BOSCH 1347A, 1348AE User guide

1347A 0 601 347 0 . .
1348AE 0 601 348 7 . .
Before use - Read this instruction manual. Lisez attentivement la présente notice avant l'emploi. Lea estas instrucciones de manejo antes de la utilización del aparato.
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Product Data - Angle Grinders
Model number 1347A 1348AE Identification number 0 601 347 0 . . 0 601 348 7 . . Max. wheel diameter 4 1/2" 5" Spindle thread 5/8"-11 5/8"-11 Max. wire wheel 4" Dia. 4" Dia. Max. wire cup brush 3" Dia. 3" Dia. Max. sanding disc 5" Dia. 5" Dia. Max. cut off wheel 4 1/2" Dia. 4 1/2" Dia. Max. diamond wheel 4" Dia. 4" Dia.
Accessory Listing
Wheel Guard * Grinding Wheel * Side Handle * Lock Nut * Backing Flange * Lock Nut Wrench *
( * = standard equipment)
Angle Grinder Components
1. Side Handle 8. Grinding Wheel
2. Air Vent 9. Lock Nut
3. Spindle Lock 10. Backing Pad
4. Spindle 11. Sanding Disc
5. Wheel Guard 12. Pad Lock Nut
6. Collar Screw 13. Wire Cup Brush
7. Backing Flange 14. ON/OFF Switch
WARNING! “READ ALL INSTRUCTIONS”. Failure to follow the SAFETY RULES identi­fied by the BULLET (•) symbols listed BELOW and other safety precautions, may result in seri­ous personal injury. Keep these operating instructions with this product.
GENERAL SAFETY RULES
for all Power Tools
Work Area
• KEEP WORK AREAS CLEAN. Cluttered areas and benches invite accidents.
• AVOID DANGEROUS ENVIRONMENT.
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Don’t use power tools in damp or wet locations. Do not expose power tools to rain. Keep work area well lit.
• AVOID GASEOUS AREAS. Do not operate portable electric tools in explosive atmospheres in presence of flammable liquids or gases. Mo­tors in these tools normally spark, and the sparks might ignite fumes.
• KEEP CHILDREN AWAY. Do not let visi­tors contact tool or extension cord. All visitors should be kept away from work areas.
Personal Safety
• GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces such as pipes, radiators, ranges and refrigerator
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enclosures. Rubber gloves and non-skid foot­wear are recommended when working outdoors, where damp or wet ground may be encountered. A Ground Fault Circuit Interrupter protected power line must be used for these conditions.
• DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in mov­ing parts. Wear protective hair covering to contain long hair.
• USE SAFETY EQUIPMENT. WEAR SAFETY GOGGLES or glasses with side shields. Wear hearing protection during extended use of power tools and dust mask for dusty operations.
• STAY ALERT. USE COMMON SENSE. Watch what you are doing. Do not operate tool when you are tired or under influence of drugs.
REMOVE ADJUSTING KEYS AND WRENCHES. keys and adjusting wrenches are removed from tool before turning it on.
• AVOID ACCIDENTAL STARTING. Don’t carry plugged in tool with finger on switch. Be sure the switch is OFF before being plugged in.
• DON’T OVERREACH. Keep proper footing and balance at all times.
• BEFORE CONNECTING THE TOOL to a power supply (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the tool’s nameplate. A power supply with voltage greater than that specified for the tool can result in serious injury to the user - as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power supply with voltage less than the nameplate rating is harmful to the motor. “Volts AC” designated tools are for Alternating Current 50-60 Hz only. “Volts DC” designated tools are for Direct Current. Do not use AC designated tools with DC power supply. Do not use electronic speed controlled tools with DC
power supply.
Form habit of checking to see that
Tool Use and Care
DONT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
USE RIGHT TOOL. Dont force small tool or attachment to do the job of a heavy-duty tool. Dont use tool for purpose not intended - for example; dont use a circular saw for cutting tree limbs or logs.
SECURE WORK. Use clamps or a vise to hold work. Its safer than using your hand and it frees both hands to operate the tool.
DONT ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle.
Keep cord from heat, oil, and sharp edges. Al­ways keep cord away from the spinning blade, bits or any other moving part while the tool is in use.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords suitable for use outdoors and marked with suffix W-A (for UL), or W (for CSA). Refer to section Extension Cords, for proper cord use.
DISCONNECT TOOLS. When not in use, before servicing, or when changing blades, bits, cutters, etc.
STORE IDLE TOOLS. When not in use, tools should be stored in dry, high or locked up place - out of the reach of children.
DO NOT ALTER OR MISUSE TOOL. These tools are precision built. Any alterations or modifications not specified is misuse and may result in a dangerous condition.
THE USE OF ANY ACCESSORIES not specified in this manual may create a hazard.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer perfor­mance. Follow instructions for lubricating and changing accessories. Inspect tool cords peri­odically and if damaged, have repaired by autho­rized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease.
CHECK DAMAGED PARTS. Before fur­ther use of the tool, a guard or other part that is damaged should be carefully checked to deter­mine that it will operate properly and perform its intended function. Check for alignment of mov­ing parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be promptly and properly repaired or replaced. Have defective switches replaced. Do not use tool if switch does not turn it on or off.
ALL REPAIRS, ELECTRICAL OR ME­CHANICAL, should be attempted only by trained repairmen. Contact the nearest Bosch Factory Service Center, or Bosch Authorized Service Center or other competent repair center. Use only Bosch replacement parts, any other may create a hazard.
Safety Rules for Grinders
When using grinding wheel attachments, the guard must always be attached to the tool and positioned for maximum safety, so the least amount of wheel is exposed from the side the tool is being operated.
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Before using a grinder or installing a new wheel, inspect the grinding wheel for chips and cracks. Remove bad wheels immediately. Run the tool at no load for one minute, holding the tool in the direction away from people. Wheels with flaws will normally break apart during this time.
Carefully handle both the tool and individual grinding wheels to avoid chipping or cracking. Inspect grinding wheel before using. Do not use a grinding wheel that is cracked. If tool is dropped while grinding, install a new wheel. Do not use a wheel that may be damaged.
Grinding wheels or any other accessory must have a maximum safe operating speed greater than the no load RPM marked on the tool’s nameplate.
Do not use grinding wheel that is larger than the maximum recommended size for your tool, or worn down damaged wheels from larger grind­ers.
Do not use depressed hub grinding wheels for cut-off operations.
Do not use this tool with Woodcarving blade, such blades create frequent kick-back and loss of control.
Proper apparel while using a grinder includes: face shield or at least safety goggles, dust mask, leather gloves and shop apron capable of stop­ping small wheel or work piece fragments.
Keep cord away from the grinding wheels or any other sanding accessory.
Avoid bouncing and snagging the wheel, es­pecially when working corners, sharp edges etc. This can cause loss of control and kick-back.
Clean the tools air vents by compressed air or excessive accumulation of powdered metal in­side the motor housing may cause electrical failures.
Do not grind or sand near flammable materi­als, as sparks from the wheel could ignite these materials.
The grinding wheel guard cannot be used for most sanding operations or for wire brushing. When grinding is resumed, wheel guard must be reinstalled on the tool.
When sanding, do not use oversized sanding disc. Larger sanding disc will extend beyond the sanding pad causing snagging, tearing of the disc or kick-back. Extra paper extending beyond the sanding pad can also cause serious lacerations.
When sanding chemically pressure treated lumber, paint that may be lead based, or any
other materials that may contain carcinogens, use special precautions. A suitable breathing respirator must be worn by all personnel entering the work area. Work area should be sealed by plastic sheeting and persons not protected should be kept out until work area is thoroughly cleaned.
WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints,
Crystalline silica from bricks and cement and
other masonry products, and
Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depend­ing on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with
ap­proved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Double Insulated Tools
Double Insulation is a design concept used in electric power tools which eliminates the need for the three wire grounded power cord and grounded power supply system. It is a recognized and approved system by Underwriters Laboratories, CSA and Federal OSHA authorities.
IMPORTANT: Servicing of a tool with
double insulation requires care and knowledge of the system and should be performed only by a qualified service technician. WHEN SER­VICE IS REQUIRED USE ONLY IDENTI­CAL REPLACEMENT PARTS.
POLARIZED PLUGS: If your tool is equipped with a polarized plug (one blade is wider than the other), this plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. To reduce the risk of electric shock do not change the plug in any way.
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Extension Cords
Replace damaged cords immediately. Use of damaged cords can shock, burn or electrocute.
If an extension cord is necessary, a cord with adequate size conductors should be used to prevent excessive voltage drop, loss of power or overheating. The table below shows the correct size to use, depending on cord length and amperage rating on the tools nameplate. If in doubt, use the next heavier gauge. Always use U.L. and CSA listed extension cords.
Ampere Rating (shown on nameplate)
0- 2.1- 3.5- 5.1- 7.1- 12.1-
2.0 3.4 5.0 7.0 12.0 16.0
25' 18 18 18 18 16 14 50' 18 18 16 16 14 12 75' 18 18 16 14 12 10
100' 18 16 14 12 10
Cord Length
150' 16 14 12 12 Wire Gauge
Note: The smaller the gauge number, the larger
the wire is in the cord.
"SAVE THESE INSTRUCTIONS"
Operating the Tool
Slide "ON-OFF" switch with Lock
The tool is switched "ON" by the slide switch located at the side of the motor housing. The switch can be locked in the "ON" position, a convienience for long grinding operations. TO TURN THE TOOL "ON" without locking it, slide the switch forward by appling pressure ONLY at the REAR portion of the button. When pressure is released the switch button will snap to "OFF" position. TO LOCK THE SWITCH "ON", slide the switch button forward and press "IN" the FRONT portion. TO UNLOCK THE SWITCH, simply press and release the REAR portion of the button. Switch is spring loaded and will snap back automatically.
WARNING ! Hold the tool with both hands
while starting the tool, since torque from the motor can cause the tool to twist.
“Soft Start” Feature
(1348AE)
The grinder is equipped with the soft start feature which gradually increases the starting speed and torque, reducing the stress that occurs from a high torque start.
Start the tool before applying to work and let the tool come to full speed before contacting the workpiece. Lift the tool from the work before releasing the switch. DO NOT turn the switch “ON” and “OFF ”while the tool is under load; this will greatly decrease the switch life.
Side Handle
The side handle 1 used to guide and balance the tool can be threaded into the front housing on either side of the tool, depending on personal preference and comfort. Use the side handle for safe control and ease of operation.
Wheel Guard
Always attach wheel guard 5 for grinding operation. Attach with collar screw 6.
Lock Nut and Backing Flange
Your tool is equipped with a threaded spindle 4 for mounting accessories. Always use the supplied lock nut 9 and backing flange 7 that has same thread size as spindle.
Spindle Lock
This tool is equipped with a spindle lock 3 to aid in mounting accessories to spindle.
WARNING! Do not depress spindle lock
while operating tool.
GRINDING OPERATION
Wheel Guard Installation
WARNING! Wheel guard 5 must be attached
when using disc grinding wheels. Always keep wheel guard between you and your work while grinding. To attach the grinding guard DISCONNECT tool from power source, place wheel guard collar over neck of bearing plate, then secure guard with the collar screw as shown on page 2.
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Attaching the Disc Grinding Wheel
Disconnect tool from power source. Be sure that wheel guard is in place for grinding. Place BACKING FLANGE 7 and GRINDING WHEEL 8 on the spindle. Thread on the lock nut 9 and securely tighten nut with lock nut wrench,while holding the spindle lock in.
TO REMOVE: Reverse procedure.
Selecting Grinding Wheels
WARNING! Before using a grinding wheel,
be certain that its maximum safe operating speed is not exceeded by the nameplate speed of the grinder. Do not exceedthe recommended wheel diameter.
Disc Grinding Wheels
Grinding wheels should be carefully selected in order to use the grinder most efficiently. Wheels vary in type of abrasive, bond, hardness, grit size and structure. The correct type of wheel to use is determined by the job.
Use disc grinding wheels for fast grinding of structural steel, heavy weld beads, steel casting, stainless steel and other ferrous metals.
Grinding Tips
Efficient grinding is achieved by controlling the pressure and keeping the angle between wheel and work piece at 10° to 15°. If the wheel is flat, the tool is difficult to control. If the angle is too steep the pressure is concentrated on a small area causing burning to the work surface.
CAUTION! Excessive or sudden pressure
on the wheel will slow grinding action, overload the motor, and put dangerous stresses on the wheel. When grinding with a new wheel be certain to grind while pulling tool backwards until wheel becomes rounded on its edge. New wheels have sharp corners which tend to “bite” or cut into workpiece when pushing forward.
SANDING OPERATIONS
Backing Pad
WARNING! Before attaching a backing pad
10 be sure its maximum safe operating speed is
not exceeded by the nameplate speed of the tool.
WARNING! Wheel guard may not be used
for most sanding operations. Always reinstall wheel guard when converting back to grinding operations.
Backing Pad and Sanding
Disc Installation
Disconnect tool from power source. Set the tool on its top side (spindle up). Place the rubber backing pad 10 onto the spindle shaft 4. Center the sanding disc 11 on top of the backing pad. Insert the pad lock nut 12 through the disc and thread onto the spindle as far as you can with your fingers. Press in the spindle lock 3 and rotate the backing pad until the lock engages, then tighten the pad lock nut securely with lock nut wrench.
TO REMOVE THE SANDING DISC: Reverse the above procedure.
Selecting Sanding Discs
Sanding discs are made of extremely hard and sharp aluminum oxide grits, phenol-resin bonded to a sturdy fiber backing for fast heavy­duty service and long life. The discs vary as to size and spacing of the abrasive grits. OPEN COAT (type H) - used for soft materials and on paint or varnish. CLOSED COAT (type K) ­used for metal, hardwood, stone, marble, and other materials where ground off particles are fine.
Sanding discs range in grit from 16 (very coarse) to 180 (very fine). To obtain best results, select sanding discs carefully. Many jobs require the use of several grit sizes and at times both “open and closed coat discs are required to get the job done faster.
Operation: Refinishing painted wood or metal surfaces.
Remarks Type Grit
To remove paint and to smooth "open coat" Coarse surface irregularities. 16-24-30
To smooth the rough sanding. "closed coat" Medium
To remove scratches left by "closed coat" Fine previous discs. 100-120
To smooth surface for painting "closed coat" Very Fine polishing, or waxing. 150-180
36-50-80
Sanding Tips
For best results, tilt the Disc Sander at a 10° to
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15° angle while sanding so that only about 1" of the surface around the edge of the disc contacts the work.
WARNING! If the disc (accessory) is held
flat or the back edge of the disc comes in contact with the work, a violent thrust to the side may result.
If sander is tilted too much, sanding action will be too great and a rough cut surface or gouging and snagging will result.
Guide the Disc Sander with crosswise strokes. Be careful not to hold the sander in one spot too long. Do not use a circular motion, as this makes swirl marks. Test before use on scrap stock.
Do not force or apply pressure when sanding. Use only the weight of the tool for pressure. Excess pressure actually slows the tool down, and over loads the motor. If faster stock removal is desired, change to a coarser grit disc.
Remove gummy paint from metal with an open coat disc. Sand until sparks start to appear, then stop and change to a closed coat disc to remove any remaining paint.
Sanding Wood
When sanding wood the direction of the disc motion at the contact point should parallel the grain as much as possible. The rapid cut of discs and the swirl type scratch pattern they occasionally create generally prohibit their use for producing the final finish.
Scratches and circular marks are usually the result of using too coarse a grit. When changing to a finer grit, move across the sanding lines that were made by a previous coarser disc.
scratches. To produce smooth finish, use fine grit disc.
MASONRY CUTTING
OPERATIONS
For cutting masonry materials like brick, tile, stone, etc. it is best to use a dry diamond cutting wheel. The lock nut and backing flange supplied with this grinder are not intended for use with dry diamond cutting wheels. Use only lock nut and flange with equal diameters. The wheel guard MUST be used with a dry diamond cutting wheel.
WARNING! Do not use water or other cooling
fluid with this tool for cutting. Disconnect tool from power source before
attaching cutting wheel. With wheel guard in place, assemble flange, cutting wheel and lock nut in order shown on page 2.
When cutting make only small passes through workpiece at a time. Be aware that “Kickback” can occur at any time. Keep both hands on tools for maximum control.
WIRE BRUSH OPERATIONS
Wire brushes are intended to “clean” structural steel, castings, sheet metal, stone and concrete. They are used to remove rust, scale and paint.
Before assembling wire brush to this tool disconnect from the power source. Wire brushes are equipped with their own threaded hub. Simply thread on to spindle be sure to seat against shoulder before turning tool “ON”.
WARNING! Use of any other accessories
not specified in this manual may create a hazard.
Sanding Metal
When sanding automobiles or appliances, wipe the metal clean with a non-flammable solvent or a commercial cleaner to remove all wax and grease. By doing this first, the sanding discs will sand better and last longer.
For heavy duty work, use a coarse grit disc first. Follow-up with a medium grit to remove
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Maintenance and Service
WARNING! Preventive maintenance per-
formed by unauthorized personnel may result in misplacing of internal wires and components which could cause serious hazard. We recom­mend that all tool service be performed at a Bosch Factory Service Center.
Tool Lubrication
Your Bosch tool has been properly lubricated and is ready for use. We recommend, that the tools with gears be regreased with a special gear lubricant at every time the brushes are changed.
Carbon Brushes
The brushes and commutator in your Bosch tool have been engineered for many hours of dependable service. To maintain peak effi­ciency of the motor, we recommend every two to six month the brushes be examined. Only genuine Bosch replacement brushes specially designed for your tool should be used.
Bearings
After about 300-400 hours of operation, or at every second brush change, the bearings should be replaced at a Bosch Factory Service Center. Bearings which become noisy (due to heavy load or very abrasive material cutting) should be replaced at once to avoid overheating and motor failure.
Cleaning
WARNING! To avoid accidents, always
disconnect the tool from the power supply before cleaning or performing any maintenance. The tool may be cleaned most effectively with compressed air. Always wear safety goggles when cleaning tools with compressed air.
Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings.
CAUTION! Certain cleaning agents and
solvents damage plastic parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.
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Notes:
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