Bosch 0 275 007 025, 1 270 020 909, 0 275 007524, 0 275 007 906, 0 275 007525 Owner's Manual
Robert Bosch GmbH
Bosch eBike Systems
72703 Reutlingen
Germany
www.bosch-ebike.com
0 276 001 SPUen (2014.04) T / 34
Performance Line Performance Line
Age: 16+
This manual contains important safety,
performance and service information.
Read and understand it along with the
information provided to you by your
bicycle manufacturer before using the
product, and keep it for reference.
TURBO
SPORT
TOUR
ECO
OFF
MPH
KM/H
Reichweite
AMM
PMWH
MIN
MPH
KM
/H
RESET
T
UR
BO
PO
R
T
S
TO
UR
CO
P
H
K
M
/H
h
weite
MM
MW
H
H
M
/
H
Owner’s Manual — The Bosch Drive System
Drive Unit | Intuvia | PowerPack | Charger
0 275 007 025 | 1 270 020 909 | 0 275 007 524/525 | 0 275 007 906
en Original instructions
English–2
0 276 001 SPUen | (23.4.14) Bosch eBike Systems
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Using your Operator’s Manual . . . . . . . . . . . . . . . . . . . 3
Bosch Drive System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bicycle Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
On-Product Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating your Bosch Drive System . . . . . . . . . . . . . . . . . . . . . . 10
Getting Ready to Ride . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safe Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . 10
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance/Cleaning . . . . . . . . . . . . . . . . . . . . . . . . 15
Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Bosch Drive System Components . . . . . . . . . . . . . . . . . . . . . . . . 17
Drive Unit/Display Unit Intuvia . . . . . . . . . . . . . . . . . 17
Lithium-Ion Battery Pack “PowerPack” . . . . . . . . . . 21
Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Battery Recycling Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
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Bosch eBike Systems 0 276 001 SPUen | (23.4.14)
Introduction
Thank You for Purchasing a Bosch Drive System Equipped Bicycle!
Your Bosch eBike system team appreciates having you as a customer and wishes you many years of safe and satisfied use
of your bicycle.
General Warnings
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions
may result in death or serious injury.
Save all safety warnings and instructions for future reference.
The term “battery pack” used in these operating instructions refers both to standard battery packs (battery packs
with holder on the bike frame) and to rack-type battery
packs (battery packs with holder in the rear rack/carrier).
About Warnings
This manual contains many “DANGER”, “WARNING”, and
“CAUTION” indicators concerning the consequences of
failing to use, assemble, maintain, store, inspect and dispose of a Bosch-equipped eBike in a safe manner.
The combination of the safety alert symbol and the word
“DANGER” indicates a hazardous situation that, if not
avoided, will result in death or serious injury.
The combination of the safety alert symbol and the word
“WARNING” indicates a hazardous situation that, if not
avoided, could result in death or serious injury.
The combination of the safety alert symbol and the word
“CAUTION” indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury.
The Bosch Drive System is intended for use by per-
sons 16 years of age and older. Riders must have the
physical coordination, reaction and mental capabilities
to control a bike and manage traffic, road conditions,
and sudden situations, and also to respect the laws and
instructions governing bicycle use.
This manual contains important safety, performance
and service information. Read it before you take the
first ride on your new bicycle, and keep it for reference.
The manual can also be found online at www.boschebike.com.
This manual is intended to be read together with the
separate user manual provided with your bicycle. Be
sure to read all provided documents including labels on
the product before your first ride.
Read ALL accompanying manuals before riding the
bike for the first time. Your Bosch Drive System comes
with additional manuals and documents provided by the
manufacturer of the bicycle and other components. Failure to read and understand safety information can result
in death or serious injury.
Take responsibility for your own SAFETY. If you have
any questions or do not understand something, contact
your Bosch eBike dealer or the bicycle or component
manufacturer.
Some eBike accessories may present a choking haz-
ard to small children. Keep these accessories away
from children.
The Bosch Drive System adds weight to your bicycle
which you may not be used to lifting. Avoid injury; use
proper lifting techniques.
Using Your Operator’s Manual
Graphics
The bicycle shown in this manual may differ slightly from
your bicycle, but will be similar enough to help you understand our instructions.
RIGHT-HAND and LEFT-HAND sides are determined by facing in the direction the bicycle will travel when going forward. When you see a broken line (------), the item referred
to is hidden from view.
WARNING
CAUTION
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0 276 001 SPUen | (23.4.14) Bosch eBike Systems
Bosch Drive System Overview
Bicycle View (Standard)
Bosch Drive System Components
All representations of bike components, with the exception
of the eBike components, are schematic and can deviate
from your eBike.
3 Display unit Intuvia
9 Drive unit
10 Operating unit
A8 Standard battery pack “PowerPack”
C1 Battery charger
9
A8
3
10
C1
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Bosch eBike Systems 0 276 001 SPUen | (23.4.14)
Bicycle View (Rack-Type)
Bosch Drive System Components
All representations of bike components, with the exception
of the eBike components, are schematic and can deviate
from your eBike.
3 Display unit Intuvia
9 Drive unit
10 Operating unit
A2 Rack-type battery pack “PowerPack”
3
10
9
A2
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0 276 001 SPUen | (23.4.14) Bosch eBike Systems
Component View (Display Unit/Operating Unit/Drive Unit)
Product Features
1 Display function button “i”
2“Light” button
3 Display unit Intuvia
4 Holder for display unit Intuvia
5 On/Off button
6“RESET” button
7 USB port
8 Protective cap for USB port
9 Drive unit
10 Operating unit
11 Display function button “i” on the operating unit
12 Reduce assistance/scroll down button “–”
13 Increase assistance/scroll up button “+”
14 Push assistance button “WALK” *
*Not executable in some countries
Display Unit Information
a Drive unit assistance indicator
b Assistance level indicator
c Light indicator
d Text indicator
e Value indicator
f Speed indicator
g Battery charge-control indicator
TURBO
SPORT
TOUR
ECO
OFF
MPH
KM/H
Range
AMM
PMWH
MIN
MPH
KM
/H
RESET
TURBO
SPORT
T
OUR
KM/H
Range
MM
M
/H
TURBO
SPORT
TOUR
ECO
OFF
MPH
KM/H
Range
AMM
PMWH
MIN
MPH
KM/H
3
2
1
78
9
d
b
c
a
f
g
e
6
5
4
13
11
12
10
14
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Bosch eBike Systems 0 276 001 SPUen | (23.4.14)
Component View (Battery Pack “PowerPack”)
Product Features
All representations of bike components, with the exception
of the battery packs and their holders, are schematic and
can deviate from your eBike.
A1 Holder for the rack-type battery pack
A2 Rack-type battery pack
A3 Operation and charge-control indicator
A4 On/Off button
A5 Key for the battery pack lock
A6 Battery pack lock
A7 Upper holder for the standard battery pack
A8 Standard battery pack
A9 Bottom holder for the standard battery pack
C1 Battery charger
C6 Socket for charge connector
C7 Charge socket cover
A1
C1
A9
C6
C7
A8
A6
A5
A5
A7
A2
C7
C6
A4
A3
A3
A4
A6
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0 276 001 SPUen | (23.4.14) Bosch eBike Systems
Component View (Charger)
Product Features
C1 Battery charger
C2 Charger socket
C3 Plug-in connector
C5 Charge connector
C2
C1
C3
C5
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Bosch eBike Systems 0 276 001 SPUen | (23.4.14)
On-Product Warning Labels
A Safety warnings, charger
B Safety warnings,“PowerPack”
For safe operation see manual. Risk of electric shock. Dry location use only. Charge only batteries of
the Bosch eBike Systems. Other batteries may burst causing personal damage. Do not replace the plug
assembly as risk of fire or electric shock may result.
Para un funcionamiento con seguridad, ver el manual. Peligro de sacudida eléctrica. Utilice
solamente en lugares secos. Cargar únicamente baterías de sistemas eBike de Bosch.
Otras baterías
podrían reventar, causando lesiones personales y daños. No reemplace el ensamblaje del enchufe,
ya que el resultado
puede ser riesgo de incendio o sacudidas eléctricas.
Pour un fonctionnement sûr, reportez-vous au manuel. Risque de choc électrique. Utiliser en lieu sec
uniquement. A utiliser uniquement avec les batteries des systèmes d’assistance électrique
D eBike de Bosch. 'autres batteries risqueraient d'éclater et de causer des blessures corporelles et des dommages.
Ne pas remplacer la connectique car un risque d'incendie ou de choc électrique pourrait en résulter.
WARNING
ATTENTION
PRECAUCION
eBike Battery Charger 36-4/100-230
0 275 007 906
Made in PRC
Robert Bosch GmbH, Reutlingen
Input: 100V - 230V 50-60Hz 2.2A
Output: 36V 4A
A
B
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0 276 001 SPUen | (23.4.14) Bosch eBike Systems
Operating your Bosch Drive System
Getting Ready to Ride
Read and understand all safety warnings and in-
structions. Failure to follow the warnings below could
result in death or serious injury.
Protect others from death or serious injury. Prevent
unauthorized use. Always remove display unit or bat-
tery from the bicycle when not in use and store in a secure location. Failure to secure your bicycle from unauthorized use can result in death or serious injury to
others.
Before your first ride
Check your bicycle owner’s manual for important information about the bike components, such as brakes, pedals,
gears, shifting equipment, etc.
While riding, do not become distracted by the dis-
play unit and always remain alert to all riding conditions. The display unit should only be used in a station-
ary and safe start-up position. Use the operating unit to
change motor assistance levels while riding.
Check your bicycle manual for the maximum riding
weight of your bicycle. Overloading your bicycle can
result in component failure, which can result in death or
serious injury. Typically, the maximum riding weight is
defined by the sum of the rider’s weight plus the weight
of any luggage.
Intended Use
Understand your bike and its intended use by check-
ing your bicycle owner’s manual. Using your bike the
wrong way and for a purpose for which it was not designed can result in death or serious injury.
The Bosch Drive System components are intended exclusively for your eBike and may not be used for other purposes.
Your Bosch Drive unit is not intended for towing another bicycle. For trailer towing, check your bicycle owner’s manual
and the trailer owner’s manual for towing instructions and
towing compatibility.
Safe Start-Up Procedure
Follow the safe start-up procedure below. Failure to
follow the safe start-up procedure can result in death or
serious injury.
Preparations
Before starting, check the following:
– Check that you have unplugged the battery charger
– Your battery pack is locked in place (pull on the battery
pack to ensure it is locked in place)
– Remove the battery pack key
Start Riding
– Sit in the saddle with both feet touching the ground and
two hands on the handlebars.
– Once you are in a stable position, turn the Bosch Display
Unit on. The Bosch Drive System will always start-up in
the “OFF” mode.
– Place both hands on the handlebars and begin pedaling.
WARNING
WARNING
WARNING
WARNING
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