Bosch 1347A, 1348AE User Manual

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IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Operating/Safety Instructions Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
1347A 1348AE
Call Toll Free
for Consumer Information
& Service Locations
1-877-BOSCH99 (1-877-267-2499) www.boschtools.com
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BM F000622188 12-04 12/10/04 9:27 PM Page 2
Power Tool Safety Rules
WARNING
!
Read and understand all instructions. Failure to follow all instructions l
isted below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
tools create sparks which may ignite the dust or fumes.
Keep by-standers, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
Power
Electrical Safety
Double Insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way.
eliminates the need for the three wire grounded power cord and grounded power supply system.
Before plugging in the tool, be certain the outlet voltage supplied is within the voltage marked on the nameplate. Do not use “AC only” rated tools with a DC power supply.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators.
of electric shock if your body is grounded. If operating the power tool in damp locations is unavoidable, a Ground Fault Circuit Interrupter must be used to supply the power to your tool. Electrician’s rubber gloves and footwear will further enhance your personal safety.
Don't expose power tools to rain or wet conditions.
increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.
the risk of electric shock.
Water entering a power tool will
Double Insulation
There is an increased risk
Damaged cords increase
When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W."
and reduce the risk of electric shock. Refer to “Recommended sizes of Extension Cords” in the Accessory section of this manual.
These cords are rated for outdoor use
Personal Safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication.
operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.
hair can be caught in moving parts. Keep handles dry, clean and free from oil and grease.
Avoid accidental starting. Be sure switch is “OFF” before plugging in.
your finger on the switch or plugging in tools that have the switch “ON” invites accidents.
Remove adjusting keys or wrenches before turning the tool “ON”.
is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
balance enables better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
hard hat, or hearing protection must be used for appropriate conditions.
A moment of inattention while
Loose clothes, jewelry, or long
Carrying tools with
A wrench or a key that
Proper footing and
Dust mask, non-skid safety shoes,
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable platform.
against your body is unstable and may lead to loss of control.
Holding the work by hand or
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Do not force tool. Use the correct tool for your application.
job better and safer at the rate for which it is designed.
Do not use tool if switch does not turn it “ON” or “OFF”.
c
ontrolled with the switch is dangerous and
must be repaired.
Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.
preventive safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons.
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean.
with sharp cutting edges are less likely to bind and are easier to control. Any alteration or modification is a misuse and may result in a dangerous condition.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools
The correct tool will do the
Any tool that cannot be
Such
Tools are
Properly maintained tools,
operation. If damaged, have the tool serviced before using.
caused by poorly maintained tools. Develop a periodic maintenance schedule for your tool.
Use only accessories that are recom­mended by the manufacturer for your m
one tool, may become hazardous when used on another tool.
A
odel.
ccessories that may be suitable for
Many accidents are
Service
Tool service must be performed only by qualified repair personnel.
maintenance performed by unqualified personnel could result in a risk of injury. For example: internal wires may be misplaced or pinched, safety guard return springs may be improperly mounted.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
Service or
Angle Grinder Safety Rules
Always use proper guard with grinding wheel.
broken wheel fragments. When using grinding wheel attachments, the guard must always be attached to the tool and positioned for maximum safety, so the least amount of wheel is exposed from the side the tool is being operated.
Accessories must be rated for at least the speed recommended on the tool warning label.
over rated speed can fly apart and cause injury. Grinding wheels or any other accessory must have a maximum safe operating speed greater than the “no load RPM” marked on the tool’s nameplate.
Hold tool by insulated gripping surfaces when performing an operation where the cutting tools may contact hidden wiring or its own cord.
will make exposed metal parts of the tool “live” and shock the operator.
A guard protects operator from
Wheels and other accessories running
Contact with a “live” wire
Always use auxiliary handle for maximum control over torque reaction or kick-back.
Operation of the grinder without the side handle could cause loss of control of the grinder, resulting in possible serious personal injury.
Before using a grinder or installing a new wheel, inspect the grinding wheel for chips and cracks. Remove bad wheels immediately. Run the tool at no load for one minute, holding the tool in the direction away from people.
flaws will normally break apart during this time.
Carefully handle both the tool and individual grinding wheels to avoid chipping or cracking. Install a new wheel if tool is dropped while grinding. Do not use a wheel that may be damaged.
Fragments from a wheel that bursts during operation will fly away at great velocity possibly striking you or bystanders.
Wheels with
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Do not use grinding wheel that is larger than the maximum recommended size for your tool, or worn down damaged wheels from larger grinders.
large angle sander/grinders are not suitable for the high speed of a small angle sander/grinder, these wheels may easily b
urst and the fragments strike you or
bystanders.
Do not use depressed hub grinding wheels for cut-off operations.
hub wheels or type 27 wheels are not intended for side loading and may shatter under overload.
Do not use this tool with “Woodcarving”
Such blades create frequent kick-back
blade.
and loss of control.
Wear proper apparel while using a sander/grinder.
safety goggles, dust mask, leather gloves and shop apron capable of stopping small wheel or workpiece fragments.
Position the cord clear of the spinning grinding wheel or any other sanding accessory. Do not wrap the cord around your arm or wrist.
have the cord wrapped around your arm or wrist it may entrap you and cause injury.
Avoid bouncing and snagging the wheel, especially when working corners, sharp edges etc.
and kick-back.
Regularily clean the tool’s air vents by compressed air.
powdered metal inside the motor housing may cause electrical failures.
Do not grind or sand near flammable materials.
ignite these materials.
This tool can be converted to a sander. When grinding is resumed the proper guard and wheel flanges MUST be reinstalled before proceeding with grinding. The guard must always be attached to the tool and positioned for maximum safety, so the least amount of
This can cause loss of control
Sparks from the wheel could
Wheels intended for
Depressed
Face shield or at least
If you lose control and
Excessive accumulation of
wheel is exposed from the side the tool is being operated.
cannot be used for most sanding operations or for wire brushing.
When sanding, do not use oversized sanding disc.
e
xtend beyond the sanding pad causing snagging, tearing of the disc or kick-back. Extra paper extending beyond the sanding pad can also cause serious lacerations.
When sanding chemically pressure treated lumber, paint that may be lead based, or any other materials that may contain carcinogens, use special pre­cautions.
must be worn by all personal entering the work area. Work area should be sealed by plastic sheeting and persons not protected should be kept out until work area is thoroughly cleaned.
Direct the discharge of the spinning wire brush away from you.
tiny wire fragments may be discharged at high velocity during the “cleaning” action with these brushes and may become imbedded in your skin.
!
WARNING
grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement
and other masonry products, and
• Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
The grinding wheel guard
Larger sanding disc will
A suitable breathing respirator
Small particles and
Some dust created by power sanding, sawing,
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A
0
A
A
0
A
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Symbols
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
a
nd learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n
0
.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque or position settings.
I, II, III, Higher number means greater speed
No load speed Rotational speed, at no load
orbits etc. per minute
Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling
program
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is listed by the Canadian Standards Association.
This symbol designates that this tool is listed to Canadian Standards by Underwriters Laboratories.
This symbol designates that this tool is listed by Underwriters Laboratories, and listed to Canadian Standards by Underwriters Laboratories.
This symbol
designates that this tool complies to NOM Mexican Standards.
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Functional Description and Specifications
WARNING
!
Disconnect the plug from the power source before making any assembly, adjustments or changing accessories.
measures reduce the risk of starting the tool accidentally.
Angle Grinders
SWITCH BUTTON
SIDE HANDLE
Such preventive safety
VENTILATION
OPENINGS
SPINDLE LOCK
COLLAR
SCREW
GRINDING
WHEEL
WHEEL GUARD
Model number 1347A 1348AE
Maximum Capacities
Max. wheel diameter
4 1/2" (115mm)
5" (127mm) Spindle thread 5/8"-11 UNC 5/8"-11 UNC Max. wire wheel 4" Dia. 4" Dia. Max. wire cup brush 3" Dia. 3" Dia. Max. sanding disc
4 1/2" Dia.
4 1/2" Dia. Max. cut off wheel 4 1/2" Dia. 4 1/2" Dia.
Max. dry diamond wheel 4 1/2" Dia. 4 1/2" Dia.
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Assembly
T
W
HEEL GUARD INSTALLATION
WARNING
!
Wheel guard must be
attached when using disc grinding wheels. Always keep wheel guard between you and your work while grinding.
o attach the wheel guard DISCONNECT
tool from power source. Position the guard on spindle neck, then
secure guard with the collar screw.
LOCK NUT AND BACKING FLANGE
Your tool is equipped with a threaded spindle for mounting accessories. Always use the supplied lock nut (and backing flange) that has same thread size as spindle.
Disc Grinding Wheel Assembly
Disconnect tool from power source. Be sure that wheel guard is in place for grinding. Thread BACKING FLANGE onto spindle, then place GRINDING WHEEL on the spindle. Thread on the lock nut and tighten nut using the supplied lock nut wrench, while holding the spindle lock in.
TO REMOVE: Reverse procedure.
SPINDLE
GRINDING
WHEEL
BACKING
FLANGE
The side handle used to guide and balance the
SIDE HANDLE
tool can be threaded into the front housing on either side of the tool, depending on personal preference and comfort. Use the side handle for safe control and ease of operation.
SPINDLE
WHEEL
GUARD
BACKING
FLANGE
GRINDING
WHEEL
COLLAR
SCREW
LOCK NUT
LOCK NUT
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Masonry Cutting Wheel Assembly
F
or cutting masonry materials like brick, tile, stone, etc., it is best to use a dry diamond cutting wheel. Use only lock nut and flange with equal diameters. The wheel guard must be used with a dry diamond cutting wheel.
WARNING
!
cutting. Disconnect tool from power source before
attaching cutting wheel. With wheel guard in place, assemble flange, cutting wheel and lock nut as illustrated on page 7.
When cutting, make only small passes through workpiece at a time. Be aware that “Kickback” can occur at any time. Keep both hands on tool for maximum control.
Do not use water or other cooling fluid with this tool for
BACKING
DRY DIAMOND
W
HEEL
GUARD
FLANGE
WHEEL
LOCK NUT
SPINDLE
C
OLLAR
SCREW
Sanding Accessories Assembly
BACKING PAD
WARNING
!
safe operating speed is not exceeded by the nameplate speed of the tool.
WARNING
!
operations. Always reinstall wheel guard when converting back to grinding operations.
TO INSTALL BACKING PAD AND
Disconnect tool from power source. Set the tool on its top side (spindle up). Place the rubber backing pad onto the spindle shaft. Center the sanding disc on top of the backing pad. Insert the lock nut through the disc and thread onto the spindle as far as you can with your fingers. Press in the spindle lock, then tighten the backing pad securely with lock nut wrench.
TO REMOVE BACKING PAD AND
Disconnect tool from power source. Using the lock nut wrench unscrew the nut from the spindle, while holding spindle lock in.
Before attaching a backing pad be sure its maximum
Wheel guard may not be used for most sanding
SANDING DISC
SANDING DISC
Before assembling wire brush to this tool,
WIRE BRUSH ASSEMBLY
disconnect from the power source. Wire brushes are equipped with their own threaded hub, simply thread on to spindle. Be sure to seat against shoulder before turning tool “ON”.
SPINDLE
BACKING
PAD
SANDING
DISC
LOCK NUT
WIRE BRUSH
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Operating Instructions
SLIDE ON-OFF SWITCH WITH LOCK
The tool is switched “ON” by the switch button located at the side of the motor housing. The switch can be locked in the “ON” position, a convenience for long grinding operations.
TO TURN THE TOOL “ON” without locking it, slide the switch button forward by applying pressure ONLY at the REAR portion of the button. When pressure is released the switch button will snap to “OFF” position.
TO LOCK THE SWITCH “ON”, slide the switch button forward and press “IN” the FRONT portion.
TO UNLOCK THE SWITCH, simply press and release the REAR portion of the button. Switch is spring loaded and will snap back automatically.
Grinding Operations
SELECTING GRINDING WHEELS
WARNING
!
maximum safe operating speed is not exceeded by the nameplate speed of the grinder. Do not exceed the recommended wheel diameter.
Grinding wheels should be carefully selected in order to use the grinder most efficiently. Wheels vary in type of abrasive, bond, hardness, grit size and structure. The correct type of wheel to use is determined by the job. Use disc grinding wheels for fast grinding of structural steel, heavy weld beads, steel casting, stainless steel and other ferrous metals.
Before using a grinding wheel, be certain that its
DISC GRINDING WHEELS
WARNING
!
torque from the motor can cause the tool to twist.
ELECTRONIC FEEDBACK CIRCUITRY (EFC)
The internal electronic feedback system provides a "soft start", which will reduce the stresses that occur from a high torque start. The system also helps to keep the no load speed virtually constant between no-load and load conditions.
Start the tool before applying to work and let the tool come to full speed before contacting the workpiece. Lift the tool from the work before releasing the switch. DO NOT turn the switch “ON” and “OFF” while the tool is under load; this will greatly decrease the switch life.
Efficient grinding is achieved by controlling the pressure and keeping the angle between wheel and workpiece at 10° to 15°. If the wheel is flat, the tool is difficult to control. If the angle is too steep, the pressure is concentrated on a small area causing burning to the work surface.
WARNING
!
slow grinding action and put dangerous stresses on the wheel.
When grinding with a new wheel be certain to grind while pulling tool backwards until wheel becomes rounded on its edge. New wheels have sharp corners which tend to “bite” or cut into workpiece when pushing forward.
Hold the tool with both hands while starting the tool, since
(Model 1348AE only)
GRINDING TIPS
Excessive or sudden pressure on the wheel will
Sanding Operations
SELECTING SANDING DISC
Sanding discs are made of extremely hard and sharp aluminum oxide grits, phenol-resin bonded to a sturdy fiber backing for fast heavy-duty service and long life. The discs vary as to size and spacing of the abrasive
grits. OPEN COAT (type H) — used for soft materials and on paint or varnish. CLOSED COAT (type K) —used for metal, hardwood, stone, marble and other materials.
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Sanding discs range in grit from 16 (very coarse) to 180 (very fine). To obtain best results, select sanding discs carefully. Many jobs require the use of several grit sizes and at times both “open coat and closed coat” discs are required to get the job done faster. See chart for application examples.
Operation: Refinishing painted wood or metal surfaces.
EMARKS GRIT
R
To remove paint and to smooth Coarse surface irregularities. 16-24-30
o smooth Medium
T the rough sanding. 36-50-80
o remove scratches left by Fine
T previous discs. 100-120
o smooth surfaces for painting, Very Fine
T polishing or waxing. 150-180
SANDING TIPS
For best results, tilt the Disc Sander at a 10° to 15° angle while sanding so that only about 1" of the surface around the edge of the disc contacts the work.
WARNING
!
If the disc (accessory) is
held flat or the back edge of the disc comes in contact with the work, a violent thrust to the side may result.
If sander is tilted too much, sanding action will be too great and a rough cut surface or g
ouging and snagging will result.
Guide the Disc Sander with crosswise strokes. Be careful not to hold the sander in one spot too long. Do not use a circular motion, as this makes swirl marks. Test before use on scrap stock.
Do not force or apply pressure when sanding. Use only the weight of the tool for pressure. Excess pressure actually slows the tool down. If faster stock removal is desired, change to a coarser grit disc.
Remove gummy paint from metal with an “open coat” disc. Sand until sparks start to appear, then stop and change to a “closed coat” disc to remove any remaining paint.
When sanding wood the direction of the disc
SANDING WOOD
motion at the contact point should parallel the grain as much as possible. The rapid cut of discs and the swirl type scratch pattern they occasionally create generally prohibit their use for producing the final finish.
Scratches and circular marks are usually the result of using too coarse a grit. When changing to a finer grit, move across the sanding lines that were made by a previous coarser disc.
Wire Brush Operations
Wire brushes are intended to “clean” structural steel, castings, sheet metal, stone and concrete. They are used to remove rust, scale and paint.
When sanding automobiles or appliances,
SANDING METAL
wipe the metal clean with a non-flammable solvent or commercial cleaner to remove all wax and grease. By doing this first, the sanding discs will sand better and last longer.
For heavy duty work, use a coarse grit disc first. Follow-up with a medium grit to remove scratches. To produce smooth finish, use fine grit disc.
WARNING
!
Avoid bouncing and snagging
the wire brush, especially when working corners, sharp edges etc. This can cause loss of control and kick-back.
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15°
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1. Remember, the tips of a wire brush do the work. Operate the brush with the lightest pressure so only the tips of the wire come in contact with the work.
2. If heavier pressures are used, the wires will be overstressed, resulting in a wiping
CORRECT:
Wire tips doing
BRUSHING PRESSURE
the work.
Maintenance
Service
WARNING
!
orized personnel may result in misplacing of internal wires and components which could cause serious hazard.
recommend that all tool service be performed by a Bosch Factory Service Center or Autho­rized Bosch Service Station.
Your Bosch tool has been properly lubricated and is ready to use. It is recommended that tools with gears be regreased with a special gear lubricant at every brush change.
The brushes and commutator in your tool have been engineered for many hours of dependable service. To maintain peak efficiency of the motor, we recommend every two to six months the brushes be examined. Only genuine Bosch replacement brushes specially designed for your tool should be used.
After about 300-400 hours of operation, or at every second brush change, the bearings
Preventive maintenance performed by unauth-
We
TOOL LUBRICATION
CARBON BRUSHES
BEARINGS
action; and if this is continued, the life of the brush will be shortened due to wire fatigue.
3. Apply the brush to the work in such a way that as much of the brush face as possible is in full contact with the work. Applying the side or edge of the brush to the work will result in wire breakage and shortened brush life.
INCORRECT:
Excessive
pressure can
cause wire
breakage.
should be replaced at Bosch Factory Service Center or Authorized Bosch Service Station. Bearings which become noisy (due to heavy load or very abrasive material cutting) should be replaced at once to avoid overheating or motor failure.
Cleaning
WARNING
!
the power supply before cleaning or performing any maintenance.
be cleaned most effectively with compressed dry air.
cleaning tools with compressed air.
Ventilation openings and switch levers must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings.
plastic parts.
carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia.
Always wear safety goggles when
CAUTION
!
To avoid accidents always disconnect the tool from
The tool may
Certain cleaning agents
and solvents damage
Some of these are: gasoline,
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