Borri B500-R060-C, B500-R100-C User Manual

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B500 Online UPS

User Manual

B500-R060-C B500-R100-C

208/220/230/240VAC

Contents

1. Introduction ....................................................................................... 1

2. Safety Warnings ................................................................................ 4

2.1 Installation ..................................................................................... 4

2.2 Operation ...................................................................................... 5

2.3 Maintenance, servicing and faults ................................................ 6

2.4 Transport ....................................................................................... 6

2.5 Storage .......................................................................................... 6

2.6 Standards ...................................................................................... 7

3. Installation.......................................................................................... 8

3.1 Inspecting the Equipment ............................................................. 8

3.2 Unpacking the Carton ................................................................... 8

3.3 UPS Rear Panel .......................................................................... 11

3.4 UPS Front Panel ......................................................................... 11

3.5 Rack mount Setup ...................................................................... 12

3.6 Tower Setup ................................................................................ 15

3.7 Installation of UPS with AC inputs .............................................. 15

4. Power cables connection & Startup .............................................. 17

4.1 Access to terminal block ............................................................. 19

4.2 Common input sources connection ............................................ 19

4.3 Separate input sources connection ............................................ 20

4.4 Frequency converter connection ................................................ 22

4.5 UPS Initial Startup ....................................................................... 22

4.6 Parallel Installation and Operation .............................................. 23

5. Operation ......................................................................................... 30

5.1 Display Panel .............................................................................. 30

5.2 Operating mode .......................................................................... 33

5.3 Turning on and Turning off UPS ................................................. 36

5.4 LCD operation ............................................................................. 38

6. UPS Maintenance ............................................................................ 48

6.1 UPS Care .................................................................................... 48

6.2 Transporting the UPS .................................................................. 48

6.3 Recycling the Used UPS ............................................................. 48

7. Specifications .................................................................................. 49

7.1 Electrical specification ................................................................. 49

7.2 Dimension and Weight ................................................................ 50

7.3 Operating Environment ............................................................... 50

8. Troubleshooting .............................................................................. 51

8.1 Accessing Alarms and Conditions ............................................... 51

8.2 Typical Alarms and Conditions .................................................... 53

9. Communication ............................................................................... 58

9.1 USB Interface .............................................................................. 58

9.2 RS-232 Interface ......................................................................... 58

9.3 Dry contact Interface ................................................................... 58

9.4 Intelligent slot .............................................................................. 60

10. Software ......................................................................................... 61

1. Introduction

This Borri B500R Series is an uninterruptible power supply incorporating double-conversion technology. It provides protection specifically tailored towards computer equipment, communication systems to computerized instruments. It protects your sensitive electronic equipment from basic power problems such as power failures, power sags, power surges, brownout, and line noise.

Power outages can occur when you least expect them and power quality can be erratic. These power problems have the potential to corrupt critical data, destroy unsaved work sessions, and damage hardware － causing hours of lost productivity and expensive repairs.

With the B500R UPS, you can safely eliminate the effects of power disturbances and guard the integrity of your equipment. This UPS is the best choice for protect your LANs, servers, workstations, and other electrical equipments.

Online R/T UPS as Rack installation:

Fig. 1.1: Online B500-R060-C UPS

Fig. 1.2: Online B500-R100-C UPS

Online R/T UPS as Tower installation.

Fig. 1.3: Online B500-R060-C UPS Fig. 1.4: Online B500-R100-C UPS

Providing outstanding performance and reliability, the B500R

benefits include:

 Online UPS design with pure sine wave output.  True online double-conversion technology with high power

density, utility frequency independence, and generator compatibility.

 Intelligent Battery Management technology that uses advanced

battery management to increase battery service life, optimize recharge time.

 Selectable High Efficiency B500R mode of operation.  Start-on-battery capability for powering up the UPS even if

utility power is not available.

 Standard communication options: one RS-232 communication

port, one USB communication port.

 Optional connectivity cards with enhanced communication

capabilities.

 Optional installation method － Rack & Tower.  Remote shutdown control through the Remote Emergent

Power-off (REPO) port.

 Parallelable with an additional B500R in order to offer

increased flexibility

 Optional Rack Slider.

2. Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

2.1 Installation

 Condensation may occur if the UPS is moved directly from a

cold to a warm environment. The UPS must be absolutely dry before being installed. An acclimatization time of at least two hours must be implemented.

 Do not install the UPS near water or in damp environment.  Do not install the UPS where it would be exposed to direct

sunlight or near heat.

 Do not block ventilation openings in the UPS’s housing.  Place cables in such a way that no one can step on or trip over

them.

 UPS has provided earthed terminal, in the final installed system

configuration, equipotent earth bonding to the external UPS battery cabinets.

 An integral single emergency switching device which prevents

further supply to the load by the UPS in any operation mode should be provided in the building wiring installation.

 An appropriate disconnect device as short-circuit backup

protection should be provided in the building wiring installation.

CAUTION: Before performing the procedures in this document, read and follow the safety instructions and important regulatory information in your Safety, Environmental, and Regulatory Information document.

 For three-phase equipment connection to an IT power system,

a four-pole device which disconnects all phase conductors and the neutral conductor should be provided in the building wiring installation.

 This is permanently connected equipment, it must be installed

by qualified maintenance personnel.

 For permanently connected equipment: make sure that a

readily accessible disconnect device is incorporated in the building installation wiring.

To reduce the risk of fire, connect only to a circuit provided with

branch circuit overcurrent protection with an ampere rating in accordance with the IEC/EN 60934 standard or your local electrical code and have a contact air gap of at least 3 mm.

Model

240V

B500-R060-C

45 amp

2-pole circuit breaker

B500-R100-C

70 amp

2-pole circuit breaker

 Earthing connection is essential before connecting to the

building wiring terminal.

2.2 Operation

 Do not disconnect the earth conductor cable from the UPS or

the building wiring terminals at any time since this will affect the protective earth of the UPS system and of all connected loads.

 The UPS output terminal block may be electrically active even

if the UPS system is not connected to the building wiring terminal.

 In order to fully disconnect the UPS, firstly press the OFF

button, and then disconnect the mains lead.

 Ensure that no liquid or other foreign objects can enter the

UPS.

 The UPS can be operated by any individual without previous

experience.

2.3 Maintenance, servicing and faults

 The UPS operates with hazardous voltages. Maintenance

should be carried out only by qualified maintenance personnel.

 Caution - risk of electric shock. Before carrying out any kind of

service or maintenance, disconnect the mains and EBM. And Verify that no current is present and no hazardous voltage exist in capacitor or BUS capacitor terminals.

 Caution - risk of electric shock. Before carrying out any kind of

service or maintenance, take all precautionary measures specified as below and any other measures necessary:

 Remove all jewellery, wristwatches, rings and other metal

objects

 Use only tools with insulated grips and handles.  Replace the fuse only with the same type and of the same

amperage in order to avoid fire hazards.

 The UPS should only be dismantled or worked on by qualified

maintenance personnel.

2.4 Transport

 Always transport the UPS only in the original packaging (to

protect against shock and impact).

2.5 Storage

 The UPS must be sited in the room where is ventilated and dry.

2.6 Standards

* Safety

IEC/EN 62040-1

* EMI

Conducted Emission.........................:IEC/EN 62040-2

Category C2

Radiated Emission............................:IEC/EN 62040-2

Category C2

*EMS

ESD................................................:IEC/EN 61000-4-2

Level 4

RS........................................

.........

..:IEC/EN 61000-4-3

Level 3

EFT................................................ :IEC/EN 61000-4-4

Level 4

SURGE......................................... :IEC/EN 61000-4-5

Level 4

CS................................................. :IEC/EN 61000-4-6

Level 3

Power-frequency Magnetic field.... :IEC/EN 61000-4-8

Level 3

Low Frequency Signals..................:IEC/EN 61000-2-2

Warning: This is a product for commercial applications. If used in an industrial environment extra precautions may be required.

3. Installation

This chapter explains:

 Equipment inspection  Unpacking the carton  Checking the Accessories  UPS setup and installation  Connecting the EBM(Extended Battery Modules)  Installation requirements

3.1 Inspecting the Equipment

If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchse and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.

3.2 Unpacking the Carton

CAUTION: If the carton is unpacked in a low-temperature

environment it may cause condensation in or on the cabinet of UPS. Do not install the UPS until the inside and outside of the cabinet are absolutely dry to prevent hazard of electric shock.

CAUTION: The cabinet is heavy. Refer to the following instruction to unpack and move the cabinet from the packing carton.

The shipping materials are recyclable. After unpacking, save them for later use or dispose of them appropriately.

Step 1:

Open the outer carton and remove the accessories package in the cabinet (see Fig. 3.1&3.2).

B500-R060-C UPS:

Fig. 3.1: Unpacking the Cabinet of Online B500-R060-C UPS

B500-R100-C UPS

Fig. 3.2: Unpacking the Cabinet of Online B500-R100-C UPS

Step 2:

Always lift the cabinet carefully out of the outer carton and set it on a flat, stable surface (see Fig. 3.3&3.4).

Place the cabinet in a protected area that has adequate airflow and is free of humidity, flammable gas, and corrosion.

Lifting the Cabinet:

Fig. 3.3: Lifting the Cabinet of Online B500-R060-C UPS

Fig. 3.4: Lifting the Cabinet of Online B500-R100-C UPS

Step 3:

Discard or recycle the packaging in a responsible manner, or store it

for future use.

3.3 UPS Rear Panel

This section shows the rear panel of the B500R models.

B500-R060-C model:

Fig. 3.5: Online B500-R060-C Rear Panel

B500-R100-C model:

Fig. 3.6: Online B500-R100-C Rear Panel

3.4 UPS Front Panel

This section shows the front panel of the Online R/T UPS. The Online

series have the same LCD panel and the same control button.

Fig. 3.7: Front Panel

3.5 Rack mount Setup

3.5.1 Install the UPS

1. Select the proper holes in the rail for positioning the cabinet in the desired location in the rack. Locate the rails at the bottom of the 3U space for B500-R060-C and 5U space for B500-R100-C allocated for the UPS.

2. Slide the cabinet into the rack (see Fig. 3.8).

Fig. 3.8: Installing the Cabinet

3. If installing additional UPSs, repeat from Step 1 to Step 2 for

each cabinet.

3.5.2 Connecting the EBMS

CAUTION:

This type of connection must be carried out by qualified electrical personnel. Please connect an appropriate breaker between UPS and batteries. Please use the 10AWG wire to connect UPS and EBMS

B500-R060-C Model

1. Plug the EBM cable into the UPS battery connector.

Fig. 3.9: Plug the EBM cable into the UPS battery connector

2. Replace UPS’s front panel and EBM’s front panel.

Figure. 3.10: Replace UPS’s front panel and EBM’s front panel.

B500-R100-C Model:

CAUTION:

Connect the EBM to protective ground with 8 AWG wire for EBM model before proceeding.

Fig. 3.10: Plug the EBM cable into the UPS battery connector

3.6 Tower Setup

Tower setup as below:

Fig. 3.11: Tower setup

3.7 Installation of UPS with AC inputs

CAUTION: Online B500-R060-C/ B500-R100-C series support

different AC power source for input and bypass. So before connecting wires of seperate AC inputs, you should confirm that their earthing systems are identical for both AC inputs. Otherwise, a transformer is necessary.

UPS with common Normal and Bypass AC inputs

UPS with separate Normal and Bypass AC inputs

 Earthing systems are identical:

 Earthing systems are separate:

Three different installations can be chosen:

1) Transformer in the Normal AC input.

2) Transformer in the Bypass AC input.

3) Both units have a transformer

Frequency converter (without Bypass AC input)

4. Power cables connection & Startup

This section explains:

 Access to terminal block  Common input sources connection  Separate input sources connection  Frequency converter connection  UPS initial startup

Notes: While installing the UPS, please select the cable cross section and protective device according to the specification below.

Model

B500-R060-C

B500-R100-C

Protective earthing conductor Min cross section

6mm2 (8AWG)

10mm2(6AWG)

Input L, N, G Min conductor cross section

6mm2 (8AWG)

10mm2(6AWG)

Input fuse

60A

80A

Output L,N, Min conductor cross section

6mm2 (8AWG)

10mm2(6AWG)

External Battery Cabinet Positive Pole(+), Negative pole(-), Neutral Pole Min conductor cross section

4mm2 (10AWG)

2.5mm2*2 (12AWG*2)

External Battery Cabinet Fuse

60A

80A

in Positive Pole(+), Negative pole(-), Neutral Pole

The UPS does not have an automatic protection device against current backfeed. It is suggested that the unit should be installed using an external isolating device. Check for hazardous voltage between all terminals before operating this circuit.

4.1 Access to terminal block

Access to terminal block: remove the 2 screws of the terminal block cover.

Fig. 4.1: Remove the terminal block for B500-R060-C/ B500-R100-C

4.2 Common input sources connection

CAUTION:

This type of connection must be carried out by qualified electrical personnel!

CAUTION:

Always connect the earthing wire first!

Fig. 4.3: Common input sources connection for B500-R060-C

Fig. 4.4: Common input sources conection for B500-R100-C

4.3 Separate input sources connection

CAUTION:

This type of connection must be carried out by qualified electrical

personnel!

CAUTION:

Always connect the earthing wire first!

Fig. 4.5: Separate input sources connection for B500-R060-C

Fig. 4.6: Separate input sources connection for B500-R100-C

4.4 Frequency converter connection

Fig. 4.7: Frequency converter connection for B500-R060-C

Fig. 4.8: Frequency converter connection for B500-R100-C

4.5 UPS Initial Startup

To start up the UPS: Verify that the total equipment ratings do not exceed the UPS capacity to

prevent an overload alarm.

Make sure that EBMS are connected properly.

1) Set the upstream circuit breaker (not included) to the “I” position (ON).

The LCD will display panel illuminates and shows a menu of “Welcome”

2) Verify that the UPS transfers to Bypass mode.

3) Press and hold the button on the UPS front panel for at least three seconds.

4) Check the UPS display for active alarms or notices. Resolve any active alarms before continuing. See “Troubleshooting”

5) Verify that the UPS is operating normally and any load is powered.

6) To change any other factory-set defaults, see “Operation” Online series recommends setting the date and time. At initial startup, the UPS sets system frequency according to

input line frequency (input frequency auto-sensing is enabled by default). After initial startup, auto-sensing is disabled until manually re-enabled by output frequency setting.

At initial startup, input voltage auto-sensing is disbaled by default. When manually enabled by output voltage setting, at the next AC startup the UPS sets output voltage according to input line voltage. After the subsequent startup, auto-sensing is disabled until manually re-enabled by output voltage setting.

7) If you connect the REPO port, test the REPO function: Activate the external REPO switch. Verify that the status change

on the UPS display.

4.6 Parallel Installation and Operation

4.6.1 Brief introduction to the redundancy

The parallel system structure is 1+1. As long as the two UPS are equipped with parallel cables, they can be worked in parallel mode to configure a sharing and redundant output power.

4.6.2 Installation and operation NOTE: Before installation and operation, Observe the following

requirements.

■ The output wiring requirement is as follows:

● When the distance between the UPS in parallel and the

breaker panel is less than 10 meters, the length difference between input and output cable of the UPSs is required to be less than 20%.

● When the distance between the UPS in parallel and the

breaker panel is more than 20 meters, the length difference between input and output cable of the UPSs is required to be less than 5%.

How to install a new parallel UPS system:

1) Before installing a new parallel UPS system, it is neccecary to prepare the input and output wires, the input and output breakers, and the parallel cable.

2) An appropriate 15-pin communication cable should be used for this system. The length of the parallel cable should be less than 3 m.

3) Follow chapter 4, wiring requirement of single UPS for the wiring of each UPS.

4) Independent EBM for each UPS.

5) Connect the input and output wires, connect all the wiring according to the Fig. 4.9 and Fig. 4.10 ,ensure all breakers are open.

Fig. 4.9: Parallel systerm wiring diagram of B500-R060-C

Fig. 4.10: Parallel systerm wiring diagram of B500-R100-C

Fig. 4.11: Parallel System Installation Diagram

6) Switch on the mains Breaker and the input breakers for the two parallel UPS.

7) Press and hold the button continuously for more than 1 second for one UPS in the parallel system to let both UPS turn on into line mode.

8) Regulate the output voltage of the each UPS separately, and check whether the output voltage is less than 0.5V difference between the two UPS units. If the difference is more than 0.5V, the UPS need to be regulated again.

9) If the difference is less than 0.5V, switch on the output breakers for each UPS and then switch on the main O/P breaker.

10) Transfer the mains mechanical switch or static switch from Utility to the output of parallel system. The system will provide UPS power normally for key equipment or devices .

How to join a new UPS to a parallel system:

1) Set up a mains mechanical switch or static switch at output of original UPS as fig4-11..

2) Regulate the output voltage of the new UPS, before adding a new UPS for a parallel system, first check the output voltage which must be less than 0.5V difference between the original and the new UPS.

3) Ensure the bypass of the original UPS has been set to the “Enabled” state, and then press and hold the button to turn off the UPS, the UPS will work in bypass mode. At this stage please ensure that the bypass function of the new UPS is also set to “Enabled”.

4) Transfer the mains mechanical switch or static switch from the output of the original UPS to the Utility. Switch off both input and output breakers of the UPS then the UPS will shut down completely.

5) Connect the cable and wire of the added UPS according to fig4-9 ,fig4-10 and fig4-11.

6) Switch on the input breakers and mains breaker, and make sure that each UPS in the parallel system works correctly in bypass mode.

7) Switch on the O/P breakers and main O/P breaker，transfer the

mains mechanical switch or static switch from Utility to the output of the parallel system.

8) Press and hold the button for either one of UPS in the

parallel system. Both UPS will turn on automatically, after which, the parallel system will work in Line mode.

How to remove a single UPS from a parallel system:

1) Firstly set up a mains mechanical switch or static switch at the output of the parallel system as fig4-11.

2) Ensure the bypass function of both UPS units is set as “Enabled”. Press and hold the button to turn off the parallel system, and the system will shift into bypass mode.

3) Transfer the mains mechanical switch or static switch from the output of the parallel system to Utility, then switch off all input and output breakers and mains breakers for the two UPS, and the UPS will shut down completely.

4) Switch off the mains breaker and main O/P breaker for the \parallel system.

5) Remove the UPS and related components such as cables, breakers. etc which are to be removed from the parallel system.

6) Switch on the mains breaker and input breaker of the remaining UPS. Ensure the UPS works in bypass mode.

7) Switch on the O/P breaker and the main O/P breaker.

8) Transfer the mains mechanical switch or static switch from Utility to the output of the UPS. Press and hold the button to turn on the UPS.

5. Operation

5.1 Display Panel

The UPS has a four-button graphical LCD with dual color backlight. Standard back-light is used to light up the display with white text and a blue background. When the UPS has a critical alarm, the backlight changes the text to dark amber and the background to amber. See Figure below

Fig. 5.1: B500-R060-C/ B500-R100-C Online UPS Control Panel

Table 5-1 Control Button Functions

The Button

Function

Illustration

Power on

When the unit is no power and has connected with battery, press this button for >100ms&<1s to power on

Turn on

When the unit is powered on and in Bypass mode, press this button for >1s to turn on

Turn off

When the unit has been turned on, press this button for >3s to turn off

Enter main menu

When displaying default UPS status summary screen, press this button for >1s to enter the main menu tree

Exit main menu

Press this button for >1s to exit the present menu to default system status display menu without executing a command or changing a setting

Scroll up

Press this button for >100ms&<1s to scroll up the menu option

Scroll down

Press this button for >100ms&<1s to scroll down the menu option

Enter next menu tree

Press this button for >100ms&<1s to select the present menu option, or enter next menu, but do not change any setting

Select one menu option

Press this button for >100ms&<1s to select the present menu option, or enter next menu, but do not change any setting

Confirm the present setting

Press this button for >1s to confirm the edited options and change the setting

Table 5-2 Buzzer definition

UPS condition

Buzzer status

Fault active

Continuous

Warning active

Beep every second

Battery output

Beep every 4 seconds, if battery low, buzzer Beep every second

Bypass output

Beep every 2 minutes

The UPS provides useful information about the UPS itself, load status, events, measurements, identification, and settings through the front panel display.

After powering on, the LCD will display Welcome logo for several seconds and then enter to the default page which shows the UPS status summary. The display automatically returns to the default UPS status summary screen when no button has been pressed within 15 minutes.

On the UPS status summary screen it provides the following information:

 Status summary, including mode and load  Alarm status, if any are present

Notes: alarm including fault and warning information

 Battery and charger status, including battery voltage, charge level

and charger status

 Running information and running time

Fig. 5.2: The default LCD display

More operation details for LCD are given in chapter 5.4

5.2 Operating mode

Different graphic symbols will be displayed according to current operating mode or status.

Table 5-3 Status Summary Screens

Status Summary Screen

Description

Fig. 5.3

Normal mode:

The UPS is operating in Normal mode from utility power.

Fig. 5.4

Battery mode:

When the UPS is running in battery mode, the buzzer beeps once every 4 seconds.

Fig. 5.5

Bypass with output:

The UPS does not have the backup function when it is in bypass mode. The power used by the load is supplied from the utility power via internal filter. The UPS will beep once every 2 minutes in bypass mode.

Fig. 5.6

Bypass without output: The UPS in bypass mode without output

Fig. 5.7

High Efficiency Mode:

After the UPS is turned on, the power used by the load is supplied from the utility power via internal filter while the utility power is in normal range, so the high efficiency could be gained in the HE mode. Once the mains is loss or abnormal, the UPS would transfer to Line mode or Battery mode and the load is supplied continuously.

1) The function could be enabled through the LCD setting or the software (Winpower, etc.).

2) The transfer time of UPS output from HE mode to battery mode is about 10ms. But it is still too long for some sensitive load.

Fig. 5.8

Converter mode

In converter mode, the UPS will free run with fixed output frequency (50Hz or 60Hz). Once the mains is lost or abnormal, the UPS will transfer to battery mode and the load is supplied continuously.

1) The function could be enabled through the LCD setting or the software (Winpower, etc.).

2) The load should be derated to 80% in converter mode.

Fig. 5.9

Warning:

When the warning occurs, it indicates abnormal problems during the operation of the UPS. Normally the problems are not fatal and the UPS continues working, but they should be addressed, or the UPS may fail.

Fig. 5.10

Fault:

When a fault occurs, it indicated a serious problem has happened, the UPS will cut off the output or transfer to bypass, and keep alarming. The backlight of LCD will also turn to red.

Fig. 5.11

Overload:

When the UPS is overload, the alarm will beep twice every second. Some unnecessary loads should be removed one by one to decrease the loads connected to the UPS.

Battery Test UPS is executing a battery test

Fig. 5.12

Fig. 5.13

Battery fail:

If the battery status detected is “bad battery detected” or “battery disconnected”, the

symbol of battery failure will be shown and the UPS will alarm.

5.3 Turning on and Turning off UPS

Attention: The UPS should only be turned on while connecting with the

utility for the first time. Attention: Connected loads should be switched off before turning on the UPS.Loads may yhen be added one at a time after the UPS is turned on. Switch off all connected loads before turning off the UPS.

5.3.1 Turning on UPS with utility

1) Check all the connections are correct.

2) Power on the UPS, the fan begins to work. LCD shows the “Welcome” logo. The LCD will then show the default UPS status summary screen.

3) Press and hold button continuously for more than 1 second. The buzzer will beep for 1s and the UPS turns on.

4) A few seconds later, the UPS goes to Line mode. If the utility power is abnormal, the UPS will transfer to Battery mode without output interruption of the UPS.

5.3.2 Turning on UPS without utility

1) Check all the connection is correct.

2) Pressing button continuously for more than 100ms, the UPS will be powered on. The fan begins to rotate and the LCD will show the “Welcome” logo. The LCD will show the default UPS status summary screen after the UPS completes a self-test.

3) Press and hold button continuously for more than 1 second, the buzzer will beep for 1s and the UPS will turn on.

4) A few seconds later, the UPS shifts into Battery mode. If the utility power comes back, the UPS will transfer to Line mode without output interruption of the UPS.

5.3.3 Turning off UPS with utility

1) Press and hold button continuously for more than 3 seconds. The buzzer will beep for 3s and the UPS will turn off the inverter output. The UPS will go to Bypass mode if the bypass function is enabled.

2) When doing the above, the UPS output voltage will be still present if the bypass function is enabled. In order to cut off the UPS output, simply cut off the utility power supply. A few seconds later, the LCD display shuts down and no output voltage is available from the UPS output terminal.

5.3.4 Turning off UPS without utility

1) To power off the UPS press and hold button continuously for more than 3 seconds. The buzzer will beep for 3s. The UPS will cut off the output.

2) A few seconds later, the LCD shuts down and no voltage is

available from the UPS output.

5.4 LCD operation

Through the UPS status summary screen, the user is able to discover more useful information about the UPS, such as current status, detail various measurements, event logs, UPS own identification, and change the parameters setting to fit the user requirements, optimize the function of UPS.

5.4.1 The main menu

In the default UPS status summary screen, when pressing or

<1s, detailed information about alarm, the system status and battery will be shown. In the default UPS status summary screen, when pressing >1s, the display will enter the main menu tree. The main menu tree includes six branches: UPS status menu, event log menu, measurement menu, control menu, identification menu and setting menu.

Fig. 5.14: Main menu tree

5.4.2 The UPS status menu

By pressing on the menu of “UPS status”, the display will enter the next UPS status menu tree.

The content of the UPS status menu tree is the same as the default UPS status summary menu.

By pressing >1s, the display will return to the last main menu tree.

For detailed information about “UPS status”, see Fig5-14

5.4.3 The event log menu

By pressing on the menu of “Event log”, the display would enter the next event menu tree.

All the previous events, alarm and fault have been recorded here. The information includes the illustration, the event code, and the precise time of the UPS when the event happened. By pressing or <1s, all the events can be displayed one by one.

The max number of records is 50. When the number is larger than 50, the latest will replace the oldest.

By pressing >1s, the display will return to the last main menu tree.

Fig. 5.15: Event menu tree

5.4.4 The measurement menu

By pressing on the menu of “Measurement”, the display will enter the next measurement menu tree.

A lot of detailed useful information can be checked here, EG. the output voltage and frequency, the output current, the load capacity, the input voltage and frequency, etc. By pressing >1s, the display will return to the last main menu tree.

Fig. 5.16: Measurement menu tree

5.4.5 The control menu

By pressing on the “Control” menu, the display will enter the next control menu tree.

1) Start Battery Test: this one command instructs the UPS to do the battery test.

2) Clear EPO status: once the EPO function is enabled, the UPS output will be cut off immediately and show a warning on LCD. To recover to normal status, first the EPO connector should be closed , then enter the menu (Control > Clear EPO Status) or press and hold button continuously for more than 1 second to clear EPO status. The UPS will then stop alarming and recover to Bypass. While the EPO function is enabled the UPS is only able to turn on by manual operation.

3) Reset Fault status: when a fault occurs, the UPS will shift into Fault mode and alarm. To recover to normal status, enter the menu (Control > Reset fault Status) to reset the error status. The UPS will then stop alarming and recover to Bypass mode. Before turning the UPS on again after a fault status by manual operation, the root cause of the fault must be established and eliminated.

4) Restore to factory settings: all parameters are able to be reset to factory default.. This can only be done in Bypass mode.

Fig. 5.17: Control menu tree

5.4.6 The identification menu

By pressing on the menu of “Identification”, the display will enter the next identification menu tree.

The identification information including the UPS serial number, firmware serial number and model type, will be shown here. By pressing >1s, the display will return to the last main menu tree.

Fig. 5.18: Identification menu tree

5.4.7 The setting menu

Please contact your local distributor for further information before using the settings. Some settings may be changed from the specification, and some settings could enable or disable some functions. Selection of an inappropriate option setting by the user may result in potential failures or loss of protective function, even directly damage the load, battery or UPS.

Most settings may only be changed whilst the UPS is in Bypass mode.

Fig. 5.19: Setting menu tree

Example: set rated output voltage value

Fig. 5.20: Set rated output voltage value

6. UPS Maintenance

This chapter explains how to:

 Care for the UPS  Transport the UPS  Recycle the used UPS

6.1 UPS Care

For the best preventive maintenance, keep the area around the UPS clean and dust-free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner.

6.2 Transporting the UPS

CAUTION: The following procedure should be performed or supervised

by personnel knowledgeable about batteries and the required precaution. Keep unauthorized personnel away from UPS.

1) Make sure that the UPS is turned off and disconnected from utility power and batteries if the UPS requires any type of transportation.

2) Place the UPS on a flat, stable surface.

6.3 Recycling the Used UPS

Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS.

7. Specifications

This chapter provides the following specifications:

 Electrical specification  Dimension and Weight  Operating environment  Safety and EMC

7.1 Electrical specification

Model

B500-R060-C

B500-R100-C

Output

Power Capacity

6KVA/5.4KW

10KVA/9KW

Voltage Range

208VAC/220VAC/ 230VAC/ 240VAC

Frequency

50/60Hz

Voltage Distortion

<5%@Nonlinear load

<2%@Linear load

<5%@Nonlinear load

<2%@Linear load

Over Load

Line Mode: 2mins 102% ~ 130% 30s 130% ~ 150% 100ms >150%

Battery Mode: 10s 102% ~ 130%

100ms >130%

Efficiency

Line mode

>92%

>93%

ECO mode

>96%

>97%

Battery mode

>89%

>90%

Input

Input wire

1 Ph (L1,L2/N)+ PE

Input Type

Support dual input

Phase

single

Voltage Range

176-276Vac

Frequency Range

(45~55)/(54~66)Hz

Current

32A@230Vac

52A@230Vac

Power Factor

 0,99 @100% Nominal Load

 0,98 @50% Nominal Load  0,95 @25% Nominal Load

THDI

< 5 %@Full load and battery full charged

Battery & Charger

Voltage

180VDC

240VDC

Current

39A

48A

Charger current

>8A

7.2 Dimension and Weight

Model

B500-R060-C

B500-R100-C

Dimension

(W*D*H) mm

438*640(594)*129

438*640(594)*215.5

Net Weight (KG)

19.0

26.0

Gross Weight (KG)

22.8

30.8

7.3 Operating Environment

Item

B500-R060-C/

B500-R100-C

Standards/Comments

Cooling

Force Air Cooling

Operating

Temperature Range

0°C ~ 40 °C

Nominal power &

continuous operating mode

Storage

Temperature

-15°C~60°C

UPS

0~35°C

Battery

Relative Humidity

0-95%

No condensing

Altitude

<1000m for Nominal

Over 1000 m the power

power

derating is 1 % every 100 m

Acoustic Noise

<55dB

8. Troubleshooting

The online series UPS is designed for durable, automatic operation

and issues alarms to alert you whenever potential operating problems occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. Active alarms and active notices are accompanied by an audible buzzer.

8.1 Accessing Alarms and Conditions

The control panel provides troubleshooting information from two main

menus:

 UPS status menu: Access to all active alarms  Event Log menu: Access to the most recent 50 events, which

may include active and closed alarms

UPS Status Menu

From the UPS Status menu, you can access the following screens for troubleshooting information:

 Status summary screen: The status summary screen provides

information on both mode and load. When there is a critical alarm, the status summary screen changes from its normal white text on a blue background to dark amber text on an amber background.

 Notice or alarm screens: A separate screen appears for each

active notice or alarm. If there are no active alarms or notices, the display reads “No Active Alarms”.

 Battery status screen: The battery status screen indicates the

battery charge mode, the percent the battery is charged, and the runtime with the present load level.

To access troubleshooting information using the UPS status menu screen:

1) Press the button for one second or longer to go to the UPS status menu screen.

2) Press the button to access the UPS Status Summary screen.

3) Press the button to access the notice and alarm screens. The UPS Status Summary screen provides load information. The

status icon indicates the UPS operating mode

4) Use the button to scroll through the notice and alarm screens.

5) After scrolling through all alarms, press the button to access the battery status screen.

Event Log Menu

From the Event Log menu, you can access the latest 50 events, which includes events, notices, and alarms, arranged from newest to oldest. Events, notices, and alarms are logged in the Event Log when they occur and, if applicable, when they were cleared as follows:

 Events are silent conditions that are recorded in the Event Log

as status information. Events do not require a response.

 Notices, including active notice, are recorded in the Event Log.

Active notices, such as “Bypass Abnormal,” are typically announced by an intermittent beep. Notices do not normally require a response.

 Alarms, including active alarms, are recoded in the Event Log.

Active alarms are typically announced by either an intermittent beep or a continuous audible alarm. Examples are “Fan Locked” and “Heatsink temperature high.” Active alarms require a response.

The UPS Status menu displays by default. To access

troubleshooting information using the Event Log menu:

1) Press the button for one second to go to the main menu

selection and scroll down to the Event Log menu using the button.

2) Click the button to enter the Event Log list.

3) Scroll through the listed events, notices, and alarms using the

or button.

8.2 Typical Alarms and Conditions

Alarm or Condition

Possible cause

Action

ON Maintenance Bypass

Alarm Code: 72

UPS was manually commanded to switch to bypass and will remain in bypass until commanded out of bypass

Check the maintain bypass switch status

In Battery Mode Alarm Code: 62

A utility failure has occurred and the UPS is in Battery mode.

The UPS is powering the equipment with battery power. Prepare your equipment for shutdown.

In Eco Mode Alarm Code: 63

The UPS is on bypass while operating on the High Efficiency setting.

The equipment transferred to bypass utility power as a normal function of High Efficiency operation. Battery mode is available and your equipment is protected.

Epo Active Alarm Code: 71

The external contacts in the rear of the UPS are configured for REPO operation and they have been activated.

Check the EPO connector status

Site Wiring Fault Alarm Code: 04

Site Fault detection is supported on all models anytime there is a Grounding Neutral connection.

Alarm triggers when the difference between

Site Fault detection should be enabled by default. It can still be enabled / disabled from the LCD settings menu.

Reconnect all input wires

ground and neutral voltage is > 15v.

Utility Abnormal Alarm Code: 02

Utility is out of the tolerance of input

Check input mains condition

Back feed Alarm Code:93

UPS has a unexpected bypass current on battery mode

Transfer to maintenance bypass and call service.

Battery Disconnect Alarm Code:11

Battery voltage is lower than the batteries disconnected level defined for this UPS. This may be due to a blown fuse, intermittent battery connection or battery cable being disconnected.

Verify that all batteries are properly connected.

If the condition persists, contact your service representative.

Battery low Alarm Code:12

The UPS is in Battery mode and the battery is running low

This warning is approximate, and the actual time to shutdown may vary significantly. Depending on the UPS load and number of Extended Battery Modules(EBMs), the

“Battery Low” warning may

occur before the batteries reach 25% capacity

Service Battery Alarm Code:13

A faulted battery string has been detected and as a result the battery charger has been disabled until it is replaced

Contact your service representative

Output Overload Alarm Code:41

Output is overload.

Remove some of the equipment from the UPS. The UPS continues to operate, but may switch to Bypass mode or shutdown if the load increases.

The alarm resets when the condition becomes inactive.

Inv Overload Fault Alarm Code:42

UPS has transferred to bypass or fault mode because of overload in inverter mode

The UPS transfers to Battery mode if supporting the load. Remove some of the equipment from the UPS

Byp Overload Fault Alarm Code:43

UPS has cut off the output and transferred to fault mode because of overload in bypass mode or HE mode.

Remove some of the equipment from the UPS

Output Short Circuit Alarm Code:31

Indicates that the UPS has detected abnormally low impedance placed on its output and considers it a short circuit

Remove all the loads. Turn off the UPS.

Check if UPS output and loads is short circuit.

Ensure short circuit is removed before turning on again.

Fan Failure Alarm Code:84

Indicates that the fan could not work normally.

Check fans of UPS

Heatsink Over Temperature

Alarm Code: 81

Indicates that the temperature of heatsink is too high, UPS will get over temperature fault soon.

If the UPS transferred to Bypass mode,

If the condition persists, shut down the UPS. Clear vents and remove any heat sources. Allow the UPS to cool. Ensure the airflow around the UPS is not restricted. Restart the UPS.

Ambient Over Temperature

Alarm Code:82

Indicates that the ambient temperature is higher than the operation temperature on specification

BUS Over Voltage

Indicates that the UPS get BUS over voltage fault

The UPS transfers to Bypass mode if supporting the load

Alarm Code:21

because of BUS.

BUS Under Voltage Alarm Code:22

Indicates that the UPS get BUS under voltage fault

The UPS transfers to Bypass mode if supporting the load

BUS Unbalance Alarm Code:23

Indicates that the positive BUS voltage and negative BUS voltage are too lopsided to fault

The UPS transfers to Bypass mode if supporting the load

BUS Short Alarm Code:24

Indicates that the BUS voltage decrease very fast

Contact your service representative

BUS Softstart Fail Alarm Code:25

Indicates that the BUS could not soft start successfully

Contact your service representative

Inv Over Voltage Alarm Code:32

Indicates that the UPS get invert over voltage fault

The UPS transfers to Bypass mode if supporting the load

Inv Under Voltage Alarm Code:33

Indicates that the UPS get inverter under voltage fault

The UPS transfers to Bypass mode if supporting the load

Inv Softstart Fail Alarm Code:34

Indicates that the inverter could not soft start successfully

Contact your service representative

Charger Fail Alarm Code:15

Indicates that the UPS has confirmed the charger has failed

The UPS turns off the charger until the next power recycle. Contact your service representative

Battery Over Voltage

Alarm Code:16

Indicates that the battery voltage is too high

The UPS will turn off the charger until the battery voltage is normal

Fatal eeprom Fault Alarm Code:A3

Indicates that the UPS could not read eeprom successfully

Contact your service representative

Negative power Fault

Alarm Code: E1

In parallel system，power of UPS is negative

Redundancy mode，the fault UPS turn to fault mode without output

Increase mode，UPS1&

UPS2 turn to fault mode

Parallel cable loss Alarm Code: E2

In parallel system，parallel cable disconnect

Disconnect parallel cable one turn to fault mode

Parallel system battery status

Alarm Code: E6

UPS1 connect battery， UPS2 without battery

Check battery connect status

Line input different Alarm Code: E7

Parallel system，UPS1 line ok，UPS2 line loss

Check the line input

Bypass input different

Alarm Code: E8

Parallel system，UPS1 bypass ok，UPS2 Bypass loss

Bypass different，not allow turn on UPS. Check bypass input

Power strategy different

Alarm Code: E9

Parallel system，UPS OP mode（normal ， converter，HE） different

Check UPS OP mode, Keep OP mode be the same

Rate power different Alarm Code: EA

Parallel system rate power different

Rate power different，not allow turn on UPS. Keep rate power be the same

HE in parallel Alarm Code: EB

Parallel system，OP mode set as HE

HE not allow in parallel system，change OP mode

9. Communication

9.1 USB Interface

The USB port is compliance with USB 1.1 protocol for its communication software.

9.2 RS-232 Interface

The RS-232 port is available for UPS status monitoring and management by software. The cable pins for the RS-232 communication port are identified in the

following illustration. RS-232 communication port pin assignments

Signal name

Function

Direction from the UPS

1 Unused

Not applicable

Transmit to external device

Out

Receive from external device

In 4

Unused

Not applicable

GND

Signal common

Not applicable

6 Unused

Not applicable

7 Unused

Not applicable

8 Unused

Not applicable

9 Unused

Not applicable

9.3 Dry contact Interface

The UPS incorporates build-in single programmable relay output with potential free contact for remote alarm indication: Dry out port; And incorporates single signal input: Dry in port. See figure in the UPS rear panel for the locations of the ports.

The relay output can be configured by protocol command setting, the

default output contact is “Summary Alarm”; The signal input to control

UPS On/Off status does not need to be configured, its function is the same as one button to control UPS On/Off status.

Note: The relay output contact must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The relay output contact has a maximum rating of 30Vac/1A and 60Vdc/2A normal values.

The following figures show schematic of the dry out/in contacts.

Dry out contact schematic

Dry in contact schematic

The following table shows the options for the dry out/in contacts

Dry out signal

Description

Summary Alarm

Activated when any warning happens

On Battery

Activated when the UPS operates on battery

Battery Low

Activated with the battery low alarm

UPS ok

Activated when the UPS has no alarms and no fault.

Normally open Activated closed

On Bypass

Activated when the UPS has bypass output.

Dry in signal

Description

UPS Off/On

Activated by >100ms pulse, the UPS turns off when UPS is on inverter; the UPS turns on when UPS is not on inverter. It is the same as a remote button to control UPS On/Off status.

Maintain bypass

Activated by >100ms pulse, the UPS will turn to bypass mode and warning when it is activated, just like maintain switch action. The warning would disappear if the trigger pulse disappeared for one second.

9.4 Intelligent slot

This series is equipped with an intelligent slot for other optional card to achieve remote management of the UPS through internet / intranet. Please contact your local distributor for further information.

10. Software

Free Software Download – WinPower

WinPower is a new software for UPS monitoring, which provides user-friendly interface to monitor and control your UPS. This unique software provides safely auto shutdown for multi-computer systems while power failure. With this software, users can monitor and control any UPS on the same LAN no matter how far from the UPSs.

Installation procedure:

1. Go to the website:

http://www.borri.co.uk/softwaredownload

2. Choose the operation system you need and follow the instruction described on the website to download the software.

3. When downloading all required files from the internet, enter the serial No: 511C1-01220-0100-478DF2A to install the software.

Restart your computer after finished installation, the WinPower software will appear as a green plug icon located in the system tray, near the

clock.

Borri Ltd

Systems House – Eckington Business Park Rotherside Road – Eckington Sheffield – S21 4HL

Tel: +44 01246 431431 Fax: +44 01246 431 444 Email: sales@borri.co.uk Web: www.borri.co.uk

Borri S.p.A

Via 8 Marzo, 2 52010 Bibbiena (Arezzo) Italy

Tel: +39 0575 5351 Fax: +39 0575 651 438 Email: info@borri.it Web: www.borri.it

614-08116-00

Borri B500-R060-C, B500-R100-C User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual