Bosch 0 275 007 513, 0 275 007 03 2, 0 275 007 514, 0 275 007 531, 0 275 007 907 Original Instructions Manual

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OWNER’S MANUAL BENUTZERHANDBUCH GEBRUIKERSHANDLEIDING LE MANUEL DU PROPRIÉTAIRE

Electric Bicycle

epowered by

Active Line - Nyon

IT IS IMPORTANT TO READ THE WARNINGS AND INSTRUCTIONS IN THIS MANUAL BEFORE RIDING YOUR NEW BICYCLE. LESEN SIE SÄMTLICHE WARNHINWEISE UND ANWEISUNGEN IN DIESER BEDIENUNGSANLEITUNG VOR DER ERSTEN FAHRT MIT

IHREM NEUEN BIKE GRÜNDLICH DURCH.

ET IS BELANGRIJK DE WAARSCHUWINGEN EN INSTRUCTIES IN DEZE HANDLEIDING TE LEZEN VÓÓR U MET UW NIEUWE FIETS RIJDT

IL EST IMPORTANT DE LIRE LES MISES EN GARDE ET INSTRUCTIONS CONTENUES DANS CE MANUEL AVANT D’UTILISER VOTRE NOUVEAU VÉLO.

Welcome - Willkommen - Welkom - bienvenue

Welcome to our b ike family

Thank you for purchasing your new bike. We believe in bikes. We make high quality bikes that are built to last. That is why each bike we make comes with a limited lifetime warranty. We wish you many carefree and enjoyable cycling kilometers with your new bike!

However, if you experience any problems with your bike, do not hesitate to contact your local retailer. If the problem persists, please call our customer service for a solution.

Willkomme n in unserer fahrr ad-familie

Vielen Dank für den Kauf ihres neuen Fahrrads. Wir glauben an das Fahrrad. Wir produzieren hochwertige Fahrräder, damit Sie lange mit ihrem Kauf zufrieden sind. Aus diesem Grund erhält jedes Fahrrad unsere eingeschränkte lebenslange Garantie. Wir wünschen ihnen viele problemlose Kilometer und viel Spaß auf ihrem neuen Fahrrad!

Wie auch immer, solten Sie jemals Probleme mit ihrem Fahrrad bekommen, können Sie sich jederzeit an ihren örtlichen Fachhändler wenden. Wenn das Problem weiterhin besteht, kontaktieren Sie bitte unseren Kundendienst, um eine Lösung zu finden.

Welkom bi j onze fietsfamilie

Dank u voor het kopen van uw nieuwe fiets. Wij geloven in de kracht van fietsen. We maken hoogwaardige fietsen voor het leven. Daarom wordt elke fiets geleverd met een beperkte levenslange garantie. Wij wensen u vele zorgeloze en aangename fietskilometers toe!

Als u echter problemen ondervindt met uw fiets, neem dan contact op met uw plaatselijke fietsendealer. Als het probleem niet wordt opgelost, vraag dan onze klantenservice om een oplossing.

bienvenue dans notre famille

Merci d’avoir acheté votre nouveau vélo. Nous croyons aux vertus du vélo. Nous fabriquons des vélos de haute qualité, créés pour durer. C’est la raison pour laquelle chaque vélo que nous fabriquons est livré avec une garantie à vie limitée. Nous vous souhaitons de nombreux kilomètres à vélo agréables et sans problème !

Toutefois, si vous avez un souci avec votre vélo, n’hésitez pas à vous adresser à votre distributeur local. Si le problème persiste, veuillez rechercher une solution auprès de notre service client.

www.trekbikes.com www.diamantrad.com

Active LineActive Line

Drive Unit | Nyon | PowerPack 300/400/500 | Charger

0 275 007 030/03 2 | 1 270 020 907/915 | 0 275 007 509/510/529/513/514/531 | 0 275 007 907

en Original instructions de Originalbetriebsanleitung nl Oorspronkelijke gebruiksaanwijzing

Notice originale

es Puedes consultar este manual traducido en tu idioma en www.trekbikes.com it Puoi trovare la versione italiana di questo manuale sul sito www.trekbikes.com da For dansk manual gå da venligst til www.trekbikes.com no Du nner denne manualen på norsk på www.trekbikes.com sv Översättning av denna manual i ditt eget språk hittar du på www.trekbikes.com  Tämän ohjeen löydät omalla kielelläsi osoitteesta www.trekbikes.com

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eBike Battery Charger 36-4/230 Active/Performance Line 0 275 007 907

Input: 230V 50Hz 1.5A Output: 36V 4A Made in PRC Robert Bosch GmbH, Reutlingen

0 276 001 SAN | (13.7.15) Bosch eBike Systems

Li-Ion Use ONLY with BOSCH Li-Ion batteries

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0 276 001 SAN | (13.7.15) Bosch eBike Systems

Active LineActive Line

Drive Unit | Nyon |

PowerPack 300/400/500 | Charger

0 275 007 030/03 2 | 1 270 020 907/915 |

0 275 007 509/510/529/513/514/531 | 0 275 007 907

en Original instructions

Important to read before the fIrst rIde

The most important points for you to do

1. Even if you have ridden a bicycle for years, it is important for every person to read the general “Bike Owner’s manual” and the speciﬁc “RIDE+ Owner’s manual” carefully before you ride on the new RIDE+ bicycle.

• Both manuals contains detailed information and useful suggestions about your new bicycle.

• Make sure that you understand the proper use, maintenance, and disposal of the components of the electrical system of

your new RIDE+ bicycle.

2. Think about safety. Your safety and that of other road users is very important.

• Do not ride the electric bike without the battery pack. The battery pack must be on the bike while riding, else the bike has no

lights when needed.

• Do not misuse the electric bike by riding it without a saddle. Some bikes have a quick release on the seat post.

If the saddle gets stolen, it may lead to hazardous situations when still riding on the electric bike without a saddle.

• Check your bike for normal operation, loose parts and defects before riding. If you find any problem, visit your bike dealer for

repairs before riding.

• Be aware that other road users do not expect that an electric bike can ride faster than a normal bike.

Riding faster also increases the risk of accidents.

• Do not ride abusively. Only ride in the use conditions specified for your bike. Condition 1 (paved roads with tires staying on

the ground) is valid for RIDE+ City/Trekking bikes, condition 3 (rougher surfaces, tires momentarily NOT on the ground ) is valid for RIDE+ Mountain bikes. Please refer to the general Bicycle Owner’s manual for more detailed information.

• Do not over load the rear rack. The maximum allowable weight for the rear rack on RIDE+ bikes is 20 kg for bikes with a rear

rack battery pack and 25 kg for bikes with a down tube battery.

3. The electric system of your new bicycle needs special attention.

• Do not clean your electric bicycle with a high pressure washer. Any electric system is sensitive for moisture.

High pressure water might ingress in connectors or other parts of the electric system.

• Handle your battery pack with care. Do not drop or impact the battery pack. Mishandling of the battery pack could lead to

severe damage or over-heating. In an extremely rare case, a battery pack that has been severely impacted or otherwise mishandled could potentially catch fire. If you suspect damage to your battery pack, visit your dealer immediately for inspection.

4. Maintain the battery pack as instructed in this RIDE+ Owner’s manual.

Failure to follow these instructions may result in damage to your battery pack and may require battery pack repl acemen t:

• Only charge the battery pack with the included Bosch charger.

• When not using the battery pack for a longer period, charge it to approx. 60 % (3 to 4 LEDs lit on the charge-control indicator).

Check the charge condition after 6 months. When only one LED of the charge-control indicator lights up, recharge the battery pack again approx. 60 %.

• It is not recommended to have the battery pack connected permanently to the charger.

• When the battery pack is stored discharged (empty) for longer periods, it can become damaged despite the low selfdisch arging

and the battery-pack capacity may be strongly reduced.

• Store the battery pack in a dry, well-ventilated location. Protect the battery pack against moisture and water.

• Under unfavourable weather conditions, it is recommended e.g. to remove the battery pack from the bike and store it in an

enclosed location until being used again.

• The battery pack can be stored at temperatures between -10°C and +60°C. For a long battery pack life, however, storing the

battery pack at room temperature of approx. 20°C is of advantage.

• Take care that the maximal storage temperature is not exceeded. As an example, do not leave the battery pack in a vehicle in

summer and store it out of direct sunlight.

• It is recommended to not store the battery pack on the bike.

5. Be careful when transporting a RIDE+ bike.

• An E-bike is heavier than a normal bike. If transporting on a vehicle, be aware of the maximum load capacity of the vehicle’s roof,

towing hook and/or of the applied bike carrier. Refer to the manual of the vehicle and bike carrier for details.

• Remove the controller, battery pack and, if present, panniers from the bicycle and store them elsewhere in the vehicle during

the drive.

• Always respect local laws about transportation of a(n electric) bicycle.

• Because Li-Ion battery packs of this size and power are considered ‘Dangerous goods, class 9’ when transporting, regulations

may restrict the transport of separate Li-Ion batteries in some places. The restrictions apply to most airlines and some trucking companies. But, if you intend to ship or travel with your complete RIDE+ bike (with installed battery pack), the regulations are less strict. Make sure to check ahead with your airline or carrier, before booking your trip, if it is allowed to travel with yo ur complete RIDE+ bike.

6. Visit your dealer on a regular basis for maintenance of your new bike.

• To guarantee the safe and proper functioning of the bike, the bike must be maintained on a regular basis, at least once a

year, by an authorized RIDE+ dealer.

• Your dealer has the right knowledge and equipment to maintain your RIDE+ bike.

• If you have questions about your new RIDE+ bicycle, ask your dealer!

Getting the most from your RIDE+ Bicycle

English– 1

Drive Unit/

On-board computer Nyon

Safety Notes

General Safety Rules

Read all safety warnings and all instructions. Failure to follow the warnings and in-

structions may result in electric shock, fire and/or serious injury.

Save all safety warnings and instructions for future reference.

The term “battery pack” used in these operating instructions, irrespective of model, refers both to standard battery packs (battery packs with holder on the bike frame) and to rack-type battery packs (battery packs with holder in the rear rack/carrier).

 Make sure to not be distracted by the display of the on-

board computer. If you do not focus exclusively on the traf-

fic, you risk being involved in an accident. If you want to make entries in your on-board computer other than switching the assistance level, stop and enter the appropriate data.

 Before beginning any exercise program, seek advice

from a doctor about which pressure you can place yourself under. This is the only way to avoid potential

overloading.

 When using a heart rate monitor the heart rate dis-

played may be distorted by electromagnetic interference. The heart rates displayed are for reference only. No

liability can be accepted for consequences caused by incorrectly displayed heart rates.

Safety Warnings for eBikes

 Do not open the drive unit yourself. The drive unit must

be repaired only by qualified experts and only with original spare parts. This will ensure that the safety of the

drive unit is maintained. Unauthorised opening of the drive unit will void warranty claims.

 Do not open Nyon. Opening Nyon can destroy it and void

any warranty claims.

 All components mounted to the drive unit and all other

components of the eBike drive (e.g., the chainwheel, chainwheel seat, pedals) may be replaced only with identical components or components specifically approved for your eBike by the bicycle manufacturer. This

protects the drive unit against overload and damage.

 Remove the battery pack from the eBike before begin-

ning work (e.g. inspection, repair, assembly, maintenance, work on the chain, etc.) on the eBike, transporting it by car or plane, or storing it. Unintentional

activation of the eBike system poses a risk of injury.

 The eBike system can switch itself on when the eBike is

pushed backwards.

 The push-assistance function may only be used when

pushing the eBike. Danger of injury when the wheels of

the eBike do not have ground contact while using the pushassistance function.

 Use only original Bosch battery packs approved for

your eBike by the manufacturer. Using other battery

packs can lead to injuries and pose a fire hazard. When using other battery packs, Bosch shall not assume any liability and warranty.

 Do not make any modifications to your eBike system or

fit any other products which would be suitable for increasing the performance of your eBike system. This

normally reduces the lifetime of the system and risks damage to the drive unit and the bike. There is also a risk of losing the guarantee and warranty claims on the bike you have purchased. By handling the system improperly you are also endangering your safety and that of other road users, thus running the risk of high personal liability costs and possibly even criminal prosecution in the event of accidents attributable to manipulation.

 Please observe all national regulations on registering

and using eBikes.

 Please read and observe the safety warnings and in-

structions enclosed in the operating instructions of the battery pack as well as in the operating instructions of your eBike.

Safety information relating to the navigation system

 Do n ot p la n yo ur r ou tes wh ils t y ou a re c yc lin g. Sto p a nd

wait until you are stationary before entering a new destination. If you do not focus exclusively on the traffic, you

risk being involved in an accident.

 Abandon your route if the navigation system suggests

a path or road which is too ambitious, risky or dangerous for you based on your cycling ability. Have your nav-

igation system propose an alternative route.

 Do not ignore any road signs, even if the navigation

system tells you to take a specific route. The navigation

system cannot take roadworks or temporary diversions into account.

 Do not use the navigation system in situations which

are safety-critical or unclear (road closures, diversions, etc.). Always carry extra maps and means of com-

munication with you.

Bosch eBike Systems 0 276 001 SAN | (13.7.15)

English– 2

Product Description and Specifications

Intended Use

The drive unit is intended only for driving your eBike and must not be used for other purposes.

Product Features (see page 2–3)

The numbering of the components shown refers to the illustrations on the graphic pages at the beginning of the manual. All illustrations of bike parts except for the drive unit, onboard computer including operating unit, speed sensor and the corresponding holders are schematic and may differ on your eBike.

1 Joystick 2 Button “Home” 3 On-board computer 4 Holder for on-board computer 5 On/Off button for on-board computer 6 Bike lights button 7 Brightness sensor 8 USB port

9 Protective cap of USB port 10 Drive unit 11 Operating unit 12 Joystick on the operating unit 13 “Home” button on the operating unit 14 Decrease assistance level button 15 Increase assistance level button 16 Push-assistance button “WALK” 17 Lock latch for on-board computer 18 Locking screw for on-board computer 19 Speed sensor 20 Spoke magnet of the speed sensor

USB charging cable (Micro A – Micro B)*

* not illustrated; available as accessory

Technical Data

Drive Unit Drive Unit

Article number

Rated continuous output Torque at drive, max. Rated voltage Operating temperature Storage temperature Degree of protection

Weight, approx.

On-board computer Nyon

Article number Internal memory

1 270 020 907 1 270 020 915

Max. charging current, USB connection

Charging voltage, USB connection

USB charging cable Operating temperature Storage temperature Charging temperature Internal lithium-ion battery

Protection type Supported wi-fi standards Weight, approx.

1) Not included as part of standard delivery

2) When USB cover is closed

Bike lights*

Rated voltage V6 Maximum output

–Front light –Taillight

* Not possible via the eBike battery pack in all country-specific versions, depending on the statutory regulations

W250

Nm 50

V36

°C –5 ...+ 40 °C –10...+50

kg 4

GB GB

mA 500

°C –5 ...+ 40 °C –10... +50 °C 0... +40

mAh

kg 0.2

W W

0 275 007 030 0 275 007 032

IP 54 (dust and splash

water protected)

1 270 020 907/915

1 8

1 270 016 360

IP x7 (watertight)

802.11b/g/n (2.4 GHz)

3.7

710

8.4

0.6

0 276 001 SAN | (13.7.15) Bosch eBike Systems

English– 3

Assembly

Inserting and removing the eBike battery pack

For inserting and removing the eBike battery pack in/from the eBike, please read and observe the battery pack operating instructions.

Inserting and removing the on-board computer (see figure A)

To insert the on-board computer 3, slide it from the front into the holder 4.

To remove the on-board computer 3, press the lock latch 17 and slide the on-board computer toward the front out of the holder 4.

 Remove the on-board computer when you park the

eBike.

It is possible to secure the on-board computer against removal in the holder. To do so, remove the holder 4 from the handlebar. Put the on-board computer in the holder. Screw the locking screw 18 (thread M3, 8 mm long) from below into the thread provided in the holder. Mount the holder back onto the handlebar.

Checking the Speed Sensor (see figure B)

The speed sensor 19 and its spoke magnet 20 must be mounted in such a manner that the spoke magnet, after a turn of the wheel, moves past the speed sensor with a clearance of at least 5 mm, yet no more than 17 mm.

Note: If the distance between speed sensor 19 and spoke magnet 20 is too small or too large, or if the speed sensor 19 is not properly connected, the speed indication r3 will fail, and the eBike drive unit will operate in emergency mode. In this case, loosen the screw of the spoke magnet 20 and fasten the spoke magnet to the spoke in such a manner that it runs past the mark of the speed sensor at the correct clearance. If the speed is still not being indicated in the speed indication r3 after this, please contact an authorised bicycle dealer.

Operation

Initial Operation

Requirements

The eBike system can only be activated when the following requirements are met: – A sufficiently charged eBike battery pack is inserted (see

operating instructions of the battery pack).

– The on-board computer is properly inserted in the holder

(see “Inserting and removing the on-board computer”, page English– 3).

Switching the eBike System On/Off

Options for switching on the eBike system: – Place the on-board computer into the holder 4. – When the on-board computer and the eBike battery pack

are inserted, briefly press the On/Off button 5 of the onboard computer.

–When the on-board computer is inserted, press the On/Off

button of the eBike battery pack (see battery pack operating instructions).

The drive is activated as soon as you step on the pedals (except when in the push aid feature, see “Switching the Pushassistance mode On/Off”, page English– 9). The motor output depends on the settings of the assistance level on the onboard computer.

As soon as you stop pe daling when i n normal ope ration, or as soon as you have reached a speed of 25/45 km/h, the assistance from the eBike drive is switched off. The drive is automatically re-activated as soon you start pedaling again and the speed is below 25/45 km/h.

Options for switching off the eBike system: –Press the On/Off button 5 of the on-board computer for at

least 1 second.

– Switch the eBike battery pack off by its On/Off button (see

battery pack operating instructions).

– Remove the on-board computer out of its holder. If n o powe r is d rawn f rom th e dri ve for abou t 10 mi nutes (e.g .

because the eBike is not moving) or no button is pressed on the Nyon, the eBike system will shut down automatically to save energy.

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GSM, 3/4G

www

The “Nyon” operating system

The Nyon operating system consists of three components: – the Nyon on-board computer with operating unit – the smartphone application “Bosch eBike Connect” –the online portal “www.eBike-Connect.com”

Many configurations and features can be managed and used on all components. Some configurations and features can be accessed or operated only via certain components. The synchronization of data occurs automatically during Bluetooth®-/internet connection. The following table provides an overview of the available features.

On-board computer

Smartphone application

Log in/registration  Change of configurations Recording of journey data Real-time display of journey data  Processing/analysis of journey data   Creating user-defined displays Displays the current location* Navigation Route planning  Display of remaining distance

(circle around the current location) Training effect in real-time  Overview of journeys   Statistics “Dashboard” Purchase of “premium features”

*GPS required

Premium features

The standard features of the “Nyon” operating system can be expanded via the AppStore for Apple iPhones and Google Play Store for Android devices through the purchase of “premium features”.

In addition to the free application “Bosch eBike Connect” there are several fee-based premium features. A detailed list of available additional applications can be found in the online manual under “www.Bosch-eBike.com/nyon-manual”.

 

   



 



Initial Operation of the On-board Computer

The battery pack is supplied partially charged. Before the first use, the Nyon battery pack must be fully charged via the USB port (see “Energy supply of the on-board computer”, page English– 8) or the eBike system.

In order to use all the features of the operating system, you must also register online.

Registration at the On-board Computer

– Switch on the on-board computer using the On/Off button 5. –Use the joystick 1 to s ele ct y our pre fer red lang uag e (s ele ct

by pressing the joystick) and follow the instructions.

You have the following options to put Nyon into operation: – “TEST RIDE”

You can perform a test ride without hav ing t o re gist er in advance or to enter data. After shutting down, all trip data will be deleted.

– “SET UP”>“OFFLINE”

This is a very short registration process limited to Nyon. Offline means in this case that your journey and user data

Online portal

are only saved locally on the on-board computer. Follow the instructions and choose one of the suggested answers. Entered data is kept after shutting Nyon down, but will not be synced to the online portal or smartphone application.

– “SET UP”>“ONLINE”>“PHONE”

This is a complete registration process. Insert Nyon in the holder 4, download the application “Bosch eBike Connect” to your smartphone and register using the application. Following registration, the journey data are stored and synchronized with the smartphone application and the online portal.

– “SET UP”>“ONLINE”>“WI-FI”

This is a complete registration process. Connect Nyon via USB to a power supply (e.g. computer) and ensure you are in a WLAN network access area. Nyon then connects to the WLAN network of your choice and you will be directed to the online portal “www.eBike-Connect.com” where you can carry out the registration. Following registration, the journey data are stored and synchronized with the online portal. A connection to your smartphone can then be created from your Nyon (“Settings”>“Connections”> “Connect New Smartphone”).

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English– 5

Map & Navigaon

Registration via smartphone and Bluetooth® connection

A smartphone is not included in the delivery. To register with the smartphone internet connection is required, which, depending on the contract, can generate costs at your telephone provider. For the synchronization of data between the smartphone and online portal an Internet connection is also required.

To make use of the full functionality of your on-board computer, you need a smartphone with the Android operating system version 4.0.3 or higher or iOS 7 and higher. A list of tested/ approved smartphones, can be found in the online manual under “www.Bosch-eBike.com/nyon-manual”. Smartphones with the above mentioned operating systems, which are not included in the list can be connected under certain circumstances with the on-board computer. However, a complete compatibility of the on-board computer with the smartphones not listed, can not be guaranteed.

Download the application “Bosch eBike Connect” to your smartphone from the Appstore for Apple iPhones and Google Play Store for Android devices.

Start the application “Bosch eBike Connect” and follow the instructions. Detailed instructions can be found in the online manual under “www.Bosch-eBike.com/nyon-manual”.

If the application “Bosch eBike Connect” is active and there is a Bluetooth® connection to your on-board computer, data between on-board computer and smartphone will sync automatically.

Online registration

Internet access is required for online registration. Open the online portal “Bosch eBike Connect” with your

browser under “www.eBike-Connect.com” and follow the instructions. Detailed instructions can be found in the online manual under “www.Bosch-eBike.com/nyon-manual”.

Displays and configurations of the on-board computer

Operating logic

For security reasons, Nyon does not have a touch screen. Achange in the display can be achieved during the journey via the operating unit 11. This way both hands can stay on the handlebars while cycling.

With the control elements on the on-board computer, you have the following options: – Switch the on-board computer on or off using the On/Off

button 5.

– The default mode of operation in “Settings”>“My Nyon”

can be reached via the “Home” (2 or 13) button.

– T he bik e l igh ts can be swi tc hed on or o ff usi ng the bi ke l ig ht

button 6.

– Use the joystick 1 to navigate through the respective oper-

ating modes. Make a selection by pressing the joystick 1.

Press left on the joystick 1 to overlay the active operating mode with the main menu and to switch it to the main menu (see picture above).

If you press the joystick 1 right while in the active operating mode, the current screen is overlayed with the potential configuration options of the current operating mode. Move the joystick to the desired option and select it by pressing the joystick 1.

Tip: If you are in an active operating mode, you can switch directly to the next operating mode by pressing the joystick 1 up or down.

If Nyon is on the eBike, “Ride” is displayed after switching on the operating mode. If Nylon is not mounted on the eBike,

“Dashboard” is displayed on the operating mode.

Main Menu

Symbol Operating mode Function

“Dashboard” This operating mode offers

“Ride” This operating mode pro-

“Map & Navigation”

“Fitness” Via this mode you can view

“Settings” This operating mode allows

you statistical data.

vides current journey data.

You can use this operating mode to access map data based on Open Street Map (OSM). You can navigate using these maps.

various fitness-related information.

you to set the basic configurations of your on-board computer.

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English– 6

r4 r5

Operating mode “Dashboard”

This operating mode offers you statistical data.

d3 d4

d1 Clock d2 Observation period d3 Costs d4 Savings d5 Saved trees d6 Total distance of cyclist

This operating mode shows you the savings d4 you have made, when not using a car, but rather the eBike.

Basis for the calculation is the average energy cost of fu el a nd electricity.

Operating mode “Ride”

This operating mode provides current journey data.

r1 Clock r2 Own pedal power r3 Speed r4 Engine power r5 Assistance-level indicator r6 Trip meter r7 Average speed r8 Coverage r9 Charge level indicator of the eBike battery pack

0 276 001 SAN | (13.7.15) Bosch eBike Systems

Operating mode “Map& Navigation”

You can use this operating mode to access map data based on Open Street Map (OSM). You can navigate using these maps.

The map material suitable for the place of residence is installed by the bike dealer for the respective buyer. If required, additional maps can be downloaded via your smartphone application “Bosch eBike Connect” and be transferred to your on-board computer. Detailed instructions can be found in the online manual under “www.Bosch-eBike.com/nyon-manual”.

If you have an active wi-fi connection and Nyon is connected to a power supply via the USB port, maps can be loaded directly onto Nyon via “Settings” > “Map & Navigation” > “Map Manager”.

When you switch on Nyon, it begins the satellite search to receive GPS signals. Once sufficient satellite signal is found, the operating mode displays “Map &Navigation” of the current location. In case of unfavourable weather conditions or locations, the satellite search may take a little longer.

Pressing the joystick 1 to the right allows you to change the zoom configuration of the map section by selecting the sub menu on the right side. You can display the range of your eBike battery pack or choose one from different navigation options. The zoom configurations for the map section can also be changed by pressing the joystick.

Your nearest “Bosch eBike experts” are also shown under “Points of Interest”. When you select a dealer, the route to it will be calculated and made available for you to select.

If you have entered the destination (town, street, house number), three different routes (“Scenic”, “Fast” and “MTB (Mountain bike)) will be provided for you to choose from. Alternatively, you can opt to be guided home, select one of the last destinations used, or choose from saved locations and routes. (Detailed instructions can be found in the online manual under “www.Bosch-eBike.com/nyon-manual”.) The selected route will be displayed as shown in the figure below.

n2 n3

n1 Clock n2 Map n3 Zoom level n4 Compass needle n5 Turn instructions and distance to the next turn n6 Distance to destination n7 Estimated time of arrival at destination

”

n4 n5

n6 n7

English– 7

During the navigation, the guidance (e.g. turn left in 50 meters) will also be displayed via a cross fade in other operating modes.

If you interrupt a journey for which you are using navigation and then call up “Map & Navigation”, you will be asked whether or not you wish to continue navigation. If you continue navigation, the navigation system will guide you to your last destination.

If you have imported GPX routes via the online portal, these will be transferred to your Nyon via Bluetooth® or via a wi-fi connection. You can start these routes when you wish. If you are near a route, you can have the navigation system guide you to the starting point or to an intermediate destination.

If you are using intermediate destinations, a message will inform you when you have reached an intermediate destination.

Nylon is not suitable for a navigation without a bicycle (for hikers or motorists).

At temperatures below 0 °C, the altitude measurement is likely to deviate significantly.

Operating mode “Fitness”

Via this mode you can view various fitness-related information. Based on the activity levels provided in your registration, the

effect of your previous activities will be displayed on your stamina level (training effect).

To check your heart rate, you can use a chest strap, which you can connect to Nyon via Bluetooth®.

Compatible models can be found in the online manual under “www.Bosch-eBike.com/nyon-manual”.

A chest strap is not included in the delivery.

f1 Clock f2 Current performance/heart rate* f3 Display of the current training effect f4 Training effect f5 Kilocalories burned f6 Current cadence f7 Average speed f8 Duration

* When using a chest strap to measure the heart rate (not included in the delivery), your current heart rate will be displayed instead of the performance.

Via the sub menus, you can reset the average values or switch to individualised displays. Detailed instructions can be found in the online manual under “www.Bosch-eBike.com/nyon-manual”.

Bosch eBike Systems 0 276 001 SAN | (13.7.15)

Operating mode “Settings”

This operating mode allows you to set the basic configurations of your on-board computer.

Note: Some basic configurations can only be changed when Nyon is inserted into the holder 4.

To reach the “Settings” menu, press the joystick 1 down in the main menu until “Settings” is displayed.

Tip: If you press the joystick down long enough, you will also reach the “Settings” menu.

The following configurations can be made: – “Connections”: You can configure the Bluetooth® config-

urations, a new smartphone connection, a WiFi connection or a heart rate monitor. When you enable WiFi, Nyon searches for available networks. Found networks will be displayed. Use the joystick 1 to select the desired network and enter the password.

– “Set Altitude”: You can adjust the value displayed to the

actual altitude to compensate for weather-related changes.

– “Map &Navigation”: Here you can configure the map

display and turn on automatic adaptation of the display, dependant on the ambient brightness.

– “My Profile”: Here you can also choose to display the

active user.

– “My eBike”: When Nyon is plugged in, you can change the

pre-set value given by the manufacturer of the wheel circumference by ±5 %. The bicycle manufacturer may base the service date on the distance travelled and/or on a period of time. The due date for the service is displayed under “Service”.

– “My Nyon”: Here you can search for updates, configure

the Home button, automatically set the counters such as trip meter, calories burned and average values to “0” every night, or reset Nyon to the factory settings.

– “Brightness”: You can adjust the brightness of the display

here.

– “International”: You can set speed and distance in kilo-

metres or miles, display clock in 12 or 24 hour format, select the time zone and set your preferred language. The current time is automatically taken from the GPS signal.

–In the “Help” menu item, you will find a selection of FAQs

(frequently asked questions), contact details and information about systems and licences.

English– 8

14:30

100 m

22 km/h

105 km

s2 s3 s4

s9s8s7s6s5

Status display

Depending on the operating mode shown, all status indicators are not always displayed.

s1 Bike lights display/Charge level indicator of Nyon battery

pack

s2 Clock display s3 Speed display s4 North display s5 Bluetooth®/WiFi connection display s6 Assistance level display s7 Charge level indicator of the eBike battery pack s8 GPS signal display s9 Zoom range/remaining range display

Energy supply of the on-board computer

If the on-board computer is in the holder 4, a sufficiently charged eBike battery pack is inserted into the eBike and the eBike system is turned on, then the Nyon battery pack is powered by the eBike battery pack.

If the on-board computer is removed from the holder 4, the energy is supplied via the Nyon battery pack. If the Nyon battery pack is weak, a warning message appears on the display.

To charge the Nyon battery pack, insert the on-board computer back into the holder 4. Note that if you do not charge the eBike battery pack straight away, the eBike system will automatically switch off after 10 minutes of inactivity. In this case, the charging of the Nyon battery pack will also cease.

You can also charge the on-board computer via the USB port. Open the protective cap 9. Connect the USB port 8 of the on-board computer via a micro USB cable with a standard USB charger (not included in the delivery) or the USB port of a computer (5 V charging voltage, max 500 mA charging current).

Note: If Nyon is shut down during charging, Nyon c an only be switched on again if the USB cable has been disconnected.

If the on-board computer is removed from the holder 4, all values of the features are saved and can still be displayed.

Without recharging the Nyon battery pack, date and time will remain up to a maximum of 6 months. When switching back on, date and time are reset after a successful GPS fix.

Note: To achieve a maximum lifespan of the Nyon battery pack, the Nyon battery pack should be recharged every 6months.

Switching on/shutting down the on-board computer

To switch on the on-board computer briefly press the On/Off button 5.

To shut down the on-board computer press the On/Off button 5 for at least 1 second.

If no button is pressed after 5 minutes, Nyon goes into power saving mode (back lighting off) and shuts down automatically after a further 5 minutes.

Nyon reset

If, contrary to expectations, Nyon can no longer be operated, then Nylon can be reset by simultaneously pressing th

e but-

tons 1, 2, 5 and 6. Carry out the reset only if absolutely necessary, as various configurations may be lost.

Battery Charge-control Indicator

The battery charge level indicator r9 (s7) displays the charge level of the eBike battery pack. The charge level of the Nyon battery pack can be read on the display s1. The charge level of the eBike battery pack can also be read on the LEDs on the eBike battery pack itself.

On indicator r9, each bar of the battery pack symbol is equivalent to a capacity of approx. 20 %:

The eBike battery pack is fully charged. The eBike battery pack should be recharged.

The capacity for assisting the drive has been used

up, and assistance is gently switched off. The remaining capacity will be provided for the bike light and the on-board computer. The capacity of the eBike battery pack is enough for about 2 hours of lighting. This does not account for other consumers (e.g. automatic gearbox, charging external devices at the USB port).

If the on-board computer is removed from the holder 4, the last displayed battery charge level is saved.

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English– 9

Setting the Assistance Level

On the operating unit 11 you can set how much the eBike drive assists you while pedalling. The assistance level can be changed at any time, even while cycling.

Note: For individual versions, it is possible that the assistance level is pre-set and cannot be changed. It is also possible that less assistance levels are available for selection than listed here.

The following assistance levels (max.) are available: – “OFF”: The motor assistance is switched off, and the eBike

can be moved as a normal bicycle only by pedalling. The push assistance cannot be activated in this assistance level.

– “ECO”: Effective assistance at maximum efficiency for

maximum cruising range

– “TOUR”: Uniform assistance, for touring with long cruising

range

– “SPORT”: Powerful assistance for sportive riding off road

as well as for urban traffic

– “TURBO”: Maximum assistance, supporting highest ca-

dence for sportive riding

To increase the assistance level, press the “+” 15 button on the operating unit until the desired assistance level appears in the display r5. To decrease the assistance level, press the button“–” 14.

The requested motor output is displayed in indicator r4. The maximum motor output depends on the selected assistance level.

Assistance Level Assistance Factor* (Derailleur)

“ECO” “TOUR” “SPORT” “TURBO”

* The motor output can vary for individual versions.

40 % 100 % 150 % 250 %

When the on-board computer is removed from the holder 4, the last indicated assistance level is stored; the motor-output indicator r4 remains empty.

Switching the Push-assistance mode On/Off

The push-assistance feature makes it easier to push the eBike. The speed in this function depends on the set gear and cannot exceed 6 km/h (max.). The lower the set gear, the lower the speed in the push-assistance function (at full output).

 The push-assistance function may only be used when

pushing the eBike. Danger of injury when the wheels of

the eBike do not have ground contact while using the pushassistance function.

To activate the push-assistance function, press and hold the “WALK” button 16 on the operating unit. The eBike's drive is activated.

The push assistance is switched off if one of the following occurs:

you release the “WALK” 16 button,

– – the wheels of the eBike are blocked (e.g. by actuating the

brakes or impacting against an obstacle),

– the speed exceeds 6 km/h.

Back-pedalling function (optional)

For bikes with back-pedalling function, the pedals rotate when the push aid is switched on. If the rotating pedals are blocked, the push aid switches off.

Switching bike lights on/off

In the model, in which the lighting is powered by the eBike system, the front and rear light can be switched on and off at the same time via the on-board computer with the button 6. The illumination symbol s1 is displayed when the light is on.

Switching the bike light on and off has no effect on the back lighting of the display.

Error Code Indication

The components of the eBike system are continuously and automatically monitored. If an error is detected, the respective error code is indicated on the on-board computer.

Depending on the type of error, the drive unit is automatically shut off, if required. Continued travel without assistance from

Code Cause Corrective Measure

410

414

418

422 423

One or more buttons of the on-board computer are blocked.

Connection problem of the operating unit

One or more buttons of the operating unit are blocked.

Connection problem of the drive unit Have connections and contacts checked. Connection problem of the eBike

Check if any buttons are blocked, e.g. from dirt or debris. Clean the buttons, if required.

Have connections and contacts checked.. Contact your Bosch eBike dealer.

Check if any buttons are blocked, e.g. from dirt or debris. Clean the buttons, if required.

Have connections and contacts checked.

battery pack

Bosch eBike Systems 0 276 001 SAN | (13.7.15)

the drive unit is possible at any time. However, have the eBike checked before attempting new trips.

 Have all repairs performed only by an authorised bike

dealer.

Code Cause Corrective Measure

424 Communication error among the

Have connections and contacts checked.

components

426

Internal time-out error Restart the system. If the problem persists, contact your Bosch eBike

dealer.

430

Internal battery pack of the on-board

Charge the on-board computer (in the holder or via the USB port).

computer is empty.

431

Software version error Restart the system. If the problem persists, contact your Bosch eBike

dealer.

440

Internal error of the drive unit Restart the system. If the problem persists, contact your Bosch eBike

dealer.

450

Internal software error Restart the system. If the problem persists, contact your Bosch eBike

dealer.

490

Internal error of the on-board

Have the on-board computer checked.

computer

500

Internal error of the drive unit Restart the system. If the problem persists, contact your Bosch eBike

dealer.

502

Bike lighting error Check the light and the associated wiring. Restart the system. If the

problem persists, contact your Bosch eBike dealer.

503

Error of the speed sensor Restart the system. If the problem persists, contact your Bosch eBike

dealer.

510

Internal sensor error Restart the system. If the problem persists, contact your Bosch eBike

dealer.

511

Internal error of the drive unit Restart the system. If the problem persists, contact your Bosch eBike

dealer.

530

Battery pack error Switch off the eBike, remove the eBike battery pack and reinsert the

eBike battery pack. Restart the system. If the problem persists, contact your Bosch eBike dealer.

531

Configuration error Restart the system. If the problem persists, contact your Bosch eBike

dealer.

540

Temperature error The eBike is outside of the permissible temperature range. Switch off the

eBike system and allow the drive unit to either cool down or heat up to the permissible temperature. Restart the system. If the problem persists, contact your Bosch eBike dealer.

550

An improper load was detected. Remove load. Restart the system. If the problem persists, contact your

Bosch eBike dealer.

591

Authentic ation error Switch off the eBike system. Remove the battery pack and reinsert it. Re-

start the system. If the problem persists, contact your Bosch eBike dealer.

602

Internal battery pack error while charging

Unplug the charger from the battery pack. Restart the eBike system. Plug the charger into the battery pack. If the problem persists, contact your Bosch eBike dealer.

602

Internal battery pack error Restart the system. If the problem persists, contact your Bosch eBike

dealer.

603

Internal battery pack error Restart the system. If the problem persists, contact your Bosch eBike

dealer.

English– 10

0 276 001 SAN | (13.7.15) Bosch eBike Systems

English– 11

Code Cause Corrective Measure

605

606

610

620 640

655

656

No display

Power Supply of External Devices via USB Connection

With the USB connection, it is possible to operate and charge most devices whose power supply is possible via USB (e.g., various mobile phones).

Prerequisite for charging is that the on-board computer and a sufficiently charged battery pack are inserted in the eBike.

Open the protective cap 9 of the USB port on the on-board computer. Connect the USB connection of the external device to the USB port 8 on the on-board computer using the USB charging cable Micro A – Micro B (available from your Bosch eBike dealer).

Once the consumer has been disconnected, the USB connection must be sealed again carefully with the protective cap 9.

 USB connections are not a waterproof. When cycling in

the rain, do not connect any external devices and make sure that the USB port is fully covered by the protective cap 9.

Attention: Users connected to Nyon can affect the range of

the eBike.

Notes on Riding with the eBike System

When does the eBike Drive Unit Operate?

The eBike drive unit assists you when riding, as long as you step into the pedals. Without pedaling, there is no assistance. The motor output always depends on the amount of your pedaling power.

When applying less pedaling power, the assistance or support will be lower than when applying a lot of pedaling power. This applies independent of the assistance Level.

Battery pack temperature error The eBike is outside of the permissible temperature range. Switch off the

Battery pack temperature error while charging

External battery pack error Check the wiring. Restart the system. If the problem persists, contact

Battery pack voltage error Restart the system. If the problem persists, contact your Bosch eBike

Charging error Replace the charger. Contact your Bosch eBike dealer. Internal battery pack error Restart the system. If the problem persists, contact your Bosch eBike

Multiple battery pack errors Switch off the eBike system. Remove the battery pack and reinsert it.

Software version error Contact your Bosch eBike dealer so that he can perform a software

Internal error of the on-board computer

eBike system and allow the drive unit to either cool down or heat up to the permissible temperature. Restart the system. If the problem persists, contact your Bosch eBike dealer.

Unplug the charger from the battery pack. Allow the battery pack to cool. If the problem persists, contact your Bosch eBike dealer.

your Bosch eBike dealer.

dealer.

Restart the system. If the problem persists, contact your Bosch eBike dealer.

update. Restart your eBike system by switching it off and back on.

The eBike drive automatically switch es o ff at s pe eds in exc es s of 25/45 km/h. When the speed falls below 25/45 km/h, the drive is automatically available again.

An exception applies to the push-assistance function, in which the eBike can be pushed at low speed without pedalling. The pedals may also rotate when the push assistance is used.

The eBike can also be ridden as a normal bicycle without assistance at any time, by either switching off the eBike system or setting the assistance level to “OFF”. The same applies when the battery pack is empty.

Interaction of the eBike System with the Bicycle Gears

The bicycle gears should be used as with a normal bicycle, even with eBike motor assistance (please observe the operating instructions of your eBike).

Independent of the type of gearing, it is recommended to briefly interrupt the pedaling while changing gears. This makes changing gears easier and reduces the wear of the drive train.

By selecting the right gear, you can increase the speed and range with the same pedaling effort.

Gathering First Experience

It is recommended to gather first experience with the eBike away from roads with heavy traffic.

Test the various assistance levels. Start with the lowest assistance level. As soon as you feel confident, you can ride your eBike in traffic like any other bike.

Test the operating range of your eBike under different conditions before planning longer and more challenging rides.

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English– 12

Influences on the Operating Range

The range is affected by a number of factors, such as: – Assistance level –Speed – Gear changing behaviour – Tyre type and tyre pressure – Age and condition of the battery – Route profile (gradients) and conditions (road surface) – Headwind and ambient temperature – Weight of eBike, driver and luggage.

For this reason, it is not possible to precisely predict the range before and during a trip. General rules: –With the same assistance level on the eBike drive: The less

energy you need to exert in order to reach a certain speed (e.g. by changing gears optimally), the less energy the eBike drive will consume and the higher the range per battery charge will be.

–The higher the assistance level under otherwise same con-

ditions, the lower the range.

Careful Handling of the eBike

Please observe the operating and storage temperatures of the eBike components. Protect the drive unit, on-board computer and battery against extreme temperatures (e.g. from intense sunlight without adequate ventilation). The components (especially the battery pack) can become damaged through extreme temperatures.

Keep the screen of your Nyon clean. Dirt can cause faulty brightness detection. The day/night switch-over in the navigation mode can be distorted.

An abrupt change of environmental conditions, can cause the screen to fog up from inside. After a short time, a temperature adjustment takes place and the fog disappears.

Maintenance and Service

Maintenance and Cleaning

Keep all components of your eBike clean, especially the battery-pack contacts and corresponding holder contacts. Clean them carefully with a soft, damp cloth.

Do not immerse any components, including the drive unit, in water or clean them with pressurised water.

Have your eBike checked by an expert at regular intervals. The on-board computer displays a message telling you when the service date is due for four seconds after switching it on. The bicycle manufacturer or dealer may base the service date on the distance travelled and/or on a period of time.

For service or repairs on the eBike, please refer to an authorised bicycle dealer.

 Have all repairs performed only by an authorised bike

dealer.

After-sales Service and Application Service

In case of questions concerning the eBike system and its components, please refer to an authorised Bosch eBike dealer.

For contact data of authorised Bosch eBike dealers, please refer to www.bosch-ebike.com

Transport

 If you transport your eBike attached to the outside of

your ca r, e.g. on a b ike rack, remove the on-board computer and the PowerPack to avoid damaging them.

The battery packs are subject to the Dangerous Goods Legislation requirements. Private users can transport undamaged battery packs by road without further requirements. When being transported by commercial users or third parties (e.g. air transport or forwarding agency), special requirements on packaging and labelling must be observed (e.g. ADR regulations). If necessary, an expert for hazardous materials can be consulted when preparing the item for shipping.

Dispatch battery packs only when the housing is undamaged. Tape or mask off open contacts and pack up the battery pack in s uch a ma nne r th at i t ca nno t mo ve a roun d in the pac kag ing . Inform your parcel service that the package contains dangerous goods. Please also observe the possibility of more detailed national regulations.

In case of questions concerning transport of the battery packs, please refer to an authorised Bosch eBike dealer. The Bosch eBike dealers can also provide suitable transport packaging.

Disposal

The drive unit, on-board computer including operating unit, battery pack, speed sensor, accessories and packaging should be disposed of i n an en viro nment ally correct manner.

Do not dispose of eBikes and their components into household waste!

Only for EC countries:

According to the European Guideline 2012/19/EU, electrical devices/tools that are no longer usable, and according to the European Guideline 2006/66/EC, defective or used battery packs/batteries, must be collected separately and disposed of in an environmentally correct manner.

The integrated battery pack in the on-board computer may only be removed for disposal. Opening the housing shell can destroy the on-board computer.

Please return battery packs and on-board computers that are no longer usable to an authorised bicycle dealer.

Li-ion:

Please observe the instructions in section “Transport”, page English– 12.

Subject to change without notice.

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English– 13

Lithium-ion battery pack PowerPack

Safety Notes

Read all safety warnings and all instructions. Failure to fol-

low the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all safety warnings and instructions for future reference.

The term “battery pack” used in these operating instructions refers both to standard battery packs (battery packs with holder on the bike frame) and to rack-type battery packs (battery packs with holder in the rear rack/carrier), except when explicitly referring to the design type.

 Remove the battery pack from the eBike before begin-

ning work (e.g. inspection, repair, assembly, maintenance, work on the chain, etc.) on the eBike, transporting it by car or plane, or storing it. Unintentional

activation of the eBike system poses a risk of injury.

 Do not open the battery pack. Danger of short-circuiting.

Opening the battery pack voids any and all warranty claims.

Protect the battery against heat (e.g. prolonged sun exposure) and fire and from being submerged in water. Do not store or operate the battery near hot or flammable objects.

There is a risk of explosion.

 Keep the battery pack not being used away from paper

clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery-pack terminals together

may cause burns or a fire. For short-circuiting damage caused in this manner, any and all warranty claims through Bosch shall be invalid.

 Under abusive conditions, liquid may be ejected from

the battery pack. Avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the bat-

tery pack may cause skin irritations or burns.

 Battery packs must not be subjected to mechanical im-

pacts. There is a risk that the battery pack will be damaged

causing vapours to escape. The vapours can irritate the respiratory system. Provide for fresh air and seek medical attention in case of complaints.

 The battery may give off fumes if it becomes damaged

or is used incorrectly. Provide a fresh air supply and seek medical advice in the event of pain or discomfort.

These fumes may irritate the respiratory tract.

 Charge the battery pack only with original Bosch bat-

tery chargers. When using non-original Bosch chargers,

the danger of fire cannot be excluded.

 Use the battery pack only together with eBikes that

have an original Bosch eBike drive system. This is the

only way to protect the battery pack against dangerous overload.

 Use only original Bosch battery packs approved for

your eBike by the manufacturer. Using other battery

packs can lead to injuries and pose a fire hazard. When using other battery packs, Bosch shall not assume any liability and warranty.

 Read the safety warnings and instructions in the oper-

ating instructions of the charger and the drive unit / onboard computer as well as in the operating instructions of your eBike.

 Keep the battery pack out of reach of children.

Product Description and Specifications

Product Features (see page 4–5)

The numbering of the product features refers to the illustrations on the graphics pages. All representations of bike components, with exception of the battery packs and their holders, are schematic and can deviate from your eBike.

A1 Holder of the rack-type battery pack A2 Rack-type battery pack A3 Operation and charge-control indicator A4 On/Off button A5 Key of the battery pack lock A6 Battery-pack lock A7 Upper holder of the standard battery pack A8 Standard battery pack A9 Bottom holder of the standard battery pack C1 Battery charger C6 Socket for charge connector C7 Charge socket cover

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English– 14

Technical Data

Lithium-ion battery pack PowerPack 300 PowerPack 400 PowerPack 500

Article number – Standard battery pack

0 275 007 509 0 275 007 511

0 275 007 510 0 275 007 512

0 275 007 529 0 275 007 530

– Rack-type battery pack Rated voltage

Rated capacity Energy Operating temperature Storage temperature Allowable charging temperature range Weight, approx. Degree of protection

V= 36 36 36 Ah 8.2 11 13.4

Wh 300 400 500

°C –10 ...+ 40 –10...+40 –10...+40 °C –10 ...+ 60 –10...+60 –10...+60 °C 0... +40 0... +40 0... +40 kg 2.0/2.4 2.5/2.6 2.6/2.7

0 275 007 513

IP 54 (dust and splash

water protected)

Assembly

 Place down the battery pack only on clean surfaces. In

particular, avoid soiling the charge socket and the contacts, e. g. by means of sand or soil.

Checking the Battery Pack Before Using for the First Time

Check the battery pack before charging it or using it with your eBike for the first time.

For this, press the On/Off button A4 to switch on the battery pack. When no LED of the charge-control indicator A3 lights up, the battery pack may be damaged.

When at least one, but not all LEDs of the charge-control indicator A3 is lit, then fully charge the battery pack before using for the first time.

 Do not attempt to charge or use a damaged battery

pack. Please refer to an authorised Bosch eBike dealer.

Charging the Battery Pack

 Use only the Bosch charger provided with your eBike or

an identical original Bosch charger. Only this charger is

matched to the lithium-ion battery pack used in your eBike.

Note: The battery pack is supplied partially charged. To ensure full battery pack capacity, completely charge the battery pack in the charger before using for the first time.

For charging the battery pack, read and observe the operating instructions of the charger.

The battery pack can be recharged at any time on its own or on the bike without shortening the lifespan. Interrupting the charging process does not damage the battery pack.

0 275 007 514 0 275 007 522

IP 54 (dust and splash

water protected)

The battery pack is equipped with a temperature control indicator, which enables charging only within a temperature range between 0 °C and 40 ° C.

When the battery pack is not within the charging-temperature range, three LEDs of the charge-control indicator A3

flash. Disconnect the battery pack from the charger until its temperature has adjusted.

Do not connect the battery pack to the charger until it has reached the allowable charging temperature.

Charge-control Indicator

When the battery pack is switched on, the five green LEDs of the charge-control indicator A3 indicate the charge condition of the battery pack.

In this, each LED indicates approx. 20 % capacity. When the battery pack is completely charged, all five LEDs light up.

The charge level of the switched on battery pack is also shown on the display of the on-board computer. When doing so, read and observe the operating instructions of the drive unit and on-board computer.

If the capacity of the battery pack is b elow 5 %, al l LEDs of th e charge-control indicator A3 on the battery pack go out. However there is another display function of the on-board computer.

0 275 007 531 0 275 007 532

IP 54 (dust and splash

water protected)

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English– 15

Inserting and removing the battery pack (see figures C–D)

 Always switch the battery pack off when inserting or

removing it from the holder.

In order for the battery pack to be inserted, the key A5 must be inserted into the lock A6 and the lock must be unlocked.

To insert the standard battery pack A8, place it with the contacts on the lower holder A9 on the eBike (the battery pack can be inclined up to 7° to the frame). Tilt it into the upper holder A7 until it engages.

To insert the rack-type battery pack A2, slide it with the contacts facing ahead until it engages in the holder A1 of the rear rack/carrier.

Check if the battery pack is tightly seated. Always lock the battery pack with lock A6, as otherwise the lock can open and the battery pack could fall out of the holder.

After locking, always remove the key A5 from the lock A6. This prevents the key from falling out and the battery pack from being removed from unauthorised persons when the eBike is parked.

To remove the standard battery pack A8, switch it off and unlock the lock with the key A5. Tilt the battery pack out of the upper holder A7 and pull it out of the lower holder A9.

To remove the rack-type battery pack A2, switch it off and unlock the lock with the key A5. Pull the battery pack out of the holder A1.

Operation

Initial Operation

 Use only original Bosch battery packs approved for

your eBike by the manufacturer. Using other battery

packs can lead to injuries and pose a fire hazard. When using other battery packs, Bosch shall not assume any liability and warranty.

Switching On and Off

Switching on the battery pack is one of the ways of switching on the eBike system. When doing so, read and observe the operating instructions of the drive unit and on-board computer.

Before switching on the battery pack or the eBike system, check that the lock A6 is locked.

To switch on the battery pack, press the On/Off button A4. The LEDs of indicator A3 light up and at the same time indicate the charge condition.

Note: If the capacity of the battery pack is below 5 %, no LED on the charge-control indicator A3 lights up. It is only visible on the on-board computer, if the eBike system is switched on.

To switch off the battery pack, press the On/Off button A4 again. The LEDs of indicator A3 go out. This a lso switches off the eBike system.

If no power is drawn from the eBike drive for about 10 minutes (e.g. because the eBike is not moving) and no button is pressed on the on-board computer or the operating unit of the eBike, the eBike system and therefore also the battery pack will shut down automatically to save energy.

The battery pack is protected against deep discharging, overcharging, overheating and short-circuiting through the “Electronic Cell Protection (ECP)”. In case of hazardous situations, a protective circuit automatically switches off the battery pack.

When a defect of the battery pack is detected, two LEDs of the charge-control indicator A3 flash. In this case, please refer to an authorised Bosch eBike dealer.

Notes for Optimum Handling of the Battery Pack

The battery-pack life can be prolonged when being properly maintained and especially when being operated and stored at the right temperatures.

With increasing age, however, the battery-pack capacity will diminish, even when properly maintained.

A significantly reduced operating period after charging indicates that the battery pack is worn out and must be replaced. You can replace the battery pack yourself.

Recharging the Battery Pack prior to and during Storage

When not using the battery pack for a longer period, charge it to approx. 60 % (3 to 4 LEDs lit on the charge-control indicator A3).

Check the charge condition after 6 months. When only one LED of the charge-control indicator A3 lights up, recharge the battery pack again approx. 60 %.

Note: When the battery pack is stored discharged (empty) for longer periods, it can become damaged despite the low selfdischarging feature and the battery-pack capacity may be strongly reduced.

It is not recommended to have the battery pack connected permanently to the charger.

Bosch eBike Systems 0 276 001 SAN | (13.7.15)

English– 16

Storage Conditions

Store the battery pack in a dry, well-ventilated location. Protect the battery pack against moisture and water. Under unfavourable weather conditions, it is recommended e.g. to remove the battery pack from the eBike and store it in an enclosed location until being used again.

The battery pack can be stored at temperatures between –10 ° C and +60 ° C. For a long battery-pack life, however, storing the battery pack at a room temperature of approx. 20 °C is of advantage.

Take care that the maximal storage temperature is not exceeded. As an example, do not leave the battery pack in a vehicle in summer and store it out of direct sunlight.

It is recommended to not store the battery pack on the bike.

Maintenance and Service

Maintenance and Cleaning

Keep the battery clean. Clean it carefully with a soft, damp cloth.

 The battery must not be submerged in water or cleaned

using a jet of water.

When the battery pack is no longer operative, please refer to an authorised Bosch eBike dealer.

After-sales Service and Application Service

In case of questions concerning the battery packs, please refer to an authorised bicycle dealer.

 Note down the manufacturer and the number of the key

A5. In case of loss of the keys, please refer to an authorised

bicycle dealer. Please provide the name of the manufacturer and the number of the key.

For contact data of authorised Bosch eBike dealers, please refer to www.bosch-ebike.com

Transport

In case of questions concerning transport of the battery packs, please refer to an authorised Bosch eBike dealer. The Bosch eBike dealers can also provide suitable transport packaging.

Disposal

Battery packs, accessories and packaging should be sorted for environmental-friendly recycling.

Do not dispose of the battery packs into household waste!

Only for EC countries:

Please return battery packs that are no longer usable to an authorised bicycle dealer.

Li-ion:

Please observe the instructions in section “Transport”, page English– 16.

Subject to change without notice.

0 276 001 SAN | (13.7.15) Bosch eBike Systems

English– 17

Charger

Safety Notes

Read all safety warnings and all instructions. Failure

to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all safety warnings and instructions for future reference.

Keep the charger away from rain or moisture. The penetration of water into a battery charger increases the risk of an electric shock.

 Only charge eBike-approved Bosch lithium-ion battery

packs. The battery-pack voltage must match the battery-pack charging voltage of the charger. Otherwise

there is danger of fire and explosion.

 Keep the battery charger clean. Contamination can lead

to danger of an electric shock.

 Before each use, check the battery charger, cable and

plug. If damage is detected, do not use the battery charger. Never open the battery charger yourself. Have repairs performed only by a qualified technician and only using original spare parts. Damaged battery chargers, ca-

bles and plugs increase the risk of an electric shock.

 Do not operate the battery charger on easily inflamma-

ble surfaces (e. g., paper, textiles, etc.) or surroundings. The heating of the battery charger during the charg-

ing process can pose a fire hazard.

 Use caution when touching the charger during the

charging procedure. Wear protective gloves. Especially

in high ambient temperatures, the charger can heat up considerably.

 The battery may give off fumes if it becomes damaged

or is used incorrectly. Provide a fresh air supply and seek medical advice in the event of pain or discomfort.

These fumes may irritate the respiratory tract.

 Supervise children during use, cleaning and mainte-

nance. This will ensure that children do not play with the

charger.

 Children or persons that owing to their physical, senso-

ry or mental limitations or to their lack of experience or knowledge, are not capable of securely operating the charger, may only use this charger under supervision or after having been instructed by a responsible person. Otherwise, there is danger of operating errors and

injuries.

 Please read and observe the safety warnings and in-

structions enclosed in the operating instructions of the battery pack and drive unit/on-board computer as well as in the operating instructions of your eBike.

 A sticker in English is adhered to the bottom of the charger

(marked C4 in the diagram on the g raphics page). This sa ys: Use ONLY with BOSCH lithium-ion batteries.

Product Description and Specifications

Product Features (see page 6–8)

The numbering of the product features refers to the illustration of the battery charger on the graphics page.

C1 Battery charger C2 Charger socket C3 Plug-in connector C4 Safety warnings, charger C5 Charge connector C6 Socket for charge connector C7 Charge socket cover A2 Rack-type battery pack A3 Operating/state of charge indicator A4 Battery on/off button A8 Standard battery pack

Bosch eBike Systems 0 276 001 SAN | (13.7.15)

+ 78 hidden pages

Bosch 0 275 007 513, 0 275 007 03 2, 0 275 007 514, 0 275 007 531, 0 275 007 907 Original Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual