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B500EVO-100-B
User Manual
60 pgs2.63 Mb0

Borri B500EVO-100-B, B500EVO-200-B User Manual

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B500 Online UPS
User Manual
B500EVO-100-B B500EVO-200-B
200/208/220/230/240VAC
CONTENT:
1. SAFETY .................................................................................................... 1
1.1 Installation ...................................................................................... 1
1.2 Operation ....................................................................................... 2
1.3 Maintenance, servicing and faults ................................................. 2
1.4 Transport ........................................................................................ 3
1.5 Storage .......................................................................................... 3
1.6 Standards ....................................................................................... 4
2. DESCRIPTION OF COMMONLY USED SYMBOLS ............................... 5
3. INTRODUCTION ...................................................................................... 6
3.1 System and model description ...................................................... 6
3.2 Product Specification and Performance ...................................... 10
4. INSTALLATION ..................................................................................... 12
4.1 Unpacking and Inspection ........................................................... 12
4.2 Input and output power cords and protective earth ground
installation .......................................................................................... 14
4.3 Operating procedure for connecting with the external battery .... 19
5. OPERATION........................................................................................... 21
5.1 Display Panel ............................................................................... 21
5.2 OPERATING MODE ............................................................................... 25
5.3 Turning on and Turning off UPS .................................................. 31
5.4 LCD operation ............................................................................. 32
6. SPECIAL FUNCTION ............................................................................. 40
6.1 HE function .................................................................................. 40
6.2 Converter function ....................................................................... 40
6.3 Parallel function ........................................................................... 41
7. TROUBLE SHOOTING .......................................................................... 46
7.1 Trouble Shooting According To Warning Indication .................... 47
7.2 Trouble Shooting According To Fault Indication .......................... 48
7.3 Trouble Shooting In Other Cases ................................................ 50
8. BATTERY MAINTENANCE, REPLACEMENT AND DISPOSAL ......... 51
8.1 Maintenance ................................................................................ 51
8.2 Replacement and Disposal of Batteries ...................................... 51
9. COMMUNICATION PORT ..................................................................... 55
9.1 RS232&USB Interface ................................................................. 55
9.2 Intelligent slot ............................................................................... 55
9.3 AS400 Interface (Option) ............................................................. 55
10. SOFTWARE.......................................................................................... 57
Free Software Download – WinPower .............................................. 57
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1. Safety
Please read carefully the following user manual and the safety instructions before installing the unit or using the unit!
1.1 Installation
★ Condensation may occur if the UPS is moved directly from a
cold to a warm environment. The UPS must be absolutely dry before being installed. Please allow an acclimatization time of at least two hours.
★ Do not install the UPS near water or in a damp environment. ★ Do not install the UPS where it will be exposed to direct
sunlight or near heat.
★ Do not block ventilation openings in the UPS’s housing. ★ Do not connect appliances or items of equipment which will
overload the UPS (e.g. laser printers, etc) to the UPS output.
★ Place cables in such a way that no one can step on or trip over
them.
★ The UPS has provided an earthed terminal, in the final
installed system configuration, equipotential earth bonding to the external UPS battery cabinets.
★ An integral single emergency switching device which prevents
further supply to the load by the UPS in any mode of operation should be provided in the building wiring installation.
★ An appropriate disconnect device such as short-circuit backup
protection should be provided in the building wiring installation.
★ For three-phase equipment connection to an IT power system,
a four-pole device which disconnects all phase conductors and the neutral conductor should be provided in the building wiring installation.
★ This is permanently connected equipment. It must be installed
by qualified maintenance personnel.
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★ Earth connection is essential before connecting to the building
wiring terminal.
1.2 Operation
★ Do not disconnect the earth conductor cable on the UPS or the
building wiring terminals at any time since this will affect the protective earthing of the UPS system and of all connected loads.
★ The UPS output terminal block may be electrically live even if
the UPS system is not connected to the building wiring terminal.
★ In order to fully disconnect the UPS, turn the M1/M2/N input
breaker to the “OFF” position, then disconnect the mains lead.
★ Ensure that no liquid or other foreign objects can enter the
UPS.
1.3 Maintenance, servicing and faults
★ The UPS operates with hazardous voltages. Repairs should be
carried out only by qualified maintenance personnel.
★ Caution - risk of electric shock. Even after the unit is
disconnected from the mains power supply (building wiring terminal), components inside the UPS are still connected to the battery which are potentially dangerous.
★ Before carrying out any kind of service and/or maintenance,
please disconnect the batteries. Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals.
★ Batteries must be replaced only by qualified personnel. ★ Caution - risk of electric shock. The battery circuit is not
isolated from the input voltage. Hazardous voltages may occur
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between the battery terminals and the ground. Verify that no voltage is present before servicing.
★ Batteries have a high short-circuit current and pose a risk of
shock. Take all precautionary measures specified below and any other measures necessary when working with batteries:
－ remove all jewellery, wristwatches, rings and other metal
objects
－ use only tools with insulated grips and handles.
★ When changing batteries, replace with the same quantity and
the same type of batteries.
★ Do not attempt to dispose of batteries by burning them. It can
cause explosion.
★ Do not open or destroy batteries. Effluent electrolyte can cause
injury to the skin and eyes. It may be toxic.
★ Please replace the fuse only by a fuse of the same type and of
the same amperage in order to avoid fire hazards.
★ The UPS should only be dismantled or worked on by qualified
maintenance personnel.
1.4 Transport
★ Please transport the UPS only in the original packaging (to
protect against shock and impact).
1.5 Storage
★ The UPS must be sited in a dry and well ventilated location
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1.6 Standards
* Safety
IEC/EN 62040-1-1
* EMI
Conducted Emission.................:IEC/EN 62040-2
Category C3
Radiated Emission...................:IEC/EN 62040-2
Category C3
*EMS
ESD........................................:IEC/EN 61000-4-2
Level 3
RS..........................................:IEC/EN 61000-4-3
Level 3
EFT.........................................:IEC/EN 61000-4-4
Level 4
SURGE....................................:IEC/EN 61000-4-5
Level 4
Low Frequency Signals.............:IEC/EN 61000-2-2
Warning: This is a product for commercial applications. If used in an industrial environment extra precautions may be required.
5
2. Description of Commonly Used Symbols
Some or all of the following symbols may be used in this manual. It is advisable to familiarize yourself with them and understand their meaning:
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3. Introduction
3.1 System and model description
This Online Series is an uninterruptible power supply incorporating double-conversion technology. It provides perfect protection specifically for computer equipment, communication systems and computerized instruments.
Its true online double-conversion design eliminates all mains power disturbances. A rectifier converts the alternating current from the utility power to direct current. This direct current powers the inverter. On the basis of this DC voltage, the inverter generates a pure sinusoidal AC voltage, which is constantly powering the loads.
Computers and Peripherals are thus powered entirely by the UPS. In the event of power failure, the maintenance-free batteries power the inverter.
This manual is applicable to the B500EVO-100-B/B500EVO-200-B models.
The UPS provides outstanding performance and reliability. The UPS’s unique benefits include:
Online UPS design with pure sine wave output.  True online double-conversion technology with high power
density, utility frequency independence, and generator compatibility.
Overall high efficiency > 93%, saving the operating cost.  True three-phase power factor correction and high input power
factor (PF>0.99). This saves the installation cost and reduce the pollution back feed into the upstream power system.
High output power factor(0.9), to adapt more type load.
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Intelligent Battery Management technology that uses advanced
battery management to increase battery service life and optimize recharge time.
Selectable High Efficiency mode(ECO mode) or CVCF mode
operation.
Combo input auto detection  Back-feed protection  Start-on-battery capability for powering up the UPS even if utility
power is not available.
Standard communication options: one RS-232 communication
port, one USB communication port.
Optional connectivity cards with enhanced communication
capabilities.
Maintenance is simplified by allowing the safe replacement of
batteries without powering down the UPS.
N+X parallel redundancy to increase the reliability and flexibility.
The max parallel number is 4.
User-friendly LCD display and LED indicators.  Ease of battery exchange or extension and possibility to extend
the backup time.
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The appearance of B500EVO-100-B/ B500EVO-200-B refers to Fig. 3-1 and Fig. 3-2.
Fig. 3-1 the front view of B500EVO-100-B/ B500EVO-200-B
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B500EVO-100-B REAR VIEW
B500EVO-200-B REAR VIEW
Fig. 3-2 the rear view of B500EVO-100-B/ B500EVO-200-B
USB
RS232
EPO
AS400
Fan
Input Breaker
Back Feed
Cover
Neutral Switch
Cover
(optional),etc.
Intelligent Slot
Parallel Port
Maintenance Switch
Terminal Blocks Cover
Side Mounting
Bracket
USB
RS232
EPO
AS400
Fan
Input Breaker
Back Feed
Cover
Neutral Switch
Cover
(optional),etc.
Side Mounting
Bracket
Intelligent Slot
Parallel Port
Maintenance Switch
Terminal Blocks Cover
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3.2 Product Specification and Performance
1) General Specification
Model
B500EVO-100-B
B500EVO-200-B
Power Rating
10KVA/9KW
20KVA/18KW
Frequency (Hz)
50/60
Input
Voltage
(110-276)VAC (Depends on Load Level)
Current
L1/L2/L3：23A MAX
L1/L2/L3：46A MAX
Battery Voltage
288VDC
Current
43A MAX
86A MAX
Output
Voltage
200*VAC/208VAC/220VAC/230VAC/ 240VAC
Current
45A/48.1A/45.5A/43.5A/41.
7A
90A/96.2A/90.9A/87.0A/83.3A
Dimension
(WxDxH) mm
350x650x890
Net Weight (kg)
127
188
2) Electrical Performance
Input
Model
Voltage
Frequency
Power Factor
B500EVO-100-B B500EVO-200-B
Three-phase
50/60 Hz±10%
>0.99(@Full load)
*：If the output voltage is set to 200V, the output power specification is de-rated
to 90% of 240V power rating.
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3) Operating Environment
Temperature
Humidity
Altitude
Storage temperature
0C-45C
<95%
<1000m
-15C-50C
Note: if the UPS is installed or used in a place where the altitude is above than 1000m, the output power must be derated in use, please refer to the following:
Altitude (M)
1000
1500
2000
2500
3000
3500
4000
4500
5000
Maximum
Power
100%
95%
91%
86%
82%
78%
74%
70%
67%
Output
Voltage
Regulation
Power Factor
Frequency
tolerance.
Distortion
Overload capacity
Current
crest ratio
1%
0.9 lag
Synchronized 50/60Hz10% in Line mode (AC mode) 0.1% of normal
frequency in Battery mode
THD<2% Full
load (Linear
Load)/
≤5% for
reference
non-linear load
100%-110% load transfers to Bypass mode after 5 minutes
110%-130% load transfers to Bypass mode after 1 minutes
130%-150% load transfers to Bypass mode after 10 second
≥150% load transfers to Bypass mode after 2 second
3:1
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4. Installation
The system may be installed and wired only by qualified electricians in accordance with applicable safety regulations
4.1 Unpacking and Inspection
1. Moving to the installation site
The UPS has wheels making it easy to move to the installation site after it has been unpacked. However, if the receiving area is far from the installation site, we recommend you to move the UPS by using a pallet jack or a lifter before you start to unpack the UPS.
2. Unpacking and inspection
1) At the installation site, the utmost care must be taken when removing the packaging in order to avoid damaging the equipment. Check all packaging materials to ensure that no items are missing. The shipping package contains:
● A UPS
● A user manual
● A parallel cable
● Parallel port cover plate
Remove the packaging following the sequence illustrated in Fig. 4-1 to
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Fig. 4-4.
Tools kit
Lifter
Phillips screwdriver
Scissors
Wrench
Fig. 4-1 Unpacking-step1
Fig. 4-2 Unpacking-step2
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The shipping materials are recyclable. After unpacking, save them for later use or dispose of them appropriately.
2) Inspect the appearance of the UPS to see if there is any damage during transportation. Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or any parts missing
4.2 Input and output power cords and protective earth ground installation
1. Notes for installation
1) The UPS must be installed in a location with good ventilation, away from water, inflammable gas and corrosive agents.
2) Ensure the air vents on the front and rear of the UPS are not blocked. Allow at least 0.5m of space on each side.
3) Condensation to water drops may occur if the UPS is unpacked
Fig. 4-3 Unpacking-step3
Fig. 4-4 Unpacking-step4
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in a very low temperature environment. In this case it is necessary to wait until the UPS is fully dried out before installation and use. Otherwise there are hazards of electric shock.
4) Once the installation is completed, the side mounting brackets （used in shipping）should be fixed back to ensure the stability
of the UPS enclosure. If impossible, additional stability can be added by anchoring the mounting brackets to the floor with M8 bolts. See Fig. 4-5.
Fig. 4-5 Additional stability
2. Installation
Installation and wiring must be performed in accordance with the local regulations and the following instructions by professional personnel.
For safety, please cut off the mains power switch before installation.
1) Open the terminal block cover located on the rear panel of the
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UPS, please refer to the layout diagram.
2) For the B500EVO-100-B UPS, it is recommended to select the UL1015 8AWG(10mm2) wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings.
3) For the B500EVO-200-B UPS, it is recommended to select the UL1015 6AWG(25mm2) wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings.
Note: Do not use a wall receptacle as the input power source
for the UPS, if its rated current is less than the UPSs maximum input current. This can result in serious damage.
5) Connect the input and output wires to the corresponding input and output terminals according to the connection diagram.
Note: you must make sure that the input and output wires and
the input and output terminals are connected tightly.
6) The protective earth wire refers to the wire connection between the equipment which consumes electric equipment and the ground wire. The diameter of the protective earth should be at least the minimum requirement for each model and only appropriate wire should be used.
7) After having completed the installation, make sure the wiring is correct.
8) An output breaker must be installed between the output terminal and the load, this breaker should work based on leakage current.
9) To connect the load to the UPS, turn off all the loads first, then make the connection and finally turn on the loads one by one.
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10) Whether the UPS is connected to the utility power or not, the output of the UPS may be live. The parts inside the unit may still have hazardous voltage after turning off the UPS. To make the UPS have no output, power off the UPS, and then disconnect the utility power supply.
11) Batteries should be charged for 8 hours before use. After connection, turn the M1/M2/N input breaker to the “ON” position, the UPS will charge the batteries automatically. You can also use the UPS immediately without charging the batteries first, but the backup time may be less than the standard value.
12) If it is necessary to connect an inductive load (such as a monitor or laser printer) to the UPS, the start-up power should be used for calculating the required capacity of the UPS.
Fig. 4-6 B500EVO-100-B Input and output Terminal Block and ground
screw wiring diagram
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Fig. 4-7 B500EVO-200-B Input and output Terminal Block and ground
screw wiring diagram
Important notes: If the UPS is used in single mode, JP1 and JP2 must be connected. If the UPS is used in parallel mode, the Jumper between JP1 and JP2 must be removed.
Use cable cross section and protective device specification
Model
B500EVO-100-B
B500EVO-200-B
Input L1,L2,L3 Min.conductor cross section[m ㎡]
Max.conductor cross section[m ㎡]
2.5 4
6
10
Input L1,L2,L3 breaker (A)
40A,250VAC
60A,250VAC
Input N, M2 Min.conductor cross section[m ㎡]
Max.conductor cross section[m ㎡]
10 13
21 25
Input M2 breaker (A)
63A,250VAC
100A,250VAC
Input fuse (A)
30A,250VAC
50A,690AC
Output L,N, Min.conductor cross section[m ㎡]
Max.conductor cross section[m ㎡]
10 13
21 25
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External Battery Cabinet Positive Pole(+),Neutral pole,Negative pole(-), Min.conductor cross section[m ㎡]
Max.conductor cross section[m ㎡]
10 13
21 25
Line input Backfeed protection device
A 4-pole disconnection device with 100A/250VAC, less than 15s break time and min. 1.4mm clearance will be used in final installation for backfeed protection in line input.
M2 input Backfeed protection device
A 2-pole disconnection device with 100A/250VAC, less than 15s break time and min. 1.4mm clearance will be used in final installation for backfeed protection in line input.
Protective Earthing conductor[m ㎡]
MAX 13
Max.25
Torque for fixing above terminals
(10 1b in)
(18 1b in)
4.3 Operating procedure for connecting with the external battery
1. The nominal DC voltage of the external battery pack is 288VDC. Each battery pack consists of 24 pieces of 12V maintenance free batteries in series. To achieve longer backup time, it is possible to connect multi-battery packs, but the principle of “same voltage, same type” should be strictly followed.
2. For B500EVO-100-B/B500EVO-200-B, select the UL1015 8AWG(10mm2)/6AWG(25mm2) wire respectively or other insulated wire which complies with AWG Standard for the UPS battery wirings. The procedure of installing the battery bank should be complied with strictly. Otherwise there is a risk of electric shock.
1) If the UPS has an internal battery pack, first of all, disconnect the internal battery pack DC connectors.
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B500EVO-100-B
B500EVO-200-B
Fig. 4-7 Disconnect the internal battery pack DC connectors
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2) A DC breaker must be connected between the external battery pack and the UPS. The capacity of the breaker must be not less than the data specified in the general specification.
3) Set the external battery pack breaker to “OFF” position and connect the 24 pieces of batteries in series.
4) Connect the external battery pack to the battery terminals.
5) Reconnect the internal battery pack DC connectors.
3. Do not attempt to connect any loads to the UPS now. You should connect the input power wire in the right position first. Then set the battery pack breaker to the “ON” position. Then set the input breaker to the “ON” position. The UPS begins to charge the battery packs.
5. Operation
5.1 Display Panel
The UPS has a four-button graphic LCD with dual color backlight. Standard back-light is used to light up the display with white text and a blue background. When the UPS has a critical alarm, the backlight changes the text to dark amber and the background to red. Besides the graphical LCD, the UPS has four coloured LEDs to provide more convenient information.
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Fig. 5-1 B500EVO-100-B/B500EVO-200-B On-line UPS Control Panel
Table 5-1 Control Button Functions
The Button
Funtion
Illustration
Power on
When the unit has no power and has connected with battery, press this button for >100ms&<1s to power on
Turn on
When the unit is powered on and in Bypass mode, press this button for >1s to turn on
Turn off
When the unit has been turned on, press this button for >3s to turn off
Enter main menu
When displaying default UPS status summary screen, press this button for >1s to enter the main menu tree
Exit main menu
Press this button for >1s to exit the present menu to default system status display menu without executing a command or changing a setting
Scroll up
Press this button for >100ms&<1s to scroll up the menu option
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Scroll down
Press this button for >100ms&<1s to scroll down the menu option
Enter next menu tree
Press this button for >100ms&<1s to select the present menu option, or enter next menu, but do not change any setting
Select one menu option
Press this button for >100ms&<1s to select the present menu option, or enter next menu, but do not change any setting
Confirm the present setting
Press this button for >1s to confirm the edited options and change the setting
Table 5-2 LED definition
UPS state
Normal LED (Green)
Battery LED (Yellow)
Bypass LED (Yellow)
Fault LED (Red)
Bypass mode with no output
★
↑
Bypass mode with output
●
↑
Turning on
△
△
△
△
Line mode
●
↑
Battery mode
●
●
↑
HE mode
● ●
↑
Battery test mode
△
△
△
△
Fault mode
↑
●
Warning
↑ ↑ ↑
★
Note：
●: Lit constantly
△ : #1-#4 Lit (cycling)
★: Flashing
↑: Depended on the fault/warning status or other status
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Table 5-3 Buzzer definition
UPS condition
Buzzer status
Fault active
Continuous
Warning active
Beep every second
Battery output
Beep every 4 seconds, if battery low, buzzer Beeps every second
Bypass output
Beep every 2 minutes
The UPS provides useful information about the UPS itself, load status, events, measurements, identification, and settings through the front panel display.
After powering on, the LCD will display the logo for several seconds and then go to the default page which shows the UPS status summary.The display automatically returns to the default UPS status summary screen when no button has been pressed for 15 minutes. The UPS status summary screen provides the following information:
Status summary, including mode and load  Alarm status, if any are present
Notes: alarm including fault and warning information
Battery and charger status, including battery voltage, charge
level and charger status
Running information including parallel UPS and running time
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Fig. 5-2 The default LCD display
Input information will display rolling 3 phases line Voltage LineL1/LineL2/LineL3 and bypass voltage
The more detailed operation of the LCD is illustrated in the chapter of
5.4.
5.2 Operating mode
Different graphic symbols can be displayed according to current operating mode or status.
5.2.1 Line mode
An example of the LCD display in Line mode is shown in the following diagram.
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Fig. 5-3 Line mode
5.2.2 Battery mode
An example of the LCD display in battery mode is shown in the following diagram.
Fig. 5-4 Battery mode
When the UPS is running in battery mode, the buzzer beeps once every 4 seconds.
5.2.3 Bypass with output
The LCD display in bypass mode with output is shown in the following diagram. The UPS does not have the backup function when it is in bypass mode. The power used by the load is supplied from the utility power via the internal filter. The UPS will beep once every 2 minutes in bypass mode.
Fig. 5-5 Bypass mode with output
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5.2.4 Bypass without output
The LCD display in bypass mode without output is shown in the following diagram.
Fig. 5-6 Bypass mode without output
5.2.5 HE mode (High Efficiency mode)
It is also called economy mode.
After the UPS is turned on, the power used by the load is supplied
from the utility power via internal filter while the utility power is in
normal range, so the high efficiency can be gained in the HE mode.
Once the mains is lost or abnormal, the UPS will transfer to Line
mode or Battery mode and the load is supplied continuously.
Fig. 5-7 HE mode
1) The function can be enabled through the LCD setting or the
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software (Winpower, etc.).
2) It should be noted that the transfer time of UPS output from HE mode to INV mode <10ms. This is still too long for some sensitive loads.
5.2.6 Converter mode
In converter mode, the UPS will free run with fixed output frequency (50Hz or 60Hz). Once the mains is lost or abnormal, the UPS will transfer to battery mode and the load is supplied continuously.
Fig. 5-8 converter mode
1) The function can be enabled through the LCD setting or the software (Winpower, etc.).
2) The load should be derated to 60% when running in converter mode with single phase input, and there is no derating with three phases input.
5.2.7 Warning
When the warning occurs, it shows that there are some abnormal problems during the operation of the UPS. Normally the problems are not serious and the UPS continues working, but they should be paid attention to, or the UPS may fail.
The detailed warning table is shown in chapter of 7.
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Fig. 5-9 Warning
5.2.8 Fault
When the fault occurs, it illustrates that some serious problems happened, the UPS will directly cut off the output or transfer to bypass, and keep alarming. The backlight of LCD will also turn to red. The detailed fault table is shown in chapter 7.
Fig. 5-10 Fault
5.2.9 Other status
When the UPS is overloaded, the alarm will beep twice every second. Some unnecessary loads should be removed one by one to decrease the loads connected to the UPS to less than 90% of its
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nominal power capacity.
Fig. 5-11 Overload While doing the battery test, LEDs will be illuminated and the battery test symbol will be shown on the display.
Fig. 5-12 Battery test
If the battery status detected is “bad battery detected” or “battery disconnected”, the battery failure symbol will be shown and the UPS will alarm.
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Fig. 5-13 Battery fails
5.3 Turning on and Turning off UPS
Attention: Please switch off the connected loads first before turning
on the UPS, and switch on the loads one by one after the UPS is turned on. Switch off all of the connected loads before turning off the UPS.
5.3.1 Turning on UPS with utility
1) Check all the connections are correct. Check the external
battery pack breaker is in “ON” position.(This step only for long backup time model)
2) Set input breaker（M1 & M2） to “ON” position. The fan begins
to rotate, and the LCD will show the logo. Then LCD will show the default UPS status summary screen after the UPS finishing self-test.
3) By pressing button continuously for more than 1 second,
the buzzer will beep 1s,the UPS starts to turn on.
4) A few seconds later, the UPS turns into Line mode. If the utility
power is abnormal, the UPS will transfer to Battery mode without output interruption of the UPS.
5.3.2 Turning on UPS without utility
1) Check all the connections are correct. Check the breaker of the
external battery pack is in “ON” position (this step only for long backup time model).
2) By pressing button continuously for more than 100ms, the
UPS will be powered on. The fan begins to rotate, and the LCD will show the logo. Then the LCD will show the default UPS status summary screen after the UPS finishing self-test.
3) By pressing button continuously for more than 1 second,
the buzzer will beep 1s, the UPS starts to turn on.
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4) A few seconds later, the UPS turns into Battery mode. If the
utility power comes back, the UPS will transfer to Line mode without output interruption of the UPS.
5.3.3 Turning off the UPS with utility
1) To turn off the inverter of the UPS press button
continuously for more than 3 seconds and the buzzer will beep 3s. The UPS will turn into Bypass mode at once.
2) When completing the above action, UPS output voltage is still
present. In order to cut off the UPS output, simply cut off the utility power supply. A few seconds later, the LCD display shuts down and no output voltage is available from the UPS output terminal.
5.3.4 Turning off the UPS without utility
1) To power off the UPS press button continuously for more
than 3 second, and the buzzer will beep 3s. The UPS will cut off the output at once.
2) A few seconds later, the LCD shuts down and no voltage is
available from the UPS output.
5.4 LCD operation
5.4.1 The main menu
In the default UPS status summary screen, when pressing or
<1s, the detailed information about the alarm, the parallel system, and the battery will be shown. In the default UPS status summary screen, when pressing >1s, the display will enter main menu tree.
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The main menu tree includes six branches: The UPS status menu, event log menu, measurement menu, control menu, identification menu and setting menu.
Fig. 5-14 Main menu tree
Alarm # 41
Out put over l oad
Battery Volt: 220V Battery resting Charger level:100%
Status:
Para Num: 2 Running time:
0001: 03:01:00
UPS status
Event log
Measurements
Control
Identification
Settings
Alarm Roll
Increase mode
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5.4.2 The UPS status menu
By pressing on the menu of “UPS status”, the display will enter the next UPS status menu tree.
The content of the UPS status menu tree is same as the default UPS status summary menu.
By pressing >1s, the display will return the last main menu tree.
Fig. 5-15 UPS status menu tree
5.4.3 The event log menu
By pressing on the menu of “Event log”, the display will enter the next event menu tree.
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All the old events, alarms and faults have been recorded here. The information includes the illustration, the event code, and the operating time of the UPS when the event happened. By pressing
or <1s, all the events can be displayed one by one. The max number of records is 30. When the number is larger than 30, the oldest one will be changed to the newest information. By pressing >1s, the display will return to the last main menu tree.
Fig. 5-16 Event menu tree
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5.4.4 The measurement menu
By pressing on the menu “Measurement”, the display will enter the next measurement menu tree. A lot of detailed useful information can be checked here, for example the output voltage and frequency, the output current, the load capacity, the input voltage and frequency, etc. By pressing >1s, the display will return the last main menu tree.
Fig. 5-17 Measurement menu tree
5.4.5 The control menu
By pressing on the menu “Control”, the display will enter the next control menu tree.
1) The “Single UPS turn off” command is designed to turn off one
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UPS which is currently operated in a parallel redundancy system. All other UPSs continue working to supply the load in the parallel system.
2) The “Single UPS battery test” command is designed to control one UPS which is currently operated in a parallel system for single battery testing. The other UPSs do not do the battery test.
3) The “Parallel UPS battery test” is designed to control all UPS in a parallel system to do the battery test at the same time.
4) “Clear EPO status” once EPO status is enabled, the UPS output will be cut off. To recover to normal status, first the EPO connector should be closed, and enter this menu to clear EPO status, then the UPS will stop the alarm and recover to Bypass mode. The UPS should be turned on by manual operation.
5) “Reset Fault status” when a fault occurs, the UPS remains in Fault mode and alarms. To recover to normal status, enter this menu to reset error status, then the UPS will stop the alarm and recover to Bypass mode. The cause of the fault should be checked and dealt with before the UPS is turned on again by manual operation.
6) Restore factory settings: all the settings can be recovered to default factory settings. This can only be done in Bypass mode.
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Fig. 5-18 Control menu tree
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5.4.6 The identification menu
By pressing on the menu “Identification”, the display will enter the next identification menu tree. The identification information including the UPS serial number, firmware serial number, model type, will be shown here. By pressing >1s, the display will return the last main menu tree.
Fig. 5-20 Identification menu tree
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6. Special function
The B500 series UPS has some features, which could provide for special user applications. These functions have their own features, please contact your local distributor for further information.
6.1 HE function
6.1.1 Brief introduction of HE function
If the HE function is enabled, the power used by the load is supplied directly from the mains power via an internal filter whilst the utility power is in normal range. This enables the high efficiency to be gained in HE mode. HE mode is sometimes referred to as “Eco mode”. Once the mains power is lost or abnormal, the UPS will transfer to Line mode or Battery mode and the load is supplied continuously. This system results in an overall high efficiency ≥0.96 of UPS, this will save power for the user.
Due to the load being connected directly to the mains supply the protection provided does not include any form of isolation. This means that any mains spikes etc. that are on the mains supply are passed through to the equipment connected. This method of operation, whilst offering exceptional efficiencies, will take approximately 10ms to switch to the battery mode. This means that whilst this mode of operation is suitable for a majority of loads, it could prove to be unsuitable for highly sensitive loads and for areas with highly unstable mains supply.
6.2 Converter function
6.2.1 Brief introduction of Converter function
6.2.1 Brief introduction of Converter function
In converter mode, the UPS will free run with fixed output frequency (50Hz or 60Hz). Once the mains power is lost or abnormal, the UPS
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will transfer to Battery mode and the load is supplied continuously. The main advantage of this mode is the output frequency is fixed. This can be required for some particularly sensitive loads. This additional protection means that the load capacity of the UPS should be reduced to 60% when used in converter mode.
6.2.2 Set the function
This function could be enabled through the LCD setting in Bypass mode. Enter the power strategy setting menu by following chapter of 5.5.7.
6.3 Parallel function
6.3.1 Brief introduction of the redundancy
N+X is currently the most reliable power supply structure. N represents the minimum UPS number that the total load needs, X represents the redundant UPS number, i.e. the fault UPS number that the system can handle simultaneously. When the X is larger, the reliability of the power system is higher. For occasions where reliability is highly depended on, N+X is the optimal mode.
As long as the UPS is equipped with parallel cables, up to 4 UPSs can be connected in parallel to realize output power sharing and power redundancy.
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6.3.2 Parallel installation and operation
How to install a new parallel UPS system:
1) Before installing a new parallel UPS system, the user needs to
prepare the input and output wires, the output breaker, and the parallel cable.
2) Users should use the provided parallel cable with these units
wherever possible. If the provided cable is not suitable for the needs of the user, a cable of the same or higher specification should be used.
3) Remove the cover plate of the parallel port on the UPS,
connect each UPS one by one with the parallel cables, and attach the Parallel port cover which is supplied in the accessories.
4) Follow strictly the instructions in chapter 4 for the wiring of each
UPS.
5) Connect the output wires of each UPS to an output breaker
panel.
6) Disconnect the Jumper on JP1 and JP2 of the terminal block
first, and connect each output breaker to a main output breaker and then to the loads.
7) Each UPS needs an independent battery pack.
8) Please refer to the wiring diagram (Fig 6-1).
9) The distance between the UPSs in parallel and the breaker
panel must be less than 20 meters. The difference between the input and output wires of the UPSs must be less than 20%.
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Fig. 6-1 Input and output Terminal Block wiring diagram of
B500EVO-100-B
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Fig. 6-2 Input and output Terminal Block wiring diagram of B55EVO-200-B
Fig. 6-3 Parallel Installation Diagram
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10) With the output breakers of each unit switched OFF, switch on the
input breaker. Look at the LCD screen and check for any displayed fault information. Once done, check and note each UPS output voltage independently. If the voltage difference between the unit is less than 1V then proceed. If not check the wiring.
11) Press the button of one UPS, each UPS will start to turn on
and all the UPSs will transfer to the INV mode together. Measure the output voltage of each UPS separately to check if the voltage difference between them is less than 0.5V. If the difference is more than 0.5V, the UPS need to be regulated.
12) Press the button of one UPS, each UPS will turn off and
transfer to the Bypass mode. Once off, switch on the output breaker of each UPS to parallel.
13) Press the button of one UPS, each UPS will start to turn on.
After turning on, the UPSs should work in parallel in the Line mode.
How to join a new UPS to a parallel system:
1) ) First the parallel system must be installed with a main
maintenance mechanical switch or static switch.
2) Regulate the output voltage of the new UPS separately: check if
the output voltage difference between the new UPS and the parallel system is less than 0.5V.
3) Ensure the bypass of the parallel system is normal and the bypass
setting is “enable”. Remove the cover plate of maintenance switch on the rear panel of each UPS. The UPS system will transfer to bypass automatically. Set the maintenance switch for each UPS from “UPS” to “BPS”.
4) Set the main maintenance switch or static switch from “UPS” to
“BPS”, switch off the main output breaker and the main input
breaker. The UPS will shut down.
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5) Ensure the UPSs shut down totally. Add the new UPS and reinstall
the new UPS parallel system by following step 1) to 9) of last chapter - “install a new parallel UPS system”.
6) Switch on the main input breaker and the main output breaker, and
set the main maintenance switch or static switch from “BPS” to
“UPS”, then set the UPS’s own maintenance switch from “BPS” to
“UPS” and screw the maintenance cover plate back again. Press
the button of one UPS, each UPS will start to turn on. After turning on, the UPSs should work in parallel in the Line mode.
How to remove a single UPS from a parallel system:
1) First the parallel system must be installed with a main
maintenance mechanical switch or static switch.
2) Ensure the bypass is normal and the bypass is set to “enable”.
Remove the maintenance switch cover plate on the rear panel of each UPS. The UPS system will transfer to bypass automatically. Set the maintenance switch of each UPS from “UPS” to “BPS”.
3) Set the main maintenance switch or static switch from “UPS” to
“BPS”. Switch off the main output breaker and the main input breaker, and the UPS will shut down.
4) Ensure the UPSs is shut down totally. Remove the UPS and
reinstall the new UPS by following step 1) to 9) of last chapter ­“install a new parallel UPS system”.
5) If the removed UPS or the remaining UPS will be used in
stand-alone mode, then JP1 and JP2 on the terminal block should be connected with a short connection wire.
6) Switch on the main input breaker and the main output breaker,
and set the main maintenance switch or static switch from “BPS” to “UPS”, then set the UPS’s maintenance switch from “BPS” to
“UPS” and screw the maintenance cover plate back again. Press
the button of one UPS, each UPS will start to turn on. After turning on, the UPSs will work in parallel in the Line mode.
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7. Trouble Shooting
If the UPS system does not operate correctly, first check the operating information on the LCD display. Please attempt to solve the problem using the table below. If the problem still persists, consult your dealer.
7.1 Trouble Shooting According To Warning Indication
Problem Displayed
Possible cause
Remedy
Epo Active
EPO connector is open
Check the EPO connector status
On Maintain Bypass
Maintain bypass switch is open
Check the maintain bypass switch status
Battery Disconnect
Battery pack is not connected correctly
Do the battery test to confirm. Check the battery bank is connected to the UPS. Check the battery breaker is turn on.
Battery low
Battery voltage is low
When audible alarm sounding every second, battery is almost empty.
Output Overload
Overload
Check the loads and remove some non-critical loads. Check if some loads are failed.
Fan Failure
Fan abnormal
Check if the fan is running normally.
Charger Fail
The charge fails
Consult dealer.
Over Charge
Battery is over charged
The UPS will turn off the charger until the battery voltage is normal
Model Pin Error
UPS internal fault
Consult dealer.
Heatsink Over Temperature
Inside temperature of UPS is too high
Check the ventilation of UPS and the ambient temperature.
Para Cable Male Loss
The parallel cable is disconnected
Check the parallel cable.
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Para Cable Female Loss
The parallel cable is disconnected
Check the parallel cable.
Para Bat Differ
The battery packs of some UPSs are disconnected
Check if all the battery pack is connected.
Para Byp Differ
The M2 bypass input of some UPSs is disconnected
Check the building wiring and input cable. Check if the M2 breaker is closed. Ensure the UPSs are connected to same input source.
Para Line Differ
The M1 line input of some UPSs is disconnected
Check the building wiring and input cable. Check if the M1 breaker is closed. Ensure the UPSs are connected to same input source.
Para Work Mode Differ
There are different power strategy setting in parallel system
The UPSs with different power strategy setting (Ex. one Line mode and one Converter mode) are forbidden to parallel.
Para Rate Power Differ
There are different UPSs in parallel system
The UPSs with different capacity (Ex. one 10KVA and one 20KVA) are forbidden to parallel.
ECO In Para
HE function is enabled in parallel system
HE function is forbidden in parallel system.
7.2 Trouble Shooting According To Fault Indication
Problem
Displayed
Possible cause
Remedy
Inv Overload Fault
Overload
Check the loads and remove some non-critical loads.
Check if some loads are failed.
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Byp Overload Fault
Overload
Check the loads and remove some non-critical loads.
Check if some loads are failed.
Output Short Circuit
Output short circuit
Remove all the loads. Turn off the UPS.
Check if UPS output and loads is short circuit.
Ensure short circuit is removed before turning on again.
Heatsink Over Temperature Fault
Inside temperature of UPS is too high
Make sure the UPS is not overloaded; the air vents are not blocked and the ambient temperature is not too high. Wait for 10 minutes for the UPS to cool down before turning on again. If failed, please contact the distributor or service center.
Bus Over Voltage
UPS internal fault
Consult dealer.
Bus Under Voltage
UPS internal fault
Consult dealer.
Bus Unbalance
UPS internal fault
Consult dealer.
Bus short
UPS internal fault
Consult dealer.
Bus Softstart Fail
UPS internal fault
Consult dealer.
Inv Over Voltage
UPS internal fault
Consult dealer.
Inv Under Voltage
UPS internal fault
Consult dealer.
Inv Softstart Fail
UPS internal fault
Consult dealer.
Negative Power Fault
The load is pure inductive and capacitive
Remove some non-critical loads. Bypass supplies the load first, ensure
there is no overload, then turn on UPS.
Cable male and female Loss fault
The parallel cable is disconnected
Check the parallel cable.
Backfeeder
UPS internal fault
Don’t touch any terminal of the equipments which connect one utility power with the UPS even you cut off the utility power. Please Consult dealer.
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7.3 Trouble Shooting In Other Cases
Problem
Possible cause
Remedy
No indication, no warning tone even though system is connected to mains power supply
No input voltage
Check the building wiring and input cable.
Check if the input breaker is closed.
BYPASS LED light up even though the power supply is available
Inverter not switched on
Press On-Switch “I” to turn on UPS.
BATTERY LED lights up, and audible alarm sounding every 1 beep in every 4 seconds
Input voltage and/or frequency are out of tolerance
Check input power source. Check the building wiring and input
cable. Check if the input breaker is
closed.
Emergency supply period shorter than nominal value
Batteries not fully charged / batteries defect
Charge the batteries for at least 12 hours and then check capacity.
Please have the following information at hand before calling the After-Sales Service Department:
1. Model number, serial number
2. Date on which the problem occurred
3. LCD/LED display information, Buzzer alarm status
4. Utility power condition, load type and capacity, environment temperature, ventilation condition
5. The information (battery capacity, quantity) of external battery pack if the UPS is “S” model
6. Other information for complete description of the problem
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8. Battery Maintenance, Replacement and Disposal
8.1 Maintenance
■ Battery replacement should be performed by qualified personnel.
This series of UPS only requires minimal maintenance. The
batteries used for standard models are regulated sealed lead-acid maintenance free. These models require minimal repairs. The only requirement is to charge the UPS regularly in order to maximize the expected life of the battery. When connected to the utility power, whether the UPS is turned on or not, the UPS keeps charging the batteries and also offers overcharging and over-discharging protection.
The UPS should be charged once every 4 to 6 months if it has
not been used within this time frame.
In hot climates, the battery should be charged and discharged
every 2 months. The standard charging time should be at least 12 hours.
Under normal conditions, the battery life is 3 to 5 years.
Unusual or extreme operation may cause a shortening of battery life. If batteries are discovered to have reached the end of their usable lives replacement should be made as soon as possible.
Replace batteries with the same number and same type of
batteries.
Do not replace the batteries individually. All the batteries should
be replaced at the same time following the instructions of the battery supplier.
If the battery service life (3~5 years at 25°C ambient
temperature) has been exceeded, the batteries must be replaced.
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8.2 Replacement and Disposal of Batteries
1) Before disposing of batteries, remove conductive jewelry such as necklace, wrist watches and rings.
2) If it is necessary to replace any connection cables, please purchase the original materials from the authorized distributors or service centres, so as to avoid overheat or spark resulting in fire due to insufficient capacity.
3) Do not dispose of batteries or battery packs in a fire, they may explode.
4) Do not open or mutilate batteries, released electrolyte is highly poisonous and harmful to the skin and eyes.
5) Do not short the positive and negative of the battery electrode, otherwise, it may result in electric shock or fire.
6) Make sure that there is no voltage before touching the batteries. The battery circuit is not isolated from the input potential circuit. There may be hazardous voltage between the battery terminals and the ground.
7) Even though the input breaker is disconnected, the components inside the UPS are still connected to the batteries, and there are potentially hazardous voltages. Therefore, before any maintenance and repair work is carried out, switch off the breaker of the battery pack or disconnect the jumper wire connecting the batteries.
8) Batteries contain hazardous voltage and current. Battery maintenance such as the battery replacement must be carried out by qualified personnel. No other persons should handle the batteries.
Easy Battery Replacement
Open the front panel and request the service engineer to replace batteries. Steps:
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1) Remove the front panel and disconnect the connector on the
LCD display board. See Fig. 8-1.
Fig. 8-1 Battery easy replacement-Step 1
2) Disconnect the battery pack DC connectors and remove the battery fixed plate. See Fig. 8-2.
Fig. 8-2 Battery easy replacement-Step 2
battery fixed plate
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3) Remove the battery pack from the cabinet. See Fig. 8-3.
Fig. 8-3 Battery easy replacement-Step 3
4) Replace the old battery packs with the new ones.
5) Reconnect the DC cables.
Note: The battery pack is 20kg weight, be careful not to fall off when you operate the battery replacement.
If you want to replace batteries without powering down the UPS, you need to set the UPS to work in Bypass Mode. Remove the maintenance switch cover plate of the UPS and set the maintenance
switch from “UPS” to “BPS”. Turn the M1/M2/N input breaker to the “OFF” position(you need to open the N breaker’s cover first), and
then it can be replaced.
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9. Communication Port
9.1 RS232&USB Interface
RS232&USB interface is for the monitoring software and firmware update. Only one option can be used at any given time on an individual product
1) The following is the pin assignment and description of DB-9 connector.
2) The USB port is compliant with USB 1.1 protocol for its communication software.
9.2 Intelligent slot
This series is equipped with two intelligent slots for Webpower (optional accessory) or other optional cards to achieve remote management of the UPS through the internet / intranet. Please contact your local distributor for further information.
9.3 AS400 Interface (Option)
Except for the communication protocol as mentioned above, this series UPS has an AS400 card (an optional accessory) for the AS400 communication protocol. Please contact your local distributor for details. The following is the pin assignment and description of the DB-9 connector in the AS400 card.
Pin #
Description
I/O
2
TXD
Output
3
RXD
Input
5
GND
Input
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Pin #
Description
I/O
Pin #
Description
I/O
1
UPS Fail
Output
6
Bypass
Output
2
Summary Alarm
Output
7
Battery Low
Output 3 GND
Input
8
UPS ON
Output
4
Remote Shutdown
Input
9
Line Loss
Output 5 Common
Input
Fig. 9-1 signal of AS400 interface
10. Software
Free Software Download – WinPower
WinPower is a UPS monitoring software, which provides a user-friendly interface to monitor and control UPSs. This unique software provides safely auto shutdown for multi-computer systems when power failure occurs. With this software, users can monitor and control any UPS on the same LAN, which communicates with a local computer through RS232 or USB protocol, no matter how far from the UPSs.
Installation procedure:
1. Go to the website: http://www.borri.co.uk/softwaredownload
2. Choose the operating system you need and follow the instructions
described on the website to download the software.
3. When downloading all required files from the internet, enter the serial
No: 511C1-01220-0100-478DF2A to install the software.
When the computer restarts, the WinPower software will appear as a green plug icon located in the system tray, near the clock.
support@upsdirect.com +44 (0)8456 445 002 www.upsdirect.com
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