried food

Coffee, cakes, milk,

salami, cold drinks,

salads

a lot a little a little very little

loosely attached

Regular

Wash

Rinse

& Hold

Pre-rinse Pre-rinse

Wash 140˚F

Rinse

Rinse-aid

161˚F

Drying

Cycle

Drying

details

Duration in minutes

Water consumption in gallons

Water consumption in liters

7.1 5.4 1.26

26.9

22.7

20.4

4.5

Operation

SHU 5302/5304/5305/5306/5312/5314/5315/5316

Fig. 3-5 Fig. 3-6

The SHU 53** series operates using an electronic Control Unit.

TO OPERATE:

Fig. 3-5.

First depress the On/Off Button until it locks in place.

Fig. 3-6.

Once the On/Off Button is depressed the LED above the previously used cycle will illuminate. To change the cycle, simply press the desired Cycle Button twice. The LED above that cycle will then illuminate.

The Cycle Countdown will display an approximate run time for the cycle chosen. This run time will depend on incoming water temperature and the turbidity of the pre-wash water.

Note: It is normal for the Countdown Display to remain at a time increment for more than one minute, or skip a time increment

depending on the calculations of the Control Unit.

Also, with continued use the Control Unit will learn the wash and temperature patterns for the most commonly used programs and will then reduce the overall start and running times.

At the end of the cycle the display will show a CL, indicating that the cycle is complete.

TO CANCEL A CYCLE:

Press the Scrub Wash and Delicate / Econo Buttons both in at the same time. The unit will then drain and the figure CL will appear in the display.

DELAY START:

The Delay Start feature allows the unit to be delayed for up to nine hours. To program, start the unit as described above, but after selecting a cycle push the Delay Start button. The display will show a 1h, or one-hour delay. Continue to depress the Delay Start Button until the desired delay time is reached (up to nine hours, 9h).

The unit will begin automatically once the delay time has elapsed. To reset the delay, press the Delay Start Button until it reaches 0h.

REFILL RINSE AGENT LED:

The Refill Rinse Agent LED is activated via a Reed Switch on the Detergent Dispenser, Section 4, Fig. 8-3. The LED will illuminate when the Rinse Agent Dispenser is empty.

Service note: The Refill Rinse Agent LED will also illuminate when the dishwasher door is opened and then

closed even if the Dispenser is full, but will only remain lit for a few seconds.

“F” CODE:

An “F” in the display window indicates a filling fault, see Section 6, Fig. 12-1 through Fig.12-6.

Please note: If the door is opened during the cycle, the On/Off Button will be reset to off and must be depressed again

to re-active the cycle. The cycle will resume from where it left off.

Type of dishware

e.g. china,

pots/pans, cutlery, glasses, etc.

Non-deli-

cate

Cycle Chart

SHU 5302/5304/5305/5306/5312/5314/5315/5316

Mixed MixedDelicate

Type of food remains

Amount of food remains

Condition of food remains

Wash cycle

Cycle sequence

Soups, casseroles,

sauces, potatoes,

pasta, rice, eggs,

roast or fried food

a lot

stuck on hard

Power

Scrub

Wash

Plus

Pre-rinse

Pre-wash

125˚F

Wash 161˚F

First Rinse

Second

Rinse

Rinse-aid

161˚F

Pre-rinse

Wash

150˚F

First Rinse

Second

Rinse

Rinse-aid

161˚F

Drying

Soups, potatoes, pasta, rice, eggs,

roast or fried food

Coffee, cakes, milk,

salami, cold drinks,

salads

a lot a little a little very little

loosely attached

Regular

Wash

Pre-rinse

Delicate/ Economy

Wash

Rinse

& Hold

Pre-rinse

140˚F Wash 140˚F

Rinse

Rinse-aid

155˚F

Rinse-aid

161˚F

Drying

Cycle

Drying

details

Duration in minutes

Water consumption in gallons

Water consumption in liters

The Bosch Sensotronic™ will reduce water consumption by approximately 20%, in the case of lightly soiled dishes. When Top Rack Only™ feature is used the water consumption is reduced approximately 30%. Shown above are the range of values that may be obtained while running the dishwasher under normal conditions. Actual values may vary. The actual cycle duration, water and energy usage are dependent upon inlet water temperature and amount of soil on dishware.

7.1/5

26.9/18.9

6/4.2

22.7/15.9

5.4/3.8

20.4/14.4

3.6/2.5

13.5/9.5

1.2/0.8

4.5/3.2

Operation

SHI/SHU 6802/6805/6806

Fig. 3-7

The SHI / SHU 68** series operates using an electronic Control Unit.

TO OPERATE:

Fig. 3-7.

First depress the On/Off Button until it locks in place.

Fig. 3-8.

The Cycle Countdown will display an approximate run time for the cycle chosen. This run time will depend on incoming water temperature and the turbidity of the pre-wash water.

Note: It is normal for the Countdown Display to remain at a time increment for more than one minute, or skip a time increment

depending on the calculations of the Control Unit.

Also, with continued use the Control Unit will learn the wash and temperature patterns for the most commonly used programs and will then reduce the overall start and running times.

At the end of the cycle the display will show a CL, indicating that the cycle is complete.

TO CANCEL A CYCLE:

Press the Scrub Wash and Delicate / Econo Buttons both in at the same time. The unit will then drain and the figure CL will appear in the display.

DELAY START:

The unit will begin automatically once the delay time has elapsed. To reset the delay, press the Delay Start Button until it reaches 0h.

Fig. 3-8

TOP RACK ONLY:

The Top Rack Only feature can be used in conjunction with any cycle. To active, press the Top Rack Only Button after selecting a cycle, the Top Rack Only LED will illuminate and all water will be diverted to the upper wash arm for the complete cycle.

REFILL RINSE AGENT LED:

The Refill Rinse Agent LED is activated via a Reed Switch on the Detergent Dispenser, Section 4, Fig. 8-3. The LED will illuminate when the Rinse Agent Dispenser is empty.

Service note: The Refill Rinse Agent LED will also illuminate when the dishwasher door is opened and then

closed even if the Dispenser is full, but will only remain lit for a few seconds.

“F” CODE:

An “F” in the display window indicates a filling fault, see Section 6, Fig. 12-1 through Fig.12-6.

Please note: If the door is opened during the cycle, the On/Off Button will be reset to off and must be depressed again

to re-active the cycle. The cycle will resume from where it left off.

Type of dishware

e.g. china,

pots/pans, cutlery, glasses, etc.

Non-deli-

cate

Cycle Chart

SHI/SHU 6802/6805/6806

Mixed MixedDelicate

Type of food remains

Amount of food remains

Condition of food remains

Wash cycle

Cycle sequence

Soups, casseroles,

sauces, potatoes,

pasta, rice, eggs,

roast or fried food

a lot

stuck on hard

Power

Scrub

Wash

Plus

Pre-rinse

Pre-wash

125˚F

Wash

161˚F

First Rinse

Second

Rinse

Rinse-aid

161˚F

Pre-rinse

Wash

150˚F

First Rinse

Second

Rinse

Rinse-aid

161˚F

Drying

Soups, potatoes, pasta, rice, eggs,

roast or fried food

Coffee, cakes, milk,

salami, cold drinks,

salads

a lot a little a little very little

loosely attached

Regular

Wash

Pre-rinse

Delicate/ Economy

Wash

140˚F

Quick Wash

Wash 104˚F

Rinse

& Hold

Pre-rinse

Wash 140˚F

Rinse

Rinse-aid

155˚F

Rinse

Rinse-aid

140˚F

Rinse-aid

161˚F

Drying

Cycle

Drying

details

Duration in minutes

Water consumption in gallons

Water consumption in liters

7.1/5

26.9/18.9

6/4.2

22.7/15.9

5.4/3.8

20.4/14.4

3.6/2.5

13.5/9.5

2.7/1.9

10.5/7.4

1.2/0.8

4.5/3.2

Notes

Section 3

Description Page

Rack System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 – 21

Interior Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 – 25

Detergent / Rinse-Agent Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Washability / Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Rack System

Rack configurations for individual dishwasher models will vary. However, all Racks are constructed from a steel wire grid with a gray nylon outer covering.

Note: Racks may discolor due to the water

supply or types of food remaining on the dishes. We recommend that a vinegar wash be used to assist in removing these stains.

Start the unit, and let run approximately ten minutes, then pour in two cups of white vinegar and let the unit complete the cycle, repeat if necessary.

Fig. 4-1

Fig. 4-2 Fig. 4-3

On select models the Upper Rack is height adjustable. To adjust rack height, or to remove the Rack from the unit.

Fully extend the Rack as shown in Fig. 4-2

With the Rack fully extended. Lift up on the Rack until the Front Rollers disengage from the Rail.

Now bring the Rack out further and allow the Rear Wheels to disengage.

Note how the Rack Rollers are designed to ride on the outside of the Rails for a smoother operation.

Rollers: Rack Rollers are a press fit making

for easy removal and replacement.

Rack System

Fig. 4-4 Fig. 4-5

Attached to the Upper Rack is the Upper Spray Arm Assembly.

The Upper Spray Arm can be removed from the Upper Spray Arm Assembly for cleaning or replacement by turning the Arm Nut counter-clockwise, Fig. 4-4.

And then bringing the Arm down and off the Arm Assembly, Fig. 4-5.

Interior Features

Fig. 5-1

Interior features for all model dishwasher covered in this repair manual are identical. Those features include:

1. Strike Plate. The Strike Plate is in a fixed position and cannot be adjusted.

2. Upper Rack Rails and Guide Rollers.

3. Door Gasket

4. Lower Spray Arm

5. Filter Basket

6. Filter Screen

7. Feeder Tube Assembly

Interior Features

Fig. 5-2 Fig. 5-3

The Upper Rack Rails are made of stainless steel with a plastic end cap.

To remove the Rail, disengage the End Cap by applying outward pressure to the Cap’s top tab, unclipping it from the Rail. Then slide the Rail out from the Guide Rollers.

Fig. 5-4

The Upper Rack Guide Rollers are permanently attached to the Tank and cannot be removed or repaired.

Fig. 5-5 Fig. 5-6

The Door Gasket is press fit into a channel molded around the Tank.

Note: Two inches of overlap are left at each end

of the Gasket to insure a proper seal.

Service tip: To test for a bad Door Gasket, open the dishwasher door and insert a dollar bill, then

close the door and pull the bill out. If the bill is snug the Gasket is good, if the bill slides out easily the Door Gasket may need to be replaced.

To remove the Gasket, simply pull it away from the Tank Channel.

To replace, press the ribbed end firmly into the channel until secure. No sealant or glue is required.

Interior Features

Water Level

Fig. 5-7 Fig. 5-8

Fig. 5-9 Fig. 5-10

2 2

Fig. 5-11 Fig. 5-12

Interior Features

Fig. 5-7 The operating water level of the dishwasher is at approximately the upper edge of the filter basket.

Fig. 5-8 The Lower Spray Arm is press fit into the Feeder Tube Socket.

To remove the Arm, grasp the Arm Hub and pull up until the Arm disengages from the Socket.

The Arm or Arm Socket can now be checked for debris.

Fig. 5-9 The Filter Basket is removed by turning it ninety degrees counter-clockwise.

Fig. 5-10 Then lift it out for cleaning.

The Filter is a fine mesh of stainless steel and should be inspected and cleaned at least once a month.

Fig. 5-11 With the Filter Basket removed, the filter screen can then be lifted out.

The Filter Screen is also made of stainless steel, and was designed with rolled ends to eliminate sharp edges. It too should be inspected and cleaned at least once a month.

Fig. 5-12 With the Filter Screens removed you now have access to the sump area.

The Sump has a Drain Intake on the left, and the Circulation Pump Intake on the right.

A removable cover, item 1, hides the Drain Impeller. To remove the cover, remove the single T-20 Torx screw and then lift the cover off. You may now examine the Impeller for any obstructions.

The Feeder Tube Assembly allows water to flow to the Lower, then Upper Spray Arms and then to the Top Sprayer Head. It is replaced as a complete assembly by first removing the two T-20 Torx screws, item 2, at its base.

Then bring the tube up and off the Sump Housing, and remove it from the retaining clip located on the rear wall.

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